Yuk en Flow Control Valves

D
FLOW CONTROL VALVES
Maximum Flow Valve Type Maximum Operating Pressure MPa (PSI) 21(3050) 21(3050) 21(3050) 25(3630) 25(3630) 25(3630) 25(3630) 21(3050) 14(2030) 35(5080) 1
1 2 3 5 10
10
50 100
50
100
U.S.GPM 500 1000

1000 20003000 5000
Catalogue No.
20 30
200 300 500
L /min
Flow Control (& Check) Valves Pilot Operated Flow Control Valves Pilot Operated Flow Cont. & Check Valves Flow Control & Relief Valves Restrictors One Way Restrictors Throttle (& Check) Modules Deceleration (& Check) Valves Feed Control Valves Needle Valves
FG/FCG FHG FHCG FBG SRT/SRG SRCT/SRCG TC1G/TC2G ZTZG/ZCTZCG UCF1G/UCF2G

GCT GCTR
01
02 02 02
03 03 03 03
06 06 06 06 10 10
10 10 10 10 16 (Rated Flow) 16 (Rated Flow) Pub. EC-0304 Pub. EC-0305 Pub. EC-0306 Pub. EC-0307 Pub. EC-0302 Pub. EC-0303 Pub. EC-0301
03 03 01 03 01 03
06 06 03 06 04
10
02
Pub. EC-0301
FLOW CONTROL (AND CHECK) VALVES FG FCG -01/02/03/06/10 (1/8,1/4,3/8,3/4,1-1/4) PILOT OPERATED FLOW CONTROL (AND CHECK) VALVES FHG FHCG -02/03/06/10 (1/4,3/8,3/4,1-1/4) Sub-plate Mounting
Up to 21 MPa (3050 PSI), 500 L/min (132 U.S.GPM)
Flow Control and Check Valves ...... Page 2
These valves are pressure and temperature compensating type valves and maintain a constant flow rate independent of change in system pressure (load) and temperature (viscosity of the fluid). They control flow rate of the hydraulic circuit and eventually control speed of the actuator precisely. Valves with an integral check valve allow a controlled flow and reverse free flow. Repeated resetting can be made easily with a digital readout.
FLOW CONTROLS
Pilot Operated Flow Control and Check Valves ......................... Page 14

Flow control of these valves is continuously made by a hydraulically operated pilot piston mechanism which controls opening area of the orifice of the valve. With the use of these valves, shockless operation either in acceleration or deceleration can be obtained. With the compensator for the pressure and temperature, stable flow control can be obtained regardless of the changes in the pressure (load) and temperature (oil viscosity).
FG
O M O M B A B
FCG
Hydraulic Fluids
Fluid Types Any type of hydraulic fluids listed in the table below can be used.
Petroleum base oils Synthetic fluids Water containing fluids
FHG
FHCG
Use fluids equivalent to ISO VG 32 or VG 46. Use phosphate ester or polyol ester fluid. When phosphate ester fluid is used, prefix "F-" to the model number because the special seals (fluororubber) are required to be used. Use water-glycol fluid.
Note: For use with hydraulic fluids other than those listed above, please consult your Yuken representatives in advance.
Recommended Viscosity and Oil Temperatures Viscosity ranging between 15 - 400 mm2/s (77 - 1800 SSU). Oil temperatures between -15/+70C (5 - 158F). Use hydraulic fluids which satisfy the recommended viscosity and oil temperatures given above. Control of Contamination Due caution must be paid to maintaining control over contamination of the hydraulic fluids which may otherwise lead to breakdowns and shorten the life of the valves. Please maintain the degree of contamination within NAS 1638Grade 12. Use 25 m or finer line filter.
No.1
Flow Control (and Check) Valves FG FCG -01/02/03/06/10 Sub-plate Mounting

Specifications / Model Number Designation / Others
FLOW CONTROLS
Specifications
Model Numbers 4 FG FCG -01-8--11 FG FCG -02-30--30 FG FCG -03-125--30 FG FCG -06-250--30 FG FCG -10-500--30 Max. Metred Flow Capacity L /min (U.S.GPM) 8 (2.1) 30 (7.9) 125 (33) 250 (66) 500 (132) Min. Metred Flow Capacity L /min (U.S.GPM) 0.02 (.005) {0.04 (.011)} 0.05 (.013) 0.2 (.053) 21 (3050) 2 (.53) 4 (1.06) 23 (50.7) 52 (115) Max. Operating Pressure MPa (PSI) 14 (2030) Approx. Mass kg (lbs.) 1.3 (2.9) 3.8 (8.4) 7.9 (17.4)
The figures in the brace are for pressures above 7 MPa (1020 PSI).
Model Number Designation
FSpecial Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required)
FC
Series Number F: Flow Control Valves FC : Flow Control and Check Valves
G
Type of Mounting
-01
Valve Size 01
-8
Max. Metred Flow Capacity L /min (U.S.GPM) 4 : 4 (1.06) 8 : 8 (2.1) 30 : 30 (7.9) 125 : 125 (33) 250 : 250 (66) 500 : 500 (132)
-N
Pres. Compensator Stroke Adjustment N: Applicable only for Pres. Compensator Stroke Adjustment (Option - Omit if not required)
-11
Design Number 11 30 30 30 30
Design Standards
G: Sub-plate Mounting
02 03 06 10
Refer to
Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard
Attachment
Mounting Bolts
Valve Model Numbers FG/FCG-01 FG/FCG-02 FG/FCG-03 FG/FCG-06 FG/FCG-10 Socket Head Cap Screw Japanese Std. "JIS" & N. American Design Std. European Design Std. No.10-24 UNC 2-1/4 Lg. M5 55 Lg. 5/16-18 UNC 2 Lg. M8 50 Lg. 3/8-16 UNC 3 Lg. M10 75 Lg. 5/8-11 UNC 5 Lg. M16 130 Lg. 3/4-10 UNC 6-1/2 Lg. M20 160 Lg. Qty. 4 4 4 4 4
Graphic Symbols
FG
Option
Pres. compensator stroke adjustment Can reduce jumping at the start of the actuator.
FCG
No.2
Flow Control (and Check) Valves FG FCG -01/02/03/06/10

Sub-plate / Instructions
Sub-plate
Valve Model Numbers FG FCG -01 FG FCG -02 Japanese Standard "JIS" Sub-plate Model No. FGM-01X-10 FGM-02-20 FGM-02X-20 FGM-02Y-20 FGM-03-20 FGM-03X-20 FGM-03Y-20 FGM-03Z-20 FGM-06X-20 FGM-06Y-20 FGM-06Z-20 FGM-10Y-20 Thread Size Rc 1/4 Rc 1/4 Rc 3/8 Rc 1/2 Rc 3/8 Rc 1/2 Rc 3/4 Rc 1 Rc 1 Rc 1-1/4 Rc 1-1/2 1-1/2, 2 European Design Std. Sub-plate Model No. FGM-01X-1080 FGM-02-2080 FGM-02X-2080 FGM-02Y-2080 FGM-03-2080 FGM-03X-2080 FGM-03Y-2080 FGM-03Z-2080 FGM-06X-2080 FGM-06Y-2080 FGM-06Z-2080 FGM-10Y-20 Thread Size 1/4 BSP.F 1/4 BSP.F 3/8 BSP.F 1/2 BSP.F 3/8 BSP.F 1/2 BSP.F 3/4 BSP.F 1 BSP.F 1 BSP.F 1-1/4 BSP.F 1-1/2 BSP.F 1-1/2, 2
FLOW CONTROLS
N. American Design Std. Sub-plate Model No. FGM-01X-1090 FGM-02-2090 FGM-02X-2090 FGM-02Y-2090 FGM-03-2090 FGM-03X-2090 FGM-03Y-2090 FGM-03Z-2090 FGM-06X-2090 FGM-06Y-2090 FGM-06Z-2090 FGM-10Y-2090 Thread Size 1/4 NPT 1/4 NPT 3/8 NPT 1/2 NPT 3/8 NPT 1/2 NPT 3/4 NPT 1 NPT 1 NPT 1-1/4 NPT 1-1/2 NPT 1-1/2, 2
Approx. Mass kg (lbs.) 0.8 (1.8) 2.3 (5.1) 2.3 (5.1) 3.1 (6.8) 3.9 (8.6) 3.9 (8.6) 5.7 (12.6) 5.7 (12.6) 12.5 (27.6) 16 (35.3) 16 (35.3) 37 (81.6)
FG FCG -03
FG FCG -06 FG FCG -10
Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a good machined finish.
FGM-10Y is special type sub-plate to be used with pipe flange. When ordering FGM-10Y, specify pipe flange kit in addition to FGM-10Y referring to F3 pipe flange kits Catalogue (No. Pub. EC-3001).
Instructions
Min. required pressure difference The minimum differential pressure between inlet and outlet port is required to obtain the optimum pressure compensation. It varies according to the flow rate to be set. For details, please refer to the performance curves. Free flow Check valve pressure drops vary with flow rates. If models with check valves are used, see free flow pressure drop characteristics. Flow adjustment [FG-01] Loosen the locking screw and turn the flow adjustment dial clockwise for increase, and anti-clockwise for decrease. The dial makes about 4 revolutions from zero to full flow and the valve opening is indicated on the revolution indicator. (Refer to characteristics of "Metred Flow vs. Dial Position"). After flow adjustments, tighten the locking screw. [FG-02, 03, 06, 10] Loosen the locking screw and turn the flow adjustment handle clockwise for increase, and anti-clockwise for decrease. Open condition is indicated in digital-scale in built-in revolution indicator (Refer to the characteristics of "Metred Flow vs. Dial Position"). After flow adjustments, tighten the locking screw. Line filter To carry out flow adjustments by as small degree as 2 L /min (.53 U.S.GPM) or less, be sure to use a line filter of 10 m or finer and install it near the valve inlet.
No.3
Flow Control (and Check) Valves FG FCG -01/02/03

Installation Drawings
FG/FCG-01---11/1190
FLOW CONTROLS
DIMENSIONS IN MILLIMETRES (INCHES)
4 2
3 0 9 8
Revolution Indicator
2 1
Locking Screw 2.5(.10) Hex. Soc. Tightening Torque: 0.25 - 0.3 Nm (2.2 - 2.7 IN. lbs.)
22.5 (.89) Dia. Fully Extended 81.5(3.21) 66 (2.60) 51 (2.01) 25.5 (1.00)
7.5 (.30) 5.5(.22) Dia. Through 9(.35) Dia. Spotface 4 Places
Pressure Compensator Stroke Adjustment (Only for FG -01--N ) FCG

7.5 (.30)
Fully Extended 84(3.31) 53.5 (2.11) 45 (1.77) 44 (1.73) 17 (.67)

3(.12)
16.5 (.65) 31 (1.22)
5 (.20)
8
1
43 (1.69)
Controlled Flow Outlet or Reversed Free Flow Inlet Port Flow Adjustment Dial
58 (2.28)
13(.51) Dia.
Locating Pin 4(.16) Dia. Mounting Surface (O-Rings Furnished)
7 6
INC.
Controlled Flow Inlet or Reversed Free Flow Outlet Port
FG/FCG-02-30--30/3090, FG/FCG-03-125--30/3090
Mounting surface: FG-02: ISO 6263-AB-06-4-B FG-03: ISO 6263-AK-07-2-A
Locking Screw 2(.08) Hex. Soc. 46 (1.81) Dia. Fully Extended C D E F Controlled Flow Inlet or Reversed Free Flow Outlet Port Pressure Compensator Stroke Adjustment (Only for FG ---N ) FCG Q S T X U P 6 (.24) L
14(.55) Dia.
K J
"V" Dia. Through "W" Dia. Spotface 4 Places

234
Revolution Indicator
Locating Pin 6(.24) Dia. "Y" Places Mounting Surface (O-Rings Furnished) INC.
Controlled Flow Outlet or Reversed Free Flow Inlet Port
Flow Adjustment Handle
Model No.
Dimensions C D E F H J K L
mm (Inches) N P 9.9 (.39) Q S T U V W X 123 69 40 23 (4.84) (2.72) (1.57) (.91) 8.8 14 39 (.35) (.55) (1.54)
Y 1 2
96 76.2 38.1 9.9 116 FG FCG-02 (4.57) (3.78) (3.00) (1.50) (.39) 125 101.6 50.8 11.7 FG -03 145 FCG (5.71) (4.92) (4.00) (2.00) (.46)
104.5 82.6 44.3 24 (4.11) (3.25) (1.74) (.94)
125 101.6 61.8 29.8 11.7 (4.92) (4.00) (2.43) (1.17) (.46)
152 98 64 41 11 17.5 63 (5.98) (3.86) (2.52) (1.61) (.43) (.69) (2.48)
No.4
Flow Control (and Check) Valves FG FCG -06/10

FG/FCG-06-250--30/3090 FG/FCG-10-500--30/3090
FLOW CONTROLS
Mounting surface: FG-06: ISO 6263-AP-08-2-A
D
Locking Screw 2(.08) Hex. Soc. 46 (1.81) Dia. Fully Extended "C" H "X" Dia. through "Y" Dia. Spotface 4 Places F P D E Controlled Flow Inlet or Reversed Free Flow Outlet Port Q Pressure Compensator Stroke Adjustment (Only for FG ---N ) FCG S T a U
Flow Adjustment Handle INC.

