NANYANG EXPLOSION PROTECTION GROUP CO.

, LTD

QFW SERIES STEAM TURBINE GENERATOR

NANYANG EXPLOSION PROTECTION GROUP CO., LTD

1. SCOPE The generators built in our company are divided into two models, the basic model and the developed model. The former is the air cooled steam turbine generator which is called QF series in China, and the later is developed based on the former according to the different drive machine by varying the generator construction. For QF steam turbine generator, it is of closed air circling cooling system, with air cooler mounted underneath the generator frame air exit. The rotor is made of complete steel forging, mounted with axial flow or centrifuging fans at both ends. The excitation is brushless type and further identified as QFW. Without the slip ring and thus resulted contact point in the electrical circuit, there will be no disturbance on the wireless wave, avoiding the various failures due to bad contact when it is worn down by friction, and thus enhance the machines reliability and reducing the maintenance work. In spite of this, static silicon control excitation can also be supplied instead as required by customer. Regarding to our generator, they are mainly QFW series brushless generator. It has features such as advanced design, compact construction, rarefied manufacturing, reliable operation, convenient maintenance, and long service life. It can be coupled to steam turbines for all kinds of application, such as blast furnace TRT, cement kiln heat recovery turbine, natural gas, coal gas, waste burning, terrestrial heat, or for plant power generation, providing not only the solution for energy conservation but also remarkable economic benefits to our clients. The power rating of our generator is as follows: QFW-2P 3000-60000KW, voltage 6.3kV or 10.5kV, frequency 50Hz, enclosure protection IP44; QFW-4P 3000-50000KW, voltage 6.3kV or 10.5kV, frequency 50Hz, enclosure protection IP54; 2. STANDARDS The generators is designed and built as per GB/T7064, Technical Requirements for Turbine Synchronous Electrical Machines, which is identical or more strict than IEC34-3 (1998), as well as the latest revision of the following specifications for generator design and manufacturing: 1) GB75, Basic Technical Requirements for Rotating Electrical Machines; 2) GB/T7064, Technical Requirements for Turbine Synchronous Electrical Machines 3) GB/T1029, Test Methods for Three Phase Synchronous Electrical Machines 4) GB/T7409.3, Basic Technical Requirements for Large and Middle Size Synchronous Generator Excitation System; 5) JB/T7784, AC Exciter for Turbine Synchronous Generator 3. DESIGNATION QF W-

15-

2 Pole Number (MW) Brushless Excitation Steam Turbine

NANYANG EXPLOSION PROTECTION GROUP CO., LTD

4. CONSTRUCTION Both QF and its developed generators are well matured products in our company. In year 2001, we had further introduced generator manufacturing technology from a foreign company, whose advanced electrical and structure design had enabled our generator design with a better construction, easier connection, installation, operation and maintenance, greatly improved the uninterrupted operation time while reduced the power system failure opportunity. The construction features of 2P generator are as follows:

4.1 General The generator is of two layer constructions, with the closed cycling ventilation cooling system and a cooler mounted beneath the generator. The single layer arrangement is also available on request, with cooler mounted on the top. The generator stator, bearing pedestals are all mounted on the base plate made from several pieces steel, which to be completed together, leveled, and fixed on the foundation by bolts in the power plant. To adjust the mounting dimensions, sliding plates is provided for base plate, and shims for stator, end shields, bearing pedestals. A solid base plate is also available if a quick installation is aksed.

To prevent harmful shaft current, insulation between bearing and ground at Non driven end and earthling brush on the turbine end is fitted.

4.2 Stator design The generator stator consists of stator frame, stator core and winding. The frame is made from steel plates, light but very strong, and divided into many air blocks inside along in axial direction. The end shields at both ends are made of cast iron, featured with inspection window and air tight facilities. The bottom cover also is welded steel plates, together with the end shields it is bolted on the stator frame. Underneath the bottom cover at exciter end, an insulation plate is fitted where the stator leads comes out. The stator core is built from high quality silicon steel covered on both sides with strong insulation. The stator core is sectioned and pressed by dove tail bars around the core, which is further clamped tightly on the supporting bars fixed on the frame. Between every two sections, I shape bars are used to form the radial ventilation paths. The stator coil is half coil, made from multi-strand bare copper wrapped with fibre glass paper

NANYANG EXPLOSION PROTECTION GROUP CO., LTD

(some of them with interposing coil). The insulation class is F, mica paper tapped and hot pressed. The winding ends are wrapped by fibre rope and braced tightly, so that the power unit has a greatly improved short circuit impact resistance capability.

4.3 Rotor design The rotor shaft is made of a solid steel alloy, slotted at radial direction to insert the rotor coils. The rotor coils are made from cooled pulled flat copper wire, class F insulated. The end bells mounted on both ends are of non magnetic steel. The rotor fans are either centrifugal fans or axial flow fans with high tensile aluminum alloy blades mounted on both ends.

4.4 Bearings The generator bearings are high pressure oil recycling lubricated, fitted within the cast bearing houses. It has self aligning bearing pads, covered with babbitt alloy to avoid the Pb-Sn Alloy at high temperature. Oil outlets are fitted on both sides of bearings for customers selection. The high pressure oil system can be provided according to customers requirements. The lubrication oil shall be provided by turbine supplier using a common system. 4.5 Cooling system The cooling system is designed according to airflow theory together with generator output, with air pressure head provided by fans mounted on the rotor; To ensure the generator can be cooled efficiently, the stator frame is allocated into several air out blocks along the axial direction and the stator core are divided into air ducts. Further more special air slots are machined on the rotor shaft. The heat generated during the generator operation will emit through stator and rotor coil insulation, go to the air cooler and back to the generator, to complete a cooling circulation. The cooler tube is made of copper H62. The cooler design is made so that the generator can deliver minimum 66% of rated output with one section out service; Air filters are provided in the cooler sections for air circuit supplement. 4.6 Brushless excitation The brushless excitation consists of AC main exciter, pilot PMG, rotating rectifier, all rotating with the same shaft center of main generator. The use of PMG greatly can improve the stability of the power unit. 4.6.1 The main exciter rotor core is made from thin steel laminations sandwiched between end

NANYANG EXPLOSION PROTECTION GROUP CO., LTD

plates and shrunk onto the shaft. The star connected armature winding is a two layer wave winding with the output leads going directly to the three-phase bridge rectifier. The rotating rectifier consists of two wheels, with three phase rectifying electrical circuits. These two wheels are used for anode and cathode, electrical powered, and connected to generator rotor coils. The PMG and AC exciter share the common shaft, frame and rotor, extending outside the pedestal bearing at the exciter end.

4.6.2

4.6.3

4.7 Instruments To safeguard the operation, the following instruments are furnished: 1) 6 RTD PT100 for stator winding and 6 RTD PT100 for stator core; 2) One each of air in temperature detector at both ends of stator frame and one on the stator frame; 3) One oil temperature detector on the bearing house, and provision for tele temperature monitoring sensor; 4) 2 off air out temperature detector at the stator bottom, Cu50 or PT100; Normally, the air in temperature shall not exceed 40 centigrade. The allowable temperature rise (class B) for main parts of the generator corresponding to the cooling air is as follows: Part Stator winding Stator core Rotor winding Measuring method Embedded between the top and bottom coils in the slot Embedded Resistance Temperature rise limit 80K 80K 90K

4.8 Excitation Control Each QFW steam turbine generator is supplied with a computer aid automatic voltage regulator (AVR). The AVR has the both automatic and manual control, one of them in operation and another standby. It can be automatically shifted to the standby channel and locked fault channel. The regulation method can be either voltage constant, or power factor constant. The excitation is fitted with all kinds of highly automatic and reliable fault alarming and protection functions.

5. APPLICATION The basic operation environment required for the normal operation is as follows: 1) Sea level less than 1000 meter; 2) Inside clean building; 3) Ambient temperature no more than 40 centigrade, humidity no less than 50%; 4) Cooling water temperature from 6 to 33 degree, pressure 0.2MPa, no eroding to copper and steel; 5) Bearing oil supply pressure 0.05MPa to 0.1MPa. Exception from above requirements shall be noticed to the manufacturer.

