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Date: 08-12-2015
COMPANY Transmittal Reference Date- CONSULTANT Transmittal Reference Date
P44010-PMT-ADCO/TN-0333 06/12/2015 030912C005-000-A332-TN-0401 25/11/2015
Page No./
Serial No. COMPANY COMMENTS CONSULTANT RESPONSE / JUSTIFICATION REMARKS
SHEET NO.
SIL 0 IS NOT DEFINED IN DEP-32.80.10.10 Comment noted & SIL 0 updated as < SIL 1 as per referred
1 14
Gen. From which standard it is originated SHELL-DEP.
Page 1 of 1
TABLE OF CONTENTS
1. INTRODUCTION ........................................................................................ 4
3. PURPOSE .................................................................................................. 6
4. TERMINOLOGY ......................................................................................... 6
4.1 DEFINITIONS.................................................................................. 6
Jarn Yaphour is an Oil & Gas field located around 50 Km from Rumaitha
field. Process facilities for JY were put on production from 1993 to 1999.
The well fluid from JY wells was sent to a manifold station by means of
flow lines. An 18” transfer line would then transport the JY production to
Abu Dhabi refinery (Umm Al Nar Refinery). In 1999, all producing 10
wells, processing facilities were mothballed and shut down and 18”
transfer line was removed.
It is proposed to gather the well fluids from new wells by a single cluster,
processing facility and transfer the JY production to Rumaitha CPP. The
depletion of JY wells is expected to last 6 years.
Maximum WCT: 90 %.
2. FACILITY DESCRIPTION
Pressurised gas from Compressor and liquid from MOL pump will then be
commingled and transferred through an approximately 72.5 Km pipeline to
Rumaitha Phase-III CPP for processing.
At Jarn Yaphour
One production cluster (pad) suitable for 8 producer wells and space
provision for 4 future. Design capacity shall only be for 8 wells, while
MSM shall have capacity for connection of minimum 12 slots.
MOL Pump
Flare System (including Flare KOD, Pumps & Enclosed Flare Stack)
At Rumaitha Phase-III
Slug Catcher
Custody Flow Meters( for both gas & liquid outlet lines)
3. PURPOSE
4. TERMINOLOGY
For the purpose of this document the words and expressions listed below
shall have the meanings assigned them as follows:
4.1 DEFINITIONS
The instrumentation design shall comply with the following codes and
standards:
The instrumentation design shall comply with the following codes and
standards:
American Petroleum Institute (API) Recommended Practices
API RP-14C Recommended Practice for Analysis, Design, Installation and
Testing of Basic Surface Safety Systems for Offshore
Production Platforms
API RP-14J Recommended Practice for Design and Hazard Analysis for
Offshore Production Facilities.
Other standards
AIChE/CCPS Guidelines for Process Equipment Reliability Data- With
Guidelines Data Table: 1989 [CCPS 1]
AIChE/CCPS Layer of Protection Analysis: Simplified Process Risk
Guidelines Assessment: 2001 [CCPS 2]
All the relevant Shell DEP standards Latest Version (Currently 39)
including amendments, attachments and ADCO amendments shall be
applicable as follows but not limited to:
SIL Determination study shall be carried out utilizing exSILentia during software
FEED Stage. However, during EPC stage, it is mandatory to use SIFPro
software as per SHELL DEP.
When predicting the consequences of the various scenarios, the SIL Review
Team will need to consider a number of associated factors. These will include
the material properties (density, toxicity, flammability, etc.), the amount of
material that is likely to be released and how much becomes airborne, the
layout and physical characteristics of the area where the loss of containment
occurs.
Although IEC 61508, and hence this procedure, is concerned primarily with
Electrical/Electronic/Programmable Electronic (E/E/PE) Safety Related
Systems, in most situations safety is achieved by a number of protective
systems. Therefore, when considering various risk reduction strategies, the
entire combination of safety related systems shall be included.
