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1. The resin mixture is tested for viscosity at 60°c and limiting value of
viscosity is 50m poise above which the resin is rejected.
2. The resin is again tested for the increase in its viscosity at 60°c after 20
hours heating at 100°c; the maximum value at this point is 9m poise.
3. The resin is then heated for its saponification number whose specified
value is 331.-+3 mg/koh/gram.
4. After this test for the ester number which is the between saponification
number and total acid number. Its maximum limiting value is 10. In case it
exceeds 10 necessary addition resin or hardener is done. According to
saponification number the resin mixture is released after each test for use.
After laying the bottom bars high voltage test is conducted with 1.5
UP for 2minute where Up= 2Un+1, UP- Final test voltage Un-Rated voltage
of generator.
After laying the top bars high voltage test is conductor with 1.1 Up for
1 minute, where Up=2Un-Final test voltage of generator.
After laying top and bottom bars high voltage test with A.C is carried
out by connecting all other to ground.
1. Mechanical losses
2. Iron losses
3. Copper losses
AFTER IMPREGNATION:
1. TAN δ TEST.
2. HIGH VOLTAGE Tests.
TAN δ TEST:
Guiding values for the deception factor and its rice with the voltage
merely. Given in the KEMA specification the maximum value shell not
exceed 0.001 at 20% of rated voltage and rise shell not be greater than 0.006
per 20% of rated voltage up to 60% of rated voltage and 0.08 per 20% of
rated voltage up to a rated voltage.
The above test results are specified in the following graphs. First graph
shows that voltage Vs Tan curve, it shows different Tan values at different
percentage of rated voltage 20%, 40%, 60%, 80%, 100% of rated voltage
respectively.
APPLICATIONS:
1) All critical machines
2) Equipment exposed to frequent surges
3) Harsh or moist environment
4) Motors that run at service factor
VPI PROCESS CONTROL:
Throughout the VPI process computer to endorse homogeneous resin fill
continuously monitors each stator.
PERFORMANCE TESTS:
The performance tests on the turbo generator are classified as:
1. Type tests
2. Routine tests
3. Heat run tests
In our project we are doing only with Routine Tests.
ROUTINE TESTS:
These tests are carried out on each generator to ascertain that it is
electrically and mechanical sound. These tests are carried out on different
machines & are classified as:
1. STATIC TEST:
• Measurement of Insulation Resistance of stator & Rotor winding
before &after High Voltage test (M/c at test)
• High voltage test on stator & rotor winding (M/c at rest)
• Measurement of polarization index of stator windings.
2. RUNNING TEST:
• Measurement of Mechanical losses, short circuit characteristic
and losses
• Measurement of Mechanical losses, Open circuit characteristic
and losses
• Measurement of rotor impendence (rotor inside stator)
STATIC TESTS
Measurement of insulation resistance of stator & rotor winding before and
after High voltage test:
Equipment:
(a) Megger (1000/2500v)
(b) Ear thing Rod earthing wire/ c able
* IR of the stator and the rotor winding are measured separately before and
after HV test using Megger of 2500V for stator & 1000V stator windings.
The values are taken at 15 sec and at 60 sec.
* Absorption coefficient of insulation is found out as
Absorption coefficient= 1Rat60″
1 Rat15″
TESTING RESULTS:
Wph Tan δ
2.1 0.806
4.2 0.820
6.3 0.857
8.4 0.899
10.5 0.941
Vph Tanδ
2.1 0.811
4.2 0.830
6.3 0.868
8.4 0.905
OCC:
Vab Vbc Vca %En If Vd Id Dm
O/P
35.3 35.3 35.3 35.32 0.01 512.4 419.85 215.16
2281.2 2282.5 2281.8 20.74 40.44 512.93 423.15 216.62
4447.4 4441.4 4448.2 40.44 77.05 512.4 442.45 226.71
2
6662.0 6665.0 6663.0 66.58 116.65 512.3 466.43 288.95
8845.0 8849.0 8846.0 80.4 160.3 512.19 501.08 256.64
10015. 10019. 10017. 91.06 186.56 512.25 517.25 264.93
0 0 0
Resistance Measurement:
Instrument: Micro ohm meter
Resistance at 25°c (mΩ) Resistance at 20°c (mΩ)
Rotor 264 258.92
In view of the above, in the coming decades the Indian grids will use more
of such generators. In the scenario of World market which demands
generators with less cost at the best possible time with better reliability VPI
system of insulation will provide most viable solution.
B I B I L O G R A P H Y: