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exe Manual
for use with STM-1 and STM-2
Introduction
This manual describes how to operate the STM-1 or STM-2 in conjunction with the
Windows program STM-x_win32.exe.
STM-x_win32.exe is the user interface for the Sycon STM-1 or STM-2. The STM-1 is an
RS-232 or RS-485 based QCM, whereas the STM-2 is USB based. Both instruments have the same
high accuracy and high speed measurement engine. STM-x_win32.exe is an improvement over the
previous generation in the following ways:
Thickness is accurate even if the STM-1 or STM-2, the host PC, or both reboot. Even if the
reboot occurs during a deposition, once the STM and this STM-x_win32.exe are back on-line
the thickness will be accurate
Uses far fewer CPU resources that previous generations, which improves performance
Revision History
Date
Decription
2008-08-06
Initial revision
2008-09-16
Ram
128 MB
Screen
OS
Windows Vista/XP/2000
Disk Space
1M
Table of Contents
Introduction................................................................................................................................................2
Minimum System Requirements................................................................................................................2
Typical Vacuum System Installation Diagrams.........................................................................................5
Illustration 1: System Diagram using STM-1............................................................................................5
Illustration 2: System Diagram using STM-1X.........................................................................................5
Illustration 3: System diagram using STM-2 and it's internal oscillator....................................................6
Illustration 4: System diagram using STM-2 and external oscillator (OSC-100)......................................6
Using STM-x_win32.exe with the STM-1 or STM-2................................................................................7
STM-1 and STM-2 LEDs description........................................................................................................8
STA(STM-1) or Power (STM-2)..........................................................................................................8
COM(STM-1) or USB(STM-2)............................................................................................................8
Illustration 5: Setup tab..............................................................................................................................9
FindInst..................................................................................................................................................9
Sim Rate hz/sec.....................................................................................................................................9
Display mode.........................................................................................................................................9
Multi-layer mode.................................................................................................................................10
Run#....................................................................................................................................................10
Datalog controls.......................................................................................................................................10
Off/On.................................................................................................................................................10
Log period...........................................................................................................................................10
Logfile Naming...................................................................................................................................10
Delimiter..............................................................................................................................................11
Logfile folder.......................................................................................................................................11
View Log.............................................................................................................................................11
Illustration 6: Operate tab........................................................................................................................12
Zero film Thk......................................................................................................................................12
Zero Timer...........................................................................................................................................12
Pause....................................................................................................................................................12
New Run..............................................................................................................................................13
New Layer...........................................................................................................................................13
Change Film........................................................................................................................................13
Layer Stackup......................................................................................................................................13
Illustration 7: films tab.............................................................................................................................14
Description of film parameters.................................................................................................................14
Name...................................................................................................................................................14
Density.................................................................................................................................................14
Z-ratio..................................................................................................................................................15
Tooling................................................................................................................................................15
Notes....................................................................................................................................................15
Illustration 8: The film editor...................................................................................................................16
Illustration 9: graphs tab..........................................................................................................................17
Autoscale and manual scaling.............................................................................................................17
Exporting a picture of the graph..........................................................................................................17
Illustration 10: help/about tab..................................................................................................................18
2008 Sycon Instruments STM-x_win32.exe manual 08/06/08 Page 3 of 28
At this point, the indicators should start moving and the com success counter on the help/about tab
should be incrementing. This means you are connected and ready to go
Program some films. When STM-x_win32.exe is installed, there is only the default film
programmed. See the films tab help page for more information
Set any other controls on the setup tab as required. See the setup tab help page for more
information
Go to the operate tab. Most operations that you'll perform during the monitoring of a deposition
are done from this tab
Perform the deposition. You will probably press zero film just before you open the source
shutter.
If you are doing a multi-layer deposition, you will press new layer when you are finished with
one material and are about to deposit the next. STM-x_win32.exe keeps track of the layers and
total thickness for you.
When you are finished with the substrate, you can press new run to end the current substrate
and start a new one.
What it means
LED is on solid
LED is OFF
COM(STM-1) or USB(STM-2)
Condition
What it means
LED is on solid
LED is OFF
The following sections detail all of the controls of STM-x_win32.exe. Furthermore, information on any
of the controls can be displayed by right clicking on the control and selecting Description and tip...
This tab has the controls that set up how STM-x_win32.exe operates, how it connects to an
instrument, and how and where it logs the data.
