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Gverventilated coflow axisymmetric laminar diffusion flames of methane, propane, and n-butane were used
to study the influence of oxygen addition to the fuel side on soot formation. The line-of-sight soot volume
fractions and the visible flame profiles were measured as a function of axial location along the centerlines of
pure fuel flames, and the flames in which the fuel was diluted either with oxygen or nitrogen at selected
temperatures of the reactants, to maintain a constant adiabatic flame temperature. The relative influences of
dilution and direct chemical interaction effects of oxygen in the fuel gas mixture were quantified. It was
found that, when allowance was made for the influence of dilution and thermal effects, the addition of
oxygen to the methane diffusion flame chemically suppressed soot formation. This suppression was argued to
be due to the reduction in acetylene concentration in the pyrolysis products as the oxygen mole fraction in
methane was increased. The chemical influence of oxygen addition to methane decreased when the adiabatic
flame temperature was decreased by decreasing the temperature of the reactants. In propane and n-butane
flames, on the other hand, oxygen addition chemically enhanced soot formation. The degree of enhancement
was small for low mole fractions of oxygen, but increased with increasing oxygen. When oxygen is added to
the fuel side of a diffusion flame, two counteracting chemical effects are expected: Oxygen promotes fuel
pyrolysis and hence production of hydrocarbon radicals and H atoms which enhance soot formation. On the
other hand, aromatic radicals and critical aliphatic hydrocarbon radicals are removed by reactions with
molecular oxygen and oxygen atom. The net chemical influence is the difference of these two counteracting
effects.
flow diffusion flame, when allowance was made on soot formation [12, 191: (i) a dilution effect
for the dilution effect, oxygen addition (up resulting from the change in the amount of
to 30%) to propane resulted in a significant carbon per unit mass of the fuel gas mixture,
chemical suppressive effect on soot formation (ii> a thermal effect due to a change in the
[121. Oxygen addition caused the promotion of flame temperature field upon diluent addition,
soot formation as the oxygen mole fraction and (iii) a direct chemical interaction (exclud-
approached 40% in the fuel gas mixture [121. ing the changes in chemical reaction rates as a
The other investigators reported very small result of a change in temperature) due to
changes in soot formation with oxygen addition changes in species concentrations.
to propane [6-8, 101. To assess the relative influences of the ther-
In a near-sooting ethylene inverse diffusion mal, concentration, and chemical effects of
flame, Sidebotham and Glassman [14] observed gaseous additives on soot formation, the fol-
a shift towards species associated with oxida- lowing parameters in the diluted and the undi-
tion rather than an increase in the pyrolysis luted flames should be taken into considera-
intermediates, when oxygen was added to the tion: the characteristic flame temperatures,
fuel side. They concluded that oxygen addition residence times, the flame diameters, and fuel
does not enhance the ethylene pyrolysis rate and oxidant mole fractions. In diffusion flames
[14], and the enhancement of soot formation is of methane, propane, and butane, flame tem-
not due to an earlier transition to soot incep- peratures are expected to change substantially
tion. upon oxygen addition to fuel side. The adia-
There is no study on the influence of oxygen batic flame temperature was taken as the indi-
addition to methane in diffusion flames, except cator of the temperature field of the low-
the work reported by Saito et al. [15, 161 in er regions of the flame where soot inception
which the maximum oxygen mole fraction in and nucleation occur. The use of the adiabatic
the fuel gas mixture was 0.045. Their results flame temperature as the characteristic flame
indicated that the small percentages of oxygen temperature is justifiable, as discussed by Go-
present in the pure methane diffusion flame do mez and Glassman [20] and Axelbaum and
not affect either the pyrolysis of the methane Law 1211.
or subsequent reactions leading to formation The evidence for the correlation between
of soot [151. adiabatic flame temperatures and the mea-
The objective of the present work was to sured temperatures in oxygen-added flames are
investigate the effects (thermal, dilution and illustrated in Figs. 1 and 2. In these figures, the
chemical) of oxygen addition on soot forma- symbols are experimental measurements and
tion in overventilated coflow laminar diffusion the dashed lines represent the best fits ob-
flames of methane, propane, and butane. The tained by least squares. Figure 1 shows the
emphasis was on methane, since no data exists relationship between uncorrected thermocou-
in the literature for oxygen mole fractions ple measurements in a Wolfhard-Parker dif-
higher than 0.045 in the fuel gas mixture. One fusion burner and the adiabatic flame temper-
of the aims was to resolve the controversy atures with various oxygen mole fractions Xo,
about the effect of oxygen addition to propane in ethylene [51. In ethylene and propane flames,
on soot formation. Using the techniques em- there is an almost perfect correlation between
ployed previously [12, 17-191, the relative in- measured maximum flame temperatures in a
fluences of dilution, thermal, and direct chemi- counterflow diffusion flame and the adiabatic
cal interaction effects, as a result of oxygen flame temperatures at various oxygen concen-
addition, on soot formation were quantified. trations Yo, in oxygen-enriched air [22] (Fig.
