1.

Robomow Layout & Spare Parts

This first section is dedicated to the layout of the Robomow, how it is constructed, part numbers and identification of parts. Important: Be sure to review section 1.1 (Orientation). It explains what is referred to as right, left etc. Failure to understand this can result in a mistake or problem in the analysis or repair of the product.

Table of Contents
1.1 Robomow layout and main components2 1.2 IPLs (Illustrated Parts List) ..6 1.3 Fuse location....20 1.4 Board identification 21 1.5 Wiring Layout..23 1.6 Parts List...25 1.7 Parts Compatibility Table...33

1.1 Robomow layout and main components

1.1.1 Robomow top view

9 8 10

RL Model Stickers RL550 STC0048A RL850 STC0049A RL1000 STC0056A

Charging contacts SPP0026A

Front Bumper MSB0106B

Yellow Cover GEN0094A Green Cover GEN0227A

Manual Controller holder assembly MSB0105B

Manual Controllers MSB0112A (tones) MSB0114A (speech) MSB0118B (ESBC050B+)

2A

MSB0119A (Rain sensor)

Operation lamp cover + seal SPP0032A

3A

Knobby drive wheel MSB0099A Smooth drive wheel MSB0078A

Rear Bumper MSB0107A

Power Pack UNT0009A

Figure 1.1.1 Top view

1.1.2 Robomow bottom view Note: Mower sides are determined by its top view
10

16

Front Bumper MSB0106B

11

Snap lock (curved) GEN0163A (x4)

Front Wheel SPP0011A

15 12

High cut blades MRK0002A Low cut blades MRK0003A

Mowing Motor MSB0065B (x3)

3A

Knobby drive wheel MSB0099A

14

Snap lock (straight) GEN0162A (x6) Rear Bumper MSB0107B

13

RL plastic base GEN0095A

5

Figure 1.1.2 Bottom view

1.1.3 Robomow internal views

82 17 27

&

28

17

Front left Wire sensor SPP0018A

12

Drop-off Board SPP0005B

Front wheel stopper GEN0207A & Spring GEN0208A

Front right Wire sensor SPP0018A

12

Left Mowing Motor MSB0065B

Right Mowing Motor MSB0065B

12

25

Center Mowing Motor MSB0065B

18

Main Board SPP0019C

19

Cover-base seal ring GEN0182A Odometer boards + cable - ESB0245A

20

Odometer boards + cable - ESB0245A

19

23A

Left Drive Motor + cable - SPP0051A

Battery contacts + cable - SPP0014B

Rear left Wire sensor SPP0018A

17

Rear right Wire sensor SPP0018A

17

Ground clearance limiter GEN0202A

22

Thermistor Kit SPP0020A

21

Right Drive Motor + cable - SPP0051A

23

Figure 1.1.3 Internal view

1.1.4 Charging Station views

Charging Station Cover SPP0030A

29 32

Charging Station contacts assembly SPP0031A

30

Charging Station Base SPP0029A

122

Charging Station Fence GEN0215B

31

Charging Station Drive Wheel supports + screws

Figure 1.1.4 Charging Station view

1.2 IPLs / Exploded views

1.2.1 Robomow bottom view..7 1.2.2 Base top view.8 1.2.3 Cover top view...9 1.2.4 Charging Station.....10 1.2.5 Gear Case ...11 1.2.6 Power Pack & Power Supply.13 1.2.7 Fuses.....................................................................14 1.2.8 Perimeter Switch.15 1.2.9 Bumpers...16 1.2.10 Front Wheel...16 1.2.11 Thermistors....17 1.2.12 Add-on Items..17 1.2.13 Decals..18 1.2.14 Old configuration spare parts..19

1.2.1 Robomow bottom view

34 15 14

DETAIL A DETAIL A

12

36

35

16

37 38

39

SEE DETAIL A

1.2.2 Base - top view

41 28 42 25 21 44

27

40

43

17

22

10

125

20

18

1.2.3 Cover top view

6 2 7 46 4

45

105

47

3 9 10

1.2.4 Charging Station

29

29 32

48

30 53

48

54

49

50
122 31 123 122

51

127 52

10

10

1.2.5 Gear Case

56 44

26 21 95 125 94

21 111 42

Gear exploded view

11

1.2.5 Gear Case (con.)

55

102

57 59

61

23 58 56

111 125 22 60

12

1.2.6 Power Pack & Power Supply

4 62

63

117

64

NOTE: for Power Pack wiring P/Ns refer to Power Pack wiring diagram (Section 1.5.2)

65 66

P/N
PWS0007A PWS0008A PWS0009A

Part Description
230VAC Out Door Power Supply 1.2A (EUR) 120VAC Out Door Power Supply 1.2A (US) 230VAC Out Door Power Supply 1.2A (UK)

P/N
PWS0001B PWS0002B PWS0003B

Part Description
230VAC indoor power supply -Europe 230VAC indoor power supply - UK 120VAC indoor power supply - US

13

121

68

1.2.7 Fuses

69

70

71

72

69 70 71 72

FUS0021A FUS0015A FUS0003A FUS0012A

Fuse 5x20 10A 125V (External Charger) Fuse mini blade 5A Fuse AT blade 30A 32V Fuse AT blade 1A 32V

14

1.2.8 Perimeter Switch

73 74 75

77 76

1.2.9 Bumpers
78

10 79

15

1.2.10 Front Wheel

83

82

81

80

11

16

1.2.11 Thermistors

21

84

85

21 84 85

SPP0020A Thermistors kit (Includes NIT 0009A & HSN0003A) NIT0009A Pop rivet/D3.2x6 HSN0003A Heat sink silicone insulator

1.2.12 Add-On Items

15

15

Low cut blades

High cut blades

86

DOC0015F RL550/850 Operating & Safety Manual (En)

DOC0076D RL1000 Operating & Safety Manual (En)

17

87

GEN0211A

Charging plug rubber cover

MSB0105B Man. cont. holder assembly (sp)

88

TOL0001A

Mowing motor removal tool

1.2.13 Decals
91 89

90 92

93

18

1.2.14 Old configuration spare parts

The parts below are available spare parts, which are not part of the 07 configuration, but are still required to support the previous RL configurations.

97 96

WSB0025B

Perimeter wire to perim. switch cable

GEN0148A Navigator keypad

99 98

WSB0053A

Mowing motors cable

GEN0118A

Front Wheel Click Spring

19

1.3 Fuse location

72

1A Lamp fuse
70

5A Charging fuse

Figure 1.3.1 Robomow fuse location

71

30A Power Pack fuse

64

(-) Terminal

(+) Terminal

Figure 1.3.2 Power Pack fuse location

69

Figure 1.3.3 External Charger fuse location

20

1.4 Board identification

1.4.1 Main Board

100

101

25

104 17

114

12

12

12

103

102

21

The Mowing motor cable is available as a separate part to support old configuration models. 12 - Soldered to the mowing motor 98 Only cable

1.4.2 Connector Board

43

21

1.4.3 Odometer Board

19

Odometer boards + cable 1.4.4 Drop-off Board

82

22

1.5 Wiring layout 1.5.1 Robomow schematic wiring diagram

WSB0043B WSB0071A Lamp board ESB0022C white
WSB0044A

Connector board ESBC021D

Black

Manual Controller MSB0118B/9A Charging socket MSB0105B Rear right Wire sensor SPP0018A

Front Bumper

Front right Wire sensor SPP0018A Mowing Motor R MSB0065B Red & (+) WSB0043B Green (-)

Yellow WSB0052A white SPP0020A Orange ESB0245A

Blue

Odometer board ESB0245A

Purple

(-) Charging contacts (+)

Purple Drop-off Brown Board SPP0005C

Main Board SPP0019C

Mowing Motor Ctr. MSB0065B

Red (+) Green (-)

Drive Motor R SPP0050A Black (-)

Drive Thermistor

WSB0035A Red (+) Drive Motor L SPP0051A

Battery UNT0009A

J502
white Installed black & white Not installed black & purple Red & (+) Green (-) ESB0245A Yellow White (+) Black (-)

Mowing Motor L MSB0065B Front left Wire sensor SPP0018A SPP0018A 23

Odometer board ESB0245A

Gray

Rear left Wire sensor SPP0018A

Rear Bumper

1.5.2 Power Pack wiring diagram

+ 108

Fuse holder & cable (Red) WSB0046B

106

Fuse Holder Red Battery Contact Left (+) Red

Battery jumper cable WSB0049B Grey

+ -

Negative battery cable (Black) WSB0048B

107

Battery Contact Right (+)

24

1.6 Spare Parts List

1.6.1 Spare Parts sorted by item number
#

Friendly P/N (2008) GEN0094A GEN0227A MSB0112A MSB0114A MSB0118B MSB0119A MSB0078A MSB0099A UNT0009A MSB0107A SPP0032A MSB0105B STC0048A STC0049A STC0056A STC0057A SPP0026A MSB0106B SPP0011A MSB0065B GEN0095A GEN0162A SPP0012A SPP0013A GEN0163A SPP0018A GEN0182A ESB0245A SPP0014B SPP0020A GEN0202A SPP0050A SPP0051A PRG5100D PRG5101D PRG5102D SPP0019C GEN0234A GEN0208A GEN0207A SPP0030A SPP0039A GEN0215C SPP0031A

Friendly P/N (2007)

Part Description

Appears in Exploded views No.

