As4 Abs

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General information
Electronic control unit (ECU) incorporates self-diagnosis function.

ABS warning lamp will illuminate in the event of system failure.
Trouble codes can be accessed with suitable code reader connected to the data link connector (DLC) or diagnostic socket
Fig. 1 .
For DLC or diagnostic socket location refer to System layout and components.
Trouble code identification
Trouble code Fault location

00000 No fault found
00257 Hydraulic modulator solenoid valve, LH front inlet
00259 Hydraulic modulator solenoid valve, RH front inlet
00265 Hydraulic modulator solenoid valve, LH front outlet
00267 Hydraulic modulator solenoid valve, RH front outlet
00273 Hydraulic modulator solenoid valve, RH rear inlet
00274 Hydraulic modulator solenoid valve, LH rear inlet
00275 Hydraulic modulator solenoid valve, RH rear outlet
00276 Hydraulic modulator solenoid valve, LH rear outlet
00283 Wheel speed sensor, left front
00285 Wheel speed sensor, right front
00287 Wheel speed sensor, right rear
00290 Wheel speed sensor, left rear
00301 Pump motor
00302 Hydraulic modulator solenoid valve relay - circuit
00526 Brake pedal position (BPP) switch
00529 Speed signal absent
00532 Supply voltage low
00597 Wheel speed sensors - signal variation
00623 Electronic control unit (ECU) - not correctly coded
00642 Electronic differential lock (EDL) change-over valve, RH front
00643 Electronic differential lock (EDL) outlet valve, RH front
00644 Electronic differential lock (EDL) change-over valve, LH front
00645 Electronic differential lock (EDL) outlet valve, LH front
00646 Electronic control unit (ECU)/engine control module (ECM) communication
00647 Electronic control unit (ECU)/engine control module (ECM) communication
00668 Supply voltage - circuit
00761 Trouble code stored in ECU
Electronic control unit (ECU)
Manufacturer: Audi Model: S4 2,2 © Autodata Limited 2004

Engine code: AAN Output: 169 (230) 5900 27.8.2006
Tuned for: R-Cat Year: 1991-94 V5.500-
ABS warning lamp
Correct operating sequence
Switch ignition ON.

Lamp illuminates.
Lamp extinguishes after approximately 2 seconds.
General test procedures
NOTE: Due to small size of ECU harness multi-plug pins it is advisable to use a breakout box.
Warning lamp circuit
Checking - Fig. 2
Switch ignition ON.

Check warning lamp illuminates.
If not: Switch ignition OFF.
Disconnect ECU multi-plug.
Switch ignition ON.
Check warning lamp illuminates.
Connect breakout box to harness multi-plug.
Bridge breakout box terminals 29 and 32.
Check warning lamp extinguishes.
Wheel speed sensors
Preparatory conditions
Check wheel bearings for excessive play. Adjust or replace as necessary.

Check wheel speed sensors for mechanical security.
Inspect wheel speed sensor rings visually for damage and cleanliness.
Checking air gap
No adjustment of wheel speed sensor air gaps is possible.
Checking resistance - front - Fig. 3 & Fig. 4
Technical Data
Terminals Wheel speed sensor Resistance
FWD
10 & 36 - without EDL/TCS Left hand 400-2300 Ω
9 & 10 - with EDL/TCS Left hand 400-2300 Ω
14 & 15 - without EDL/TCS Right hand 400-2300 Ω
14 & 42 - with EDL/TCS Right hand 400-2300 Ω
quattro
10 & 35 Left hand 400-2300 Ω
14 & 15 - 1995 Right hand 400-2300 Ω
14 & 42 - 1996-97 Right hand 400-2300 Ω
Ensure ignition switched OFF.


