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FBE.B.000.P8.02-11.001
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CHART REVIEWS
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0 A
Rev. B
Rev. C
Rev. D
Rev. E
BALANCE
Ttle
FBE.B.000.P8.02-11.001
Sheet
Rev.
A 2 of 8
Project
NOTES:
REFERENCE DOCUMENTATION:
BALANCE
Title
FBE.B.000.P8.02-11.001
Sheet
Rev.
A 3 of 8
Project
FBE 02-11 - FORBES ENERGY DOMINICANA Units days days % ton / year ton / day ton / hour Figures 298 253 85 4.280.760,00 16.920,00 705,00
General
Harvesting Successive days of harvest Effective days of harvest Efficiency of time Milled cane Milled cane Milled cane Analysys Pol % cane RS % cane TRS % cane Fiber%Cane Cane Purity Ethanol Production Anhydrous Alcohol Anhydrous Alcohol Anhydrous Alcohol Anhydrous Alcohol Anhydrous Alcohol Anhydrous Alcohol Hydrous Alcohol Hydrous Alcohol Hydrous Alcohol Hydrous Alcohol Hydrous Alcohol Hydrous Alcohol Division of ethanol production Anhydrous Alcohol Hydrous Alcohol Eltric Energy production in harvest Maximum generation of electric energy Industrial electric energy consumption Surplus for sale Eltric Energy production in off season Maximum generation of electric energy Industrial electric energy consumption Surplus for sale
% % % % %
m /day Gallons/day Litters/hour Gallons/hour 3 m /harvest Gallons/harvest m /day Gallons/day Litters/hour Gallons/hour 3 m /harvest Gallons/harvest
3
% %
100,00 -
BALANCE
Title
FBE.B.000.P8.02-11.001
Sheet
Rev.
A 4 of 8
Project
SECTORAL EFFICIENCY Juice extraction Juice treatment Fermentation Distillary SECTORAL LOSSES Losses in washing cane Losses in cane extraction Losses in juice treatment Indeterminate losses Losses in Multi-jet Total losses
% % % %
% % % % % %
Considerations 1- Mill for juice extration system 2- Boiler 100 bar (a) / 540 C 3- Turbo generator of counter-pressure and 4- Preparation of cane, 100 % eletric 5- Without cane washing 6- Using leaves 7- Without using wood chip 8 - Using biogs of vinasse biodigestion
EXTRACTION
Evaporation
Mixed Juice Mixed Juice 853 t/h 14,1% 74,4 Vinasse 518,4 t/h 75,0 Regen. 1 Mixed Juice 853 t/h 14,1% 77,7
Dilution 0,0 Must 465,9 t/h 23,0% 95,0 Must. Cooler Must 465,9 t/h 23,0% 32,0
CO2 Regen.02 Mixed Juice 597 t/h 14,1% 92,4 Regen.03 Mixed Juice 256 t/h 14,1% 104,3 Cond. of vapor 173,4 t/h 115,9 44 t/h
Cond. of vapor 173,4 t/h 80,0 Vapor 0,7 bar 99,9 t/h Vapor 0,7 bar 13,6 t/h Vapor 0,7 bar 24,2 t/h
Centrifugal
Heater
Distillation
Dehydration
Flash Imbibicion 42,3 t/h Dosed Juice 855 t/h 14,3% 100,0 Vinasse 518,4 t/h 80,0
Filter Vinasse Biodigestion Mud 91,7 t/h Cake 28,2 t/h Anhidrous alcool
1.400 m3/d
Hydrous alcool -
m3/h
Clarific. juice 750 t/h 14,3% 93,0 Heater Clarific. juice 750 t/h 14,3% 110,0 Heater Clarific. Juice 750 t/h 14,3% 120,0
Vapor 1,1 bar 22,3 t/h Mass balance Subtitles and considerations
FBE 02-11 - FORBES ENERGY DOMINICANA
Extraction steam 13,2 t/h 0.000 0.000 0.000 Product Flow (ton/h) Concentration (Brix / GL) Temperature C Production figures Extraction Industrial efficiency Hydrous alcool = Anhydrous alcool = Steam specific consumption File 705 ton/hour 86 % liters/day 1.400.187 liters/day 321 kg/ton. Cane Rev. Date
FBE.B.000.P8.02-11.001
18/2/2011
TREATED WATER
WASTEWATER
HUMAN USE
CO2 SCRUBBING
EVAPORATION CONDENSATE
HEATER CC-VE
EVAPORATION
DISTTILARY
CONDENSATOR
DEHIDRATION
TREATED WATER
YEAST TREATMENT
TREATED WATER
0,0
MUST DILUTION
STEAM CONDENS.
TREATED WATER
TREATED WATER
DESMI. W.
DEMINERALIZATION STATION
DISCHARGES
REGENERATOR
TREATED WATER
5,1 t/h
INDUSTRIAL WATER INDUSTRIAL WATER
6.697,6 t/h
29,0
INDUSTRIAL WATER
FERMENTATORS COOLERS
6.697,6 t/h
31,0
INDUSTRIAL WATER LOSSES
DESMI. W.
DEAERATOR
CAPTATION
1.222,9 t/h
55,0
INDUSTRIAL WATER
MUST COOLER
1.222,9 t/h
31,0
INDUSTRIAL WATER
199,4 t/h
DISCHARGES
5.474,7 t/h
TREATED WATER
CONDENSERS OF DISTTILATION/DEHIDRATION
5.474,7 t/h
31,0
INDUSTRIAL WATER
75,6 t/h
45,0
6.697,6 t/h
46,8 22,7 t/h 29,0
INDUSTRIAL WATER INDUSTRIAL WATER LOSSES
SEDIMENTATION TANK
22,7 t/h
BOILER
CONTINUOUS D.
