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Hands-on #6 Jet Penetration

This example shows you how to set up and run a 2D axisymmetic calculation of a infinitely long hypervelocity copper jet penetrating a steel target.

6.1
1/31/2008 2008 ANSYS, Inc. All rights reserved. Inventory #002522 ANSYS, Inc. Proprietary

Start ANSYS Workbench. This example does not require DesignModeler or the meshing application in Workbench, so click on the AUTODYN icon to proceed directly to AUTODYN.

AUTODYN will open in Workbench.

6.2
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At the left end of the AUTODYN Tool Bar, select to open the new problem dialog window and enter the Ident jet_penetration and a heading. Choose 2D and Axial Symmetry. Keep the default units (mm,mg,ms).

First input material data for the Copper Jet and Steel Target. For each material, press New in the Dialog Panel and enter the following data in the window that appears (keep the default values for parameters not listed). Name Reference Density EOS Bulk Modulus Strength Shear Modulus Yield Strength COPPER 8.9 Linear 1.39E8 von-Mises 5.0E7 2.0E5 STEEL 7.8 Linear 1.7E8 von-Mises 8.0E7 6.0E5

6.3
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To generate an Euler Part that will model the penetration, press Parts on the Navigation Bar and then New in the Dialog Panel. In the window that appears, enter space for the Part name, select Euler, 2D Multi-material for the Solver and select Part Wizard. In the next three windows, choose a Box Predef with the following input: Origin: ( -20.0 , 0.0 ) mm DX / DY: 65.0 / 40.0 mm Cells in I/J Direction: 100 / 50 Grade zoning in I direction: Fixed size = 0.5 Times 50, Centered Grade zoning in J direction: Fixed size = 0.5 Times 10, Lower J Material: VOID

The mesh will be generated and completely filled with VOID. To view the mesh, press Plots on the Navigation Bar and check Grid under Additional Components. You can also enlarge (zoom) the image to fill the View Panel.

6.4
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The Wizard lets you fill the mesh with one material (you chose VOID). You can place the Copper and Steel in the mesh after the Wizard is complete. In the Parts Dialog Panel, press Fill and then Block. In the window that appears, set the I,J range to ( 26:76 , 1:51) and select STEEL for the material.

Press Block again, and in the window that appears, set the I,J range to ( 1:26 , 1:11), select COPPER for the material and enter 7600 m/s for the X velocity.

6.5
1/31/2008 2008 ANSYS, Inc. All rights reserved. Inventory #002522 ANSYS, Inc. Proprietary

To verify that the initial X-velocity has been assigned to the copper jet, press Plots on the Navigation Bar and check Vectors under Additional Components.

You will apply two boundary conditions to the Euler mesh. The copper jet has infinite length, so you will apply a boundary condition to the left boundary that continuously fluxes copper into the mesh at 7600 m/s. You will also apply a transmit boundary condition to the top boundary (simulating the target plate having an infinite radius). You must define these boundary conditions before they can be applied. Press Boundaries on the Navigation Bar and then New in the Dialog Panel. In the window that appears, enter jet_in for the Name and select Flow_In for the Type and Flow in (Euler) for the Sub option. Enter 7600.0 for the X-velocity of flow and 8.9 for the Flow density. Press New again. In the window that appears, enter inf_plate for the Name and select Transmit for the Type and Transmit (Euler/Lagrange) for the Sub option. Select ALL EQUAL for the Preferred Material. Leave the other fields zero.

6.6
1/31/2008 2008 ANSYS, Inc. All rights reserved. Inventory #002522 ANSYS, Inc. Proprietary

To apply these boundary condition to the mesh, press Parts on the Navigation Bar and then Boundary in the Dialog Panel. To apply the left boundary condition, press I Line, and in the window that appears enter the IJ range (1, 1:11) and select jet_in for the Name. To apply the top boundary condition, press J Line, and in the window that appears enter the IJ range (1-101,51) and select inf_plate for the Name.

To see that the boundary condition has been applied correctly, check Boundaries under Additional Components in the Plots Dialog Panel. By default you will see where the first boundary condition (jet_in) has been applied. To see where inf_plate has been applied, press next to Boundaries and in the window that appears select inf_plate for the Boundary Condition. Or select All face-centered for the Boundary Condition to see where both boundary conditions have been applied.

6.7
1/31/2008 2008 ANSYS, Inc. All rights reserved. Inventory #002522 ANSYS, Inc. Proprietary

In the Controls dialog panel set the Cycle limit to 350 and the Time limit to a large number.

Finally, press Output on the Navigation Bar. In the dialog panel, request Save files to be written every 10 cycles. This will produce 35 Save files over the length of the calculation. Congratulation, you have completed the setup for the problem. on the Tool Bar and load the plot settings file jet_penetration.set to obtain Press the following view. If the view looks less smooth than shown, press Plots on the Navigation Bar and in the Dialog Panel, press next to Material Location. In the window that appears, check the box for Smooth multi-materials.

6.8
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Press on the Tool Bar to Save your data and then press Run on the Navigation Bar to start computing the problem.

The calculation runs approximately 7600 cycles to completion, computing in less than 10 minutes. To stop the calculation at any time during execution, simply press Stop at the foot of the Navigation Bar.

6.9
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You can easily make a GIF or GFA animation from the Save files you created running this calculation. Animations are created using your current Plot settings. Press the Slideshow Setup button, , on the Tool Bar and in the window that opens select the Image type you want to use in the pull-down menu (GIF or GFA). When an animation is created, it is placed in the directory displayed at the top of the this window. Browse to a new directory if you wish.

Next press (for generating multiple slide) on the tool bar and in the dialog window that opens, select all the Save files created while running this analysis. If you are creating a GIF animation, check Create Merged Animation (this is the only option for GFA animations, so the checkbox will not be present). Press Start to create the animation. AUTODYN will load each selected Save file in turn as it creates the animation. Close the Dialog Window when the animation has been created.

6.10
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NOTE: When creating a GIF animation, irrespective of whether the Create Merged Animation box is checked, individual GIF slides are generated. Pressing Slides on the Navigation Bar brings up options in the Dialog Panel that lets you customize a SlideShow / Animation by combining mesh plots, text slides and history plots, reordering slides, applying individual view times for each slide and then creating a GIF, MPEG or AVI animation. You can view your animations in the Century Dynamics Viewer. To open the viewer, press View Slides on the Navigation Bar. To view a GIF animation, select GIF in the File pull-down menu, brows to the files location. And open it.

Viewing a GFA file is done in the same way, but select GFA instead of GIF from the File pull-down menu. GFA animations are 3D animations. When viewing these animations, extra buttons appear at the bottom right of the GUI that allow you to rotate, translate and zoom in and out as the animation is running.

6.11
1/31/2008 2008 ANSYS, Inc. All rights reserved. Inventory #002522 ANSYS, Inc. Proprietary

6.12
1/31/2008 2008 ANSYS, Inc. All rights reserved. Inventory #002522 ANSYS, Inc. Proprietary

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