35 Frame

Plunger Pump
Nickel Aluminum Bronze
Standard Models
Flushed Models

Model 3507 Shown

FEATURES

Triplex plunger design gives smoother liquid flow.

V-Packings are completely lubricated and cooled by the liquid being
pumped.
Special flushed inlet manifold lubricates and cools seals for extended
life with DI water and high temp liquids.
Lubricated Lo-Pressure Seals provide double protection against
external leakage.
Oil bath crankcase assures optimum lubrication.
Close tolerance concentricity of the ceramic plunger maximizes
seal life.

Quality Materials

Precision design 316 stainless steel valves and seats are hardened
and polished for ultimate seating and extended valve life.
Nickel Aluminum Bronze manifolds are strong and corrosion resistant.
Special concentric, high-density, polished, solid ceramic plungers
provide a true wear surface and extended seal life.
Specially formulated, CAT PUMP exclusive, V-Packings offer
unmatched performance and seal life.
Die cast aluminum crankcase provides high strength, minimum
weight and precision tolerance control.
Chrome-moly crankshaft gives unmatched strength and surface
hardness.
Oversized crankshaft bearings with greater loading capacity means
longer bearing life.

Easy Maintenance

SPECIFICATIONS

U.S. Measure

Metric Measure

Flow ................................................................9.0 GPM

Pressure Range ..................................100 to 5000 PSI
RPM ...............................................................824 RPM
Bore ....................................................................0.787"
Discharge Ports (2) ......................................3/4" NPTF

(34 L/M)
(7 to 345 BAR)
(824 RPM)
(20 mm)
(3/4" NPTF)

MODEL

Superior Design

Wet-end is easily serviced without entering crankcase, requiring less

time and effort.
Valve assemblies are accessible without disturbing piping, for quick
service.
Inlet and discharge valve assemblies interchange for easier
maintenance.
Preset packings mean no packing gland adjustment is necessary,
reducing maintenance costs.

WARNING
All systems require both a primary pressure regulating device (i.e., regulator, unloader) and
a secondary pressure safety relief device (i.e., pop-off valve, safety valve). Failure to
install such relief devices could result in personal injury or damage to the pump or to
system components. CAT PUMPS does not assume any liability or responsibility for the
operation of a customers high pressure system.

3507,3517
3507C,3517C

3507

MODEL 3517
Flow .................................................................14 GPM
Pressure Range ..................................100 to 3000 PSI
RPM ...............................................................800 RPM
Bore ....................................................................0.984"
Discharge Ports (2) .........................................1" NPTF

(53 L/M)
(7 to 210 BAR)
(800 RPM)
(25 mm)
(1" NPTF)

COMMON SPECIFICATIONS
Inlet Pressure Range .......................Flooded to 70 PSI
Stroke .................................................................1.890"
Crankcase Capacity .........................................4.2 Qts.
Maximum Liquid Temperature ............................160F

(Flooded to 4.9 BAR)

(48 mm)
(4 L)
(71C)

Above 130F call CAT PUMPS for inlet conditions and elastomer recommendations.

Inlet Ports (2) ............................................1-1/2" NPTF

Flushing Ports (2) (3507C, 3517C) ..............1/4" NPTF
Pulley Mounting...........................................Either Side
Shaft Diameter....................................................1.378"
Weight ..............................................................152 lbs.
Dimensions ..................................24.51 x 18.11 x 9.72"

(1-1/2" NPTF)
(1/4" NPTF)
(Either Side)
(35 mm)
(69 kg)
(623 x 460 x 247 mm)

ELECTRIC HORSEPOWER REQUIREMENTS

MODEL

FLOW

U.S.
GPM L/M
3507
9
34
3507C
8
30
7
27
3517
14
53
3517C
12
45
10
38
DETERMINING
THE PUMP R.P.M.
DETERMINING
THE REQUIRED H.P.
DETERMINING
MOTOR PULLEY SIZE

PRESSURE

PSI
2000
BAR
140
N/A
N/A
N/A
19.2
16.5
13.7

PSI
2500
BAR
175
N/A
N/A
N/A
24.0
20.6
17.2

PSI
3000
BAR
210
N/A
N/A
N/A
28.8
24.7
20.6

RPM

PSI
4000
BAR
275
24.7
22.0
19.2
N/A
N/A
N/A

PSI
4500
BAR
310
27.8
24.7
21.6
N/A
N/A
N/A

PSI
5000
BAR
345
30.8
27.4
24.0
N/A
N/A
N/A

824
711
622
800
685
571

Rated G.P. M.
Rated R.P. M.