1 21
W L K J
Locating Pin "V" Dia. 2 Places Mounting Surface (O-Rings Furnished)
Controlled Flow Outlet or Reversed Free Flow Inlet Port Revolution Indicator
Z Only for Flow Control and Check Valves ( FCG---N )
Model No.
Dimensions C D E F H J K L N P
mm (Inches) Q S T U V W X Y Z a
17 174 133.4 99 44 20.3 184 130 105 65 16 7 17.5 26 9 103 FG -06 198 180 146.1 73 FCG (7.80) (7.09) (5.75) (2.87) (.67) (6.85) (5.25) (3.90) (1.73) (.80) (7.24) (5.12) (4.13) (2.56) (.63) (.28) (.69) (1.02) (.35) (4.06) 25 214 160 137 85 18 10 21.5 32 7.5 135 FG -10 267 244 196.9 98.5 23.5 228 177.8 144.5 61 FCG (10.51) (9.61) (7.75) (3.88) (.93) (8.98) (7.00) (5.69) (2.40) (.98) (8.43) (6.30) (5.39) (3.35) (.71) (.39) (.85) (1.26) (.30) (5.31)
No.5
Sub-plate for Flow Control (and Check) Valves

FGM-01X-10/1080/1090
5.5(.22) Dia. Through 9(.35) Dia. Spotface 4 Places 14 (.55) 51 (2.01) 36 (1.42) 18.5 (.73) 9 (.35) "A" Thd. (From Rear) 2 Places "B" Thd. "C" Deep 4 Places 5(.20) Dia. 8(.31) Deep 6 (.24)
FLOW CONTROLS
34.5 (1.36)
16.5 (.65)
43 (1.69) 12.5 (.49) 6 (.24) 63 (2.48) 76 (2.99) 88 (3.46)
55 (2.17)
17 (.67) 6(.24) Dia. 2 Places 22 (.87)
Sub-plate Model Numbers FGM-01X-10 FGM-01X-1080 FGM-01X-1090
"A" Thd. Rc 1/4 1/4 BSP.F 1/4 NPT
"B" Thd. M5 M5 No.10-24 UNC
C 14 (.55) 14 (.55) 15 (.59)
D 34.5 (1.36) 30.0 (1.18) 34.5 (1.36)
02 FGM- 02X -20/2080/2090 02Y

8.8(.35) Dia. Through 14(.55) Dia. Spotface 4 Places 23.8 (.94) 11.5 (.45) 31.9 (1.26)

79.4 (3.13) 76.2 (3.00) 54 (2.13) E 9.5 (.37) "D" Dia. 2 Places "B" Thd. "C" Deep 4 Places 7(.28) Dia. 10(.39) Deep 14 (.55) 78 (3.07) 96 (3.78) 120 (4.72) 140 (5.51) 106 (4.17)
52.4 (2.06)
82.6 (3.25)
22 (.87) 10 (.39)
11.1 (.44)
H "A" Thd. (From Rear) 2 Places
16 (.63)
Sub-plate Model Numbers FGM-02-20 FGM-02-2080 FGM-02-2090 FGM-02X-20 FGM-02X-2080 FGM-02X-2090 FGM-02Y-20 FGM-02Y-2080 FGM-02Y-2090
"A" Thd. Rc 1/4 1/4 BSP.F 1/4 NPT Rc 3/8 3/8 BSP.F 3/8 NPT Rc 1/2 1/2 BSP.F 1/2 NPT
"B" Thd. M8 5/16-18 UNC M8 5/16-18 UNC M8 5/16-18 UNC
C 14 (.55) 18 (.71) 14 (.55) 18 (.71) 14 (.55) 18 (.71)
D 11.0 (.43) 11.7 (.46) 11.0 (.43) 14.0 (.55) 15.2 (.60) 14.0 (.55) 14.0 (.55) 15.0 (.59) 14.0 (.55)
54 (2.13)
11.1 (.44)
25 (.98)
51 (2.01)
14 (.55)
35 (1.38)
No.6

03 FGM-03X-20/2080/2090 03Y 03Z "A" Thd. (From Rear)
2 Places
102.4(4.03) 101.6(4.00) 75(2.95) 33.2 (1.31) 0.8 (.03) H E F 20.6 (.81)
FLOW CONTROLS
"D" Dia. 2 Places "B" Thd. "C" Deep 4 Places 20(.79) Dia. 15(.59) Deep 2 Places
14.2 (.56) 101.6 (4.00) 130 (5.12)
86.5 (3.41)
28.6 (1.13)
11.1 (.44)
21.5(.85) 11(.43)
125(4.92) 146(5.75) 168(6.61)
11(.43) Dia. Through 17.5(.69) Dia. Spotface 4 Places
20 (.79)
D
J K 86.5 (3.41) 25 (.98)
Sub-plate Model Numbers FGM-03-20 FGM-03-2080 FGM-03-2090 FGM-03X-20 FGM-03X-2080 FGM-03X-2090 FGM-03Y-20 FGM-03Y-2080 FGM-03Y-2090 FGM-03Z-20 FGM-03Z-2080 FGM-03Z-2090
"A" Thd. Rc 3/8 3/8 BSP.F 3/8 NPT Rc 1/2 1/2 BSP.F 1/2 NPT Rc 3/4 3/4 BSP.F 3/4 NPT Rc 1 1 BSP.F 1 NPT
"B" Thd. M10 3/8-16 UNC M10 3/8-16 UNC M10 3/8-16 UNC M10 3/8-16 UNC
C 18 (.71) 21 (.83) 18 (.71) 21 (.83) 18 (.71) 21 (.83) 18 (.71) 21 (.83)
D 14.0 (.55) 15.0 (.59) 14.0 (.55) 17.5 (.69) 19.0 (.75) 17.5 (.69)
75 (2.95)
20.6 (.81)
11.1 (.44)
23.0 (.91)
70 (2.76)
25.6 (1.01)
16.1 (.63)
81.5 (3.21)
40 (1.57)
06X FGM-06Y-20/2080/2090 06Z

17.5(.69) Dia. Through 26(1.02) Dia. Spotface 4 Places
20.3 (.80)
52 (2.05) 1.6 (.06)

146.1(5.75) 144.4(5.69) 104.8 (4.13) D E 22.2 (.87)
29(1.14) Dia. 2 Places "B" Thd. "C" Deep 4 Places 17(.67) Dia. 10(.39) Deep 2 Places
24 (.94) 126 (4.96) 174 (6.85)
104.8 (4.13)
41.3 (1.63)
133.4 (5.25)
35(1.38) 19(.75)
12.7 (.50)
180(7.09) 212(8.35) 250(9.84)
K J
"A" Thd. (From Rear) 2 Places
Sub-plate Model Numbers FGM-06X-20 FGM-06X-2080 FGM-06X-2090 FGM-06Y-20 FGM-06Y-2080 FGM-06Y-2090 FGM-06Z-20 FGM-06Z-2080 FGM-06Z-2090
"A" Thd. Rc 1 1 BSP.F 1 NPT Rc 1-1/4 1-1/4 BSP.F 1-1/4 NPT Rc 1-1/2 1-1/2 BSP.F 1-1/2 NPT
"B" Thd. M16 5/8-11 UNC M16 5/8-11 UNC M16 5/8-11 UNC
C 30 (1.18) 35 (1.38) 30 (1.18) 35 (1.38) 30 (1.18) 35 (1.38)
D 104.8 (4.13)
E 22.2 (.87)
F 104.8 (4.13)
H 18 (.71)
J 45 (1.77)
K 35 (1.38)
99 (3.90)
34 (1.34)
99 (3.90)
23 (.91)
60 (2.36)
40 (1.57)
No.7

FGM-10Y-20/2090
198.4 (7.81) 196.9 (7.75) 144.5 (5.69) 140 (5.51) 34.9 73 (1.37) (2.87) 43.5(1.71) Dia. 2 Places "B" Thd. "D" Deep 8 Places (From Rear) 20(.79) Dia. 15(.59) Deep 2 Places 11 (.43)
FLOW CONTROLS
"A" Thd. "C" Deep 4 Places 177.8 (7.00) 144.5 (5.69) 55.5 (2.19) 36 (1.42) 29 (1.14) 17.3 (.68)
68.5 (2.70) 1.6 (.06)
228 (8.98)
73 (2.87)
250 (9.84)
21.5(.85) Dia. Through 32(1.26) Dia. Spotface 4 Places 45 (1.77) 25 (.98)
73 (2.87) 244 (9.61) 284 (11.18) 334 (13.15) 48(1.89) Dia. 2 Places
50 (1.97) 80 (3.15)
Sub-plate Model Numbers FGM-10Y-20 FGM-10Y-2090
"A" Thd.
"B" Thd.
D 32 (1.26) 34 (1.34)
M20 M16 32 (1.26) 3/4-10 UNC 5/8-11 UNC 32 (1.26)
No.8
100 (3.94) SQ. Pipe Flange
73 (2.87)
Flow Control (and Check)Valves FG FCG -01/02/03/06/10

Performance Characteristics
Metred Flow vs. Differential Pressure
U.S.GPM L/min 8.2 2.15 8.0 2.10 7.8 2.05 4.2 1.10 4.0 1.05 3.8 1.00 0.022 .0055 0.020 .0050 0.018 0 0 2 4
FLOW CONTROLS
FG -01 FCG
Metred Flow vs. Viscosity

U.S.GPM L/min 2.2 8.4 8.0 2.1 2.0 7.6 1.10 4.2 1.05 4.0 1.00 3.8 .0060 0.022 .0055 0.020 .0050 0.018 0 20 0 100 40
FG -01 FCG
Flow Rate
Flow Rate
10
12
14 MPa 2000 PSI
60
80 100 120 140 160 mm2/s 700 SSU
500 1000 1500 Differential Pressure
300 500 Viscosity
U.S.GPM L/min 8.5 32 8.0 30 7.5 28 8.2 2.15 8.0 2.10 7.8 2.05 0.52 .135 .130 0.50 0.48 0 0 5
FG -02 FCG
Flow Rate
U.S.GPM L/min 31.5 8.00 30.0 28.5 7.50 8.4 2.2 8.0 2.1 7.6 2.0 .0140 0.053 .0135 0.050 .0130 .0125 0.047 0 0 20 100 40
FG -02 FCG
Flow Rate
10
15
20 21 MPa 3000 PSI
60
80 100 120 140 160 mm2/s 700 SSU
1000 2000 Differential Pressure
300 500 Viscosity
U.S.GPM L/min 130 33 125 120 31 55 14 50 13 12 45 3.5 .9 .8 3.0 .7 2.5 0 0 5
FG -03 FCG
Flow Rate
U.S.GPM L/min 131 34 125 33 32 119 52.5 13.5 50.0 13.0 12.5 47.5 3.7 .95 3.5 .90 3.3
FG -03 FCG
Flow Rate
10
15
20
21
MPa
0 20 40 60 80 100 120 140 160 mm2/s 0 100 300 500 Viscosity 700 SSU
3000 PSI
Flow Rate
40 38 2.75 2.50
155 150 145 11 10 9 0 0 5 1000 10 15 2000 20 21 MPa
Flow Rate
U.S.GPM 66 65 64
L/min 250 245 240
FG -06 FCG
U.S.GPM L/min 260 68 250 66 64 240 160 42 40 150 38 140 11 2.8 2.6 10 2.4 9 0 20 0 100 40
FG -06 FCG
60
80 100 120 140 160 mm2/s 700 SSU
3000 PSI
Differential Pressure U.S.GPM L/min 132 Flow Rate 128 67 66 65 13.5 13.0 510 500 490 255 250 245 52 50 48 0 0 5 10 15 20 21 MPa PSI
300 500 Viscosity
FG -10 FCG
Flow Rate
U.S.GPM L/min 510 134 500 132 130 490 205 54 53 200 52 195 52 13.5 50 13.0 48 0 20 0 100 40
FG -10 FCG
60
80 100 120 140 160 mm2/s 700 SSU
3000
300 500 Viscosity
No.9
Flow Control (and Check) Valves FG FCG -01/02/03/06/10

Metred Flow vs. Dial Position
FG -01 FCG
U.S.GPM L /min 1.5 Flow Rate 1.0 0.5 0 6 4 2 0 0 1 2 3 Dial Position 4 FG -01-8 FCG FG -01-4 FCG 8 Flow Rate 6 4 2 0 30 25 20 15 10 5 0 0 100 200 300 400 Handle Position 500 Flow Rate
FLOW CONTROLS
U.S.GPM L /min 2.25 8 2.0
FG -02 FCG
U.S.GPM L/min 35 30 20 10 0 140 120 100 80 60 40 20 0 0 100
FG -03 FCG
200 300 400 Handle Position
500
U.S.GPM 70 60 50 40 30 20 10 0 Flow Rate
L /min 250 200 150 100 50 0 0 100
FG -06 FCG
U.S.GPM 140 120 100 80 60 40 20 0 Flow Rate 500 600
L /min 500 400 300 200 100 0 0 100
FG -10 FCG
200 300 400 Handle Position
200 300 400 500 600 Handle Position
Min. Required Pressure Difference

FG -01 FCG FG -02 FCG FG -03 FCG
Differential Pressure
100 80 60 40 20 0
0.7 0.6 0.4 0.2 0 0 1 0 2 0.5 3 4 1.0 5 6 1.5 7 8 L /min
80 60 40 20 0
0.6 0.4 0.2 0 0 0 1 5 2 10 3 15 4 20 5 6 25 30 L /min
PSI
MPa
PSI
MPa
PSI 200 150 100 50 0
MPa 1.5 1.2 0.9 0.6 0.3 0 0 0 25 5 10
50 15
75 20
100 25
125 L /min
Flow Rate
2.0 2.5 U.S.GPM
Flow Rate
7 8 U.S.GPM
Flow Rate
30 35 U.S.GPM
1.0 0.8 0.6 0.4 0.2 0 0 0 50 100 150 200 250 L /min 60 70 U.S.GPM
PSI 150 125 100 75 50 25 0
MPa
FG -06 FCG
PSI 200 150 100 50 0
MPa 1.4 1.2 0.8 0.4 0 0 0 100 20
FG -10 FCG
200 40 60
300
400
500 L /min
10 20
30 40 50 Flow Rate
Flow Rate
80 100 120 140 U.S.GPM
No.10
Flow Control and Check Valves FCG-01/02/03/06/10