2). Also, the peak temperature increase in the
METHODOLOGY counterflow diffusion flames of ethylene, pro-
pane, and n-butane upon 10% oxygen addition
When a gaseous diluent or additive is added to to fuel side were 29, 17, and 11 K, respectively
the fuel side of a diffusion flame, one can 1101; Corresponding increases in calculated
expect the influence of three potential effects adiabatic flame temperatures are 28, 17, and
304 b. L. GtiLDER
586 0. 1. 586 0. 1.
574 0.05 0.97 592 0.1 0.9
561 0.1 0.946 600 0.2 0.81
528 0.2 0.91b 611 0.3 0.7
484 0.3 0.886 625 0.4 0.59
422 0.4 0.96 643 0.5 0.5
300 0.515 0.946
measurements were within f 1 scale division. where X,,. is the mole fraction of fuel in the
The soot volume fraction F then can be calcu- fuel gas mixture, r is the characteristic resi-
lated assuming Rayleigh extinction. The com- dence time, E, is the activation energy, and
plex refractive index of the soot particles was Tad is the adiabatic flame temperature. The
taken as m = 1.89-0.48i, from Lee and Tien activation energy inferred from the experimen-
[23], to be consistent with our previous soot tal data was 200 kJ/mol [18, 193 for C, and
work. A schematic of the experimental rig was higher carbon number hydrocarbons.
reported previously [24]. The maximum soot volume fractions from
the soot profiles in Fig. 4 are plotted in Fig. 5
RESULTS AND DISCUSSION against the inverse of the Tad. The characteris-
tic residence time was taken as the square root
Methane of the distance from the axial point of the first
appearance of soot to the axial location where
In order to assess the effect of the flame the maximum soot volume fraction is mea-
temperature on soot formation in methane sured. In accordance with Eq. 1, the slope of
flames, soot profiles were measured in pure the best fit line in Fig. 5 yields an overall
methane flames in which the adiabatic flame activation energy of about 200 kJ/mol.
temperature was changed from 2400 to 2228 K The variation of the soot volume fraction
by changing the temperature of the reactants profile with oxygen and nitrogen in methane
(Fig. 4). flames with Tad = 2400 K are shown in Figs. 6
Axelbaum et al. [17] and Axelbaum and Law and 7, respectively. Since the adiabatic flame
[21] and our previous work [18, 191 showed that temperature is kept constant by changing the
soot formation rate in diffusion flames is first temperature of the reactants, the observed ef-
order in fuel mole fraction in the fuel gas fect in Fig. 7 is due to dilution only, whereas in
mixture, when the remainder of the fuel gas is Fig. 6 it is due to combined effects of dilution
an inert diluent like nitrogen. It was further and direct chemical interaction of oxygen. The
demonstrated [18, 191 that maximum soot vol- normalized soot volume fractions for these two
ume fraction in coflow diffusion flames scales sets of experiments, as summarized in Table 1,
as follows: are plotted together in Fig. 8. The maximum
Frn -xF,O . 7. exp( -E,/RT,J (1) soot volume fractions of methane flames with
lo%, 12.5%, and 16% oxygen were corrected
for the changes in residence times in these
flames. Uncorrected values are also shown in
1.4 -
METHANE
Fig. 8 with empty circle symbols. Nitrogen-di-
: 365mVmin
1.2 - luted flames did not show any change in flame
E
heights or diameters with nitrogen fraction.
The reduction in maximum soot volume frac-
tion due to oxygen addition is more than that
can be attributed to the dilution effect, Fig. 8.