Desired G.P. M.
Desired R.P. M.

GPM x PSI
1460

Electric Brake
H. P. Required

Motor Pulley O.D.

Pump R.P.M.

Pump Pulley O.D.

Motor R.P.M.

See complete Drive Packages [Inclds: Pulleys, Belts, Hubs, Key] Tech Bulletin 003.
Refer to pump Service Manual for repair procedure, additional technical information and pump warranty.

Customer confidence is our greatest asset

PARTS LIST
ITEM
2
5
8
9
10
11
15
20
21
22
23
25
31
32
33
34
37
38
40
48
49
50
51
53
54
56
59
64
65
69
70
75
88
90
95
96
97
98
99
100
101
104
105
106
107
110
112
117
123
124
126
127
128
155
156
157
162
163
164
166
167
168
170
171
172
173
174
175
185
188
250
255

260

PART NUMBER
3507 MATL
3517 MATL

DESCRIPTION

34021
125753
44542
815279
12398
13296
29326
121467
126749
12490
126574
122045
29325
828710
43211
14177
126743
92241
44428
125753
25625
23170
45936
16612
44487
27488
27790
92538
43864
45118
126587
100488
44739
43506
45675
43945

89779

20184
14190
14161
44069

44068

814279
44095
43875
44826
44073
44071
44381
44074
44206
125970
11379
14183
44585
12391
13266
44075
44076
44607

44077
17622
11719
28675
46668
21985
26089
11377
44080
44081
44082
44735
44794
44793
15853
11720
20224
44795
87951
46561
89981
44516
34018
34039
92674

Key (M10x8x70)
Screw, HH Sems (M8x25)
Cover, Bearing
Shim, Split, 2 pc
O-Ring, Bearing Cover - 70D
Seal, Oil, Crankshaft
Bearing, Roller
Rod, Connecting Assy (Inclds: 21, 22, 23) [10/00]
Washer, Locking (M10)
Washer, Flat (M10)
Replace as a set
Washer, Flat (M10)
Screw, HH (M10x55)
Crankshaft, Dual End (M48)
Protector, Oil Cap w/Foam Gasket
Cap, Oil Filler
O-Ring, Oil Filler Cap - 70D
Bolt, Eye (M12x1.75) (For Lifting Pump Only)
Gauge, Bubble Oil w/Gasket - 80D
Gasket, Flat Oil Gauge - 80D
Screw, HH Sems (M8x25)
Plug, Drain (1/4"x19BSP)
O-Ring, Drain Plug - 70D
Cover, Rear
O-Ring, Cover - 70D
Crankcase Assy (Inclds: 34, 54)
Pin, Guide
Pan, Oil
Screw, HHC Sems (M6x16)
Pin, Crosshead
Rod, Plunger
Washer, Oil Seal
Seal, Oil, Crankcase
Seal, Oil, Crankcase
Slinger, Barrier
Washer, Keyhole
Plunger (M20x145)
Plunger (M25x145)
Stud, Retainer (M7x123)
Stud, Retainer (M10x135)
Back-up-Ring, Plunger Retainer
O-Ring, Plunger Retainer - 70D
O-Ring, Plunger Retainer
Gasket, Plunger Retainer (M7)
Gasket, Plunger Retainer (M10)
Retainer, Plunger (M7)
Retainer, Plunger (M10)
Retainer, Seal, 2 Pc.
Wick
O-Ring, Adapter - 70D
O-Ring, Adapter - 70D
Adapter, LPS
Seal, LPS w/SS-Spg
Seal, LPS w/SS-Spg
Washer, LPS
Manifold, Inlet
Manifold, Inlet, Flushed (1/4" Inlet Port) 3507C, 3517C
O-Ring, Inlet Manifold - 70D
O-Ring, Inlet Manifold
Screw, HSH (M14x40)
O-Ring, V-Packing Cylinder - 70D
O-Ring, V-Packing Cylinder - 70D
Cylinder, V-Packing
Adapter, Female
V-Packing
V-Packing
Adapter, Male
O-Ring, V-Packing Spacer
O-Ring, V-Packing Spacer
Back-up-Ring, V-Packing Spacer
Spacer, V-Packing
Back-up-Ring, Seat
O-Ring, Seat - 80D
O-Ring, Seat - 80D
Seat
Valve
Spring
Retainer, Spring
Washer, Spring Retainer
Spring, Coil, Valve Plug
O-Ring, Valve Plug - 70D
O-Ring, Valve Plug - 70D
Back-up-Ring, Valve Plug
Plug, Valve
Screw, HSH (M10x30)
Manifold, Discharge [10/99]
Screw, HSH (M12x70)
Protector, Shaft, w/2 Screws, Lockwashers and Washers (Included with Pump)
Assy, Direct Mount
Assy, Direct Mount
Mounting, Rail, Assy (Inclds: 34018)