Pressure Drop for Reversed Free Flow
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU) , Specific Gravity 0.850
PSI 80
FLOW CONTROLS
FCG-01
MPa 0.5 0.4 0.3 0.2 Throttle Fully Open (FCG-01-4) Throttle Fully Open (FCG-01-8) 0 2 4 6 8 10 12 14 L /min
FCG-02
P
PSI 80 60 40 20 0 MPa 0.5 0.4 Throttle Fully Open 0.3 0.2 0.1 0 0 10 20 30 40 50 L /min Throttle Closed
Throttle Closed
Pressure Drop
40 20 0
Pressure Drop
60
0.1 0
0.5 1.0
1.5 2.0 2.5 3.0 Free Flow
3.5 4.0 U.S.GPM
6 8 Free Flow
10
12
14 U.S.GPM
PSI 100
FCG-03
MPa 0.6
PSI
FCG-06
MPa 1.0 0.8 0.6 0.4 0.2 0 0 100 200 300 400 L /min Throttle Fully Open Throttle Closed
P Pressure Drop
150 200 L /min Throttle Closed Throttle Fully Open 0 50 100
150 125 100 75 50 25 0
Pressure Drop
75 50 25 0 0.4 0.2 0
10
20 30 Free Flow
40
50
U.S.GPM
20
40
60 Free Flow
80
100
U.S.GPM
FCG-10
PSI MPa 1.0 0.8 0.6 0.4 0.2 0 0 200 400 600 800 L /min Throttle Fully Open Throttle Closed
P Pressure Drop
150 125 100 75 50 25 0
50
100 150 Free Flow
200
U.S.GPM
For any other viscosity, multiply the factors in the table below.
Viscosity mm2/s 20 SSU 98 40 60 80 100 186 278 371 464
Factor
0.87 1.03 1.14 1.23 1.30
For any other specific gravity (G'), the pressure drop ( P') may be obtained from the formula below. P'= P (G'/0.850)
No.11
Flow Control (and Check) Valves FG FCG -01/02/03

Spare Parts List
FLOW CONTROLS
CAUTION
FG -01- - -11/1190 FCG

9 8 26 1 6 22 2 27 10 20
When making replacement of seals, please do it carefully after reading through the relevant instructions in the Operator's Manual.
35 38 36 37 33 34 29 27 32 20 28 30 31
Section X-X (FG-01 Type)
Section Y-Y (FCG-01 Type)
Section X-X (FG/FCG-01--N Type)
List of Seals
12 18 21 15
Item 23 24 25 26 27 32 38
Name of Parts O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring
Part Numbers SO-NA-P4 SO-NB-P9 SO-NB-P10 SO-NB-P16 SO-NB-P14 SO-NA-P5 SO-NB-P7
Qty. 1 2 1 1 1 1 1
Note: When ordering the seals, please specify the seal kit number from the table below.
List of Seal Kits

14 19 13 11 16 23 3 4 5 25 7 24 17
Model Numbers FG-01 FCG-01
Seal Kit Numbers KS-FG-01-11 KS-FCG-01-11
FG/FCG-02-30--30/3090 FG/FCG-03-125--30/3090
8 23 35 6 7 2 24 34 1 33 12 25
11 27 26 10 29 28
32
22
33
Section X-X (FG- Type)
List of Seals
Item 28 29 30 31 32 33 34 35 Name of Parts O-Ring Back Up Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring Part Numbers FG -03 FG -02 FCG FCG SO-NA-P4 SO-NA-P4 SO-BB-P4 SO-BB-P4 SO-NB-P5 SO-NB-P5 SO-NB-P16 SO-NB-P10A SO-NB-P18 SO-NB-P12 SO-NB-P14 SO-NB-P14 SO-NB-P28 SO-NB-P18 SO-NB-G35 SO-NB-G25 Qty. 1 1 1 1 1 1 2 1
17 19 31
20
21
14
30
13
16 15
(FCG- Type) (FG/FCG---N Type) Section X-X
List of Seal Kits

Model Numbers FG-02 FCG-02 FG-03 FCG-03 Seal Kit Numbers KS-FG-02-30 KS-FCG-02-30 KS-FG-03-30 KS-FCG-03-30
Note:When ordering the seals, please specify the seal kit number from the table right.
No.12
Flow Control (and Check) Valves FG FCG -06/10

Spare Parts List
FG/FCG-06-250--30/3090 FG/FCG-10-500--30/3090
FLOW CONTROLS
CAUTION
8 40 6
2 40 9 36 10 42 41
14 30 15 X
37 27
26 1
Section X-X (FG- Type)

1 43 45 47 46
X 11 35 34 5 17 7 39 3 23
Section X-X (FCG- Type)
List of Seals
Item 34 35 36 37 39 40 47 Name of Parts O-Ring Back Up Ring O-Ring O-Ring O-Ring O-Ring O-Ring Part Numbers FG -10 FG -06 FCG FCG SO-NA-P4 SO-NA-P4 SO-BB-P4 SO-BB-P4 SO-NB-P34 SO-NB-P21 SO-NB-P48 SO-NB-P32 SO-NB-P50 SO-NB-P34 SO-NB-G75 SO-NB-P50 SO-NB-P32 SO-NB-P24 Qty. 1 1 1 2 1 3 1
List of Seal Kits

Model Numbers FG-06 FCG-06 FG-10 FCG-10 Seal Kit Numbers KS-FG-06-30 KS-FCG-06-30 KS-FG-10-30 KS-FCG-10-30
Note) When ordering the seals, please specify the seal kit number from the table right.
No.13
Pilot Operated Flow Control (and Check) Valves
FHG FHCG -02/03/06/10 Sub-plate Mounting

Specifications / Model Number Designation
FLOW CONTROLS
Specifications
Model Numbers FHG/FHCG-02-30--12 FHG/FHCG-03-125--12 FHG/FHCG-06-250--12 FHG/FHCG-10-500--12 Max. Metred Flow Capacity L /min (U.S.GPM) 30 (7.9) 125 (33) 250 (66) 500 (132) Min. Metred Flow Capacity L /min (U.S.GPM) 0.05 (.013) 0.2 (.053) 2 (.53) 4 (1.06) Max. Operating Pressure MPa (PSI) 21 (3050) Min. Pilot Pressure MPa (PSI) 1.5 (220) Approx. Mass kg (lbs.) 13 (28.7) 17 (37.5) 32 (70.6) 61 (135)
FSpecial Seals
FHC
Series Number FH: Pilot Operated Flow Control Valves FHC: Pilot Operated Flow Cont. & Check Valves
G
Type of Mounting
-02
Valve Size
-30
Max. Metred Flow L /min (U.S.GPM) 30 : 30 (7.9)
-N
Pressure Compensator Stroke Adj.
-O
With No Pilot Valve
-A100
Coil Type AC: A100 A120 A200 A240
-N
Type of Electrical Connections
-12
Design Design Standards Number
F: Special Seals for Phosphate Ester Type Fluids (Omit if not required)
02
12 None : Terminal Box Type 12 N: With Plug-in Connector (Din) 12 N: With Plug-in Connector (Din) None : Japanese Std. "JIS" 90 : N.American Design Std.
G: Sub-plate Mounting
03
125 : 125 (33)
06
250 : 250 (66)
N: Applicable only for Pres. Compensator Stroke Adjustment (Option Omit if not required)
O: Without Pilot Valve
DC: D12 D24 D48 AC DC: R100 R200
10
500 : 500 (132)
12
80 : European Design Std.
Either solenoid operated directional valve (DSG-01) or modular valve (MSW-01) can be used as a pilot valve. If no pilot valve is required, there is no needs to specify the coil type and the electrical connection type of solenoid operated directional valve.
Graphic Symbols
T P T P
O M A B A
O M B
FHG
FHCG
No.14
FHG FHCG -02/03/06/10

Solenoid Ratings / Attachment / Option / Sub-plate
Solenoid Ratings
Electric Source Coil Type Frequency (Hz) 50 A100 60 50 60 50 60 50 60 Voltage (V) Source Rating 100 100 110 120 200 200 220 240 12 24 48 100 200 Serviceable Range 80 - 110 90 - 120 96 - 132 108 - 144 160 - 220 180 - 240 192 - 264 216 - 288 10.8 - 13.2 21.6 - 26.4 43.2 - 52.8 90 - 110 180 - 220
FLOW CONTROLS
Current & Power at Rated Voltage Inrush (A) 2.42 2.14 2.35 2.02 1.78 1.21 1.07 1.18 1.01 0.89 Holding (A) 0.51 0.37 0.44 0.42 0.31 0.25 0.19 0.22 0.21 0.15 2.45 1.23 0.61 0.33 0.16 Power (W)
A120 AC A200
D
29 29
A240 DC (K Series) AC DC Rectified D12 D24 D48 R100 R200
50/60
Inrush current in the above table shows rms values at maximum stroke. The coil type numbers in the shaded column are handled as optinal extras. In case these coils are required to be chosen, please confirm the time of delivery with us before ordering.
Attachment
Mounting Bolts
Valve Model Numbers FHG/FHCG-02 FHG/FHCG-03 FHG/FHCG-06 FHG/FHCG-10 Socket Head Cap Screw Japanese Std. "JIS" & European Design Std. N. American Design Std. M8 50 Lg. 5/16-18 UNC 2 Lg. M10 75 Lg. 3/8-16 UNC 3 Lg. M16 130 Lg. 5/8-11 UNC 5 Lg. M20 160 Lg. 3/4-10 UNC 6-1/2 Lg. Qty. 4 4 4 4
Option
Pres. compensator stroke adjustment Can reduce jumping at the start of the actuator.
Sub-plate
Valve Model Numbers FHG -02 FHCG Japanese Standard "JIS" Sub-plate Model No. FGM-02-20 FGM-02X-20 FGM-02Y-20 FGM-03-20 FGM-03X-20 FGM-03Y-20 FGM-03Z-20 FGM-06X-20 FGM-06Y-20 FGM-06Z-20 FGM-10Y-20 Thread Size Rc 1/4 Rc 3/8 Rc 1/2 Rc 3/8 Rc 1/2 Rc 3/4 Rc 1 Rc 1 Rc 1-1/4 Rc 1-1/2 1-1/2, 2 European Design Std. Sub-plate Model No. FGM-02-2080 FGM-02X-2080 FGM-02Y-2080 FGM-03-2080 FGM-03X-2080 FGM-03Y-2080 FGM-03Z-2080 FGM-06X-2080 FGM-06Y-2080 FGM-06Z-2080 FGM-10Y-20 Thread Size 1/4 BSP.F 3/8 BSP.F 1/2 BSP.F 3/8 BSP.F 1/2 BSP.F 3/4 BSP.F 1 BSP.F 1 BSP.F 1-1/4 BSP.F 1-1/2 BSP.F 1-1/2, 2 N. American Design Std. Sub-plate Model No. FGM-02-2090 FGM-02X-2090 FGM-02Y-2090 FGM-03-2090 FGM-03X-2090 FGM-03Y-2090 FGM-03Z-2090 FGM-06X-2090 FGM-06Y-2090 FGM-06Z-2090 FGM-10Y-2090 Thread Size 1/4 NPT 3/8 NPT 1/2 NPT 3/8 NPT 1/2 NPT 3/4 NPT 1 NPT 1 NPT 1-1/4 NPT 1-1/2 NPT 1-1/2, 2 Approx. Mass kg (lbs.) 2.3 (5.1) 2.3 (5.1) 3.1 (6.8) 3.9 (8.6) 3.9 (8.6) 5.7 (12.6) 5.7 (12.6) 12.5 (27.6) 16 (35.3) 16 (35.3) 37 (81.6)
FHG -03 FHCG
FHG -06 FHCG FHG -10 FHCG
Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a good machined finish. FGM-10Y is special type sub-plates to be used with pipe flange. When ordering FGM-10Y, specify the pipe flange kit in addition to FGM-10Y referring to F3 pipe flange kits Catalogue (No. Pub. EC-3001).
Sub-plates are common with flow control valves. For dimensions, see pages 6 to 8.
No.15
FHG FHCG -02/03/06/10

Instructions
Instructions
FLOW CONTROLS
Control patterns and flow rate adjustment While the solenoid operated directional valve on ( 2 shown below), the flow rate is at the level set by the maximum flow adjustment screw and the actuator operates at the maximum speed setting. Turning the adjustment screw clockwise causes the flow rate to decrease. While the solenoid operated directional valve off ( 4 shown below), the flow rate is set by the minimum flow adjustment screw and the actuator operates at the minimum speed setting. Turning the adjustment screw clockwise causes the flow rate to increase. When the solenoid operated directional valve is turned on ( 1 shown below), the flow rate is shifted from minimum to maximum and the actuator speed is also shifted likewise. The switching time can be set by the pilot flow adjustment dial (for acceleration). Turning the adjustment dial clockwise causes the pilot flow rate to decrease. When the solenoid operated directional valve is turned off ( 3 shown below), the flow rate is shifted from maximum to minimum and the actuator speed is also shifted likewise. The switching time can be set by the pilot flow adjustment dial (for deceleration). Turning the adjustment dial clockwise causes the pilot flow rate to decrease.
1
Flow Rate
2 4 4
On
Solenoid Signal
Time
Off
Off
Tightening of flow adjustment screws and dials To adjust flow rates, slacken the lock nut or the dial setting screw. After adjustments, tighten the lock nut or the dial. Min. required pressure difference The minimum differential pressure between inlet and outlet port is required to obtain the optimum pressure compensation. It varies according to the flow rate to be set. For details, please refer to the performance curves. Free flow Check valve pressure drops vary with flow rates. If models with check valves are used, see free flow pressure drop characteristics. Line filter To carry out flow adjustments by as small degree as 2 L /min (.53 U.S.GPM) or less, be sure to use a line filter of 10 m or finer and install it near the valve inlet.
No.16
FHG FHCG -02/03/06/10

