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MAKE A DESIGN OF AN ELECTRICAL DISTRIBUTION SYSTEM OF A

CERTAIN TOWN OR CITY OT YOUR OWN CHOICE.

I. DESIGN THE SECONDARY DISTRIBUTION

1. Show the distribution map of the following:

1.1 The location of the prospective customers.


1.2 The location of the distribution poles so that all prospective customer.
1.3 Tie service wire from the poles to the customer’s house.
1.4 The route of the secondary serving each group of customers.
1.5 The location of multiple street lights.

2. Determine the capacity and the location of the distribution of


transformers required to serve the different groups of customers
including the streetlights within the area. Indicate the location and
rating of the transformers.

3. Determine the size of the secondary wires to be used:

3.1 Conductors should have adequate current carrying capacity.


3.2 Voltage drop shall be between 3% and 5% of the secondary distribution
system voltage. Its voltage drop should be adequate up to the load of
each branch of the secondary line.

II. DESIGN THE PRIMARY DISTRIBUTION SYSTEM

1. Determine the size of the primary distribution wire to be used.

1.1 Size should determine not only for adequate current carrying capacity but
also for the voltage drop. The voltage drop from the power plant to the
primary distribution line should not exceed 5% of the primary distribution
system voltage.
1.2 Apply AC drop factor for the method for the section f the primary lines similar
to the secondary line voltage drop calculations.

2. Show on the distribution map the route of the primary distribution


system the size of the primary wire used and whether primary lines
are single phase or three phase.

3. On a separate sheet, draw the schematic one line diagram of the


primary distribution system from the power house to all the
distribution transformer showing.
3.1 Number, sizes & length of wires
3.2 Indicate in which phase each distribution transformer is connected. Prepare a
load schedule of the system.
3.3 Show the isolating disconnecting switches whenever they are needed.
III. DESIGN THE TRANSFORMER VAULT OF THE INDUSTRIAL
CUSTOMER

Requiring an “INDOOR TYPE SUBSTATION” and whose service is to be


metered on the secondary side of the transformer bank consisting of three
single-phase transformers. This is located on one side of the transformer
with the following power requirements:

220 Volts Lighting Load …………………………………………. 75kW


Demand Factor for Lighting ………………………………………….
75%
220 Volts, Three Phase Motor Load ………………………………….
400kW
Demand Factor for Motor …………………………………………. 72%
Diversity Factor …………………………………………. 1.5
Average Power Factor ………………………………………….
85%

1. Determine the size of the following electrical equipments which may


be required:
1.1 Primary power cables and power conduit.
1.2 Primary distribution line type lighting arresters.
1.3 Primary porcelain fuse cut-outs or fuse disconnecting switches
1.4 Potential and current transformers for metering.
1.5 Single Phase, 60 cycle distribution transformer.
1.6 Secondary bus bars, etc.

2. Draw the electrical layout and schematic wiring diagram of the


transformer vault showing all electrical equipment properly labeled.
The construction of the transformer vault shall conform with all the
requirements of the Philippine Electrical Codes.

IV. DETERMINE THE SWITCHBOARD FOR THE ELECTRICAL SYSTEM

1. Draw the schematic single line diagram from the generator to the
feeder or feeders.
2. Draw the schematic three line diagram.
3. Draw the front view of the switchboard showing the necessary meters,
instruments, control and transfer switches, and other necessary
equipments.
4. Draw all types of poles, towers, insulators, and supports.

V. POLE DESIGN AND SAG CALCULATIONS


VI. FAULT CALCULATION
VII. SUBSTATION DESIGN
Form 1
RESIDENTIAL LOADS:

Maximum demand of each type of transformers at 85% P.F

Maximum
Maximum G.L.L. Demand Expected
& S.A.L. General Power Demand Per
Type of No.
(GLL+SAL)(0.72 Service No. of
Customer
) GPS(0.85) Customer (KVA)
3.5 0.72(1.5) x+y
0.85
A
2A
3A
4A
5A

B
2B
3B
4B
5B

C
2C
3C
4C
5C

D
2D
3D
4D
5D

E
2E
3E
4E
5E

F
2F
3F
4F
5F
Form 2
RESIDENTIAL LOADS:

Transformer No. _____.

