Cast Steel Bolted Bonnet Valves - BL Series

Cast Steel Bolted Bonnet Valves (BL Series)

Gate Valve - BL5 Series Gate Valve Features Globe Valve - BL6 Series Globe Valve Features Swing Check Valve - BL7 Series Optional Features Model Numbers

Cast Steel Bolted Bonnet Valves - BL Series

GATE VALVE Gate Valves are the most commonly used shut off valve in the industry today. They are used where minimum pressure drop and bi-directional on-off service is required. Normally Gate Valves are not designed for throttling service. Prolonged use in the partially open position will damage seating surfaces. Gate valves are available with wedge configurations of solid and flexible type to meet the specific service conditions. Gate Valves normally are handwheel operated but are also available with gearing and electric motor actuator for remote operation.

Gate Valve - BL5 Series

7 1 8 9 10 11 12 13 2 3
6 1 2 3 4 5

4 5

8 9 10

11

12 DESIGN STANDARD : The valves meet the requirements of standards API 600 & ASME B 16.34 TESTING STANDARD : API 598 & ASME B 16.34 13

YOKE BUSH : Furnished in Aluminium Bronze material. Larger sizes have yoke bush along with ball bearings. GLAND : Two-piece gland/gland flange is self-aligning to eliminate stem damage from cocked gland. BACK SEAT : Machined bonnet stem bushing provides back up stem seal. STEM : Precision ground stem enables smooth operation and ensures leak tightness in gland. WEDGE : Heavy pattern fully guided wedge precision fitted to body seats for maximum shut off. Available in solid and flexible design. END CONNECTIONS : Choice of flanged or butt weld ends for piping flexibility. HANDWHEEL : Large handwheels for easy operation. Also available with gearing & motor actuators for more difficult services. RISING STEM : Easily visible open-close indication. GREASE NIPPLE : Yoke bush equipped with fittings to minimise wear and operating torque. EYE BOLTS : Facilitate easier maintenance and packing replacement. STUFFING BOX : Deep stuffing box provides maximum packing for stem seal. Optional lantern-rings and plugs are available. SEAT RINGS : Renewable seat ring for easy maintenance. BODY : Heavy duty body with sufficient wall thickness for maximum service life. Provided with bosses for optional bypasses or drains.

Cast Steel Bolted Bonnet Valves - BL Series Gate Valve BL5 Series
No 1 2 3 4 5 6 7 PART NAME Body Seat Ring/ Body seat Bonnet/Yoke Wedge CARBON STEEL STAINLESS STEEL ASTM A351 - CF8M ASTM A451 - CPF8M ASTM A351 - CF8M ASTM A351 - CF8M ASTM A182 - F 316 ASTM A439 - D2 Teflon

8 9 10 11 12

ASTM A216 - WCB Carbon Steel with 13% Cr SS facing ASTM A216 - WCB Carbon Steel with 13% Cr SS facing Stem ASTM A182 - F6a Yoke Brush Al Bronze Gasket Reinforced Asbestos/ Spiral Wound (Asbestos) Packing Ring Graphited Asbestos Handwheel Stud Nut Back seat Malleable iron ASTM A193 - B7 ASTM A194 - 2H Carbon Steel with 13% Cr SS facing

Teflon impregnated asbestos Malleable iron ASTM A193 - B7 ASTM A194 - 2H A182-F316

NOTE Valves with other TRIM MATERIAL combination to API 600 can also be supplied. WCC, WC6, WC9, CF8, LCB or All Stainless Steel valves can also be supplied when specified.

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Cast Steel Bolted Bonnet Valves - BL Series Gate Valve - Features

BHEL Cast Steel Bolted Bonnet Gate Valves are available with a full selection of wedge types to match operating service conditions. Specify the type best suited to your service conditions.

SOLID WEDGE This is the most common wedge type. It is also the strongest, simplest and highly resistant to vibration. It is not self-compensating to seat distortion caused by high temperature thermal expansion or bending moments.
Contd...

Cast Steel Bolted Bonnet Valves - BL Series

FLEX WEDGE (Single piece) : The flex wedge is machined with a circumferential groove to allow the seating faces to move independently and adjust to movement of the body seats. It is used where line loads or thermal expansion of the system is likely to distort the seat face in the valve. This type of wedge is not recommended for corrosive services but is ideally suited for steam or high temperature services. Flex wedge (Two piece) : Optional for bigger size valves (sizes 14 and above).

Cast Steel Bolted Bonnet Valves - BL Series Gate Valve - Features

Body/bonnet joints on BHEL gate valves are designed for rugged services. The standard joint varies depending on valve class. These standard joints are shown. BODY BONNET JOINT CLASS 150 - The standard, flat, oval bonnet joint is the simplest configuration for low pressure services. Our standard gasket is flat asbestos but spiral wound gaskets are available for critical applications. BODY BONNET JOINT CLASS 300, 400, 600 & 900 - The circular male and female bonnet joint is self-aligning and well suited for intermediate pressure classes. Valves in these classes are available with spiral wound gaskets.
Contd...

Cast Steel Bolted Bonnet Valves - BL Series Gate Valve - Features

T-HEAD STEM All BHEL Gate Valves are provided with T-head connections. This design also allows the wedge to self-align, eliminating the possibility of a bent stem jamming the wedge. PACKING ADJUSTMENT All valves are provided with a two-piece packing gland to minimise the possibility of scoring the stem, if the gland is tightened unevenly. Eye bolts remain fastened to the bonnet ; they swing out of the way to simplify packing replacement and are oriented so that they can be adjusted from one side of the valve.
Contd...

Cast Steel Bolted Bonnet Valves - BL Series Gate Valve - Features

GLAND Packing rings are of high grade braided asbestos reinforced and graphited. Other packings are available when specified. Valves with lantern rings can be supplied when specified.

BALL BEARING YOKE BUSH Large valves require tremendous amount of torques to open and close the valve. Use of ball bearings in the yoke bush reduces the operating torques and easy operation of handwheel is obtained.

B2

Cast Steel Bolted Bonnet Valves - BL Series

Class 150 Gate Valve - Dimensions Model No.BL502C0

DIMENSIONS (mm)

Size Inch mm 2 3 4 6 8 10 12 14* 16* 20* 24* 50 80 100 150 200 250 300 350 400 500 600

L 178 203 229 267 292 330 356 381 406 457 508

L1 216 283 305 403 419 457 502 572 610 711 813

V 405 412 517 636 820 945 1135 1262 1420 1650 2020

Z 65 90 121 169 226 272 333 360 410 509 621

D 250 250 250 400 450 450 450 460 460 460 610

D1 92.1 127.0 157.2 215.9 269.9 323.8 381.0 412.8 469.9 584.2 692.2

D2 120.6 152.4 190.5 241.3 298.4 361.9 431.8 476.2 539.7 635.0 749.3

D3 152 191 229 279 343 406 453 535 595 700 815

A 15.9 19.1 24.0 25.5 28.4 30.5 32.0 35.0 37.0 43.0 48.0

d 20 20 20 22 22 26 26 30 30 33 36

n 4 4 8 8 8 12 12 12 16 20 20

Wt. (Kg)

dxn

1.6 21 1.6 30 1.6 58 1.6 91 1.6 141 1.6 225 1.6 337 1.6 476 1.6 600 1.6 866 1.6 1212

D1
V

*Gear Operated

NOTE l Flange dimensions are as per ASME B 16.5 l Butt Weld ends as per ASME B 16.25 l Overall length as per ASME B16.10 l L1 denotes the overall length of a butt weld end valve.

f
L

D2

D3

Cast Steel Bolted Bonnet Valves - BL Series Class 300 Gate Valve - Dimensions Model No.BL503C0
DIMENSIONS (mm)