19,9 t/h
8.672,8 t/h
29,0
CONDENSER OF GENERATOR
8.672,8 t/h
39,0
154,4 t/h
WASTEWATER DISCHARGES
234,5 t/h
76,3 t/h
TREATED WATER
TREATED WATER
TREATED WATER
POLYMER PREPARATION
TREATED WATER
STEAM CONDENS.
DISCHARGE
STEAM
80,0
STEAM CONDENS.
254,3 t/h
173,4 t/h
TREATED WATER INDUSTRIAL WATER
80,0
EXTRACTION IMBIBICION
TREATED WATER
INDUSTRIAL WATER
STEAM CONDENS.
FILTER IMBIBICION
80,0
INDUSTRIAL WATER
1,2 t/h
30,0 t/h Product Flow (ton/h) Temperature C Producton figures ton/hour % liters/day liters/day kg/ton. Cane Rev.
INDUSTRIAL WATER
INDUSTRIAL WATER
0.000 0.000
35,3 t/h
29,0 Extracion 705 Industrial Efficience 86 Hydrous alcool = Anhydrous alcool = ######## Steam specific cons. = 321 File FBE.B.000.P8.02-11.001
Vinasse
Vinasse
REGENERATORS/TOWERS
518,4 t/h
AGRICULTURE
40,0
Date 18/2/2011
EXCESS BAGASSE
kg/TC kg/h
Total
Total
Bagasse Bagasse
26 49000
FILTERS
% kg/h
[CH4] Total
75 4.755
kg/h BOILER kg/h Op. Pressure Steam Temp. Esp.Prod. Esp.Prod. Esp. Prod. Esp. Prod. 100 540 2,20 2,20 2,20 6,72 kg/cm C kgv/kgb kgv/kgc kgv/kgp kgv/kgm
% kg/h
Bagasse Bagasse
2 4230
% kg/h
Effective Milling Fiber (% de cane) Sugar production Hydrous alcool production Anhydrous alcool production Electric energy consumption Industrial electric energy consumption Fertigation electric energy consumption Maximun generation of electric energy Surplus for sale
Continuous discharge
Feed water
Flow
19860,6
Flow
397.212 kg/h
Superheater Steam
536,6
378297
kg/TC kg/h
Extraction 11 bar(g)
Prepare
Extration
T. pumps / IDF
Injection of steam
292
226.144
152154
Vapor Cons.
kg/h
Vapor Cons.
kg/h
Vapor Cons.
kg/h
0,0
kg/h
Extraction steam
Excess of steam
321 226.144
kg/TC kg/h
Steam
0,0
LOSSES
Steam
11319,2
kg/h
Dessuperheater water
Unid. kg/h C
`` STEAM
Flow
17500,0 kg/h
DEAERATOR
Unid. kg/h C
SUPERHEATED STEAM
STEAM
Steam
2.334
kg/h
Steam
202.384
kg/h
Qtde. 41.092 30
Unid. kg/h C
Dehydration
Process
ENERGY BALANCE
Subtitles and considerations
0.000 0.000
Product Flow (kg/h) Temperature C Producton figures 705,00 ton/hour 85,56 % liters/day 1.400.186,84 liters/day 320,8 kg/ton. Cane
Extracion = Industrial Efficience Hydrous alcool = Anhydrous alcool = Steam specific cons. = File
FBE.B.000.P8.02-11.001
Rev.
Date
18/02/11
EXCESS BAGASSE
kg/TC kg/h
Total
Total
0 0
kg/TC kg/h
Bagasse Bagasse
0 0
FILTERS
% kg/h
kg/h BOILER kg/h Op. Pressure Steam Temp. Esp.Prod. Esp.Prod. Esp. Prod. Esp. Prod. 100 540 2,20 2,20 2,20 6,72 kg/cm C kgv/kgb kgv/kgc kgv/kgp kgv/kgm
% kg/h
Bagasse Bagasse
0 0
% kg/h
Effective Milling Fiber (% de cane) Sugar production Hydrous alcool production Anhydrous alcool production Electric energy consumption Industrial electric energy consumption Fertigation electric energy consumption Maximun generation of electric energy Surplus for sale
Continuous discharge
Feed water
Flow
14668,5
Flow
293.370 kg/h
Superheater Steam
396,3
279400
kg/TC kg/h
Extraction 11 bar(g)
Prepare
Extration
T. pumps / IDF
Injection of steam
28.500
250900
Vapor Cons.
kg/h
Vapor Cons.
kg/h
Vapor Cons.
kg/h
0,0
kg/h
Extraction steam
Excess of steam
40 28.500
kg/TC kg/h
Steam
0,0
LOSSES
Steam
1200,0
kg/h
Dessuperheater water
Unid. kg/h C
`` STEAM
Flow
28000,0 kg/h
DEAERATOR
Qtde. 0 0,00
Unid. kg/h C
SUPERHEATED STEAM
STEAM
Steam
kg/h
Steam
kg/h
Qtde. 15.170 30
Unid. kg/h C
Dehydration
Process
0.000 0.000
Product Flow (kg/h) Temperature C Producton figures 705,00 ton/hour 85,56 % liters/day 1.400.186,84 liters/day 40,4 kg/ton. Cane
Extracion = Industrial Efficience Hydrous alcool = Anhydrous alcool = Steam specific cons. = File
FBE.B.000.P8.02-11.001
Rev.
Date
18/02/11