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The following are a few of this expertise: IGreenfield Cement Industry Projects/Cement Industry Project Development: Pre-Project Phase:

Cement Industry Raw Materials: investigate, explore and evaluate the Cement raw materials; quantitatively and qualitatively. Assessing the reserves and their suitability to the Cement Industry. Shareholders/Company Structure and Development: including the company legal structure, formation, capital requirement and debt : equity ratio. Prepare All the Required Reports: including the raw materials, feasibility study and the environmentassessment reports. The feasibility report includes all the technical information, infrastructure, plant site and size, equipment sizing, energy resources, market study, project cost, project schedule, organization chart and required manpower, financing structure, expected production cost, financing projection, etc. Prepare Investment Appraisal Report: raising funds, if it is required.

Intermediate Project Phase:


Prepare the site and prepare applications for all the required approvals. Apply for the loan to the financing institutions and negotiate with the financing institutions for loan approval.Sign the loan contract. Prepare the Bid Documents; Select the successful bidder, Contract negotiations and Conditions. Advise the project sponsor/s. Arrange for the different contractors.

Project Implementation Phase - Construction & Equipment Installation:

Represent the project sponsor on the site. Supervise the civil work, construction, equipment erection and installation. Keep track and record of all the activities. Implement the project progress according to the budget and the schedule to avoid overruns and delays. Participate in training the plant personnel.

Plant Commission, Operation and Production Phase:

Supervise the dry run test of the plant. Commission the different equipment to insure that the designed capacity is reached and is according to the contract/design levels. The consulting services could be extended after the plant start-up and commissioning.

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Existing Cement PlantsProduction Improvements/Rehabilitation:

My extensive experience in the CEMENT INDUSTRY, gives me the opportunity to offer this experience to the existing Cement industry plants. These include, but not limited to, the following:

Raw materials evaluation, suitability of the raw mix for the Cement industry, and quarry operation Sintering behavior of the raw mix. Evaluation of the alkalies and chlorine cycles, dusty clinker and clinker agglomeration. Improve the raw mix design to increase the kiln production, reduce the fuel consumption and improve the clinker quality Cement plant operation, process efficiency, productivity improvements; qualitative and quantitative. Cement production according to the market and the customer requirements Heat and material balances. Temperature profiles and pressure drop through the pyroprocessing process Production trouble shooting including improvements and production optimization Cement plant rehabilitation, improvements and upgrading to increase the productivity per employee

Grinding media distribution in the ball mills, Cement temperature exist the Cement mill. Cement storage to avoid its agglomeration Review the clinker/Cement chemistry, ratio, modulus, properties and composition. Improvement the produced Cement qualitatively and quantitatively. Review the quality and quantity procedures. Energy audit and optimization. Review the existing plant operation Review the plant maintenance, housekeeping and the consumables consumptions Review the plant organization chart and the productivity per employee Using waste fuel Utilization and safe storage of the different kinds of kiln dust Production of different Cement types and qualities that meet different applications to increase the company Cement production volume Reviewing and reducing the production cost, to be comparable with the most efficient Cement plant, and increasing the plant profitability Customize a training program suitable to the plant requirements; including technical, operational, environmental, health and safety, financial and daily, weekly and monthly reports Environmental audit, primary and secondary dust collectors efficiency and reduce the dust emission Review and Improve the plant health and safety aspects Evaluation the clinker microstructures by different microscopes techniques Cement temperature exist the Cement mill. Cement storage to avoid its agglomeration Sales and Market studies. Country Cement industry sector study and evaluation; including existing production facilities, production cost and Cement pricing, environment, etc.

The above are some of the different expertise and experience that could be offered to the Cement Industry Field. Below is more information.

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