Metred Flow vs. Cylinders Stroke
FHG FHCG -02
U.S.GPM L/min 140 35 120 30 100 20 10 0 80 60 40 20 0 0 5 10 15 20
FLOW CONTROLS
U.S.GPM L/min 9 8 7 Flow Rate 6 5 4 3 2 1 0 5 0 0 5 25 20 15 10 35 30
FHG FHCG -03
Flow Rate
Min. Metred Flow Range Max. Metred Flow Range 10 15 20 25 30 35 40 45 mm
Min. Metred Flow Range Max. Metred Flow Range
D
35 40 45 mm 1.5 1.75 IN.
25
30
0.5 1.0 Cylinders Stroke
1.5 1.75 IN.
0.5
1.0 Cylinders Stroke
U.S.GPM L/min 80 300 70 250 60 Flow Rate 50 40 30 20 10 0 50 0 0 5 10 200 150 100
FHG FHCG -06
U.S.GPM L/min 600 150 125 Flow Rate 500 400 300 200 100 0 0 5 10 15
FHG -10 FHCG
Min. Metred Flow Range
100 75 50 25
Min. Metred Flow Range Max. Metred Flow Range
Max. Metred Flow Range
15 20
25
30 35
40
45 mm
20 25
30 35
40 45 mm
0.5
1.5
1.75 IN.
0.5
1.5 1.75 IN.
Other Characteristics
The following characteristics are the same as for flow control valves; Metred Flow vs. Differential Pressure Metred Flow vs. Viscosity Min. Required Pressure Difference Pressure Drop for Reversed Free Flow (only for models with check valves) See pages 9 to 11. For reference, the corresponding model No. of the flow control valves are shown below.
Valve Model No. FHG -02 FHCG FHG -03 FHCG FHG -06 FHCG FHG -10 FHCG Model No. FG -02 FCG FG -03 FCG FG -06 FCG FG -10 FCG
No.17
FHG FHCG -02/03

Terminal Box Type
FLOW CONTROLS
FHG/FHCG-02-30---12/1290 FHG/FHCG-03-125---12/1290
"e" Dia. Through "f" Dia. Spotface 4 Places Controlled Flow Inlet or Reversed Free Flow Outlet Port Fully Extended 331(13.03) Fully Extended C d
Mounting surface: FHG-02: ISO 6263-AK-06-2-A FHG-03: ISO 6263-AM-07-2-A

Model Numbers FHG/FHCG-02-30---12 FHG/FHCG-02-30---1290 FHG/FHCG-03-125---12 FHG/FHCG-03-125---1290 n Rc 1/4 1/4 NPT Rc 1/4 1/4 NPT t G 1/2 1/2 NPT G 1/2 1/2 NPT
60 (2.36)
Note: For dimensions of the valve mounting surface, see the installation drawing (P. 6 and 7) of the sub-plate used together.
F Controlled Flow Outlet or Reversed Free Flow Inlet Port
E D
Pilot Line Tank Port "T" "n" Thd. (Rear) Pilot Line Pressure Port "P" "n" Thd.
45.5 DC/R:105(4.13) (1.79) AC :95.7(3.77) 45 (1.77)
Space Needed to Remove Solenoid-Each End DC/R:55(2.17) AC :45.5(1.79) Electrical Conduit Connection "t" Thd. (Both End) Manual Actuator 6(.24) Dia. Pilot Flow Adj. Dial (For Acceleration) INC. Lock Nut 19(.75) Hex. V Max. Flow Adjustment Screw 19(.75) Hex. INC.
Pilot Flow Adj. Dial (For Deceleration) INC. 40 (1.57)

32 (1.26) Dia.
90.3 (3.56)
SOL b
(S)
75 (2.95)
Min. Flow Adjustment Screw 19(.75) Hex. U INC. N h
Fully Extended 20(.79) Q
6 (.24)
Locating Pin 6(.24) Dia. "j" Places
Mounting Surface (O-Rings Furnished)
Pressure Compensator Stroke Adjustment (Only for FHG---N )
Model Numbers
Dimensions C D E F H J K L 100.6 82.6 44.3 9 (3.96) (3.25) (1.74) (.35) 125 101.6 61.8 11.7 (4.92) (4.00) (2.43) (.46)
mm (Inches) N Q S U V X Y Z 40 23 (1.57) (.91) 274.3 69 256 209 162 129 (10.80) (2.72) (10.08) (8.23) (6.38) (5.08)
76.2 9.9 127.4 96 FHG FHCG -02 (5.02) (3.78) (3.00) (.39) 114.7 125 101.6 11.7 FHG FHCG -03 (4.52) (4.92) (4.00) (.46) Model Numbers Dimensions a d e
64 41 303.3 98 285 238 191 158 (2.52) (1.61) (11.94) (3.86) (11.22) (9.37) (7.52) (6.22)
mm (Inches) f 14 (.55) 17.5 (.69) h 39 (1.54) 63 (2.48)
j 1 2
104 8.8 38.1 FHG FHCG -02 (4.09) (1.50) (.35) 133 11 50.8 FHG FHCG -03 (5.24) (2.00) (.43)
No.18
FHG FHCG -02/03

Models with Plug-in Connector
FLOW CONTROLS
FHG/FHCG-02-30---N-12/1280/1290 FHG/FHCG-03-125---N-12/1280/1290
Three positions of cable departure are available by loosening "Lock Nut" as shown. After location, tighten "Lock Nut" with torque in the range 10.3 to 11.3 Nm (91 - 100 IN.lbs.). DC/R:152(5.98) AC :142.7(5.62) DC/R:105(4.13) AC :95.7(3.77) q 48.5 (1.91)
Pilot Line Tank Port "T" "m" Thd. (Rear) Pilot Line Pressure Port "P" "m" Thd.
SOL b
Cable Departure Cable Applicable: Outside Dia. ...... 8-10 mm (.31 - .39 IN.) Conductor Area ...... Not Exceeding 1.5 mm2 (.002 SQ. IN.)
(SS)
VV XX
Model Numbers FHG/FHCG-02-30--A-N FHG/FHCG-03-125--A-N FHG/FHCG-02-30--D-N FHG/FHCG-03-125--D-N FHG/FHCG-02-30--R-N FHG/FHCG-03-125--R-N
Dimensions SS 274 (10.79) 303 (11.93) 285 (11.22) 314 (12.36) 288 (11.34) 317 (12.48) VV 262 (10.31) 291 (11.46) 273 (10.75) 302 (11.89) 266.2 (10.48) 295.2 (11.62)
mm (Inches) XX 209 (8.23) 238 (9.37) 209 (8.23) 238 (9.37) 209 (8.23) 238 (9.37) q 39 (1.54)
Remarks
with AC Solenoid
39 (1.54)
with DC Solenoid
53 (2.09)
with AC DC Solenoid
Thread Size Model Numbers FHG/FHCG-02-30---N FHG/FHCG-03-125---N Japanese Std. "JIS" Design 12 "n" Thd. Rc 1/4 European Design Std. Design 1280 "n" Thd. 1/4 BSP.F N.American Design Std. Design 1290 "n" Thd. 1/4 NPT
For other dimensions, refer to "Terminal Box Type".
No.19
FHG FHCG -06/10

Terminal Box Type
FLOW CONTROLS
Mounting surface: FHG-06: ISO 6263-AP-08-2-A
FHG/FHCG-06-250---12/1290 FHG/FHCG-10-500---12/1290
Fully Extended 331(13.03) Controlled Flow Outlet or Reversed Free Flow Inlet Port Fully Extended C F
Model Numbers FHG/FHCG-06-250---12 FHG/FHCG-06-250---1290 FHG/FHCG-10-500---12 FHG/FHCG-10-500---1290

D
q Rc 1/4 1/4 NPT Rc 1/4 1/4 NPT
r G 1/2 1/2 NPT G 1/2 1/2 NPT
K 60 (2.36)
Note: For dimensions of the valve mounting surface, see the installation drawing (P. 7 and 8) of the sub-plate used together.
E n J H L 45.5 DC/R:105(4.13) (1.79) AC :95.7(3.77) 45 (1.77)

SOL b
Pressure Compensator Stroke Adjustment (Only for FHG---N )
Controlled Flow Inlet or Reversed Free Flow Outlet Port "h" Dia. Through "m" Dia. Spotface 4 Places Space Needed to Remove Solenoid-Each End DC/R:55(2.17) AC :45.5(1.79) Electrical Conduit Connection "r" Thd. (Both End) Manual Actuator 6(.24) Dia. Pilot Flow Adj. Dial (For Acceleration) INC. Lock Nut 19(.75) Hex. X Max. Flow Adjustment Screw 19(.75) Hex. INC.
Pilot Line Tank Port "T" "q" Thd. (Rear) Pilot Line Pressure Port "P" "q" Thd. 90.3 (3.56) Pilot Flow Adj. Dial (For Deceleration) INC. 40 (1.57)
32 (1.26) Dia.
75 (2.95)
(U)
Min. Flow Adjustment Screw 19(.75) Hex. V Q N t INC.
aa
Locating Pin "f" Dia. 2 Places
Model Numbers
Dimensions C D E F H J K L 174 133.4 73.1 20.3 (6.85) (5.25) (2.88) (.80) 228 177.8 98.5 25.1 (8.98) (7.00) (3.88) (.99) mm (Inches) h 17.5 (.69) 21.5 (.85) m n t
mm (Inches) N Q S U V X Y Z 105 65 18 335.3 130 317 270 223 (4.13) (2.56) (.71) (13.20) (5.12) (12.48) (10.63) (8.78) 137 85 23 365.3 160 347 300 253 (5.39) (3.35) (.91) (14.38) (6.30) (13.66) (11.81) (9.96)
17 66.5 180 146.1 FHG FHCG -06 (2.62) (7.09) (5.75) (.67) FHG FHCG -10 Model Numbers 21 (.83) 244 196.9 23.5 (9.61) (7.75) (.93)
Dimensions a d e f 16 (.63) 18 (.71)
aa
190 7 165 FHG FHCG -06 (7.48) (6.50) (.28) 220 10 195 FHG FHCG -10 (8.66) (7.68) (.39)
26 103 99 44 (1.02) (1.73) (4.06) (3.90) 32 135 144.5 61 (1.26) (2.40) (5.31) (5.69)
No.20
FHG FHCG -06/10

FLOW CONTROLS
Three positions of cable departure are available by loosening "Lock Nut" as shown. After location, tighten "Lock Nut" with torque in the range 10.3 to 11.3 Nm (91 - 100 IN.lbs.). Pilot Line Tank Port "T" "q" Thd. (Rear) Pilot Line Pressure Port "P" "q" Thd. DC/R:152(5.98) AC :142.7(5.62) DC/R:105(4.13) AC :95.7(3.77) 48.5 m (1.91)
SOL b
Cable Departure Cable Applicable: Outside Dia. ...... 8-10 mm (.31 - .39 IN.) Conductor Area ...... Not Exceeding 1.5 mm2 (.002 SQ. IN.)
(UU)
XX
YY
Model Numbers FHG/FHCG-06-250--A-N FHG/FHCG-10-500--A-N FHG/FHCG-06-250--D-N FHG/FHCG-10-500--D-N FHG/FHCG-06-250--R-N FHG/FHCG-10-500--R-N
Dimensions UU 335 (13.19) 365 (14.37) 346 (13.62) 376 (14.80) 349 (13.74) 379 (14.92) XX 323 (12.72) 353 (13.90) 334 (13.15) 364 (14.33) 327.2 (12.88) 357.2 (14.06)
mm (Inches) YY 270 (10.63) 300 (11.81) 270 (10.63) 300 (11.81) 270 (10.63) 300 (11.81) m 39 (1.54)
Remarks
with AC Solenoid
39 (1.54)
with DC Solenoid
53 (2.09)
with AC DC Solenoid
Thread Size Model Numbers FHG/FHCG-06-250---N FHG/FHCG-10-500---N Japanese Std. "JIS" Design 12 "q" Thd. Rc 1/4 European Design Std. Design 1280 "q" Thd. 1/4 BSP.F N.American Design Std. Design 1290 "q" Thd. 1/4 NPT
For other dimensions, refer to "Terminal Box Type".
No.21
FHG FHCG -02/03/06/10

Lead Wire Connection
FLOW CONTROLS
Details of Receptacle
Terminal Box Type Plug-in Connector Type
Power Supply
Ground
1
1-Power Supply
3
SOL. b
2
Indicator Light Ground
With DC solenoids, polarity is no question.
Do not perform wiring while the power is on. Doing so may result in electric shock, burns or death. Make the wiring properly. Improper wiring will cause an irregular movement of the machine, resulting in a grave accident.
Electrical Circuit
Type of Electrical Conduit Connection Electric Source AC DC AC DC Rectified
Indicator Light Voltage-Surge Suppressor
Indicator Light Power Supply Power Supply SOL. Common Ground Common Ground
Indicator Light Power Supply SOL. Common Ground
Terminal Box Type
Voltage-Surge Suppressor
Indicator Light (Integrated in "N1" model only) SOL. 1-Power Supply 1-Power Supply SOL. 2-Power Supply Ground Indicator Light (Integrated in "N1" model only) 2-Power Supply Ground Voltage-Surge Suppressor (Circuit composed in coil) 2-Power Supply Ground 1-Power Supply
Plug-in Connector Type
No.22
1 2 3
2-Power Supply
DANGER
SOL.
Rectifier Circuit
Voltage-Surge Suppressor
SOL.
Rectifier Circuit
FHG FHCG -02/03