No. & Type of Maximum


Pole Number KVA SPAN
Customers Demand
P-
P-
P-
P-
P-

Total Maximum Demand of Transformer _______.


USE:

Selection of Transformer Location


Form 3

RESIDENTIAL LOAD:

For T –
Use _____ KVA, 34.5kV, 230V / 115V, grounded, 60 Hz distribution
transformer with 5% impedance.

% Loading = Total Maximum Demand of Transformer x 100%


KVA Rating of Transformer
= ___________ x 100%
= ___________%

1. I(Full Load) = KVA rating of transformer / (34.5kV)


= _____ / 34.5
= _____ Amperes.

2. The maximum setting of the over-current protection device in the primary

Im = 3 x IFL = 3 x _____
Im = ______ Amperes

3. The KVA short circuit in the primary

= KVA of the transformer / (% impedance)


= ________ / 0.05
= ______ KVA

4. The symmetrical short circuit in the primary.

I(s.c. sym) = KVA of Transformer


(% impedance x kV)
= _____ / (34.5 x 0.05)
= ______ Amperes

5. The symmetrical short circuit in the primary is:

I (s.c asym) = 1.6 x I sym = _____ Amperes

The rating of the transformer shall be _____ KVA, 34.5 kV, 230 V / 115 V,
60 Hz, single-phase distribution transformer with 5% impedance, the total
expected load is _____%, the rating of the fuse cut-out shall be ____ ampere
fuse link. The maximum setting is _____ amperes; the Lightning Arrester (L.A.)
shall be line type rated 27 kV

Form 4

KVA SPAN LEFT SIDE


To determine the size of wire of the secondary line, assume Vdrop = 5% of the operating
voltage for number of span for 1Ø, 2 wire system.

From pole ___ to __: Total load = 44.35 KVA


I = Load KVA / 230 = _____/230 = _____ Amperes
Distance = number of span x 100 = ______ x 100 = ____ ft.
Total Load KVA:
_____ span, 11 volts, assume voltage drop at 5%

Refer to Table: 1
CM = 24 x d x I = 24 x x = __________ = ____________ CM
11 11 Use: _________ (from table 1)
Refer to Table: 1
Actual DC voltage drop, 50°C, 60 Hz, 8” spacing
R = _______/mile Xa = _______/mile Xsf = -0.049/mile
X = __________ = + (10.049) = _________
R R

Actual DC Voltage Drop = (24 x d x I)/ CM


= 24 x _____ x _____ / _____ = _____ volts
Actual Voltage Drop Factor @ 0.85 D.F. = _____
Voltage Regulation = (AVD x D.F. / 230) x 100% = (____ x ____ / 230) x 100% = ____ %
USE _____ CM. Hard Drawn Conductor

KVA SPAN RIGHT SIDE


To determine the size of wire of the secondary line, assume Vdrop = 5% of the operating voltage
for number of span for 1Ø, 2 wire system.

From pole ___ to __: Total load = ______ KVA


I = Load KVA / 230 = _____ / 230 = _____ Amperes
Distance = number of span x 100 = ______ x 100 = ____ ft.
Total Load KVA:
_____ Span, 11 volts, assume voltage drop at 5%

Refer to Table: 1
CM = 24 x d x I = 24 x x = __________ = ____________ CM
11 11 Use: _________ (from table 1)
Refer to Table: 1
Actual DC voltage drop, 50°C, 60 Hz, 8” spacing
R = _______/mile Xa = _______/mile Xsf = -0.049/mile
X = __________ = + (10.049) = _________
R R