Check resistance between breakout box terminals Fig. 3 .
If resistance not as specified:
Disconnect relevant wheel speed sensor multi-plug.
Check resistance between wheel speed sensor terminals Fig. 4 .
If resistance as specified: Check wiring.
If resistance not as specified: Suspect faulty wheel speed sensor.
Repeat test for other wheel speed sensor.
Checking resistance - rear - Fig. 4 & Fig. 5
Technical Data
Terminals Wheel speed sensor Resistance
12 & 13 Left hand 400-2300 Ω
11 & 38 Right hand 400-2300 Ω

Check resistance between breakout box terminals Fig. 5 .
If resistance not as specified:
Check resistance between wheel speed sensor terminals Fig. 4 .
If resistance as specified: Check wiring.
If resistance not as specified: Suspect faulty wheel speed sensor.
Checking voltage - front - Fig. 6 & Fig. 7
Technical Data
Terminals Wheel speed sensor Voltage
FWD
10 & 36 - without EDL/TCS Left hand 0,25 V ac approx.
9 & 10 - with EDL/TCS Left hand 0,25 V ac approx.
14 & 15 - without EDL/TCS Right hand 0,25 V ac approx.
14 & 42 - with EDL/TCS Right hand 0,25 V ac approx.
quattro
10 & 35 Left hand 0,25 V ac approx.
14 & 15 - 1995 Right hand 0,25 V ac approx.
14 & 42 - 1996-97 Right hand 0,25 V ac approx.

Raise vehicle.
Adjust voltmeter to measure alternating current.
Turn road wheel at approximately 60 rpm.
Check voltage between breakout box terminals Fig. 6 .
If voltage not as specified:
Check voltage between wheel speed sensor terminals Fig. 7 .
If voltage as specified: Check wiring.
If voltage not as specified: Suspect faulty wheel speed sensor.
Checking voltage - rear - Fig. 8 & Fig. 7
Technical Data
11 & 38 Right hand 0,4 V ac approx.

Raise vehicle.
Adjust voltmeter to measure alternating current.
Check voltage between breakout box terminals Fig. 8 .
If voltage not as specified:
Check voltage between wheel speed sensor terminals Fig. 7 .
If voltage as specified: Check wiring.
If voltage not as specified: Suspect faulty wheel speed sensor.
Checking wave form - front - Fig. 9
Technical Data
FWD
10 & 36 - without EDL/TCS Left hand 0,25 V ac approx.
9 & 10 - with EDL/TCS Left hand 0,25 V ac approx.
14 & 15 - without EDL/TCS Right hand 0,25 V ac approx.
14 & 42 - with EDL/TCS Right hand 0,25 V ac approx.
quattro
14 & 15 - 1995 Right hand 0,25 V ac approx.
14 & 42 - 1996-97 Right hand 0,25 V ac approx.

Raise vehicle.
Connect oscilloscope between breakout box terminals.
Check wave form and voltage of wheel speed sensor.
If wave form or voltage not as specified:
Check wave form and voltage between wheel speed sensor terminals.
If wave form and voltage as specified: Check wiring.
If wave form or voltage not as specified: Suspect faulty wheel speed sensor.
Checking wave form - rear - Fig. 10

Technical Data
11 & 38 Right hand 0,4 V ac approx.

Raise vehicle.
Connect oscilloscope between breakout box terminals.
Check wave form and voltage of wheel speed sensor.
If wave form or voltage not as specified:
Check wave form and voltage between wheel speed sensor terminals.
If wave form and voltage as specified: Check wiring.
If wave form or voltage not as specified: Suspect faulty wheel speed sensor.
Relays
NOTE: Relays are integral with the electronic control unit (ECU).
Electronic control unit (ECU)
Checking supply voltage - Fig. 11
Technical Data
Terminals Condition Voltage
50 & earth - quattro/EDL/TCS Ignition OFF Battery voltage
1 & earth - all models Ignition ON Battery voltage

Check voltage between breakout box terminal and earth.
Switch ignition ON.
If voltage not as specified: Check wiring and fuses.
Checking earth connection - Fig. 11
Technical Data
Terminals Resistance
28 & earth Zero
29 & earth Zero

Check resistance between breakout box terminals and earth.
If resistance not as specified: Check wiring.