Size L-L1 V Inch mm 2 50 216 425 3 4 6 8 10 80 283 100 305 150 403 200 419 250 457 420 508 875 972

D1

D2

D3

d 20 22 22 22 26 30 33 33 36 36

n 8 8 8 12 12 16 16 20 20 24

f 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6

Wt.(Kg) 29 54 88 150 268 410 753

D1 D2
Z D

65 250 92.1 127.0 90 250 127.0 168.5 120 250 157.2 200.0 230 450 269.9 330.0 277 500 323.8 387.5

165 22.5 210 29.0 255 32.0 380 41.5 445 48.0 520 51.0 585 54.0 648 57.5 775 63.5

520 176.5 400 215.9 270.0 317.5 37.0

dxn

12* 300 502 1122 324 500 381.0 451.0 14* 350 762 1710 355 460 412.8 514.5 16* 400 838 1910 20* 500 991 2375 *Gear Operated
NOTE l Flange dimensions are as per ASME B 16.5 l Butt Weld ends as per ASME B 16.25 l Overall length as per ASME B16.10 l L1 denotes the overall length of a butt weld end valve.

800 1000 1588

406 460 469.9 571.7 503 610 584.2 686.0

D3

Cast Steel Bolted Bonnet Valves - BL Series Class 400 Gate Valve - Dimensions Model No.BL504C0
DIMENSIONS (mm)

Size L-L1 V Z Inch mm 4 100 406 783 137 6 150 495 969 186

D1

D2

D3

d 26 26

n 8 12

f 6.4 6.4

Wt.(Kg) 128 243

400 157.2 200.0

254 35.1

450 215.9 270.0 317.5 41.5

dxn
Z D

D1

D2

D3

NOTE l Flange dimensions are as per ASME B 16.5 l Butt Weld ends as per ASME B 16.25 l Overall length as per ASME B16.10 l L1 denotes the overall length of a butt weld end valve.

Cast Steel Bolted Bonnet Valves - BL Series Class 600 Gate Valve - Dimensions
B2

Model No.BL506C0
DIMENSIONS (mm)

Size L-L1 V Inch mm 2 50 292 512 3 80 356 100 432 150 559 516

D1

D2

D3

d 20 22 26 30 33 36 36

n 8 8 8 12 12 16 20

f 6.4 6.4 6.4 6.4 6.4 6.4 6.4

Wt.(Kg) 52 75 113 253 436 636 938

71 250

92.1 127.0

165 25.5 210 32.0 273 38.5 356 48.0 419 56.0 508 63.5 559 67.0

91 315 127.0 168.5

dxn
Z D

4 6

619 122 400 157.2 216.0 794 167 450 215.9 292.1 269.7 349.3 323.9 431.8 381.0 489.0

8* 200 660 1158 219

D1

10* 250 787 1315 270

D2 D3

12* 300 838 1600 329 *Gear Operated

NOTE l Flange dimensions are as per ASME B16.5 l Butt Weld ends as per ASME B16.25 l Overall length as per ASME B16.10 l L1 denotes the overall length of a butt weld end valve

Cast Steel Bolted Bonnet Valves - BL Series Class 900 Gate Valve - Dimensions

Model No.BL509C0
DIMENSIONS (mm)

Size L-L1 V Z Inch mm 4 100 460 657 128

D1

D2

D3

d 32

n 8

f 7.9

Wt.(Kg) 300

450 180.8

235 292.1 44.5

V
D3 D2 D1

dXn

NOTE l RTJ Flanged ends to ASME B 16.5 l Overall length as per ASME B16.10 l L1 denotes the overall length of a butt weld end valve.

Cast Steel Bolted Bonnet Valves - BL Series

GLOBE VALVE Globe Valves are used where frequent on-off service is required. They can also be used for throttling purpose with a special profile on disc. It is generally confined to applications where the valve is normally closed and pressure drop is not important when the valve is open. Normally Globe Valves are installed with flow under the disc. BHEL Globe Valves with regulating disc offers a linear flow characteristics curve.