FindInst
Press to find an instrument to connect to. STM-x_win32.exe can connect to a STM-1, STM-2, or a
simulated instrument. The simulated instrument exactly simulates a STM-2; to provide a rate you need
to adjust the "Sim Rate hz/sec" control, which is on the setup tab (and only visible if you are connected
to a simulated instrument). See the description of the "Sim Rate hz/sec" control for more information
Display mode
This sets the display mode for the STM-x_win32.exe. In other words, this controls the operative units
2008 Sycon Instruments STM-x_win32.exe manual 08/06/08 Page 9 of 28
for deposition. It is not recommended to change this during a run, as the charts and logfile will
contain mixed units.
Mass mode units:
Mass in ug/cm (micrograms per square centimeter)
Rate in ug * s/cm (micrograms per square centimeter per second)
Thickness mode units:
Thickness in Angstroms
Rate in Angstroms per second
Multi-layer mode
If this box is checked, STM-x_win32.exe will operate in "multi-layer" mode, keeping track of substrate
thickness across multiple layers. STM-x_win32.exe will keep track of the individual thicknesses of all
layers as well as the total substrate thickness
Run#
The current run number. Note that you can change the run number, even during a deposition. If you do,
STM-x_win32.exe will make a new log which will not contain any information that occurred before the
run number was changed.
Datalog controls
Off/On
This enables or disables logging. You can change this at any time
Log period
This controls how often a record will be written to disk. Any information captured in between writes to
disk is discarded.
Logfile Naming
This controls how the log file will be named.
If you choose "Run#", STM-x_win32.exe will create a new and unique file for each run
(named RUN#00001.txt for run 1).
If you choose "STMxlog.txt", STM-x_win32.exe will put information about all runs in the
2008 Sycon Instruments STM-x_win32.exe manual 08/06/08 Page 10 of 28
Delimiter
This sets the delimiter for the logfile.
Tab delimiter is recommended because tab delimited files properly open up in Microsoft
Excel and OpenOffice Calc without any resistance.
Comma delimited files are available as an option for compatibility with older programs
Logfile folder
Use this control to select the folder where the logfile(s) will be placed. Press the folder icon button on
the right to launch a browse window.
View Log
This pops open a notepad window of the current log file. Note that you'll only see the file as it looked
when you pressed view log; you will not see records go into the file live.
This tab is used to operate the instrument. Use this tab to perform the operations required
during a deposition.
Zero Timer
Zeros film timer
Pause
Pauses logging & graphing. The data is still polled from the instrument, however, and displayed in the
indicators, but the charts and log file are frozen. The background for runtime data indicators will be red
while paused
2008 Sycon Instruments STM-x_win32.exe manual 08/06/08 Page 12 of 28
New Run
Starts a new run by
1) (Multi-layer mode) Empties the layer stackup
2) Zero all thicknesses and timers
3) Prompts for a new film
3) Increments run#
New Layer
Adds a new layer to the substrate by:
1) Moves the current film into layer stackup
2) Prompts for new film for this layer
3) zeros the film thickness and timer
Note that this option is only available in multi-layer mode
Change Film
Changes the active film. Pressing this launches a dialog that allows you to choose a film to run. Not
that the existing thickness is not zeroed. If using the STM-2, the thickess is re-computed from the new
z-ratio and tooling; but if you are using the STM-1 the thickness is not recomputed; the thickness will
not change. If you do not see the film you want to run, you will need to add it via the film editor.
Layer Stackup
This displays the "stackup" of materials on the current substrate. To add a new layer to the substrate,
you click on "New Layer"
The "newest", and therefore current, layer is on the bottom of this table,
You cannot remove layers from this indicator, but you can clear the entire stackup by selecting "New
Run"
This page displays all of the films you have created and stored. To edit this list, click on "Edit
films" to launch the film editor.
Density
The density of the material being deposited, in gm/cc. This really only matters if you are using the
thickness mode. "Bulk" density numbers can be found in the manual for common materials. For
uncommon materials, a procedure for empirical determination can be found in the calibration section of
this manual.
2008 Sycon Instruments STM-x_win32.exe manual 08/06/08 Page 14 of 28
Z-ratio
The Z-ratio of the material being deposited. "Bulk" density numbers can be found in the manual for
common materials. For uncommon materials, a procedure for empirical determination can be found in
the calibration section of this manual.
Tooling
This is the "tooling" factor and relates to the physical construction of your deposition chamber. A
tooling of 100% means that the crystal sensor sees the same amount of material as the substrate. A
procedure for empirical determination of tooling can be found in the calibration section of this manual.
