RENR1241_SIS.

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EUI Electronic Systems

RPM Control Logic
Coolant Temp

Electronic Governor

Fuel Temp

Cold Mode

Coolant Temp Sensor

6 5 4 3 2 1 Signals To Fuel Injectors

Fuel Position Fuel Injection Control Frc Fuel Pos

Electronic Governor Rated Fuel Pos Torque MAPS

Desired Rpm

Engine Control Logic

Throttle Position Sensor

FRC MAPS Speed/Timing Signal Logic

Engine RPM Turbo Outlet Pressure Sensor Atmospheric Pressure Sensor Speed/Timing Wheel

6 5 4 3 2 1

Signals\ To Fuel Injectors (From Fuel Injection Control)

EUI Fuel System

Speed/Timing Sensor

Rocker Arm

Solenoid

Example Of System Action

Spill Valve Speed/Timing Wheel Fuel Supply (In Head) Relief Valve Fuel Tank

Electrical Current To Injector Solenoid Closed Open Injector Spill Valve Travel Cam

Filter

ECM Cooling Pump Conventional Nozzle

Injection Pressure Curve

Fuel Tank

D74036

1996 Caterpillar All Rights Reserved

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3176C And 3196 Engines For Caterpillar Built Machine

6AR1-787 7ZR1-545

For Use In Challenger 75D and 85D Ag Tractors

Printed in U.S.A.

RENR1241
8 Page

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RENR1241 September 1996

Sensor and Connector Locations

PTO Speed Connector P24/J24 Injector Connector J5/P5 Atmospheric Pressure Sensor

Engine Cylinder Head Gnd Stud

ECM Connector J2/P2 ECM Connector J1/P1

Electronic Control Module (ECM)

s chines
Inlet Manifold Air Temperature Sensor Turbocharger Compressor Outlet Pressure Sensor

Engine Speed/Timing Sensor Connector Coolant Temperature P9/J9 Sensor Connector Coolant Temperature J10/P10 Sensor

Engine Speed/Timing Sensor

Filtered Fuel Pressure Sensor

D72552

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DIAGNOSTIC LAMP A430-OR

229-BK

THIS SCHEMATIC IS FOR THE CH75/CH85 D-SERIES UPDATE (138-7462 CHG 00). COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE WITH THE KEY AND ENGINE OFF AND XMSN SHIFTER IN NEUTRAL. UNLESS OTHER SPECIFIED: ALL WIRE IS 18 GAUGE. NOTE A: PTO SENSOR AND NEUTRAL SWITCH ARE OPTIONAL ATTACHMENTS FOR CHALLENGER 85D ONLY.

PTO ATTACHMENT (CHALLENGER 85D ONLY)

NEUTRAL SW NOTE A 1 3 2

L996-WH G787-GN G788-YL

NOTE A

P34

J34 1 3 4 5 6 7 10 9 11 12 8 2

GOV CONTROL POSITION 710-GN 450-YL 123-WH 1 2 3 4 5 6 449-WH

477-BK

710-GN

SENSOR P11 J11 +V GROUND SIGNAL RD BK WH A B C 123-WH-14 229-BK C912-GN

201-BK

123-WH

229-BK 201-BK 201-BK + SW IN SIG ENGINE DIAGNOSTIC

C980-YL

614-PU

SPEED/TACH HOUR METER XMSN SPEED SENDER

A 449-WH 477-BK C B H J F

123-WH-14 229-BK B792-BU B793-YL

J30 WH BK 2 1 G737-WH L997-BU 710-GN 2 1

P30 201-BK 710-GN P8

G D E J8 ECAP ENGINE DATA LINE

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COLOR ABBREVIATIONS ABBREV

RD WH OR YL PK BK GY PU BR GN BU

SYMBOL

DESCRIPTION
CIRCUIT CONNECTED CIRCUIT NOT CONNECTED ELECTRICAL CONNECTION TO MACHINE STRUCTURE INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT CONNECTOR

COLOR
RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE

THIS SCHEMATIC IS FOR THE CH75/CH85 D-SERIES UPDATE (138-7462 CHG 00). COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE WITH THE KEY AND ENGINE OFF AND XMSN SHIFTER IN NEUTRAL. UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 18 GAUGE.