Cast Steel Bolted Bonnet Valves - BL Series Globe Valve - BL6 Series
1
5 1

EYE BOLTS : Facilitate easier maintenance and packing replacement. STUFFING BOX : Deep stuffing box provides maximum packing stem seal. Optional lantern-rings and grease injectors are available. BACK SEAT : Machined bonnet stem bushing provides back up stem seal. BODY : Heavy duty body for maximum service life. Provided with bosses for optional drains. HANDWHEEL : Large handwheels for easy operation. Also available with gearing & Electrical actuators for difficult services. YOKE BUSH : Furnished in Aluminium Bronze to reduce operating torque. Larger sizes have ball bearing yoke bush. GLAND : Two-piece gland/gland flange is self-aligning to eliminate stem damage from cocked gland. STEM : Precision ground stem enables smooth operation and ensures leak tightness in gland. END CONNECTION : Choice of flanged or butt weld ends for piping flexibility.

3 4

7 3

6
4 9

7 8 9

DESIGN STANDARD : The valves meet the requirements of BS 1873 TESTING STANDARD : BS 6755 Part 1

Cast Steel Bolted Bonnet Valves - BL Series Globe Valve BL6 Series - Materials
5 8 6 3 4 11 2 10 1 7 9

No. 1 2 3 4 5 6 7 8 9 10 11 12

PART NAME Body Seat Ring/Body Seat Bonnet/Yoke Disc Stem Yoke Brush Gasket Packing Ring Handwheel Stud Nut Back seat

CARBON STEEL ASTM A216 - WCB Carbon Steel with 13% Cr SS facing ASTM A216 - WCB Carbon Steel with 13% Cr SS facing ASTM A182 - F6a Al Bronze Spiral Wound (Asbestos) Graphited Asbestos Malleable iron ASTM A193 - B7 ASTM A194 - 2H Carbon Steel with 13% Cr SS facing

12

NOTE Valves with other TRIM MATERIAL can also be given. Alloy steel valves can also be supplied when specified.

Cast Steel Bolted Bonnet Valves - BL Series Globe Valve - Features

REGULATING DISC ARRANGEMENT When the valves are required for flow regulation a special profile on the disc is provided to regulate the flow in linear characteristic. BODY BONNET JOINT The circular male and female bonnet joint is self-aligning.
Contd...

Globe Valve - Features

Cast Steel Bolted Bonnet Valves - BL Series

PACKING ADJUSTMENT All valves are provided with two-piece packing gland to minimise the possibility of scoring the stem, if the gland is tightened unevenly. The gland is made of a corrosion resistant material with high strength gland flange. Eye bolts remain fastened to the bonnet; they swing out of the way to simplify packing replacement and are oriented so that they can be adjusted from one side of the valve.

GLAND Packing rings are of high grade braided asbestos reinforced and graphited. Other packings are available when specified. Valves with lantern rings are widely used, where the escape of medium is to be prevented. Valves with lantern rings can be supplied when specified.

Cast Steel Bolted Bonnet Valves - BL Series Class 300 Globe Valve - Dimensions Model No.BL603B0

DIMENSIONS (mm)

dxn

Size L-L1 V Inch mm 2 50 267 422 3 80 317 483 550 637 870 4 100 355 6 150 444
D2 D3

D1

D2

D3

n 8 8 8 12 12

f 1.6 1.6 1.6 1.6 1.6

Wt.(Kg) 40 75 94 150 283

20 250

92.1 127.0

30 315 127.0 168.5 45 315 157.2 200.0 55 500 269.9 330.0

165 25.5 20 210 29.0 22

255 32.0 22 45 560 215.9 270.0 317.5 37.0 22 380 41.5 26

D1

8 200 559

NOTE l Flange dimensions are as per ASME B 16.5 l Butt Weld ends as per ASME B 16.25 l Overall length as per ASME B16.10 l L1 denotes the overall length of a butt weld end valve.