#Samples
This is the number of samples/measurements to place in the measurement filter. The filter is a boxcar
FIR filter, where the samples are evenly weighted and averaged. More samples means higher rate
resolution, so very low rate films will need to average some samples. The downside of averaging is that
there is a delay (time constant) introduced by averaging samples. The time constant is
#samples averaged
0.135 / s
seconds and the rate resolution is
for aluminum (density
10
#samples averaged
= 2.73, zratio = 1.08, xtal life=95%). In general the rate resolution for a new crystal is:
0.368 / s
#samples averagedDensity gm/ cc
Note: The STM-1 has a fixed averaging (#samples) set at 20, and therefore changing this
parameter has no effect.
Notes
Just a field that allows you to make notes about a material
The film editor allow you to add, delete, and change film programs. The film editor includes a built in
materials library simplifying setup.
This pages shows just one of the three graphs. The graphs hold about an hours worth of data,
and but the X and Y scales adjust automatically.
This page shows some diagnostic information, such as where the logfile is or how well the
instrument is communicating with the PC
Com Success
Shows how many times STM-x_win32.exe communicated with an instrument successfully.
2008 Sycon Instruments STM-x_win32.exe manual 08/06/08 Page 18 of 28
Com Errors
Shows how many times STM-x_win32.exe tried to communicate to an instrument and failed
SVR Build
The build/version of the communication server
#instances
Shows how many clients are using the communication server. It is possible to have multiple instances
of STM-x_win32.exe are running, and furthermore it is possible to have other programs running that
access the same instrument without conflict.
Last Error
Shows the status of the last communication error. The error code and source describe the error.
Logfile Format
The log file is a tab (or comma) delimited text file that contains the runtime data and status
information. When the log file is created, a header is placed into the file so that the data in the columns
can be identified. Note that if you change the display mode (mass/thickness) during a run, the
header is not changed, so the data will not match the header. A record is placed into the log file
periodically based on the 'Log Period' control. The logfile is designed to easily import into Microsoft
Excel, OpenOffice Calc, and other spreadsheet programs. The following describes the data contained in
the log file.
Timestamp
The time of the record data in ISO 8601 format. This format was chosed because it readily
imports into all popular spreadsheets and databases, and sorts well.
StatusLine
The status line as it was shown on the screen. This contains:
The program status, running or paused (see the pause button on the operate tab)
The running film timer
Crystal Life
The run number
The datalogging status (On or off)
The name of the active film
Rate
The deposition rate of the current film in /S or ug.s/cm
Thickness/mass
The thickness or mass of the current film in Angstroms () or ug/cm
Substrate thickness/mass
The total substrate thickness/mass in Angstroms () or ug/cm. Note that this number is only
meaningful in multi-layer mode
Frequency
The frequency of the crystal in Hz
Substrate
Thickness
(k)
Frequency
(Hz)
0.000
0.000
6000000.04
0.000
0.000
6000000.02
0.000
0.000
6000000.06
Rate
Film Mass Substrate
Frequency
(ug.s/cm) (ug/cm) Mass (ug/cm) (Hz)
2008-08-06
T22:36:31
0.01
0.043
0.043
5989938.46
2008-08-06
T22:36:36
0.01
0.104
0.104
5989888.40
2008-08-06
T22:36:37
0.01
0.117
0.117
5989878.06
Although it is shown in table format, the log data file is ASCII text, with tab characters separating the
table columns and the newline character separating the rows. Also note that the only difference
between the two different modes is the header.
Df Uf
where:
Dq = Density of quartz
Uq = Shear modulus of quartz
Df = Density of film
Uf = Shear modulus of film
Initial tooling setting
For the initial tooling value, use the following formula:
d cos( vs )
Tooling(%) = vx
100
d
cos
(
)
vx
vs
2
where:
dvx = Distance between source and crystal/sensor
dvs = Distance between source and substrate
vs = Angle of the substrate face off a straight line to the source
vx = Angle of the crystal face off a straight line to the source
For the above angles, an angle of 0 means the face of the crystal or substrate points directly toward the
source.
( SubstrateThickness )
( DisplayedThickness )
The calculated value may be checked by setting the tooling parameter to the calculated value and
observing that the thickness display shows the corrected reading. Minor value adjustments can be made
to make the measurements and calculations exactly equal.
Materials reference
This table shows the materials that are available in the built-in materials library. Note that
you do not have to enter this information manually; it is already in the program. It is included here for
reference.