Oxygen addition to methane seems to chemi-
cally suppress the soot formation. The suppres-
sion effect is significant even with the small
fractions of oxygen in methane. This observa-
tion does not agree with the results of Saito
0 10 20 30 40 50 60 70 et al. [15, 161 who reported no effects of small
Height Above the Burner, mm oxygen mole fractions (up to 0.045) in the
Fig. 4. The line-of-sight average soot volume fraction pro- methane stream.
files, as a function of axial position, of methane flames When oxygen is added to the fuel side of a
with different temperatures of the reactants. Correspond-
diffusion flame two counteracting chemical ef-
ing adiabatic flame temperatures are noted near the best
fit curves to the soot data points. For clarity, data for fects can be expected as far as the soot forma-
Tad = 623 K are not shown. tion is concerned. Due to an accelerated chain
EFFECTS OF OXYGEN ON SOOT FORMATION
I / I
METHANE
METHANE
365 ml I min 1.6
365 ml / min
1.4 - T,,=2400K
E
g 1.2 -
s
‘S
1.0 -
?
i 0.8 -
0.6
0.4
0.2
0.8 -
0.8 -
0.4 -
0.2
F
-._
“”
0 10 20 30 40 50
Height Above the Burner, mm
0.00 0.05 0.10 0.15 0.20 0.25
Fig. 6. The line-of-sight average soot volume fraction pro-
Mole Fraction of Additive, XNz and X0
files, as a function of axial position, of methane flames at
selected temperatures of the reactants and oxygen mole Fig. 8. The variation of the isolated dilution add chemical
fractrons correspondmg to r,,, = 2400 K. effects of oxygen addition to methane, Tad = 2400 K.
308 6. L. GULDER
intermediate species [2.5]. Acetylene is formed c PROPANE, 119 ml I min T& = 2400 K
.=
5 1.0
from vinyl and its consumption in methane e
L
oxidation is by OH, H, and predominantly by E 0.9
0 atoms [28, 291. A higher concentration of 2
> 0.6
H atoms (as compared with those of pure
g
methane pyrolysis), and the presence of OH ‘: 0.7
and 0 in oxygen-added methane diffusion i
flames, result in a lower acetylene concentra- ‘# 0.6
I
tion. If it is assumed that the soot formation 3.;N 0.5
mechanism is mainly controlled by a radical-
g
based acetylenic addition route leading to the 5 0.4
z
chemical growth of PAHs, then the reduction / J
V.”
in the acetylene concentration, as a result of 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7
Mole Fraction oi Additive, XNz and X0
oxygen addition to methane, could be one of
the possible causes of the chemical suppres- Fig. 10. The variation of the isolated dilution kd chemical
sion of soot formation. effects of oxygen addition to propane, Tad = 2400 K.
1.1
$ 0.6
aE 0.7 -
B o.6 j
B 0.5f
p
Oxygen z 0.4 -
C$gw&correcled
P
0.4t. 0.3
0.0 0.1 0.2 0.3 0.4 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7
Mole Fraction of Additive, X,v* and X0 Mole Fraction of Additive, XNz and X0
1
Fig. 9. The variation of the isolated dilution an> chemical Fig. 11. The variation of the isolated dilution and chemical
effects of oxygen addition to methane, Tad = 2300 K. effects of oxygen addition to butane, Tad = 2400 K.
EFFECTS OF OXYGEN ON SOOT FORMATION 309
a similar flame [lo], on the other hand, the pyrolysis intermediates, as the oxygen fraction
corresponding increase was measured as 17 K in methane is increased. The chemical influ-
(from 1859 to 1876 K). The calculated adia- ence of oxygen addition to methane decreases
batic flame temperature increase for 10% oxy- when the adiabatic flame temperature is de-
gen addition to propane is 17 K (39 K for 20% creased by decreasing the temperature of the
oxygen), which agrees with the measurements reactants.
reported in Ref. 10 but far smaller than those For higher alkanes, propane and n-butane,
in Ref. 12. Further, measurements of Wey oxygen addition enhances the soot formation
et al. [131 in propane diffusion flames showed by direct chemical interaction. This enhance-
about 25 and 50 K increase for 10% and 20% ment is small for low mole fractions of oxygen,
oxygen mole fractions, respectively, which agree but increases as the oxygen fraction is in-
closely with the calculated adiabatic flame creased. The observed chemical enhancement
temperature changes. The discrepancy in the of soot formation is the net balance of the two
temperature increase upon oxygen addition to counteracting chemical effects of oxygen addi-
propane seems to be the reason for conflict- tion to propane and n-butane.
ing results of the present work and those of
Ref. 12. I thank M. F, Baksh for his capable assistance
It seems that the net balance of the two with the experimental work. The work described
counteracting chemical effects of oxygen ad- herein has been supported by National Research
dition is to enhance the soot formation in Council’s internal funds (Sub-project CSF 02)
propane and butane flames. Although it was and by the PERD Program (Project no. 15113).
argued that the oxygen addition does not have
any significant catalytic effect on the pyrolysis
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