Cast Steel Bolted Bonnet Valves - BL Series

SWING CHECK VALVE Swing Check Valves are used to prevent flow reversal in piping systems. They are suitable for service in horizontal or vertical (flow up through the valve only) piping runs. Swing Check Valves have low pressure drop and are best suited for moderate velocity applications. Correct sizing of Swing Check Valve is important. Either too low a line velocity or too high a velocity will affect the valve function. Service in systems involving rapid and frequent flow reversals, pulsation or turbulant flow should be avoided.

Cast Steel Bolted Bonnet Valves - BL Series Swing Check Valve - BL7 Series
HINGE PIN Designed to withstand the shock load of quick closing to ensure longer life and continued shut-off. ARM BONNET JOINT Sturdy bonnet joints for reliable bonnet seal. DISC STOP Provides positive stop in open position, positions disc to effectively function in either horizontal or vertical (flow-up) pipe runs.

SEAT RING Heavy duty, full ported ring threaded into body for easy maintenance. Optionally seal welded.

END CONNECTION Choice of flanged or butt weld ends for piping flexibility. DISC Rugged disc is bolted and pinned to hinge, ground seating surface is mated to seat ring for positive shut-off.

BODY Full ported, heavy duty body with sufficient wall thickness for maximum service life. Provided with bosses for optional drains.
DESIGN STANDARD : TESTING STANDARD :

The valves meet the requirements of standards BS 1868. BS 6755 Part 1

Cast Steel Bolted Bonnet Valves - BL Series Swing Check Valve - Materials

3 7 9
No. 1 2 3 4 5 6 7 8 9 PART NAME Body Seat Ring Disc Arm Hinge Pin Studs Nuts Gasket CARBON STEEL ASTM A216 - WCB Carbon Steel with 13% Cr SS facing

8 6 2

Bonnet Cover SA 515 GR 70 Carbon Steel with 13% Cr SS facing SA 515 GR 70 AISI 410 ASTM A 193 - B7 ASTM A 194 - 2H Spiral Wound (Asbestos)

5 4 1

NOTE Valves with other TRIM MATERIAL can also be given. Alloy steel valves can also be supplied when specified.

Cast Steel Bolted Bonnet Valves - BL Series Class 150 Swing Check Valve - Dimensions

Model No.BL702B0

DIMENSIONS (mm)

dxn

Size L-L1 V Inch mm 2 3 50 203 80 241 222

D1

D2

D3

f 1.6 1.6 1.6 1.6 1.6

Wt. (Kg) 22 37 51 110 167

4 100 292 6 150 356 8 200 495

D1 D2 D3

92.0 120.6 152.4 15.8 20.0 4 266 127.0 152.4 190.5 19.1 20.0 4 282 157.2 190.5 228.6 23.9 20.0 8 343 215.9 241.3 279.4 25.4 22.4 8 395 269.8 298.5 342.9 28.4 22.4 8

l l l l

NOTE Flange dimensions are as per ASME B 16.5 Butt Weld ends as per ASME B 16.25 Overall length as per ASME B16.10 L1 denotes the overall length of a butt weld end valve.

Cast Steel Bolted Bonnet Valves - BL Series Class 300 Swing Check Valve - Dimensions

Model No.BL703B0
DIMENSIONS (mm)

Size L-L1 V Inch mm

2 3
dXn

D1

D2

D3

n 8 8 8

f 1.6 1.6 1.6 1.6 1.6 1.6 1.6

Wt. (Kg) 35 53 70 134 193 218 249

50 267 80 318

272

4 100 356 6 150 445

92.1 127.0 165.1 22.4 20.0 285 127.0 168.2 209.6 28.5 22.4 297 157.2 200.1 254.0 31.8 22.4

354 215.9 269.7 317.5 36.6 22.4 12 8 200 553 408 269.9 330.2 381.0 41.5 25.4 12 10 250 622 470 323.5 387.4 444.5 46.0 28.6 16 12 300 711 639 381.0 450.9 520.7 49.2 31.8 16

D3

D2

D1

NOTE l Flange dimensions are as per ASME B 16.5 l Butt Weld ends as per ASME B 16.25 l Overall length as per ASME B16.10 l L1 denotes the overall length of a butt weld end valve.