Material
Symbol
Density
Z-Factor
Aluminum
Al
2.73
1.080
Aluminum Oxide
Al2O3
3.97
--------
Antimony
Sb
6.62
0.768
Arsenic
As
5.73
0.966
Barium
Ba
3.50
2.100
Beryllium
Be
1.85
0.543
Bismuth
Bi
9.80
0.790
Bismuth Oxide
Bi2O3
8.90
--------
Boron
2.54
0.389
Cadmium
Cd
8.64
0.682
Cadmium Selenide
CdSe
5.81
--------
Cadmium Sulfide
CdS
4.83
1.020
Cadmium Telluride
CdTe
5.85
0.980
Calcium
Ca
1.55
2.620
Calcium Fluoride
CaF2
3.18
0.775
Carbon (Diamond)
3.52
0.220
Carbon (Graphite)
2.25
3.260
CeF3
6.16
--------
CeO2
7.13
--------
Chromium
Cr
7.20
0.305
Cr2O3
5.21
--------
Cobalt
Co
8.71
0.343
Copper
Cu
8.93
0.437
Cu2S (A)
5.60
0.690
Cu2S (B)
5.80
0.670
Material
Symbol
Density
Z-Factor
CuS
4.60
0.820
Dysprosium
Dy
8.54
0.600
Erbium
Er
9.05
0.740
Gadolinium
Gd
7.89
0.670
Gallium
Ga
5.93
0.593
Gallium Arsenide
GaAs
5.31
1.590
Germanium
Ge
5.35
0.516
Gold
Au
19.3
0.381
Hafnium
Hf
13.1
0.360
Hafnium Oxide
HfO2
9.63
--------
Holnium
Ho
8.80
0.580
Indium
In
7.30
0.841
Indium Intimonide
InSb
5.76
0.769
Indium Oxide
In2O3
7.18
--------
Iridium
Ir
22.4
0.129
Iron
Fe
7.86
0.349
Lanthanum
La
6.17
0.920
Lanthanum Fluoride
LaF3
5.94
--------
Lanthanum Oxide
LaO3
6.51
--------
Lead
Pb
11.3
1.130
Lead Sulfide
PbS
7.50
0.566
Lithium
Li
0.53
5.900
Lithium Fluoride
LiF
2.64
0.774
Magnesium
Mg
1.74
1.610
Magnesium Fluoride
MgF2
3.00
--------
Magnesium Oxide
MgO
3.58
0.411
Manganese
Mn
7.20
0.377
MnS
3.99
0.940
Mercury
Hg
13.46
0.740
Molybdenum
Mo
10.2
0.257
Neodynium Fluoride
NdF3
6.506
--------
Neodynium Oxide
Nd2O3
7.24
--------
Material
Symbol
Density
Z-Factor
Nickel
Ni
8.91
0.331
Niobium
Nb
8.57
0.493
Nb2O5
4.47
--------
Palladium
Pd
12.0
0.357
Platinum
Pt
21.4
0.245
Potassium Chloride
KCl
1.98
2.050
Rhenium
Re
21.04
0.150
Rhodium
Rh
12.41
0.210
Rubidium
Rb
1.53
2.540
Samarium
Sm
7.54
0.890
Scandium
Sc
3.00
0.910
Selenium
Se
4.82
0.864
Silicon
Si
2.32
0.712
SiO
2.13
0.870
Silicon Dioxide
SiO2
2.20
1.070
Silver
Ag
10.5
0.529
Silver Bromide
AgBr
6.47
1.180
Silver Chloride
AgCl
5.56
1.320
Sodium
Na
0.97
4.800
Sodium Chloride
NaCl
2.17
1.570
Sulfur
2.07
2.290
Tantalum
Ta
16.6
0.262
Ta2O5
8.20
0.300
Tellurium
Te
6.25
0.900
Terbium
Tb
8.27
0.660
Thallium
Tl
11.85
1.550
ThF4
6.32
--------
Tin
Sn
7.30
0.724
Titanium
Ti
4.50
0.628
TiO2
4.26
0.400
Titanium Oxide
TiO
4.90
--------
Tungsten
19.3
0.163
Material
Symbol
Density
Z-Factor
Tungsten Carbide
WC
15.6
0.151
Uranium
18.7
0.238
Vanadium
5.96
0.530
Ytterbium
Yb
6.98
1.130
Yttrium
4.34
0.835
Yttrium Oxide
Y2O3
5.01
--------
Zinc
Zn
7.04
0.514
Zinc Oxide
ZnO
5.61
0.556
Zinc Selenide
ZnSe
5.26
0.722
Zinc Sulfide
ZnS
4.09
0.775
Zirconium
Zr
6.51
0.600
Zirconium Oxide
ZrO2
5.6
--------