1 1 2 2 2 2A 3 3A 4 5 6 7 8 8 8 8 9 10 11 12 13 14 15 15 16 17 18 19 20 21 22 23 23 24 24 24 25 26 27 28 29 30 31 32

GEN0094A GEN0227A MSB0112A MSB0114A MSB0118B MSB0119A MSB0078A MSB0099A UNT0009A MSB0107A SPP0032A MSB0105B STC0048A STC0049A STC0056A STC0057A SPP0026A MSB0106B SPP0011A MSB0065B GEN0095A GEN0162A SPP0012A SPP0013A GEN0163A SPP0018A GEN0182A ESB0245A SPP0014A SPP0020A GEN0202A SPP0008B SPP0008B ------------SPP0019B ----GEN0208A GEN0207A SPP0030A SPP0039A GEN0215C SPP0031A

RL Yellow cover RL Green cover Manual controller- Europe (tones) Manual Controller - US Manual controller (ESBC050B and forwards) Enhanced Manual Controller (Rain sensor) Smooth drive wheel + bearing Knobby drive wheel + bearing Power Pack Rear bumper assembly Operation lamp cover + seal Man. cont. holder assembly RL550 Sticker RL850 Sticker RL1000 Sticker RL350 Sticker Charging contact (for Docking Station) Front bumper (one spring) assembly Front wheel with axle Mowing Unit + cable RL plastic base Snap lock (straight) Single high cut blade Single low cut blade Snap lock (curved) Wire Sensors x4 with cable Cover-base seal ring Odometer Boards + cable Battery contacts assembly (RL side) Thermistors kit Ground clearance limiter Drive motor (right) replacement kit (Black&White) Drive motor (left) replacement kit (Red&Green) Flash software version 3.19 - 08 Flash software version 3.2 - 08 Flash software version 4.1 - 08 Main Board (ESBC050D) Drive motors shield Front Wheel stopper spring Front Wheel stopper Charging Station Cover Charging Station Base (Green) Docking Station Fence (Green) Charging Station Contacts Assembly

1.1.1 1.1.1 1.1.1 & 1.2.3 1.1.1 & 1.2.3 1.1.1 & 1.2.3 1.1.1 & 1.2.3 1.1.1 & 1.2.1 1.1.2 1.1.1 & 1.2.6 1.2.8 1.1.1 & 1.2.3 1.1.1 & 1.2.3 1.1.1 1.1.1 1.1.1 1.1.1 1.1.1 & 1.2.3 1.2.8 1.1.2 & 1.2.10 1.2.1 & 1.1.3 1.1.2 1.1.2 1.1.2 & 1.2.11 1.1.2 & 1.2.11 1.1.2 1.1.3 1.2.2 1.1.3 & 1.4.3 1.1.3 & 1.2.2 1.1.3 & 1.2.11 1.1.3 & 1.2.5 1.1.3 & 1.2.5 1.1.3 & 1.2.5

1.1.3 & 1.4.1 1.2.5 1.2.2 & 1.1.3 1.2.2 & 1.1.3 1.2.4 1.2.4 1.2.4 1.2.4

25

1.6.1 Spare Parts sorted by item number (con.)

#

Friendly P/N (2008) STC0054A GEN0140A ESB0022C GEN0133A RNG0005A RNG0002A GEN0104A GEN0201A GEN0146A CPS0007A GEN0171A ESB0021D SPP0004D GEN0142A GEN0145A LMP0004A SCR0029A SPP0028C SCR0027A GEN0176A GEN0218A GEN0223B GEN0217B SPP0009B SPP0015B GEN0122A MSB0077A MSB0079A GEN0101A SCR0025A GEN0132A GEN0131A GEN0130A PWS0007A PWS0008A PWS0009A PWS0001B PWS0002B PWS0003B MRK0037A UNT0016A FUS0021A FUS0015A FUS0003A FUS0012A MRK0025A GEN0156A

Friendly P/N (2007)

Part Description

Appears in Exploded views No.