Cast Steel Bolted Bonnet Valves - BL Series Class 900 Swing Check Valve - Dimensions

Model No.BL709B0
Size A D1 D2 D3 L-L1 V Inch mm 4 100 460 385 180.8 235 292.1 44.5 d 32 n 8

DIMENSIONS (mm)

f 7.9

Wt. (Kg) 200

D3

D2

D1

dXn

NOTE l RTJ Flanged ends to ASME B 16.5 l Overall length as per ASME B16.10 l L1 denotes the overall length of a butt weld end valve.

Cast Steel Bolted Bonnet Valves - BL Series Optional Features

1. Locking Arrangement 2. Limit Switch Arrangement 3. Local Position Indicator 4. Impact Handwheel 5. Gear Actuators High Pressure and large size Gate and Globe valves require the use of gearing to reduce the effort on the handwheel. Our standard Gear actuators (bevel gearing) permit man one-easy operation. 6. Chain Wheel 7. Floor Stand/Extension of Spindle Unit Floor stands/Extension spindle are recommended for valves which are in inaccessible locations. Providing an extension spindle and a floor stand on the operating floor enables easy operation of the valve. While ordering Floor stand/Extension spindle, please specify the following : - Complete Valve data - Handwheel or Motorised - With or without Indicator - Dimension a) Centre line of valve port to floor level. b) Centre line offset w.r.t. valve centre line 8. By Passes 9. Motor Actuator

Cast Steel Bolted Bonnet Valves - BL Series

When specifying or ordering BHEL Valves, please provide a complete description that will enable us to provide you with prompt and efficient service.
(A) Type of Valve 1. Gate 2. Globe 3. Regulating 4. Swing Check Valve (B) Type of Connection 1. 2. Flanged Butt Welded 3 Motor Actuator Please specify the following : H Supply voltage H Phase H Cycle H Primary Power Supply H Control Voltage H Valve stem position

4. Chain Wheel 5. Spindle extension unit E. Size 2 through 24 F. PRESSURE RATING ANSI Rating Class 150 Class 300 Class 400 Class 600 Class 900 G. Body Material H. Trim Material I. Other details

(C) Operating Conditions 1. Working Pressure 2. Temperature (D) Mode of Operation 1. Handwheel 2. Gear

Cast Steel Bolted Bonnet Valves - BL Series MODEL NUMBERS

BL Type 5 - Gate 6 - Globe 7 - SCNRV 8 - Regulating Rating 02 - 150 C 03 - 300 C 04 - 400 C 06 - 600 C 09 - 900 C X XX X X Size 02 - 2 03 - 3 04 - 4 05 - 5 06 - 6 08 - 8 10 - 10 12 - 12 14 - 14 16 - 16 18 - 18 20 - 20 24 - 24

SPECIALITY CODE
XX X X X Operation H - Handwheel M - Motor G - Gear End F - Flanged B - Butt Welded B - WCB C - WCC L - LCB M - CF8M Material 1 - WC1 5 - C5 6 - WC6 8 - CF8 9 - WC9

Design Variant A - API VALVE N - ANSI VALVE B - BS VALVE C - API & ANSI VALVE

NOTE l Model numbers along with speciality codes are designed to cover essential features. When ordering, please refer model numbers with speciality codes to preclude misunderstanding of your requirements. However, adetailed description for SPECIALS must always accompany order.
l The materials and dimensions specified are indicative and are subject to change without prior intimation inview of

the constant design improvements being incorporated.