Actual DC Voltage Drop = (24 x d x I)/ CM


= 24 x _____ x _____ / _____ = _____ volts
Actual Voltage Drop Factor @ 0.85 d.f. = _____
Voltage Regulation = (AVD x d.f. / 230) x 100% = (____ x ____ / 230) x 100% = ____ %
USE _____ CM. Hard Drawn Conductor

Form 5

PRIMARY DISTRIBUTION SYSTEM, KILO-VOLT RATING PER MD OF


TRANSFORMER

Load Schedule of Feeder No. ____

Transformer No. Phase A Phase B Phase C Three - Phase


T-
T-
T-
T-
T-
T-
T-
T-
T-
T-
T-
T-
T-
T-
T-
T-
T-
T-
T-
T-
T-
T-
T-
T-
T-
T-
T-
T-
T-
T-

Total
Total Load

Form 6:
Primary Wire Computations

FEEDER No. _____ Load: __________ KVA


FROM Pole _________ to Pole __________ Total Length: ___________ ft

100 ft x ___ = ___ ft.


SPAN

DC Voltage Drop per No. of Span, assume 3% voltage drop

DC Voltage Drop = 3% x operating final voltage


= 0.03 x 34.5
= 1035 kV
Feeder Load Current = KVA load/ √3 kV = ___/ √3 x 34.5
= ____ Amp.

SIZE OF PRIMARY WIRES

CM = 24 x L x I x √3 / 2 = _____ CM
DC Voltage Drop

Use: _____, 50°C, 60 Hz, spacing

R per mile = ____Ω / mile; Xa per mile ___ Ω / mile; Xsf = 0.2523 Ω / mile

X = Xa + Xsf = ____________ = ____________


R R/mile ____

Actual DC Voltage Drop = 24 x Lx I x√3 / 2 = (24) ( )( ) √3 /2


CM _____
= _____________volts

From Table 2:

AC Voltage Drop Factor at 0.85 p.f. = _____

Actual AC Voltage Drop = AC Voltage Drop Factor x Actual DC Voltage Drop


= _____ x _____
= _____volts

% Voltage Regulation = Actual AC Voltage Drop / 34.5 x 100%


= ______/34.5 x 100% = _______%
Use: _____ CM HDC Conductor

F – 1 = _______ F – 3 = _____
F – 2 = _______ F – 4 = _____

S/S – 1 (F – 1 & F- 3 )

IF1 = _________ IF3 = ______


√3 (34.5kV) √3 (34.5kV)
= =

AIR CIRCUIT BREAKER RATING:


Feeder - ____ Feeder - _____
Continous Rating: Continous Rating:
Interrupting Rating: Interrupting Rating:
Momentary Rating: Momentary Rating:

MAXIMUM DEMAND:

S/S -1 = _____ + _____ =


3.5 1.5

USE:

POWER TRANSFORMER AMPERAGE:

Ip = _________ Is = ________
√3 (230kV) √3 (34.5kV)
Ip = Is =

Oil Circuit Breaker Rating: Air Circuit Breaker Rating:


Continous Rating: Continous Rating:
Interrupting Rating: Interrupting Rating:
Momentary Rating: Momentary Rating:

ASSUME 3Ø SYMMETRICAL (ISC):

Use: ___ MVA, 230kV and 34.5kV as base volts on H.T. and L.T. respectively.
Zt ≈ Xt = 5% = j0.05 p.u.
Xs = _________ =
2000

IF3Ø = _E_ = 1.0 =


(pri) Xs

IF3Ø = ___E _ = 1.0 =


(sec) Xs + Xt

Form 7:

COMMERCIAL LOADS (ALSO FOR INDUSTRIAL LOADS)