STL
S
AL
FBR
NBR
NBR
STL
TNM
STCP R
STZP
STCP R
STZP
FCM

ABS
NBR
STCP R

NBR
S
STCP
NBR
AL
NBR
AL
S
POP
S
CM
SSZZ
STCP R
NBRS
FPM
S
S
CC

PTFE
NBR
FPM
SSL

SSL

PVDF

NBR
FPM
NAB
NBR
FPM
SS
NAB
NAB
NBR
FPM
S
NBR
FPM
NAB
NAB
STG*

NAB
NBR
FPM
PTFE
SS
PTFE
NBR
FPM
SS
SS
SS
PVDF
SS
SS
NBR
FPM
PTFE
NAB
S
NAB
S
NY
STZP R
SS
STZP R

34021
125753
44542
815279
12398
13296
29326
121467
126749
12490
126574
122045
29325
828710
43211
14177
126743
92241
44428
125753
25625
23170
45936
16612
44487
27488
27790
92538
43864
45116
126587
100488
44739
43865
45676

43866

89778
20189
11345
11375

44085

44084
814279
44096
43875
44826
44088
44086
45846
44089
44206
125970
11379
14183
44585
12391
13266
44090
44091

44610
44092
11379
14183
28243
44093
21985
26089
11377
44080
44081
44082
44735
44794
44793
15853
11720
20224
44795
87951
46565
89981
44516
34018
34039
92674

STL
S
AL
FBR
NBR
NBR
STL
TNM
STCP R
STZP
STCP R
STZP
FCM

ABS
NBR
STCP R

NBR
S
STCP
NBR
AL
NBR
AL
S
POP
S
CM
SSZZ
STCP R
NBRS
FPM
S
S

CC

SS
PTFE
NBR
FPM

SS

SS
PVDF

NBR
FPM
NAB
NBR
FPM
SS
NAB
NAB
NBR
FPM
S
NBR
FPM
NAB
NAB

STG*
NAB
NBR
FPM
PTFE
NAB
PTFE
NBR
FPM
SS
SS
SS
PVDF
SS
SS
NBR
FPM
PTFE
NAB
S
NAB
S
NY
STZP R
SS
STZP R

QTY
1
8
2
2
2
2
2
3
3
6
6
6
1
1
1
1
1
1
1
8
1
1
1
1
1
2
1
2
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
1
1
3
3
4
3
3
3
3
9
6
3
6
6
6
3
6
6
6
6
6
6
6
6
6
6
6
6
6
36
1
8
1
1
1
1

EXPLODED VIEW

Models
Nickel Aluminum Bronze
3507, 3507C, 3517, 3517C

February 2008
275
278
279
281
282
283
290
299
300

3507 MATL

3517 MATL

990013
80540
30278
30967
10069
34314
6124
816755
31037
33265
34151
701798
711500
711506
819000
6575
6100

990013
80540
30278
30967
10069
34314
6124
816750
31038
31266
34151
701798
711500
711506
819000
6575
6100

STL
ZP
STZP

NBR

NAB
NBR*
FPM*
NBR
FPM
SS
SS
F

STL
ZP
STZP

NBR

NAB
NBR*
FPM*
NBR
FPM
SS
SS
F

Hub, B 35mm w/Keyway [See Drive Packages, Tech Bulletin 003]

1
Screw, HH (M12x100) (Rail Adjusting Screw)
1
Oiler (1 oz.)
3
Glass, Oiler
3
Gasket, Oiler
3
Kit, Oil Drain
1
Gasket, Liquid (3 oz.)
1
Head, Complete
1
Kit, Seal (Inclds: 97,104,106,112,123,127,155,156)
1
Kit, Seal (Inclds: 97,104,106,112,123,127,155,156)
1
310
Kit, Valve (Inclds: 162,163,164,166,167,168,170,172,173)
2
Kit, Valve (Inclds: 162,163,164,166,167,168,170,172,173)
2
390
C. A.T. (Inlet pressure stabilizer for RO and boosted inlet applications)
1
391
Adapter (2 per C.A.T.) (See Data Sheet for complete selection)
2