33 34 35 36 37 38 39 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 65 65 66 66 66 67 68 69 70 71 72 73 74

STC0054A GEN0140A ESB0022C GEN0133A RNG0005A RNG0002A GEN0104A GEN0201A GEN0146A CPS0007A GEN0171A ESBC021D SPP0004C GEN0142A GEN0145A LMP0004A SCR0029A SPP0028C SCR0027A GEN0176A GEN0218A GEN0223A GEN0217B SPP0009B SPP0015A GEN0122A MSB0077A MSB0079A GEN0101A SCR0025A GEN0132A GEN0131A GEN0130A PWS0004A PWS0005A -----PWS0001A PWS0002A PWS0003A MRK0037A UNT0016A FUS0021A FUS0015A FUS0003A FUS0012A MRK0025A GEN0156A

Charging station cover sticker Sealing cup Lamp Board (LCD) Magnet for Manual Controller Spacer for Drive Wheel - D18*D12*0.5 DIN 988 Retaining ring for 12mm shaft (for Drive Wheel) Wheel Cup (gray) Wheel Cup (black) Main board rubber holder Wire twist lock Motor shading Connectors Board Spare part gear case Connector's cover Pivot for manual controller's tray Operating bulb bayonet 24v/4w Screw DIN 7981C A2 4.2x25 (Docking Station) Charging Station Board (ESB0044C) Screw WN 1412 KA25x8 (Docking Board) Docking Board seal Push button for Docking Board Fastening Stakes for the Charging Station D. Station Connectors Cover (Green) Gear Shafts replacement kit Gear Frame (+ GEN0202A) Shafts clamp (gear) Slider assembly Gear spline + bearing Odometer magnet Screw for RL motors Battery cover Battery Case Contact leaf-battery 230VAC Out Door Power Supply 1.2A (EUR) 120VAC Out Door Power Supply 1.2A (US) 230VAC Out Door Power Supply 1.2A (UK) 230VAC power supply -Europe 230VAC power supply - UK 115VAC power supply - US Empty Power Pack (excluding the batteries) Power Pack external charging adaptor Fuse 5x20 10A 125V (External Charger) Fuse mini blade 5A Fuse AT blade 30A 32V Fuse AT blade 1A 32V 5 hrs. Perimeter Switch (ESB0042C) Perimeter switch back cover

1.1.4 1.2.1 1.2.1 1.2.1 1.2.1 1.2.1 1.2.1 1.1.3 & 1.2.1 1.2.2 1.2.2 1.2.2 1.2.2 & 1.4.2 1.2.2 & 1.2.5 1.2.3 1.2.3 1.2.3 1.2.4 1.2.4 1.2.4 1.2.4 1.2.4 1.2.4 1.2.4 1.2.5 1.2.5 1.2.5 1.2.5 1.2.5 1.2.5 1.2.5 1.2.6 1.2.6 1.2.6 1.2.6 1.2.6 1.2.6 1.2.6 1.2.6 1.2.6 1.2.6 1.2.7 & 1.3 1.2.7 & 1.3 1.2.7 & 1.3 1.2.7 & 1.3 1.2.8 1.2.8

26

1.6.1 Spare Parts sorted by item number (con.)

#

Friendly P/N (2008) GEN0175A BAT0003A CON0054A MSB0090A MSB0091B RNG0031A GEN0117A SPP0005C GEN0116A NIT0009A HSN0003A DOC0015F DOC0076D GEN0211A TOL0001A STC0018A STC0022A STC0012B STC0036D STC0055A GEN0232A GEN0233A WSB0025B GEN0148A WSB0053A GEN0118A WSB0035A WSB0052A GEN0237A WSB0043B WSB0063A WSB0044A WSB0046B WSB0048B WSB0049B WSB0071A DOC0008B SPP0052A DOC0053E DOC0065B WSB0042A SPP0033D SPP0035D SPP0036D SPP0040E

Friendly P/N (2007)

Part Description

Appears in Exploded views No.