NANYANG EXPLOSION PROTECTION GROUP CO., LTD

6. TYPICAL DATA FOR 2 POLE GENERATOR
TYPE QFW-3-2 QFW-3-2 QFW-6-2 QFW-6-2 QFW-7.5-2 QFW-7.5-2 QFW-10-2 QFW-10-2 QFW-12-2 QFW-12-2 QFW-15-2 QFW-15-2 QFW-25-2 QFW-25-2 QFW-30-2 QFW-30-2 QFW-50-2 QFW-50-2 QFW-60-2 QFW-60-2 (kW) 3000 3000 6000 6000 7500 7500 10000 10000 12000 12000 15000 15000 25000 25000 30000 30000 50000 50000 60000 60000 HZ 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 RPM 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 (V) 6300 10500 6300 10500 6300 10500 6300 10500 6300 10500 6300 10500 6300 10500 6300 10500 6300 10500 6300 10500 CURRENT 359 215 710 426 886 531 1179 707 1411 847 1764 1059 2934 1761 3518 2111 5728 3437 6873 4124 EFFI. 95.7 95.7 96.8 96.8 97 97 97.2 97.2 97.4 97.4 97.4 97.4 97.6 97.6 97.7 97.7 98.2 98.2 98.3 98.3 P.F. 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 L(mm) 4755 4755 5345 5345 5345 5345 5590 5590 6325 6325 6325 6325 8550 8550 8550 8550 8800 8800 9160 9160 W(mm) 1800 1800 2170 2170 2170 2170 2470 2470 2470 2470 2470 2470 2740 2740 2740 2740 3240 3240 3240 3240 H 1835 1835 2230 2230 2230 2230 2525 2525 2525 2525 2525 2525 2510 2510 2510 2510 2090 2090 2090 2090 ST. WT 7 7 12.3 12.3 12.3 12.3 16.5 16.5 24 28 24 28 40 44 40 44 62 62 70 70 RT 6 6 5.3 5.3 5.3 5.3 9 9 10.5 10.5 10.5 10.5 16 16 16 16 20 20 22 22 TOTAL 22 22 33 33 33 33 35 35 40 44 40 44 70 74 70 74 90 90 100 100 REF. FIG.1 FIG.1 FIG.1 FIG.1 FIG.1 FIG.1 FIG.1 FIG.1 FIG.2 FIG.2 FIG.2 FIG.2 FIG.3 FIG.3 FIG.3 FIG.3 FIG.3 FIG.3 FIG.3 FIG.3

FIG 1

FIG 2 Note: Voltage and frequency can be adjusted as per customer requirement.

NANYANG EXPLOSION PROTECTION GROUP CO., LTD

7. QFW SERIES 4 POLE GENERATOR
TYPE QFW-3-4 QFW-3-4 QFW-4-4 QFW-4-4 QFW-5-4 QFW-5-4 QFW-6-4 QFW-6-4 QFW-8-4 QFW-8-4 QFW-10-4 QFW-10-4 QFW-12-4 QFW-12-4 QFW-15-4 QFW-15-4 QFW-18-4 QFW-20-4 QFW-25-4 QFW-30-4 QFW-35-4 QFW-40-4 QFW-45-4 QFW-50-4 POWER 3000 3000 4000 4000 5000 5000 6000 6000 8000 8000 10000 10000 12000 12000 15000 15000 18000 20000 25000 30000 35000 40000 45000 50000 HZ 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 SPEED 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 (V) 6300 10500 6300 10500 6300 10500 6300 10500 6300 10500 6300 10500 6300 10500 6300 10500 10500 10500 10500 10500 10500 10500 10500 10500 CURRENT 344 206 458 275 573 344 687 412 916 550 1146 687 1375 825 1718 1031 1237 1375 1718 2062 2406 2749 3093 3437 EFFI. 95.7 95.7 96.5 96.5 97 97 97 97 97.2 97.2 97.2 97.2 97.4 97.4 97.4 97.4 97.6 97.6 97.8 97.8 98 98 98.2 98.2 P.F. 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 L(mm) 4650 4650 4650 4650 5080 5080 5080 5080 5200 5200 5360 5360 5360 5360 5600 5600 5950 5950 6350 6350 6500 6500 7000 7000 W(mm) 2660 2660 2660 2660 3040 3040 3040 3040 3040 3040 3750 3750 3750 3750 3750 3750 4300 4300 4650 4650 5000 5000 5500 5500 H(mm) 2560 2560 2560 2560 2890 2890 2890 2890 2890 2890 3170 3170 3170 3170 3170 3170 3760 3760 3900 3900 4400 4400 4800 4800 WEIGHT 20 20 21 21 29 29 30 30 33 33 40 40 42 42 45 45 55 57 70 75 80 85 95 100 REF. FIG 4 FIG 4 FIG 4 FIG 4 FIG 4 FIG 4 FIG 4 FIG 4 FIG 4 FIG 4 FIG 4 FIG 4 FIG 4 FIG 4 FIG 4 FIG 4 FIG 4 FIG 4 FIG 4 FIG 4 FIG 4 FIG 4 FIG 4 FIG 4

Note: Voltage and frequency can be adjusted as per customer requirement.

FIG 3

FIG 4

NANYANG EXPLOSION PROTECTION GROUP CO., LTD

8. SCOPE OF SUPPLY 1) Main generator 2) Excitation regulation system 3) Toolings; 4) Spare parts; 5) Documents 9. NOTICE When ordering, the following information shall be clarified: Generator type, power, synchronous speed, voltage, frequency, mounting, protection degree, excitation (brushless or static excitation).

Nanyang Explosion Protection Group Co., Ltd 22 North Zhongjing Road, Nanyang City, Henan, P R China Post Code: 473008 Tel: Fax: Email: Web site: 0086 377 63258315 0086 377 63258353 nftrade@cn-nf.com WWW.cn-nf.com