TRANSFORMER NO. : _____ POLE NO. _____


LOAD/S : _____
MAXIMUM DEMAND : _____
TOTAL MAXIMUM DEMAND : _____

Assuming Transformer Bank

% Loading = Total Maximum Demand of Transformer Bank x 100


KVA Rating of Bank Transformer
= _____/ 3 (34.5) x 100
= _____%

1. IFL (Primary full current) = KVA Rating of Bank = _____


√3 x 34.5 kV √3 x 34.5 kV

2. The maximum setting of the over-current protective device in the primary.


I max = 3 x IFL = _____ Amperes

3. The KVA sc = KVA of the bank x 100% = ______ x 100


Z% 5

4. The symmetrical short circuit in primary (I sc asym)


I sc sym = KVA sc = __________ = _______ Amperes
√3 kV √3 x 34.5 kV

5. The asymmetrical short circuit in primary (I sc asym )


I sc asym = 1.6 x Isc sym
= 1.6 x _____
= __________ Amperes

The rating of the transformer shall be 3- _____ KVA, 34.5 kV, 230 V / 115 V, 60
Hz, 1Ø distribution transformer with 5% impedance, the total expected load is _____ %,
the rating of the fuse cut-out shall be _____ Amperes fuse link. The maximum setting of
load is _____ amperes, the L.A. shall be line type rated 27 kV.
TYPE A
AREA : 150 @ 24 VA/m2
Max Expected Load (GLL) = 150 x 24 = 3,600 VA

GENERAL LIGHTING LOAD:

10 – Fluorescent Tube Light 48” (40W) = 400 Watts


5 – Incandescent Lamp (50W) = 250 Watts
12 – Pin light (10W) = 120 Watts
4 – Spotlight (20W) = 800 Watts
2 – Chandelier (100W) = 200 Watts
3 – Circular Lamp (20W) = 60 Watts
TOTAL = 1,830
Watts

SMALL APPLIANCE LOAD:

1 – Shaver (20W) = 20 Watts


1 – Vacuum Cleaner (100W) = 100 Watts
1 – Sewing Machine (100W) = 100 Watts
2 – Computer (Desktop) (225W) = 450 Watts
1 – Computer (Laptop) (50W) = 50 Watts
1 – Printer (100W) = 100 Watts
2 – Colored Television 25” (150W) = 300 Watts
1 – CD Player (30W) = 30 Watts
1 – DVD/VCD Player = 150 Watts
3 – Cellular Telephone Charger (25W) = 75 Watts
2 – Ceiling Fan (25W) = 50 Watts
1 – Electric Fan (75W) = 75 Watts
1 – Flat Iron (500W) = 500 Watts
1 – Alarm Security System (3W) = 3 Watts
TOTAL = 2,003
Watts

GENERAL POWER SERVICE:


1 – Hair Dryer Tube (1250W) = 1250 Watts
1 – 1/6 Hp Refrigerator (124.33W) = 124.33Watts
3 – 1 hp Air Conditioning Unit (1840W) = 5520 Watts
1 – ¼ hp Washing Machine (186.5W) = 186.5 Watts
1 – ¼ hp Clothes Dryer (186.5W) = 186.5 Watts
3 – Small Freezer (300W = 900 Watts
TOTAL =
8,167.33 Watts

TOTAL CONNECTED LOAD (TCL) = 12,000.33


Watts
TYPE B
AREA : 130 @ 24 VA/m2
Max Expected Load (GLL) = 130 x 24 = 3,120 VA

GENERAL LIGHTING LOAD:

10 – Fluorescent Tube Light 48” (40W) = 400 Watts


5 – Incandescent Lamp (50W) = 250 Watts
12 – Pin light (10W) = 120 Watts
4 – Spotlight (20W) = 800 Watts
2 – Chandelier (100W) = 200 Watts
3 – Circular Lamp (20W) = 60 Watts
TOTAL = 1,830
Watts

SMALL APPLIANCE LOAD:

1 – Shaver (20W) = 20 Watts


1 – Vacuum Cleaner (100W) = 100 Watts
1 – Sewing Machine (100W) = 100 Watts
2 – Computer (Desktop) (225W) = 450 Watts
1 – Computer (Laptop) (50W) = 50 Watts
1 – Printer (100W) = 100 Watts
2 – Colored Television 25” (150W) = 300 Watts
1 – CD Player (30W) = 30 Watts
3 – Cellular Telephone Charger (25W) = 75 Watts
2 – Ceiling Fan (25W) = 50 Watts
1 – Electric Fan (75W) = 75 Watts
1 – Flat Iron (500W) = 500 Watts
1 – Alarm Security System (3W) = 3 Watts
TOTAL = 1,853
Watts

GENERAL POWER SERVICE:

1 – 1/6 Hp Refrigerator (124.33W) = 124.33Watts


3 – 1 hp Air Conditioning Unit (1840W) = 5520 Watts
1 – ¼ hp Washing Machine (186.5W) = 186.5 Watts
1 – ¼ hp Clothes Dryer (186.5W) = 186.5 Watts
1 – Small Freezer (300W = 300 Watts
TOTAL =
6,317.33 Watts

TOTAL CONNECTED LOAD (TCL) = 10,000.33


Watts
TYPE C
AREA: 110 @ 24 VA/m2
Max Expected Load (GLL) = 110 x 24 = 2,640 VA

GENERAL LIGHTING LOAD:

10 – Fluorescent Tube Light 48” (40W) = 400 Watts


5 – Incandescent Lamp (50W) = 250 Watts
13 – Pin light (10W) = 130 Watts
4 – Spotlight (20W) = 800 Watts
2 – Chandelier (100W) = 200 Watts
3 – Circular Lamp (20W) = 60 Watts
TOTAL = 1,840
Watts

SMALL APPLIANCE LOAD:

1 – Vacuum Cleaner (100W) = 100 Watts


1 – Sewing Machine (100W) = 100 Watts
2 – Computer (Desktop) (225W) = 450 Watts
1 – Computer (Laptop) (50W) = 50 Watts
1 – Printer (100W) = 100 Watts
1 – Colored Television 25” (150W) = 150 Watts
1 – CD Player (30W) = 30 Watts
3 – Cellular Telephone Charger (25W) = 75 Watts
2 – Ceiling Fan (25W) = 50 Watts
1 – Electric Fan ( 75W) = 75 Watts
1 – Flat Iron (500W) = 500 Watts
1 – Alarm Security System (3W) = 3 Watts
TOTAL = 1,683
Watts

GENERAL POWER SERVICE:

1 – 1/6 Hp Refrigerator (124.33W) = 124.33Watts


2
– 1 hp Air Conditioning Unit (1840W) = 3,680 Watts
1
– ¼ hp Washing Machine (186.5W) = 186.5 Watts
1
– ¼ hp Clothes Dryer (186.5W) = 186.5 Watts
1
– Small Freezer (300W) = 300 Watts
TOTAL =
4,477.33 Watts

TOTAL CONNECTED LOAD (TCL) = 8,000.33


Watts

TYPE D
AREA: 90 @ 24 VA/m2
Max Expected Load (GLL) = 90 x 24 = 2,160 VA

GENERAL LIGHTING LOAD:

5 – Fluorescent Tube Light 48” (40W) = 200 Watts


5 – Incandescent Lamp (50W) = 250 Watts
12 – Pin light (10W) = 120 Watts
4 – Spotlight (20W) = 800 Watts
2 – Chandelier (100W) = 200 Watts
3 – Circular Lamp (20W) = 60 Watts
TOTAL = 1,630
Watts

SMALL APPLIANCE LOAD:

1 – Shaver (20W) = 20 Watts


2 – Vacuum Cleaner (100W) = 200 Watts
1 – Sewing Machine (100W) = 100 Watts
3 – Computer (Desktop) (225W) = 675 Watts
1 – Computer (Laptop) (50W) = 50 Watts
1 – Printer (100W) = 100 Watts
1 – Colored Television 25” (150W) = 150 Watts
2 – CD Player (30W) = 60 Watts
2 – Cellular Telephone Charger (25W) = 50 Watts
4 – Ceiling Fan (25W) = 100 Watts
3 – Electric Fan (75W) = 225 Watts
1 – Flat Iron (500W) = 500 Watts
1 – Alarm Security System (3W) = 3 Watts
TOTAL = 2233
Watts
GENERAL POWER SERVICE:

1
– 1/6 Hp Refrigerator (124.33W) = 124.33Watts
1
– 1 hp Air Conditioning Unit (1840W) = 1840 Watts
1
– ¼ hp Washing Machine (186.5W) = 186.5 Watts
1
– ¼ hp Clothes Dryer (186.5W) = 186.5 Watts
1
– Small Freezer (300W) = 300 Watts
TOTAL =
2,637.33 Watts

TOTAL CONNECTED LOAD (TCL) = 6,500.33 Watts


TYPE E
AREA: 70 @ 24 VA/m2
Max Expected Load (GLL) = 70 x 24 = 1,680 VA

GENERAL LIGHTING LOAD:

5 – Fluorescent Tube Light 48” (40W) = 200 Watts


5 – Incandescent Lamp (50W) = 250 Watts
12 – Pin light (10W) = 120 Watts
4 – Spotlight (20W) = 800 Watts
2 – Chandelier (100W) = 200 Watts
3 – Circular Lamp (20W) = 60 Watts
TOTAL = 1,630
Watts

SMALL APPLIANCE LOAD:

1 – Vacuum Cleaner (100W) = 100 Watts


1 – Sewing Machine (100W) = 100 Watts
2 – Computer (Desktop) (225W) = 225 Watts
1 – Computer (Laptop) (50W) = 50 Watts
2 – Printer (100W) = 200 Watts
1 – Colored Television 25” (150W) = 150 Watts
2 – CD Player (30W) = 60 Watts
3 – Cellular Telephone Charger (25W) = 75 Watts
2 – Ceiling Fan (25W) = 50 Watts
2 – Electric Fan ( 75W) = 150 Watts
TOTAL = 1,160
Watts

GENERAL POWER SERVICE:


1 – 1 hp Air Conditioning Unit (1840W) = 1840 Watts
1 – ¼ hp Washing Machine (186.5W) = 186.5 Watts
1 – ¼ hp Clothes Dryer (186.5W) = 186.5 Watts
TOTAL = 2,213
Watts

TOTAL CONNECTED LOAD (TCL) = 5,003 Watts

TYPE F
AREA: 50 @ 24 VA/m2
Max Expected Load (GLL) = 50 x 24 = 1,200 VA

GENERAL LIGHTING LOAD:

5 – Fluorescent Tube Light 48” (40W) = 200 Watts


5 – Incandescent Lamp (50W) = 250 Watts
8 – Pin light (10W) = 80 Watts
2 – Spotlight (20W) = 400 Watts
1 – Chandelier (100W) = 100 Watts
3 – Circular Lamp (20W) = 60 Watts
TOTAL = 1,090
Watts

SMALL APPLIANCE LOAD:

1 – Computer (Desktop) (225W) = 225 Watts


1 – Colored Television 25” (150W) = 150 Watts
1 – Vacuum Cleaner (100W) = 100 Watts
1 – Ceiling Fan (25W) = 25 Watts
1 – Electric Fan (75W) = 75 Watts
TOTAL = 575
Watts

GENERAL POWER SERVICE:

1 – 1/6 Hp Refrigerator (124.33W) = 124.33Watts


1 – 1 hp Air Conditioning Unit (1840W) = 1,840 Watts
1 – ¼ hp Washing Machine (186.5W) = 186.5 Watts
1 – ¼ hp Clothes Dryer (186.5W) = 186.5 Watts
TOTAL =
2,337.33 Watts

TOTAL CONNECTED LOAD (TCL) = 4,002.33 Watts

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