H#

CIRCUIT GROUPING DESIGNATION ATCH WIRE, CABLE, COMPONENT CIRCUIT CONNECTED BLADE, SPADE, RING OR SCREW TERMINAL SPLICE

SPEED/TIMING
2 3 4 9 10 11 36 13 14 38 17 8 19 21 23 39 L996-WH G787-GN G788-YL 29 24 20 25 26 C980-YL C912-GN A430-OR 15 37 22 27 28 30 31 32 33 34 123-WH-14 229-BK 6 35 5 1 7 40 L997-BU G737-WH ATA 710-GN 18 12 16 P1 UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED DIGITAL SENSOR COM NR/F SW (N.C.) NR/F SW (N.O.) UNUSED UNUSED LAMP FLASH SW THROTTLE INPUT DIAGNOSTIC LAMP UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED + BATTERY UNUSED - BATTERY ATA DATA LINKATA DATA LINK+ UNUSED XMSN OUTPUT SPD XMSN OUTPUT SPD SPEEDOMETER J1
ECM GND STRAP

+VS GROUND SIGNAL

OR BK WH P9

A B C J9

996-GN-16 998-BR-16 999-WH-16

SENSOR

TURBO OUTLET PRESS SENSOR

VS GROUND SIGNAL

OR YL GN J3

A B C P3

997-OR-16 993-BR-16 A746-PK-16

NOTE A

ATMOSPHERIC PRESS SENSOR

VS GROUND SIGNAL

OR YL GN P22

A B C J22

997-OR-16 993-BR-16 A747-GY-16

FILTERED FUEL PRESS SENSOR

VS GROUND SIGNAL

OR YL GN J17

A B C P17

997-OR-16 993-BR-16 994-GY-16

COOLANT TEMP SENSOR

VS GROUND SIGNAL

OR BK WH J10 OR BK WH P21

A B C P10 A B C J21 A B C P23

997-OR-16 993-BR-16 995-BU-16

INLET AIR TEMP SENSOR VS GROUND SIGNAL 997-OR-16 993-BR-16 C967-BU-16

FUEL TEMP SENSOR

VS GROUND SIGNAL

OR BK WH J23

997-OR-16 993-BR-16 A751-YL-16

ENG CYL HEAD

PTO SPEED SENSOR

BK WH

2 1

D811-YL-16 D810-PU-16

(OPTIONAL 85D ONLY)

RENR1241
8 Page

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INJECTOR SOLENOIDS A706-GY-16 D791-YL-16 D791-YL-16 A705-BU-16 D791-YL-16 P5 6 8 A704-GN-16 D790-OR-16 D790-OR-16 A703-BR-16 D790-OR-16 D789-WH-16 5 4 10 3 2 12 1 11 A702-PU-16 D789-WH-16 9 7 J5 A706-GY-16 D791-YL-16 A705-BU-16 A704-GN-16 D790-OR-16 A703-BR-16 A702-PU-16 D789-WH-16 A701-GY-16 D786-BR-16 D787-GN-16 D788-BK-16 D811-YL-16 A701-GY-16 D789-WH-16 D786-BR-16 D788-BK-16 TO ENGINE RETARDER SOLENOIDS D786-BR-16 D788-BK-16 D787-GN-16 D788-BK-16 A746-PK-16 A747-GY-16 994-GY-16 996-GN-16 998-BR-16 999-WH-16 995-BU-16 C967-BU-16 A751-YL-16 D788-BK-16
D786-BR-16

15 16 21 24 25 34 27 28 22 17 18 12 5 6 13 19 7 9 4 39 11 1 2 J24 P24 TDC SERVICE PROBE ACCESS 40 10 26 31 32 38 23 20 8 1 29 37 14 2 3 33 35 997-OR-16 993-BR-16 P2 36 30 J2 D810-PU-16

UNUSED UNUSED UNUSED UNUSED UNUSED CYL NO.6 CYL COMMON 5&6 CYL NO.5 CYL NO.4 CYL COMMON 3&4 CYL NO.3 CYL NO.2 CYL COMMON 1&2 CYL NO.1 RETARDER SOL MED/HI RETARDER SOL LOW/HI RETARDER SOL COMM UNUSED PTO SPEED -/TDCPTO SPEED +/TDC+ UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED TURBO OUTLET PRESS ATMOSPHERIC PRESS FLTRD FUEL PRESS +V TIMING SPEED/TIMING COM SPEED/TIMING COOLANT TEMP INLET AIR TEMP FUEL TEMP UNUSED UNUSED ANALOG SENSOR +V ANALOG SENSOR COM

D74285