Hydraulic modulator solenoid valves
65535 Checking resistance - Fig. 12
Technical Data
Terminals Hydraulic modulator solenoid valves Resistance
5 & 33 LH front inlet & outlet 9-22 Ω
26 & 54 RH front inlet & outlet 9-22 Ω
25 & 53 LH rear inlet & outlet 9-22 Ω
6 & 34 RH rear inlet & outlet 9-22 Ω
3 & 55 - quattro/EDL/TCS Change-over valve 12-28 Ω
4 & 27 - quattro/EDL/TCS Outlet 12-28 Ω
NOTE: Solenoid valves can only be tested in pairs due to the internal circuit of the hydraulic modulator.

Check resistance between breakout box terminals.
Pump motor
Checking resistance - Fig. 13
Technical Data
Terminals Resistance
19 & earth 0,1-1 Ω

Check resistance between breakout box terminal and earth Fig. 13 [1].
Checking operation - Fig. 13
NOTE: DO NOT allow pump motor to run for more than 2 seconds.

Bridge breakout box terminals 19 and 50 Fig. 13 [2].
Pump motor should run.
If not: Suspect faulty pump motor.
Brake pedal position (BPP) switch
Checking - Fig. 11
Technical Data
48 & earth Pedal released Zero
48 & earth Pedal depressed Battery voltage

Check resistance between breakout box terminal and earth.
Depress brake pedal while checking voltage.
Traction control master switch - if fitted
Checking - Fig. 14
Technical Data
44 & earth Switch released Zero
44 & earth Switch depressed Battery voltage

Switch ignition ON.
Depress traction control master switch while checking voltage.
Hydraulic system
Bleeding

Ensure reservoir topped up to MAX.
Bleed in sequence: RH rear, LH rear, RH front, LH front.
Connect tube to bleed screw and immerse end in jar of clean fluid.
Depress brake pedal firmly two or three times.
Open bleed screw.
Depress brake pedal fully.
Close bleed screw.
Repeat process until fluid is air free.
Maintain fluid level in reservoir during bleeding procedure.
Top up reservoir to MAX.
1 2

3 4
4 5
5 6
7 7

8 8
9 10
11 12
13 13

14


As4 Abs

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Electronic control unit (ECU) incorporates self-diagnosis function.

Trouble code identification

Trouble code Fault location

Manufacturer: Audi Model: S4 2,2 © Autodata Limited 2004

Correct operating sequence

Switch ignition ON.

General test procedures

Warning lamp circuit

Switch ignition ON.

Wheel speed sensors

Check wheel bearings for excessive play. Adjust or replace as necessary.

Checking air gap

No adjustment of wheel speed sensor air gaps is possible.

Checking resistance - front - Fig. 3 & Fig. 4

Ensure ignition switched OFF.

Manufacturer: Audi Model: S4 2,2 © Autodata Limited 2004

Checking resistance - rear - Fig. 4 & Fig. 5

Ensure ignition switched OFF.

Checking voltage - front - Fig. 6 & Fig. 7

Ensure ignition switched OFF.

Ensure ignition switched OFF.

Checking wave form - front - Fig. 9

Ensure ignition switched OFF.

Checking wave form - rear - Fig. 10

Manufacturer: Audi Model: S4 2,2 © Autodata Limited 2004

Ensure ignition switched OFF.

Electronic control unit (ECU)

Checking supply voltage - Fig. 11

Ensure ignition switched OFF.

Checking earth connection - Fig. 11

Ensure ignition switched OFF.

Manufacturer: Audi Model: S4 2,2 © Autodata Limited 2004

65535 Checking resistance - Fig. 12

Ensure ignition switched OFF.

Checking resistance - Fig. 13

Ensure ignition switched OFF.

Checking operation - Fig. 13

Ensure ignition switched OFF.

Brake pedal position (BPP) switch

Manufacturer: Audi Model: S4 2,2 © Autodata Limited 2004

Traction control master switch - if fitted

Ensure ignition switched OFF.

Ensure ignition switched OFF.

Manufacturer: Audi Model: S4 2,2 © Autodata Limited 2004

Manufacturer: Audi Model: S4 2,2 © Autodata Limited 2004

Manufacturer: Audi Model: S4 2,2 © Autodata Limited 2004

Manufacturer: Audi Model: S4 2,2 © Autodata Limited 2004

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