75 76 77 78 79 80 81 82 83 84 85 86 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 115 115 115

GEN0175A BAT0003A CON0054A MSB0090A MSB0091B RNG0031A GEN0117A SPP0005C GEN0116A NIT0009A HSN0003A DOC0015E DOC0076C GEN0211A TOL0001A STC0018A STC0022A STC0012A STC0036C STC0055A --------WSB0025B GEN0148A WSB0053A GEN0118A WSB0035A WSB0052A RNG0032A WSB0043B WSB0063A WSB0044A WSB0046B WSB0048B WSB0049B WSB0071A DOC0008B ----DOC0053D DOC0065B WSB0042A SPP0033C SPP0035C SPP0036C SPP0040D

Stake for perimeter switch Battery holder for perim.switch with screws Plot connector Contact strip front assembly Contact strip rear assembly Washer M10x15 (BN 739) Adjusting bolt Drop off board + holder Drop off flag Pop rivet /D3.2x6 (Thermistors) Heat sink silicone insulator (Thermistors) RL550/850 Operating Manual (En) RL1000 Operating Manual (En) Charging plug rubber cover Mowing motor removal tool Danger sticker Front caution sticker Rear warning sticker Battery charging decal (4 languages) Charging Station fence sticker Drive motors shield spring Drive Thermistor spring Perim. wire to perim. switch cable Navigator keypad Mowing motors cable Front Wheel Click Spring ('02 configuration) Main board to battery cable Flat cable Gear shaft spacer Bumper cable Drive motor + ferrite cable Lamp board cable Fuse holder battery pack cable (-) spring battery cable Battery jumper cable Connector Board to charging contacts cable RoboRuler RL pinion + magnets RL Service Guide CD (En) RL Operating & Safety CD (En) Drop off cable Flash Software v3.2-08 + Operating Manual (En) Flash Software v3.2-08 + Operating Manual (BLX) Flash Software v3.2-08 + Operating Manual (DE) Flash Software v3.2-08 + Operating Manual (IT)

1.2.8 1.2.8 1.2.8 1.2.8 1.2.8 1.2.10 1.2.10 1.2.10 1.2.10 1.2.11 1.2.11 1.2.12 1.2.12 1.2.12 1.1.12 1.2.13 1.2.13 1.2.13 1.2.13 1.2.13 1.2.5 1.2.5 1.2.14 1.2.14 1.2.14 & 1.4.1 1.2.14 1.4.1 & 1.5.1 1.4.1 & 1.5.1 1.2.5 1.4.1 & 1.5.1 1.4.1 & 1.5.1 1.2.3 & 1.5.1 1.5.2 1.5.2 1.5.2 1.5.1 NA 1.2.5 NA NA 1.4.1 NA NA NA NA

27

1.6.1 Spare Parts sorted by item number (con.)

#

Friendly P/N (2008) SPP0041E SPP0101C SPP0102C SPP0103C SPP0104C SPP0105C CPS0013A GEN0129A STC0052A MRK0009B MRK0010B SPP0106A STC0058A GEN0231A SCR0033A

Friendly P/N (2007)

Part Description

Appears in Exploded views No.

115 115 115 115 115 115 116 117 120 121 121 122 124 125 127

SPP0041D SPP0101B SPP0102B SPP0103B SPP0104B SPP0105B CPS0013A GEN0129A STC0052A MRK0009B MRK0010B SPP0106A STC0058A GEN0231A SCR0033A

Flash Software v3.2-08 + Operating Manual (DK) Flash Software v4.1-08 + Operating Manual (En) Flash Software v4.1-08 + Operating Manual (BLX) Flash Software v4.1-08 + Operating Manual (DE) Flash Software v4.1-08 + Operating Manual (IT) Flash Software v4.1-08 + Operating Manual (DK) Wire twist lock for bat. cable Batteries (available as box with 2 batteries) Theft Guard decal External charger for Power Pack (EUR) External charger for Power Pack (US) Charging Station drive wheel supports + screws Crossed-out wheeled bin Gear frame support Screw for the Charging Station drive wheel supports

NA NA NA NA NA NA NA 1.2.6 NA 1.2.6 1.2.6 1.1.4 & 1.2.4 1.2.5 1.2.4

28

1.6.2 Spare Parts sorted by Friendly part number

#

Friendly P/N (2008) BAT0003A CON0054A CPS0007A CPS0013A DOC0008B DOC0015F DOC0053E DOC0065B DOC0076D ESB0021D ESB0022C ESB0245A FUS0003A FUS0012A FUS0015A FUS0021A GEN0094A GEN0095A GEN0101A GEN0104A GEN0116A GEN0117A GEN0118A GEN0122A GEN0129A GEN0130A GEN0131A GEN0132A GEN0133A GEN0140A GEN0142A GEN0145A GEN0146A GEN0148A GEN0156A GEN0162A GEN0163A GEN0171A GEN0175A GEN0176A GEN0182A GEN0201A GEN0202A

Friendly P/N (2007)

Part Description

Appears in Exploded views No.