In such cases, the particular combination of safety provisions must meet the risk
reduction requirements applicable to the SIL determined for the scenario in
question. The risk reduction requirement for each SIL rating has been derived
from IEC 61508, and is tabulated in Table - 1. The probability of failure on
demand of the overall safety provisions must meet these values, regardless of
the method used. Refer to “Guideline for Initiating Event Likelihood” Table under
Appendix-2
Although any form of safety provision may meet the same risk reduction
requirements as that for a certain SIL, there is still an order of preference
as to their use. Those most preferred are measures that make the
process inherently safe. Where inherent safety is not possible and other
safety provisions are necessary, then mechanical devices are generally
ADCO Project No.:- P44010
ADCO DOCUMENT No.: 30-99-90-0681
SIL CLASSIFICATION PROCEDURE
Rev : B Date : 08/12/2015
Page 13 of 41
O:\030912C005\Secretaries\2. PROJECT DOCUMENTS\PP\INSTRUMENTATION\1500-001\1500-001_B\P4401-30-99-90-0681-1.doc
preferred to safety instrumented systems, and the latter are preferred to
procedural safety provisions.
For SIL 1, 2, and 3 it is required that safety instrument systems are not
self-resetting and are independent of process control circuits. In most
cases, this is accomplished by physical segregation of both circuits – for
example, process control performed by a DCS and safeguarding by a
dedicated safety-PLC.
The following industry best practices for the various safety integrity levels
will be used for this project:
< SIL1 : A DCS alarm without a certified logic solver informing the
operator that the process condition is not normal.
8. DOCUMENTATION REQUIREMENTS
HAZOP Reports.
Process Operating & Control Philosophy, Safeguarding Philosophy.
Process Flow Diagrams (PFDs), Piping & Instrumentation Diagrams
(P&IDs).
Plot Plans.
SIL Classification Procedure.
Loss Prevention Philosophy, HSE Philosophy.
Cause & Effect Diagrams.
COMPANY Tolerable Risk definition for conducting SIL
Determination.
Standard format for LOPA available in SIFPro or any equivalent software, which
is based on IEC 61511: 2013 shall be utilized for the Project.
Below is the flow diagram that describes the steps involved in conducting
LOPA. Note: Prior to the beginning of SIL Classification session the applicable
SIF’s will be identified along with the respective design intent in SIFPro or any
equivalent software.
STEP 6 STEP 2
Making Developing
Risk Decisions Scenarios
STEP 5 STEP 3
Determining Identifying
Scenario Initiating Event
Frequency Frequency
STEP 4
Identifying
Related
Protection Layers
Step 6: Making Risk Decisions- This step involve making Risk decisions
based comparison of the result of Risk estimation (Step 5 activity) with the
COMPANY’S Tolerable Risk criteria. If Tolerable Risk Criteria of the COMPANY
is not met then Risk Reduction Measures are considered to ensure that the Risk
involved in the scenario is less than the Tolerable Risk Criteria. Risk Reduction
Measures could be provided by introducing SIF’s or other Protection Layers.
Steps 1 to 6 are performed for all the applicable SIFs as identified by the SIL
determination team taking into reference the project Cause & Effect diagrams
and the FEED SIL study reports.
Basis of the decision for all parameters. Reasons for which the team
selected specific parameters associated with a safety function shall
be documented.
Assumptions made and credit allowed for risk reduction from other
technology, external risk reduction, and control and alarm systems.
(IPL)
SIL 1 0.1
SIL 2 0.01
SIL 3 0.001
(CMS)
The base case test intervals are provided in table below, this is to be
confirmed by COMPANY:
Unit NN MM T
Cluster
Packages
Separator
Gas Compressor
MOL Pumps
Control Room
Substation
Where:
NN : No. of plant Operations/Maintenance personnel
MM : No. of Contractor personnel
T : Total hours spent in the hazardous area
i. Gas compressor : Rotor cost =300 K USD , Total repair cost= 500
K USD ( including the manpower)
ii. MOL pump : Rotor cost =200 K USD , Total repair cost= 400 K
USD ( including the manpower)
i. Gas compressor : Total Dry Gas seal kit cost= 300 K USD (
including the manpower)
Note: The above values shall be reviewed during SIL workshop however
above values has been taken from the past ASR Feed project.
Serial
Tag No. P&ID No. Description / Location
No.
Description /
Serial No. Tag No. P&ID No.
Location
Pig Receiver at
1 44-01-DPT-1381-01 44-01-08-0803
Rumaitha
Pig Receiver at
2 44-01-PT-1381-02 44-01-08-0803
Rumaitha
Slug Catcher at
3 44-01-LT-0281-02 44-01-08-0804
Rumaitha
Slug Catcher at
4 44-01-LT-0281-03 44-01-08-0804
Rumaitha
Rumaitha