Spare Parts List CAUTION
FLOW CONTROLS
Terminal Box Type
FHG/FHCG-02-30---12/1290 FHG/FHCG-03-125---12/1290
63 49 57 55 60 59 51
SOL b
63 62 50
SOL b
52 58 54 53
61 56 11 29 10 4 34 23 35 7 8 6 2 24 1 33 25 12
5 3 32 9 22
14 33 30 13 16 15
17 19 31 21 20
(FHG- Type)
(FHCG- Type) Section X-X
FHG FHCG ---N Type
List of Seals
Item 29 30 31 32 33 34 35 57 58 59 60 61 Name of Parts O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring Back Up Ring O-Ring Part Numbers FHG -03 FHG -02 FHCG FHCG SO-NB-P20 SO-NB-P20 SO-NB-P5 SO-NB-P5 SO-NB-P16 SO-NB-P10A SO-NB-P18 SO-NB-P12 SO-NB-P14 SO-NB-P14 SO-NB-P28 SO-NB-P18 SO-NB-G35 SO-NB-G25 SO-NB-P9 SO-NB-P9 SO-NB-P10A SO-NB-P10A SO-NA-P26 SO-NA-P26 SO-BB-P26 SO-BB-P26 SO-NB-P38 SO-NB-P38 Qty. 1 1 1 1 1 2 1 2 2 2 4 2
Pilot Valves See page 25 for the pilot valve model numbers to be used. List of Seal Kits
Model Numbers FHG-02 FHCG-02 FHG-03 FHCG-03 Seal Kit Numbers KS-FHG-02-12 KS-FHCG-02-12 KS-FHG-03-12 KS-FHCG-03-12
Note) When ordering the seals, please specify the seal kit number from the table right. In addition to the above seals, seals for pilot valves are included in the seal kit.
No.23
FHG FHCG -06/10

Spare Parts List CAUTION
FLOW CONTROLS
Terminal Box Type
FHG/FHCG-06-250---12/1290 FHG/FHCG-10-500---12/1290
62 49 57 55 61 51
SOL b
63 63 50 52 58 54 53
SOL b
14 59 60 56 35 7 39 23 26 1 40 8 6 4 2 40 36 9 10 42 41 1 45 43 47 46 11
X X
3 5 17 37 27
(FHG- Type) Section X-X
(FHCG- Type) Section X-X
List of Seals
Item 35 36 37 39 40 47 57 58 59 60 61 Name of Parts O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring Back Up Ring O-Ring Part Numbers FHG -10 FHG -06 FHCG FHCG SO-NB-P20 SO-NB-P20 SO-NB-P34 SO-NB-P21 SO-NB-P48 SO-NB-P32 SO-NB-P50 SO-NB-P34 SO-NB-G75 SO-NB-P50 SO-NB-P32 SO-NB-P24 SO-NB-P9 SO-NB-P9 SO-NB-P10A SO-NB-P10A SO-NA-P26 SO-NA-P26 SO-BB-P26 SO-BB-P26 SO-NB-P38 SO-NB-P38 Qty. 1 1 2 1 3 1 2 2 2 4 2
Pilot Valves See page 25 for the pilot valve model numbers to be used. List of Seal Kits
Model Numbers FHG-06 FHCG-06 FHG-10 FHCG-10 Seal Kit Numbers KS-FHG-06-12 KS-FHCG-06-12 KS-FHG-10-12 KS-FHCG-10-12
Note) When ordering the seals, please specify the seal kit number from the table right. In addition to the above seals, seals for pilot valves are included in the seal kit.
No.24
FHG FHCG -02/03/06/10

Spare Parts List
List of Pilot Valves
Type of Electrical Conduit Connections Pilot Valve Model Numbers Valve Model Numbers Item No.62 Throttle and Check Modular Valves Item No.63 Solenoid Operated Directional Valves
FLOW CONTROLS
Remarks
Terminal Box Type
FHG/FHCG-02- 30-FHG/FHCG-03-125-FHG/FHCG-06-250-FHG/FHCG-10-500-FHG/FHCG-02- 30-FHG/FHCG-03-125-FHG/FHCG-06-250-FHG/FHCG-10-500-FHG/FHCG-02- 30-FHG/FHCG-03-125-FHG/FHCG-06-250-FHG/FHCG-10-500--
-12 -12 -12 -12 -1290 -1290 -1290 -1290 -N-12 -N-12 -N-12 -N-12 -N-1280 -N-1280 -N-1280 -N-1280 -N-1290 -N-1290 -N-1290 -N-1290
MSW-01-X-50
DSG-01-2B2-
-60
Japanese Std. "JIS"
MSW-01-X-5090
DSG-01-2B2-
-6090
N. American Design Std.
MSW-01-X-50
DSG-01-2B2-
-N-60
Japanese Std. "JIS"
Plug-in Connector Type
FHG/FHCG-02- 30-FHG/FHCG-03-125-FHG/FHCG-06-250-FHG/FHCG-10-500-FHG/FHCG-02- 30-FHG/FHCG-03-125-FHG/FHCG-06-250-FHG/FHCG-10-500--
MSW-01-X-50
DSG-01-2B2-
-N-60
European Design Std.
MSW-01-X-5090
DSG-01-2B2-
-N-6090
N. American Design Std.
Note: 1. Fill a coil type (a symbol representing current/voltage) in section marked . 2. For the detail of the MSW-01 valve O-rings, see the Catalogue No. Pub. EC-1402. 3. For the detail of the DSG-01 valve O-rings, see the Catalogue No. Pub. EC-0402.
No.25
Pub. EC-0302
FLOW CONTROL AND RELIEF VALVES FBG-03/06/10 (3/8, 3/4, 1-1/4)

Sub-plate Mounting
Model Number Designation / Specifications Up to 25 MPa (3630 PSI), 500 L/min (132 U.S.GPM)
FLOW CONTROLS
These valves are flow control valves having the functions of metre-in type flow control and pressure control. Inlet pressure is always maintained 0.6 MPa (87 PSI) higher than the load pressure. In a conventional flow control method, power consumption is wasteful since the pump pressure goes up to the preset system pressure regardless of the load pressure. While, the power saving valves control the pump pressure by maintaining a differential pressure as little as 0.6 MPa (87 PSI) against the load pressure, thereby, the power can be remarkably saved. Moreover, with lthe temperature compensator, a stable flow control can be made regardless of oil temperature. Setting and repeat setting of flow can be made easily with an adjustment knob having digital scales.
Graphic Symbol
Specifications
Model Numbers Description Max. Operating Pressure MPa (PSI) Rated Flow Metred Flow Range L /min (U.S.GPM) Pressure Adjustment Range MPa (PSI) Min. Pressure Difference Required between Inlet and Outlet Ports MPa (PSI) Pilot Drain Flow L /min (U.S.GPM) Max. Drain Line and Tank Line Back Pressure MPa (PSI) Approx. Mass kg (lbs.) . 13.3 (29.3) 27.3 (60.2) 57.3 (126) 0.5 (73) 0.5 (73) 0.5 (73) 1.5 (.40) 2.4 (.63) 3.5 (.92) 0.6 (87) 0.7 (102) 0.9 (131) L /min (U.S.GPM) FBG-03-125 25 (3630) 125 (33) 1-125 (.26-33) -25 ( -3630) FBG-06-250 25 (3630) 250 (66) 3-250 (.79-66) FBG-10-500 25 (3630) 500 (132) 5-500 (1.3-132)
-25 ( -3630)
-25 ( -3630)
See the "Min. Adjustment Pressure" for the item marked

FSpecial Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required)
FB
Series Number
G
Type of Mounting G: Sub-plate Mounting
-03
Valve Size 03
-125
Max. Metred Flow L /min (U.S.GPM) 125 : 125 (33) 250 : 250 (66) 500 : 500 (132)
-10
Design Number 10 10 10
Design Standards
FB: Flow Control and Relief Valves
06 10
Refer to
1. Design Standards : Japanese Standard "JIS" and European Design Standard None . 90 ............... N. American Design Standard . ...............
No.1
Flow Control and Relief Valves FBG-03/06/10

Hydraulic Fluids / Instructions
Hydraulic Fluids
Petroleum base oils Synthetic fluids Water containing fluids Use fluids equivalent to ISO VG32 or VG46.
FLOW CONTROLS
Use phosphate ester or polyol ester fluid.When phosphate ester fluid is used, prefix "F-" to the model number because the special seals (fluororubber) are required to be used. Use water-glycol fluid.
Recommended Viscosity and Oil Temperatures

Viscosity ranging between 15 - 400 mm2/s (77 - 1800 SSU). Oil temperatures between -15/+70C (5 - 158F). Use hydraulic fluids which satisfy the recommended viscosity and oil temperatures given above.
Control of Contamination
Due caution must be paid to maintaining control over contamination of the hydraulic fluids which may otherwise lead to breakdowns and shorten the life of the valves. Please maintain the degree of contamination within NAS 1638-Grade 12. Use 25 m or finer line filter.
Instructions
Flow adjustment Loosen the locking screw and turn the flow adjustment handle clockwise to increase, and anti-clockwise to decrease. Open condition is indicated in digital-scale in built-in revolution indicator (Refer to characteristics of "Metred flow vs. Dial Position"). After flow adjustments, tighten the locking screw. Pressure adjustment To adjust the pressure, loosen the lock nut and turn the pressure adjustment screw slowly clockwise to increase pressures or anti-clockwise to decrease pressure. After adjustments, do not forget to tighten the lock nut. Drain port back pressure Note that any drain port back pressure is added to the minimum pressure. Connect the drain port, preferably with its back pressure minimized, directly to the oil tank. Relief valve throughput When the relief valve throughput is small with pressure under control, the pressure setting may become unstable. Thus, hold the rate above 10 L/min (2.6 U.S.GPM) for nominal valve size 03 and 06 or above 15 L/min (4 U.S. GPM) for nominal valve size 10. Line filter In case of controlling flow rate of less than 2 L/min (.53 U.S.GPM), be sure to use a line filter of 10m or finer at the valve inlet.
Attachment
Mounting Bolts
Valve Model Numbers FBG-03 FBG-06 FBG-10 Socket Head Cap Screw Japanese Std. "JIS" and European Design Std. N. American Design Std. M10 100 Lg. 3/8-16 UNC 4 Lg. M16 130 Lg. 5/8-11 UNC 5 Lg. M20 130 Lg. 3/4-10 UNC 5 Lg. Qty. 4 4 4
Sub-plate
Valve Model Numbers FBG-03 FBG-06 FBG-10 Japanese Standard "JIS" Sub-plate Model No. EFBGM-03Y-10 EFBGM-03Z-10 EFBGM-06X-10 EFBGM-06Y-10 EFBGM-10Y-10 Thread Size Rc 3/4 Rc 1 Rc 1 Rc 1-1/4 1-1/2, 2 European Design Standard Sub-plate Model No. EFBGM-03Y-1080 EFBGM-03Z-1080 EFBGM-06X-1080 EFBGM-06Y-1080 EFBGM-10Y-1080 Thread Size 3/4 BSP.F 1 BSP.F 1 BSP.F 1-1/4 BSP.F 1-1/2, 2 N. American Standard Sub-plate Model No. EFBGM-03Y-1090 EFBGM-03Z-1090 EFBGM-06X-1090 EFBGM-06Y-1090 EFBGM-10Y-1090 Thread Size 3/4 NPT 1 NPT 1 NPT 1-1/4 NPT 1-1/2, 2 Approx. Mass kg (lbs.) 6 6 12.5 16 37 (13.2) (13.2) (27.6) (35.3) (81.6)
EFBGM-10Y is special type sub-plates to be used with pipe flange. When ordering EFBGM-10Y, specify pipe flange in addition to EFBGM-10Y referring to F3 pipe flange catalogue (No. Pub. EC3001).
No.2
Flow Control and Relief Valves FBG-03

FBG-03-125-10/1090
FLOW CONTROLS
188 (7.40) 187 (7.36) 133 (5.24) 6 (.24) 85 (3.35) Locking Screw 2(.08) Hex. Soc. Revolution Indicator 50 (1.97) 11.7 (.46) 125 (4.92) 101.6 (4.00) 50.8 (2.00)
Controlled Flow Inlet Port Drain Port 14.2 (.56)
Locating Pin 6(.24) Dia. 2 Places
Fully Extended 148 (5.83)
123
Mounting Surface (O-Rings Furnished) 41 (1.61)
Flow Adjustment Handle 46(1.81) Dia. INC. Lock Nut 14(.55) Hex. Pressure Adjustment Screw 14(.55) Hex. INC.
25 (.98) Controlled Flow Outlet Port
11(.43) Dia. Through 17.5(.69) Dia. Spotface 4 Places Tank Port Vent Port
Sub-plate EFBGM-03Y/03Z-10/1080/1090
"C" Thd. "D" Deep 4 Places 11(.43) Dia. Through 17.5(.69) Dia. Spotface 4 Places 14.2 (.56) 11.7 (.46) 0.8 (.03) 125(4.92) 102.4(4.03) 101.6(4.00) 77.8(3.06) 50.8(2.00) 23.8(.94) 59(2.32) 20(.79) 7(.28) Dia. 7(.28) Deep 2 Places 12.7 28.6 (.50) (1.13) 88.9(3.50) 23(.91) Dia. 3 Places
101.6(4.00)
80(3.15)
100(3.94)
22.2 (.87) "E" Dia. "B" Thd.(From Rear) 11 (.43) 6(.24) Dia.
39.2 (1.54) 106.8(4.20) 146(5.75) 168(6.61)
"A" Thd. 3 Places (From Rear) "B" Thd. (From Rear)
95.3(3.75)
130(5.12)
Sub-plate Model Numbers EFBGM-03Y-10 EFBGM-03Z-10 EFBGM-03Y-1080 EFBGM-03Z-1080 EFBGM-03Y-1090 EFBGM-03Z-1090
20 (.79)
40 (1.57)
Thread Size D E "A" Thd. "B" Thd. "C" Thd. Rc 3/4 11 Rc 1/4 (.43) Rc 1 M10 18 (.71) 3/4 BSP.F 11.7 1/4 BSP.F (.46) 1 BSP.F 3/4 NPT 11 1/4 NPT 3/8-16 UNC 21 (.83) (.43) 1 NPT
61.8 (2.43) 101.6 (4.00) 130 (5.12)
No.3