76 77 41 116 110 86 112 113 86 43 35 19 71 72 70 69 1 13 60 39 83 81 99 57 117 64 63 62 36 34 45 46 40 97 74 14 16 42 75 51 18 39 22

BAT0003A CON0054A CPS0007A CPS0013A DOC0008B DOC0015E DOC0053D DOC0065B DOC0076C ESBC021D ESB0022C ESB0245A FUS0003A FUS0012A FUS0015A FUS0021A GEN0094A GEN0095A GEN0101A GEN0104A GEN0116A GEN0117A GEN0118A GEN0122A GEN0129A GEN0130A GEN0131A GEN0132A GEN0133A GEN0140A GEN0142A GEN0145A GEN0146A GEN0148A GEN0156A GEN0162A GEN0163A GEN0171A GEN0175A GEN0176A GEN0182A GEN0201A GEN0202A

Battery holder for perim.switch with screws Plot connector Wire twist lock Wire twist lock for bat. cable RoboRuler RL550/850 Operating Manual (En) RL Service Guide CD (En) RL Operating & Safety CD (En) RL1000 Operating Manual (En) Connectors Board Lamp Board (LCD) Odometer Boards + cable Fuse AT blade 30A 32V Fuse AT blade 1A 32V Fuse mini blade 5A Fuse 5x20 10A 125V (External Charger) RL Yellow cover RL plastic base Odometer magnet Wheel Cup (gray) Drop off flag Adjusting bolt Front Wheel Click Spring ('02 configuration) Shafts clamp (gear) Batteries (available as box with 2 batteries) Contact leaf-battery Battery Case Battery cover Magnet for Manual Controller Sealing cup Connector's cover Pivot for manual controller's tray Main board rubber holder Navigator keypad Perimeter switch back cover Snap lock (straight) Snap lock (curved) Motor shading Stake for perimeter switch Docking Board seal Cover-base seal ring Wheel Cup (black) Ground clearance limiter

1.2.8 1.2.8 1.2.2 NA NA 1.2.12 NA NA 1.2.12 1.2.2 & 1.4.2 1.2.1 1.1.3 & 1.4.3 1.2.7 & 1.3 1.2.7 & 1.3 1.2.7 & 1.3 1.2.7 & 1.3 1.1.1 1.1.2 1.2.5 1.2.1 1.2.10 1.2.10 1.2.14 1.2.5 1.2.6 1.2.6 1.2.6 1.2.6 1.2.1 1.2.1 1.2.3 1.2.3 1.2.2 1.2.14 1.2.8 1.1.2 1.1.2 1.2.2 1.2.8 1.2.4 1.2.2 1.1.3 & 1.2.1 1.1.3 & 1.2.5

29

1.6.2 Spare Parts sorted by Friendly part number (con.)

Appears in Exploded views No.

Friendly P/N (2008) GEN0207A GEN0208A GEN0211A GEN0215C GEN0217B GEN0218A GEN0223B GEN0227A GEN0231A GEN0232A GEN0233A GEN0234A GEN0237A HSN0003A LMP0004A MRK0009B MRK0010B MRK0025A MRK0037A MSB0065B MSB0077A MSB0078A MSB0079A MSB0090A MSB0091B MSB0099A MSB0105B MSB0106B MSB0107A MSB0112A MSB0114A MSB0118B MSB0119A NIT0009A PRG5100D PRG5101D PRG5102D PWS0001B PWS0002B PWS0003B PWS0007A PWS0008A PWS0009A RNG0002A RNG0005A

Friendly P/N (2007)

Part Description

28 27 87 31 54 52 53 1 125 94 95 26 102 85 47 121 121 73 67 12 58 3 59 78 79 3A 7 10 5 2 2 2 2 84 24 24 24 66 66 66 65 65 65 38 37

GEN0207A GEN0208A GEN0211A GEN0215C GEN0217B GEN0218A GEN0223A GEN0227A GEN0231A ------------RNG0032A HSN0003A LMP0004A MRK0009B MRK0010B MRK0025A MRK0037A MSB0065B MSB0077A MSB0078A MSB0079A MSB0090A MSB0091B MSB0099A MSB0105B MSB0106B MSB0107A MSB0112A MSB0114A MSB0118B MSB0119A NIT0009A ------------PWS0001A PWS0002A PWS0003A PWS0004A PWS0005A -----RNG0002A RNG0005A

Front Wheel stopper Front Wheel stopper spring Charging plug rubber cover Docking Station Fence (Green) D. Station Connectors Cover (Green) Push button for Docking Board Fastening Stakes for the Charging Station RL Green cover Gear frame support Drive motors shield spring Drive Thermistor spring Drive motors shield Gear shaft spacer Heat sink silicone insulator (Thermistors) Operating bulb bayonet 24v/4w External charger for Power Pack (EUR) External charger for Power Pack (US) 5 hrs. Perimeter Switch (ESB0042C) Empty Power Pack (excluding the batteries) Mowing Unit + cable Slider assembly Smooth drive wheel + bearing Gear spline + bearing Contact strip front assembly Contact strip rear assembly Knobby drive wheel + bearing Man. cont. holder assembly Front bumper (one spring) assembly Rear bumper assembly Manual controller- Europe (tones) Manual Controller - US Manual controller (ESBC050B and forwards) Enhanced Manual Controller (Rain sensor) Pop rivet/D3.2x6 (Thermistors) Flash software version 3.19 - 08 Flash software version 3.2 - 08 Flash software version 4.1 - 08 230VAC power supply -Europe 230VAC power supply - UK 120VAC power supply - US 230VAC Out Door Power Supply 1.2A (EUR) 120VAC Out Door Power Supply 1.2A (US) 230VAC Out Door Power Supply 1.2A (UK) Retaining ring for 12mm shaft (for Drive Wheel) Spacer for Drive Wheel - D18*D12*0.5 DIN 988

1.2.2 & 1.1.3 1.2.2 & 1.1.3 1.2.12 1.2.4 1.2.4 1.2.4 1.2.4 1.1.1 1.2.5 1.2.5 1.2.5 1.2.5 1.2.5 1.2.11 1.2.3 1.2.6 1.2.6 1.2.8 1.2.1 & 1.1.3 1.2.5 1.1.1 & 1.2.1 1.2.5 1.2.8 1.2.8 1.1.2 1.1.1 & 1.2.3 1.2.8 1.2.8 1.1.1 & 1.2.3 1.1.1 & 1.2.3 1.1.1 & 1.2.3 1.1.1 & 1.2.3 1.2.11

1.2.6 1.2.6 1.2.6 1.2.6 1.2.6 1.2.6 1.2.1 1.2.1

30

1.6.2 Spare Parts sorted by Friendly part number (con.)

#

Friendly P/N (2008) RNG0031A SCR0025A SCR0027A SCR0029A SCR0033A SPP0004D SPP0005C SPP0009B SPP0011A SPP0012A SPP0013A SPP0014B SPP0015B SPP0018A SPP0019C SPP0020A SPP0026A SPP0028C SPP0030A SPP0031A SPP0032A SPP0033D SPP0035D SPP0036D SPP0039A SPP0040E SPP0041E SPP0050A SPP0051A SPP0052A SPP0101C SPP0102C SPP0103C SPP0104C SPP0105C SPP0106A STC0012B STC0018A STC0022A STC0036D STC0048A STC0049A STC0052A STC0054A

Friendly P/N (2007)

Part Description

Appears in Exploded views No.

80 61 50 48 127 44 82 55 11 15 15 20 56 17 25 21 9 49 29 32 6 115 115 115 30 115 115 23 23 111 115 115 115 115 115 122 91 89 90 92 8 8 120 33

RNG0031A SCR0025A SCR0027A SCR0029A SCR0033A SPP0004C SPP0005C SPP0009B SPP0011A SPP0012A SPP0013A SPP0014A SPP0015A SPP0018A SPP0019B SPP0020A SPP0026A SPP0028C SPP0030A SPP0031A SPP0032A SPP0033C SPP0035C SPP0036C SPP0039A SPP0040D SPP0041D SPP0008B SPP0008B ----SPP0101B SPP0102B SPP0103B SPP0104B SPP0105B SPP0106A STC0012A STC0018A STC0022A STC0036C STC0048A STC0049A STC0052A STC0054A