Assy, Crankcase, Cast Iron Conversion

1

Plunger Pump Service DVD

1

Oil, Case (12 Bottles) ISO 68 Multi-viscosity Hydraulic

1
(Fill to specified crankcase capacity prior to start-up)
Bold print part numbers are unique to a particular pump model. Italics are optional items. [ ] Date of latest production change.
R Components comply with RoHS Directive. *Review material codes for individual items (STG generally may be used as alternate).
C.A.T. highly recommended for pressurized inlet, R.O. and Industrial applications.
See Tech Bulletins 002, 003, 024, 035, 036, 041, 043, 052, 053, 068, 069, 074, 077, 080 and 083 for additional information.
MATERIAL CODES (Not Part of Part Number): ABS=ABS Plastic AL=Aluminum BB=Brass BBCP=Brass/Chrome Plated CC=Ceramic CM=Chrome-Moly F=Cast Iron
FBR=Fiber FCM=Forged Chrome-moly FPM=Fluorocarbon NAB=Nickel Aluminum Bronze NBR=Medium Nitrile (Buna-N)
NBRS=Buna, Silicone Free NY=Nylon POP=Polyproplene PTFE=Pure Polytetrafluoroethylene PVDF=Polyvinylidene Fluoride S=304SS SS=316SS
SSL=316SS/Low Carbon STG=Special Blend PTFE White SSZZ=316SS/Zamak STL=Steel STCP=Steel/Chrome Plated STZP=Steel/Zinc Plated
TNM=Special High Strength ZP=Zinc Plated

24.51 (623)
19.41 (493)
16.97 (431)

(2) 3/4" NPTF DISCHARGE 3507

(2) 1" NPTF DISCHARGE 3717

18.11 (460)
8.94 (227)

0
1.38 (35 0.025)

.394 (10 +0.098)

+0.040

(2) 1/4" NPTF FLUSHING

3507C, 3517C ONLY

13.43 (341)

2M10 X 1.25
9.72
(247)

2.06 (53)

3.15 (80)

4.92
(125)

3.23 (82)

11.98
(304)
7.16
(182)

3.94 (100)

(2) 1-1/2" NPTF INLET

12MM X 1.75
5.51 (140)
8.98 (228)

1.18 (30)

416

8.66 (220)
16.14 (410)

Models 3507, 3507C, 3517, 3517C

1

10

13
2
3

9
12

11
8

10
8

Die cast aluminum crankcase means

high strength, lightweight, and excellent
tolerance control.

2
3

Oversized crankshaft bearings provide extended bearing life and pump performance.

The stainless steel slinger provides

back-up protection for the crankcase
seal, keeping pumped liquids out of the
crankcase.

Chrome-moly crankshaft provides

unmatched strength and surface hardness for long life.

Special concentric, high-density, polished, solid ceramic plungers provide a

true wear surface and extended seal life.
Manifolds are high tensile strength
nickel aluminum bronze for long term,
continuous duty.

Matched oversized TNM connecting

rods noted for superior tensile strength
and bearing quality.
Special stainless steel plunger rods with
high strength crossheads for longevity and
corrosion resistance.

100% wet seal design adds to service

life by allowing pumped liquids to cool
and lubricate on both sides.

International Inquiries
FAX (763) 785-4329
e-mail: intlsales@catpumps.com

11 Specially formulated, CAT PUMP exclusive,

V-Packings offer unmatched performance
and seal life.
12 Crossheads are 360 supported for
uncompromising alignment.
13 Optional special ported Flushed Inlet
Manifold permits external flush for lubricating and cooling seals when pumping
liquids such as DI water, Hi-Temp or low
lubricity.

CAT PUMPS (U.K.) LTD.

World Headquarters

CAT PUMPS
1681 - 94th Lane N.E. Minneapolis, MN 55449 - 4324
Phone (763) 780-5440 FAX (763) 780-2958
e-mail: techsupport@catpumps.com
www.catpumps.com

10 Stainless steel valves, seats and springs

provide corrosion-resistance, ultimate
seating and extended life.

1 Fleet Business Park, Sandy Lane, Church Crookham

FLEET, Hampshire, GU52 8BF, England
Phone Fleet 44 1252-622031 Fax 44 1252-626655
e-mail: sales@catpumps.co.uk

The Pumps with Nine Lives

N.V. CAT PUMPS INTERNATIONAL S. A.

Heiveldekens 6A, B-2550 Kontich, Belgium
Phone 32- 3- 450.71.50 Fax 32-3- 450.71.51
e-mail: cpi@catpumps.be www.catpumps.be

CAT PUMPS DEUTSCHLAND GmbH

Buchwiese 2, D-65510 Idstein, Germany
Phone 49 6126-9303 0 Fax 49 6126-9303 33
e-mail: catpumps@t-online.de www.catpumps.de

PN 993118 Rev D 1832