FBG-06-250-10/1090
FLOW CONTROLS
247 (9.72) 219 (8.62) 165 (6.50) 7 (.28) 107 (4.21) Locking Screw 2(.08) Hex. Soc. Fully Extended 160 (6.30) 82 (3.23) 133.4 (5.25) 174 (6.85) 17.5(.69) Dia. Through 26(1.02) Dia. Spotface 4 Places Tank Port Drain Port Vent Port Revolution Indicator 50 (1.97) 16.9 (.67) 73 (2.87) 180 (7.09) 146.1 (5.75) Controlled Flow Inlet Port 20.3 (.80)
123
Locating Pin 16(.63) Dia. 2 Places Mounting Surface (O-Rings Furnished) 62 (2.44)
Flow Adjustment Handle 46(1.81) Dia. INC. Lock Nut 14(.55) Hex. Pressure Adjustment Screw 14(.55) Hex. INC.
25 (.98)
Controlled Flow Outlet Port
Sub-plate EFBGM-06X/06Y-10/1080/1090
"J" Thd. "K" Deep 4 Places 17.5(.69) Dia. Through 26(1.02) Dia. Spotface 4 Places 24 (.94) 17 (.67) 180(7.09) 146.1(5.75) 144.5(5.69) 118.1(4.65) 73.1(2.88) 28.1(1.11) 1.6(.06) 29(1.14) Dia. 3 Places 17(.67) Dia. 10(.39) Deep 2 Places 41.3(1.63) 12.7(.50) 20.3 (.80)
85.7(3.37) "E" Thd. (From Rear) 3 Places
3.7(.15)
33 (1.30) 19 (.75) "L" Dia. "F" Thd. (From Rear)
212(8.35) 250(9.84)
107(4.21) 133.4(5.25)
174(6.85) 126(4.96) B 16 (.63)
6.2(.24) Dia. "H" Thd. (From Rear) D C
Dimensions mm (IN.) B C D EFBGM-06X 103.3 (4.07) 45 (1.77) 35 (1.38) EFBGM-06Y 95 (3.74) 60 (2.36) 40 (1.57) Sub-plate Model No.
Sub-plate Model No. EFBGM-06X-10 EFBGM-06Y-10 EFBGM-06X-1080 EFBGM-06Y-1080 EFBGM-06X-1090 EFBGM-06Y-1090
"E" Thd. Rc 1 Rc 1-1/4 1 BSP.F 1-1/4 BSP.F 1 NPT 1-1/4 NPT
Thread Size "F" Thd. "H" Thd. Rc 3/8 3/8 BSP.F 3/8 NPT Rc 1/4 1/4 BSP.F 1/4 NPT
"J" Thd. M 16 M 16 5/8-11 UNC
mm (IN.) K L 30 14 (1.18) (.55) 30 (1.18) 35 (1.38) 15.2 (.60) 14 (.55)
No.4

FBG-10-500-10/1090
FLOW CONTROLS
249 (9.80) 195 (7.68) 10 (.39) Locating Pin 18(.71) Dia. 2 Places 107 (4.21) Revolution Indicator Sling Fitting Screw "M8" Thd. 16(.63) Deep 2 Places
50 (1.97) 23.5 (.93)
315 (12.40) 244 (9.61) 196.9 (7.75) 98.5 (3.88)
Controlled Flow Inlet Port Drain Port
Fully Extended 177 (6.97)
Mounting Surface (O-Rings Furnished) Flow Adjustment Handle 46(1.81) Dia.
123
Lock Nut 14(.55) Hex. INC. 25 (.98) Tank Port Vent Port 21.5(.85) Dia. Through 32(1.26) Dia. Spotface 4 Places
70 (2.76)
Pressure Adjustment Screw 14(.55) Hex. INC. Controlled Flow Outlet Port
Sub-plate EFBGM-10Y-10/1080/1090
"D" Thd. "F" Deep 4 Places 21.5(.85) Dia. Through 32(1.26) Dia. Spotface 4 Places 36.1 (1.42) 23.5 (.93) 244(9.61) 198.4(7.81) 196.9(7.75) 162(6.38) 98.5 (3.88) 73 1.6 35 (.06) (1.38) (2.87) 43.5(1.71) Dia. 3 Places "E" Thd. "F" Deep 12 Places (From Rear) 20(.79) Dia. 15(.59) Deep 2 Places 23 (.91)
177.8(7.00) 144.5(5.69) 119(4.69) 55.5 (2.19) 17.5 (.69)
250(9.84)
29 (1.14)
43.5 (1.71)
25 (.98)
73 73 (2.87) 72 (2.87) (2.83) 212(8.35) 284(11.18) 334(13.15)
73 (2.87)
48(1.89) Dia. 3 Places (From Rear) "H" Dia. "B" Thd. (From Rear)
224 (8.82)
6.2(.24) Dia. "C" Thd. (From Rear) 80 (3.15)
Sub-plate Model No. EFBGM-10Y-10 EFBGM-10Y-1080 EFBGM-10Y-1090 Sub-plate Model No.
50 (1.97)
Thread Size "B" Thd. "C" Thd. Rc 1/4 Rc 3/8 3/8 BSP.F 1/4 BSP.F 1/4 NPT 3/8 NPT (IN.) H 11 (.43) 32 (1.26) 15.2 (.60) 34 (1.34) 14 (.55) mm F
"D" Thd. M20 3/4-10 UNC
"E" Thd. M16 5/8-11 UNC
EFBGM-10Y-10 EFBGM-10Y-1080 EFBGM-10Y-1090
115 (4.53) 177.8 (7.00) 224 (8.82)
Locking Screw 2(.08) Hex. Soc.
23 (.91)
No.5

Min. Adjustment Pressure
FBG-03
Min. Adjustment Pressure Min. Adjustment Pressure
PSI MPa 150 125 100 75 50 25 0 1.0 0.8 0.6 0.4 0.2 0 0 25 50 75 100 125 L /min PSI MPa 200 1.4 175 1.2 150 1.0 125 0.8 100 0.6 75 50 0.4 25 0.2 0 0
FLOW CONTROLS
FBG-10
FBG-06
Min. Adjustment Pressure
PSI MPa 200 1.4 175 1.2 150 1.0 125 0.8 100 75 0.6 50 0.4 25 0.2 0 0
0 50 100 150 200 250 L /min 0 10 20 30 40 50 60 70 U.S.GPM
0 100 200 300 400 500 L /min 0 20 60 100 140 U.S.GPM
0 5 10 15 20 25 30 35 U.S.GPM
Flow Rate
Flow Rate
Flow Rate
Load Pressure vs. Metred Flow

FBG-03
U.S.GPM L /min 120 30 25 100 80 60 40 20 0 0 0 5 1000 10 15 2000 20 MPa 21 3000 PSI U.S.GPM L /min 70 260 250 60 200 50
FBG-06
U.S.GPM L /min 560 140 480 120 100 400 320 240 160 80 0 0 0 5
FBG-10
Metred Flow
Metred Flow
20 15 10 5 0
40 30 20 10 0
150 100 50 0 0 0 5 1000 10 15 2000 20 MPa 21 3000 PSI
Metred Flow
80 60 40 20 0
10
15 2000
20
MPa
1000
3000 PSI
Load Pressure
Load Pressure
Load Pressure
Metred Flow vs. Dial Position

Loading Pressure : 7 MPa(1020 PSI)
U.S.GPM 35 30 L /min 125 100
FBG-03
U.S.GPM 70 60 L /min 250 200 150 100 50 0 0 200 400 600 800 850
FBG-06
Flow Rate
25 20 15 10 5 0
Flow Rate
0 100 200 300 400 500 600 700
75 50 25 0
50 40 30 20 10 0
Dial Position
U.S.GPM 140 120 100 400 300 200 100 0 0 L /min 500
Fully Open
Dial Position
Fully Open
FBG-10
Flow Rate
80 60 40 20 0
100 200 300 400 500 600 700
Dial Position
Fully Open
No.6

Spare Parts List
FBG-03-125-10/1090 FBG-06-250-10/1090 FBG-10-500-10/1090
FLOW CONTROLS
CAUTION
29 15 49 16 6 17 18 35 19 20 21 22
39
11
30
13 32
D
36 28 12 27
Section X-X
FBG-06,10
2 25 24
FBG-03
X
23 3 2 33 34 49 41 25 24
38 26 26 38 40 14 10 5 4 37 23 3 33 34 49 41 51 42 50 4 5 37 40
List of Seals
Item 33 34 35 36 37 38 39 40 41 42 Name of Parts Back Up Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring FBG-03 SO-BB-P4 SO-NA-P4 SO-NA-P9 SO-NB-P9 SO-NB-P11 SO-NB-P28 SO-NB-P32 SO-NB-G30 SO-NB-G50 Part Numbers FBG-06 SO-BB-P4 SO-NA-P4 SO-NA-P9 SO-NB-P9 SO-NB-P11 SO-NB-P32 SO-NB-P42 SO-NB-P44 SO-NB-G50 SO-NB-P34 FBG-10 SO-BB-P4 SO-NA-P4 SO-NA-P9 SO-NB-P11 SO-NB-P11 SO-NB-P48 SO-NB-G55 SO-NB-G60 SO-NB-G50 SO-NB-P50 Qty. 1 1 1 1 1 3 2 1 1 1
List of Seal Kits

Model Numbers FBG-03 FBG-06 FBG-10 Seal Kit Numbers KS-FBG-03-10 KS-FBG-06-10 KS-FBG-10-10
Note: When ordering the seals, please specify the seal kit number from the table right.
No.7
Pub. EC-0303
RESTRICTORS
SRT/SRG-03/06/10 (3/8, 3/4, 1-1/4)
ONE WAY RESTRICTORS

SRCT/SRCG-03/06/10 (3/8, 3/4, 1-1/4)
Threaded Connections / Sub-plate Mounting
Up to 25 MPa (3630 PSI), 500 L/min (132 U.S.GPM)
FLOW CONTROLS
This valve is used to regulate an actuator speed in a circuit where line pressure is almost steady and small fluctuation of oil flow due to pressure changes is permitted. Integrated check valve allows reversed free flow from outlet to inlet port. Pressure balanced construction provides less effort in adjustment at high pressure.
Restrictors
One Way Restrictors
Hydraulic Fluids
Fluid Types Any type of hydraulic fluid listed in the table below can be used.
Petroleum base oils Synthetic fluids Water containing fluids Use fluids equivalent to ISO VG 32 or VG 46. Use phosphate ester or polyol ester fluid. When phosphate ester fluid is used, prefix "F-" to the model number because the special seals (fluororubber) are required to be used. Use water-glycol fluid.
Recommended Viscosity and Temperatures Viscosity ranging between 15 - 400 mm2/s (77 - 1800 SSU). Oil temperatures between -15/+70C (5 - 158F). Use hydraulic fluids which satisfy the recommended viscosity and oil temperatures given above. Control of Contamination Due caution must be paid to maintaining control over contamination of the hydraulic fluids which may otherwise lead to breakdowns and shorten the life of the valves. Please maintain the degree of contamination within NAS 1638-Grade 12. Use 25 m or finer line filter.
No.1
Restrictors / One Way Restrictors SRT/SRG SRCT/SRCG -03/06/10

Specifications / Model Number Designation
Specifications
Model Numbers Valve Name Threaded Connection SRT-03-50/5080/5090 Restrictor SRT-06-50/5080/5090 SRT-10-50/5080/5090 SRCT-03-50/5080/5090 One Way Restrictor SRCT-06-50/5080/5090 SRCT-10-50/5080/5090 Sub-plate Mounting SRG-03-50/5090 SRG-06-50/5090 SRG-10-50/5090 SRCG-03-50/5090 SRCG-06-50/5090 SRCG-10-50/5090 Rated Flow L /min (U.S.GPM) 30 (7.9) 85 (22.4) 230 (60.7) 30 (7.9) 85 (22.4) 230 (60.7) 25 (3630) 25 (3630) Max. Operating Pres. MPa (PSI)
FLOW CONTROLS
Approx. Mass kg (lbs.) Threaded Connection 1.5 (3.3) 3.8 (8.4) 9.1 (20.1) 1.5 (3.3) 3.8 (8.4) 9.1 (20.1) Sub-plate Mounting 2.5 (5.5) 3.9 (8.6) 7.5 (16.5) 2.5 (5.5) 3.9 (8.6) 7.5 (16.5)
Rated flow stands for approximate flow rate when the pressure drop between inlet and outlet ports of the valve in fully opened condition becomes 0.3 MPa (44 PSI) maximum at fluid's specific gravity of 0.85 and kinematic viscosity of 20 mm2/s (98 SSU).
Graphic Symbols SRT / SRG
Yuken can offer flanged connection valves described below.