Washer M10x15 (BN 739) Screw for RL motors Screw WN 1412 KA25x8 (Docking Board) Screw DIN 7981C A2 4.2x25 (Docking Station) Screw for the Charging Station drive wheel supports Spare part gear case Drop off board + holder Gear Shafts replacement kit Front wheel with axle Single high cut blade Single low cut blade Battery contacts assembly (RL side) Gear Frame (+ GEN0202A) Wire Sensors x4 with cable Main Board (ESBC050D) Thermistors kit Charging contact (for Docking Station) Charging Station Board (ESB0044C) Charging Station Cover Charging Station Contacts Assembly Operation lamp cover + seal Flash Software v3.2-08 + Operating Manual (En) Flash Software v3.2-08 + Operating Manual (BLX) Flash Software v3.2-08 + Operating Manual (DE) Charging Station Base (Green) Flash Software v3.2-08 + Operating Manual (IT) Flash Software v3.2-08 + Operating Manual (DK) Drive motor (right) replacement kit (Black&White) Drive motor (left) replacement kit (Red&Green) RL pinion + magnets Flash Software v4.1-08 + Operating Manual (En) Flash Software v4.1-08 + Operating Manual (BLX) Flash Software v4.1-08 + Operating Manual (DE) Flash Software v4.1-08 + Operating Manual (IT) Flash Software v4.1-08 + Operating Manual (DK) Charging Station drive wheel supports + screws Rear warning sticker Danger sticker Front caution sticker Battery charging decal (4 languages) RL550 Sticker RL850 Sticker Theft Guard decal Charging station cover sticker

1.2.10 1.2.5 1.2.4 1.2.4 1.2.4 1.2.2 & 1.2.5 1.2.10 1.2.5 1.1.2 & 1.2.10 1.1.2 & 1.2.11 1.1.2 & 1.2.11 1.1.3 & 1.2.2 1.2.5 1.1.3 1.1.3 & 1.4.1 1.1.3 & 1.2.11 1.1.1 & 1.2.3 1.2.4 1.2.4 1.2.4 1.1.1 & 1.2.3 NA NA NA 1.2.4 NA NA 1.1.3 & 1.2.5 1.1.3 & 1.2.5 1.2.5 NA NA NA NA NA 1.1.4 & 1.2.4 1.2.13 1.2.13 1.2.13 1.2.13 1.1.1 1.1.1 NA 1.1.4

31

1.6.2 Spare Parts sorted by Friendly part number (con.)

#

Friendly P/N (2008) STC0055A STC0056A STC0057A STC0058A TOL0001A UNT0009A UNT0016A WSB0025B WSB0035A WSB0042A WSB0043B WSB0044A WSB0046B WSB0048B WSB0049B WSB0052A WSB0053A WSB0063A WSB0071A

Friendly P/N (2007)

Part Description

Appears in Exploded views No.

93 8 8 124 88 4 68 96 100 114 103 105 106 107 108 101 98 104 109

STC0055A STC0056A STC0057A STC0058A TOL0001A UNT0009A UNT0016A WSB0025B WSB0035A WSB0042A WSB0043B WSB0044A WSB0046B WSB0048B WSB0049B WSB0052A WSB0053A WSB0063A WSB0071A

Charging Station fence sticker RL1000 Sticker RL350 Sticker Crossed-out wheeled bin Mowing motor removal tool Power Pack Power Pack external charging adaptor Perim. wire to perim. switch cable Main board to battery cable Drop off cable Bumper cable Lamp board cable Fuse holder battery pack cable (-) spring battery cable Battery jumper cable Flat cable Mowing motors cable Drive motor + ferrite cable Connector Board to charging contacts cable

1.2.13 1.1.1 1.1.1 1.1.12 1.1.1 & 1.2.6 1.2.6 1.2.14 1.4.1 & 1.5.1 1.4.1 1.4.1 & 1.5.1 1.2.3 & 1.5.1 1.5.2 1.5.2 1.5.2 1.4.1 & 1.5.1 1.2.14 & 1.4.1 1.4.1 & 1.5.1 1.5.1

32

1.7 Parts Compatibility Table

P/N
GEN0118A GEN0148A GEN0182A GEN0207A GEN0208A MSB0065B MSB0106B MSB0112A MSB0114A MSB0118B MSB0119A SPP0005C SPP0019C

Description
Front Wheel Click Spring Navigator keypad Cover-base seal ring Front Wheel stopper Front Wheel spring Mowing Unit + cable Front bumper (one spring) assembly Manual controller (tones) M. Controller (US - speech) Manual controller (ESBC050B and forwards) Enhanced Manual Controller (Rain sensor) Drop off board Main Board

Service Bulletin
#RL0536-05 --------#RL0536-05 #RL0536-06 #RL0340-08 #RL0640-09

Compatible with
S/N IRL02340100 and older S/N IRL02340100 and older (M. Controller without GO printed on the green button) S/N IRL03000000 and onwards S/N IRL03010000 and onwards All models All models All models Main Board ESBC050B and onwards Not compatible with S.W. versions 06 All models, but with S.W. 08 and onwards

#RL0640-09

#RL0641-19 #RL0740-01

Sample of ID decal (serial number) located at bottom of the Power Pack cavity:

Manufacture date: Year 2001 Week - 18

33