For details, contact us. Model Numbers SRF/SRCF-10-50 SRF/SRCF-10-5090 SRF/SRCF-16-50 SRF/SRCF-16-5090 Rated Flow L /min (U.S.GPM) 230 (60.7) 25 (3630) 500 (132) Max. Operating Pressure MPa (PSI)
SRCT / SRCG
FSpecial Seals
SR
Series Number
T
Type of Mounting
-03
Valve Size 03
-50
Design Number 50 50 50 50 50 50 50 50 50 50 50 50
Design Standards None : Japanese Std. "JIS" 80 : European Design Std. 90 : N.American Design Std. None : Japanese Std. "JIS" & European Design Std. 90 : N.American Design Std. None : Japanese Std. "JIS" 80 : European Design Std. 90 : N.American Design Std. None : Japanese Std. "JIS" & European Design Std. 90 : N.American Design Std.
T : Threaded Connection SR : Restrictor G: Sub-plate Mounting
06 10 03 06 10 03
T : Threaded Connection SRC : One Way Restrictor G: Sub-plate Mounting
06 10 03 06 10
No.2

Attachment / Sub-plate / Instructions
Attachment
Mounting Bolts
Valve Model Numbers SRG/SRCG-03 SRG/SRCG-06 SRG/SRCG-10 Socket Head Cap Screw Japanese Std. "JIS" and European Design Std. M10 45 Lg. M10 50 Lg. M10 55 Lg. N. American Design Std. 3/8-16 UNC 1-3/4 Lg. 3/8-16 UNC 2 Lg. 3/8-16 UNC 2-1/4 Lg. Qty. 4 4 6
FLOW CONTROLS
D
N. American Design Standard Sub-plate Model Numbers CRGM-03-5090 CRGM-03X-5090 CRGM-06-5090 CRGM-06X-5090 CRGM-10-5090 CRGM-10X-5090 Thread Size 3/8 NPT 1/2 NPT 3/4 NPT 1 NPT 1-1/4 NPT 1-1/2 NPT Approx. Mass kg (lbs.) 1.6 (3.5) 1.6 (3.5) 2.4 (5.3) 3.0 (6.6) 4.8 (10.6) 5.7 (12.6)
Sub-plate
Valve Model Numbers SRG SRCG -03 SRG SRCG -06 SRG SRCG -10 Japanese Standard "JIS" Sub-plate Model Numbers CRGM-03-50 CRGM-03X-50 CRGM-06-50 CRGM-06X-50 CRGM-10-50 CRGM-10X-50 Thread Size Rc 3/8 Rc 1/2 Rc 3/4 Rc 1 Rc 1-1/4 Rc 1-1/2 European Design Standard Sub-plate Model Numbers CRGM-03-5080 CRGM-03X-5080 CRGM-06-5080 CRGM-06X-5080 CRGM-10-5080 CRGM-10X-5080 Thread Size 3/8 BSP.F 1/2 BSP.F 3/4 BSP.F 1 BSP.F 1-1/4 BSP.F 1-1/2 BSP.F
Instructions
Flow Adjustment Slacken the lock nut and turn the flow adjustment knob anti-clockwise to throttle flow. After achieving satisfactory performance tighten the lock nut.
No.3
Restrictors / One Way Restrictors SRT SRCT -03/06/10

SRT/SRCT-03-50/5080/5090 SRT/SRCT-06-50/5080/5090 SRT/SRCT-10-50/5080/5090
FLOW CONTROLS
INC. C D 56 (2.20) Dia. K L
Lock Nut 19(.75) Hex. Fully Extended F
Controlled Flow Inlet or Reversed Free Flow Outlet Port "N" Thd.
"E" Dia.
Controlled Flow Outlet or Reversed Free Flow Inlet Port "N" Thd.
Model Numbers SRT/SRCT-03-50 SRT/SRCT-03-5080 SRT/SRCT-03-5090 SRT/SRCT-06-50 SRT/SRCT-06-5080 SRT/SRCT-06-5090 SRT/SRCT-10-50 SRT/SRCT-10-5080 SRT/SRCT-10-5090
Dimensions mm (Inches) C 72 (2.83) 100 (3.94) 138 (5.43) D 36 (1.42) 50 (1.97) 69 (2.72) E 44 (1.73) 58 (2.28) 80 (3.15) F 150.5 (5.93) 180 (7.09) 227 (8.94) H 53.5 (2.11) 66.5 (2.62) 86 (3.39) J 38 Dia. (1.50) 62 Sq. (2.44) 80 Sq. (3.15) K 46 (1.81) 64 (2.52) 82 (3.23) L 22 (.87) 31 (1.22) 40 (1.57)
Thd. Size "N" Thd. Rc 3/8 3/8 BSP.F 3/8 NPT Rc 3/4 3/4 BSP.F 3/4 NPT Rc 1-1/4 1-1/4 BSP.F 1-1/4 NPT
No.4
Restrictors / One Way Restrictors SRG SRCG -03

FLOW CONTROLS
Mounting surface: ISO 5781-AG-06-2-A
SRG/SRCG-03-50/5090
Flow Adjustment Handle Lock Nut 19(.75) Hex.
INC.
56 (2.20) Dia. Controlled Flow Outlet or Reversed Free Flow Inlet Port
31 (1.22)
D
Locating Pin 6(.24) Dia.
Fully Extended 150.5(5.93)
32 (1.26)
42.9 (1.69)
11.7 (.46)
33.3 (1.31) 66.7 (2.63) 90 (3.54)
30 (1.18) 64 (2.52)
Mounting Surface (O-Rings Furnished) 6 (.24)
Sub-plate 03 CRGM- 03X -50/5080/5090

10 (.39) 1.7 (.07) 8.8(.35) Dia. Through 14(.55) Dia. Spotface 4 Places 42.9 (1.69) 35.7 (1.41) 31.8 (1.25) 90 (3.54) 70 (2.76) 66.7 (2.63) 33.3 (1.31) 13(.51) Dia. 2 Places 32 (1.26) 15 (.59)
"B" Thd. 20(.79) Deep 4 Places
7.1 (.28)
"A" Thd. (From Rear) 2 Places
7(.28) Dia. 10(.39) Deep
Sub-plate Model Numbers CRGM-03-50 CRGM-03-5080 CRGM-03-5090 CRGM-03X-50 CRGM-03X-5080 CRGM-03X-5090
"A" Thd. Rc 3/8 3/8 BSP.F 3/8 NPT Rc 1/2 1/2 BSP.F 1/2 NPT
10 (.39)
19.5 (.77) 21 (.83) 61 (2.40) 82 (3.23) 102 (4.02)
"B" Thd. M10 3/8-16 UNC M10 3/8-16 UNC
90 (3.54)
No.5

FLOW CONTROLS
Mounting surface: ISO 5781-AH-08-2-A
SRG/SRCG-06-50/5090
INC. 56 (2.20) Dia. 37 (1.46)
Lock Nut 19(.75) Hex.
Controlled Flow Outlet or Reversed Free Flow Inlet Port
Locating Pin 6(.24) Dia. Fully Extended 180(7.09)
36.5 (1.44)
60.3 (2.37)
11.3 (.44)
39.7 (1.56) 79.4 (3.13) 102 (4.02)
35 (1.38) 36 (1.42) 79 (3.11)
Mounting Surface (O-Rings Furnished) 6 (.24)
Sub-plate 06 CRGM- 06X -50/5080/5090

102 (4.02) 79.4 (3.13) 39.7 (1.56) 22(.87) Dia. 2 Places
11.3 (.44) 8.8(.35) Dia. Through 14(.55) Dia. Spotface 4 Places
E "K" Thd. 20(.79) Deep 4 Places 15 (.59)
60.3 (2.37) 49.2 (1.94) 44.5 (1.75)
104 (4.09)
22 (.87)
11.1 (.44)
"J" Thd. (From Rear) 2 Places
7(.28) Dia. 10(.39) Deep
Dimensions A 124 (4.88) B 10 (.39) C 77 (3.03) 82.3 (3.24) 136 (5.35) 16 (.63) 80 (3.15) 82.3 (3.24)
mm (Inches) D 27 (1.06) E 36 (1.42) F 110 (4.33) H 7 (.28)
"J" Thd. Rc 3/4 3/4 BSP.F 3/4 NPT Rc 1
"K" Thd. M10 3/8-16 UNC M10 3/8-16 UNC
22 (.87) 24 (.94) 22 (.87) 45 (1.77) 136 (5.35) 0
1 BSP.F 1 NPT
No.6

SRG/SRCG-10-50/5090
FLOW CONTROLS
Mounting surface: ISO 5781-AJ-10-2-A
Flow Adjustment Handle Lock Nut 19(.75) Hex.
INC. 56 (2.20) Dia. Controlled Flow Outlet or Reversed Free Flow Inlet Port 42 (1.65)
D
Fully Extended 227(8.94)
84.1 (3.31) 44 (1.73)
42.1 (1.66)
11.1 (.44)
48.4 (1.91) 96.8 (3.81) 119 (4.69)
40 (1.57) 41 (1.61) 90 (3.54)
6 (.24)
Sub-plate 10 CRGM- 10X -50/5080/5090

12 (.47) 9.6 (.38) 11(.43) Dia. Through 17.5(.69) Dia. Spotface 4 Places 140 (5.51) 116 (4.57) 96.8 (3.81) 48.4 (1.91)
28(1.10) Dia. 2 Places 7(.28) Dia. 10(.39) Deep
E 19 (.75)
84.1 (3.31) 67.5 (2.66) 62.7 (2.47) 42.1 (1.66)
126 (4.96)
21 (.83)
16.7 (.66)
"H" Thd. (From Rear) 2 Places
11.6 (.46) 120 (4.72)
"J" Thd. 20(.79) Deep 6 Places
Dimensions A 150 (5.91) B 12 (.47) C 96 (3.78)
mm (Inches) D 30 (1.18) E 45 (1.77) F
"H" Thd.
"J" Thd.
Rc 1-1/4 M10 135 1-1/4 BSP.F (5.31) 1-1/4 NPT 3/8-16 UNC Rc 1-1/2 M10 167 1-1/2 BSP.F (6.57) 1-1/2 NPT 3/8-16 UNC
177 (6.97)
25.5 (1.00)
104 (4.09)
22 (.87)
50 (1.97)
No.7

Hydraulic Fluid: Viscosity 30 mm2/s (141 SSU), Specific Gravity 0.850
FLOW CONTROLS
Metred Flow vs Adjustment Handle Revolutions

P: Differential Pressure MPa (PSI)
SRT SRCT SRG-03, SRCG-03

P=25 (3630) P=20 (2900) P=16 (2320) U.S.GPM L /min 45 11 40 10 35 8 30 25 6 20 4 15 10 2 5 0 0 0 1 2 P=10 (1450) P=7 (1020)

P=16 (2320) P=10 (1450) P=7 (1020) U.S.GPM L /min 120 30 25 100 80 60 40 20 0 0 1 2 3 4 5 6 7 8 9 10 P=4 (580) P=2 (290) P=1 (145) P=0.5 (70) P=20 (2900) P=25 (3630)
Flow Rate
Flow Rate
P=4 (580) P=2 (290) P=1 (145) P=0.5 (70)
20 15 10 5
Fully Open Adj. Handle Position (Number of turns)

P=16 (2320) P=10 (1450) U.S.GPM 90 80 70 60 50 40 30 20 10 0 L /min 350 300 250 200 150 100 50 0 0 P=7 (1020) P=4 (580) P=2 (290) P=1 (145) P=0.5 (70) P=20 (2900) P=25 (3630)
Flow Rate
10
12
14
Pressure Drop
PSI 50 40 30 20 10 0 MPa 0.4 0.3 0.2 0.1 0 0 5 10 15 20 25 30 35 40 45 L /min 0 2 4 6 8 10 12 U.S.GPM

PSI 50 40 30 20 10 0 MPa 0.4 0.3 0.2 0.1 0 0 20 0 5 40 10 60 15 80 100 120 L /min 20 25 30 U.S.GPM
Pressure Drop
Controlled Flow Spool Fully Open
Pressure Drop
Free Flow Spool Closed
Controlled Flow Spool Fully Open
Flow Rate
Flow Rate

PSI 70 60 50 40 30 20 10 0
Pressure Drop
MPa 0.5 0.4 0.3 0.2 0.1 0 0 0
Controlled Flow Spool Fully Open 100 20 40 200 60 300 350 L /min 80 90 U.S.GPM
Flow Rate
Applicable only for one way restrictor (Model No. SRC)
No.8

Spare Parts List
SRT/SRCT-03-50/5080/5090 SRT/SRCT-06-50/5080/5090 SRT/SRCT-10-50/5080/5090
FLOW CONTROLS
CAUTION
17 16 10
9 4 15 5
For SRCT
3 2 14 12 11 18 6 7 1 13 8
List of Seals
Item 12 13 14 Name of Parts O-Ring O-Ring O-Ring Part Numbers SRT -10 SRT -06 SRT -03 SRCT SRCT SRCT SO-NB-P7 SO-NB-P7 SO-NB-P7 SO-NB-P29 SO-NB-P15 SO-NB-P21 SO-NB-P20 SO-NB-P22.4 SO-NB-P36 Qty. 1 1 1
List of Seal Kits

Model Numbers SRT/SRCT-03 SRT/SRCT-06 SRT/SRCT-10 Seal Kit Numbers KS-SRT-03-50 KS-SRT-06-50 KS-SRT-10-50
SRG/SRCG-03-50/5090 SRG/SRCG-06-50/5090 SRG/SRCG-10-50/5090

For SRCG
10 17 18 9 4 16 3 12 15 19 5 1 2 14 6 11 20 7 13 8
List of Seals
Item 12 13 14 15 Name of Parts O-Ring O-Ring O-Ring O-Ring SRG -03 SRCG SO-NB-P7 SO-NB-P15 SO-NB-P20 SO-NB-P18 Part Numbers SRG -06 SRCG SO-NB-P7 SO-NB-P21 SO-NB-P22.4 SO-NB-P28 SRG -10 SRCG SO-NB-P7 SO-NB-P29 SO-NB-P36 SO-NB-P32 Qty. 1 1 1 2
List of Seal Kits

Model Numbers SRG/SRCG-03 SRG/SRCG-06 SRG/SRCG-10 Seal Kit Numbers KS-SRG-03-50 KS-SRG-06-50 KS-SRG-10-50
No.9
Pub. EC-0304
THROTTLE MODULES TC1G-01 / 03 (1 / 8 , 3 / 8) THROTTLE AND CHECK MODULES TC2G-01 / 03 (1 / 8 , 3 / 8) Gasket Mounting
Specifications / Model Number Designation Up to 25 MPa (3630 PSI), 80 L/min (21.1 U.S.GPM)
Used as pilot choke valves for solenoid controlled pilot operated directional valves and pilot operated directional valves.
FLOW CONTROLS
D
Graphic Symbols
Throttle Modules Valve Size Standard Type
Solenoid Operated Directional Valve
Throttle and Check Modules Standard (Metre-out) Type

Solenoid Operated Directional Valve
With Check
Metre-in Type
01
P A B T P A B T
TC1G-01
Solenoid Operated Directional Valve Solenoid Operated Directional Valve
TC2G-01
Solenoid Operated Directional Valve Solenoid Operated Directional Valve
03
P A B T P A B T P A B T P A B T
TC1G-03
TC1G-03-C
TC2G-03
TC2G-03-A
Specifications
Model Numbers TC1G-01-40/4090 TC2G-01-40/4090 TC2G-03--40/4090 TC1G-03--40/4090 Nominal Flow L /min (U.S.GPM) 30 (7.9) 25 (3630) 80 (21.1) Max Operating Pressure MPa (PSI) Approx. Mass kg (lbs.) 0.6 (1.3) 0.65 (1.4) 1.6 (3.5) 1.8 (4.0)
Model Number Designation FTC1

Special Seals Series Number TC1: Throttle Module TC2: Throttle and Check Module TC1: Throttle Module
G
Type of Mounting G: Gasket Mounting
-03
Valve Size
-C
Valve Type None: Std. Type
-40
Design Number
Design Standards
01
None: Std. (Metre-Out) Type None: Std. Type C: With Check Valve
40 None: Japanese Std. "JIS" and European Design Std. 40 90: N. American Design Std.
F-: Special Seals for Phosphate Ester Type Fluids (Omit if not required)
TC2: Throttle and Check Module
G: Gasket Mounting
03
None: Std. (Metre-Out) Type A: Metre-in Type
No.1
Throttle (and Check) Modules TC1G -01 / 03 TC2G

Hydraulic Fluids / Attachment / Instructions
Hydraulic Fluids
Petroleum base oils Synthetic fluids Water containing fluids Use fluids equivalent to ISO VG 32 or VG 46.
FLOW CONTROLS
Use phosphate ester or polyol ester fluid. When phosphate ester fluid is used, prefix "F-" to the model number because the special seals (fluororubber) are required to be used. Use water-glycol fluid.
Note: For use with hydraulic fluids other than those listed above, please consult your Yuken representatives in advance. Recommended Viscosity and Oil Temperatures Viscosity ranging between 15 - 400 mm2/s (77 - 1800 SSU). Oil temperatures between -15/+70C (5 - 158F). Use hydraulic fluids which satisfy the recommended viscosity and oil temperatures given above. Control of Contamination Due caution must be paid to maintaining control over contamination of the hydraulic fluids which may otherwise lead to breakdowns and shorten the life of the valves. Please maintain the degree of contamination within NAS 1638-Grade 12. Use 25 m or finer line filter.
Attachment
Mounting Bolts If mounting bolts are necessary, order suitable ones selected from the table below. If mounting bolts from other companies are used, their strength must be 8.8 or up ISO standards.
Solenoid Operated Directional Valve Solenoid Operated Directional valve Throttle module or Throttle and check module Mounting bolt Valve Model Numbers TCG-01 Socket Head Cap Screw Japanese Std. "JIS" & European Design Std. M5 70 Lg. N. American Design Std. No. 10-24 UNC 2-3/4 Lg. 1/4-20 UNC 2-3/4 Lg. Qty.
TCG-03
M6 70 Lg.
Solenoid Operated Directional valve TCG-01 Throttle module or Throttle and check module Mounting bolt
M5 95 Lg.
No. 10-24 UNC 3-3/4 Lg. 1/4-20 UNC 4 Lg.
TCG-03
M6 100 Lg.
Instructions
Flow adjustment Slacken the lock nut and turn the flow adjustment screw clockwise caused the flow rate to decrease After adjustment, be sure to tighten the lock nut.
No.2
Throttle (and Check) Modules TC1G -01 TC2G

TC2G-01-40/4090
54 (2.13) 40.5 (1.59) 30.2 (1.19) 21.5 (.85) 12.7 (.50) Tank Port "T"
FLOW CONTROLS
Mounting surface: ISO 4401-AB-03-4-A
7 (.28) Cylinder Port "A"
Cylinder Port "B"
5.5(.22) Dia. Through 4 Places
Fully Extended 96.5 (3.80) 70 (2.76) 31 (1.22) 25.8 (1.02) 15.5 (.61) 5.2 (.20)
17 (.67)
5 (.20)
Lock Nut 12(.47) Hex. Pressure Port "P" 11 (.43) 30.7 (1.21)
Flow Adjustment Screw 6(.24) Hex. INC. 15 (.59) 25 (.98)
0.75 (.03) 32.5 (1.28)
TC1G-01-40/4090
Fully Extended 91.5 (3.60)
17 (.67)
21.5 (.85) Flow Adjustment Screw 6(.24) Hex. INC.
Note: For other dimensions, see the figures shown TC2G-01.
No.3
Throttle (and Check) Modules TC1G -03 TC2G

TC2G-03-40/4090 TC2G-03-A-40/4090
FLOW CONTROLS
Mounting surface: ISO 4401-AC-05-4-A
Cylinder Port "A" Fully Extended 120 (4.72) 89.5 5 (3.52) (.20) 17 46 (1.81) (.67) 32.5 (1.28) 21.4 (.84) 6.4 (.25)
92 (3.62) 19 54 (.75) (2.13) 50.8 (2.00) 37.3 (1.47) 27 (1.06) 16.7 (.66) 3.2 (.13)
Pressure Port "P" Cylinder Port "B"
Tank Port "T" Lock Nut 14(.55) Hex. 39.3 (1.55) Flow Adjustment Screw 7(.28) Hex. INC.
7(.28) Dia. Through 4 Places
14.7 (.58)
TC2G-03 ........... 11(.43) TC2G-03-A ....... 21(.83)
32 (1.26)
With standard sub-plates, the left one of the two tank ports "T" is used but either one may be used.
TC1G-03-40/4090 TC1G-03-C-40/4090
5 (.20) Fully Extended 110 (4.33) 79.5 (3.13) 17 (.67)
27 (1.06)
Flow Adjustment Screw 7(.28) Hex. INC.
Note: For other dimensions, see the figures shown TC2G-03.
No.4

Hydraulic Fluid: Viscosity 35 mm /s (164 SSU) , Specific Gravity 0.850
2
FLOW CONTROLS
Metred Flow vs. Adjustment Revolutions

TC1G-01 TC2G-01
Differential Pressure 25 MPa (3630 PSI) 16 MPa (2320 PSI) 6.3 MPa (910 PSI) 2.5 MPa (360 PSI) 1.0 MPa (145 PSI) 0.4 MPa (60 PSI) 250
Pressure Drop
MPa 2.0 Throttle Fully Closed A2 A1 B2 B1
U.S.GPM L/min 8 7 25 6 Flow Rate 5 4 3 2 5 1 0 0 0 Closed 1 2 20 30
PSI 300
TC1G-01 TC2G-01
1.5 200
P2
A2 B 2
Pressure Drop
15
150 100
1.0
10
0.5 50 0 0
A1 B 1 P1 Throttle Fully Open P1P2 A1A2 B1B2 Throttle Fully Open A2 A1 B2 B1 5 10 15 20 25 30 L/min 7 8 U.S.GPM
0 3 4 5 6 6.5 Fully Open
Adjustment Screw Revolutions
4 Flow Rate
U.S.GPM L/min 22.5 20 80 70 15 Flow Rate 60 50 10 40 30 5 20 10 0 0 0 Closed 2
TC1G-03 TC2G-03
Differential Pressure 25 MPa (3630 PSI) 16 MPa (2320 PSI) 6.3 MPa (910 PSI) 2.5 MPa (360 PSI) 1.0 MPa (145 PSI) 0.4 MPa (60 PSI)
PSI 1200
MPa 8 7 6 P2
TC1G-03- TC2G-03-
A2 B 2
1000
Pressure Drop
800 5 600 4
P1 P'2
A1 B 1 A2 B 2
Throttle Fully Open P'1 P'2 Throttle Fully Closed A2 A1 A'1 A'2 B2 B1 B'1 B'2
400
200 0
P'1 A'1B'1 3 Throttle Fully Open P1 P2 2 A1 A2 A'2 A'1 B1 B2 B'2 B'1 1 0 0 20 40 60
10 11.5 Fully Open
Throttle Fully Open A2 A1 A'1 A'2 B2 B1 B'1 B'2 80 100 L/min 20 25 27.5 U.S.GPM
Adjustment Screw Revolutions 0 U.S.GPM L/min 22.5 80 20 70 15 Flow Rate 60 50 10 40 30 5 20 10 0 0 0 Closed 2 4 6 8 10 11.5 Fully Open 5 10 15 Flow Rate
TC1G-03-C
Differential Pressure 25 MPa (3630 PSI) 16 MPa (2320 PSI) 6.3 MPa (910 PSI) 2.5 MPa (360 PSI) 1.0 MPa (145 PSI) 0.4 MPa (60 PSI)
For any other viscosity, multiply the factors in the table below.
Viscosity mm2/s 15 SSU 77 20 30 40 50 60 70 80 90 100 98 141 186 232 278 324 371 417 464
Factor
0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30
For any other specific gravity (G'), the pressure drop ( P') may be obtained from the formula below. P'= P (G'/0.850)
Adjustment Screw Revolutions
No.5

Spare Parts List
TC1G-01-40/4090 TC1G-03--40/4090
FLOW CONTROLS
CAUTION
10
12
11
10
12
11
TC1G-01
TC1G-03
List of Seals
Item 7 8 9 10 Name of Parts O-Ring O-Ring O-Ring Back Up Ring Part Numbers TC1G-01 TC1G-03 SO-NB-P9 SO-NB-A014 SO-NB-P10 SO-NA-P9 SO-NA-P7 SO-BB-P9 SO-BB-P7 Qty. 5 1 1 1
List of Seal Kits

Model Numbers TC1G-01 TC1G-03 TC1G-03-C Seal Kit Numbers KS-TC1G-01-40 KS-TC1G-03-40
With TC1G-01, 4 O-Rings, Item 7 , are used. Note: When ordering the seals, please specify the seal kit number from the table right
TC2G-01-40/4090 TC2G-03--40/4090
18
23
17
16
13
22
14
24 25
27
19
15
26
18 23 17
16 20 22
13 21 14
24 25
27 19 15 26
TC2G-01
TC2G-03
List of Seals
Item 22 23 24 25 Name of Parts O-Ring O-Ring O-Ring Back Up Ring Part Numbers TC2G-01 TC2G-03 SO-NB-P9 SO-NB-A014 SO-NB-P10 SO-NB-P10 SO-NA-P9 SO-NA-P7 SO-BB-P9 SO-BB-P7 Qty. 5 2 2 2
List of Seal Kits

Model Numbers TC2G-01 TC2G-03 TC2G-03-A Seal Kit Numbers KS-TC2G-01-40 KS-TC2G-03-40
With TC2G-01, 4 O-Rings, Item 22 , are used. Note: When ordering the seals, please specify the seal kit number from the table right
No.6
Pub. EC-0305
DECELERATION VALVES
ZT / ZG-03 / 06 / 10 (3/8, 3/4, 1-1/4)
DECELERATION AND CHECK VALVES

ZCT / ZCG-03 / 06 / 10 (3/8, 3/4, 1-1/4)
Threaded Connections / Sub-plate Mounting

FLOW CONTROLS
These valves are available either with or without an integral check valve which allows free reverse flow. Flow rate through the valve is regulated by the movement of the spool, which is operated by a cam. When the spool is depressed, the flow is decreased in Normally Open type valves and increased in Normally Closed type valves. Their principal use is to control the speed of actuators in machine tools and similar applications.
Normally Open Type
Normally Closed Type
Specifications
Model Numbers Threaded Connection ZT/ZCT-03---22/2280/2290 ZT/ZCT-06---22/2280/2290 ZT/ZCT-10---22/2280/2290 Sub-plate Mounting ZG/ZCG-03---22/2290 ZG/ZCG-06---22/2290 ZG/ZCG-10---22/2290 Max. Flow L /min (U.S.GPM) 30 (7.9) 80 (21.1) 200 (52.8) 21 (3050) Max. Operating Pressure MPa (PSI) Approx. Mass kg (lbs.) ZT 4.3 (9.5) 8.7 (19.2) 17 (37.5) ZG 4.3 (9.5) 8.7 (19.2) 17 (37.5)
Model Number Designation FZC T

Special Seals Series Number Type of Mounting T: Threaded Connection G: Sub-plate Mounting T: Threaded Connection G: Sub-plate Mounting
-03
-T
-C
Spool Type None: Normally Open Type C: Normally Closed Type None: Normally Open Type C: Normally Closed Type
-22
Design Number 22 22 22 22 22 22 22 22 22 22 22 22
Design Standards None: Japanese Std. "JIS" 80: European Design Std. 90: N. American Design Std. None: Japanese Std. "JIS" & European Design Std. 90: N. American Design Std. None: Japanese Std. "JIS" 80: European Design Std. 90: N. American Design Std. None: Japanese Std. "JIS" & European Design Std. 90: N. American Design Std.
Valve With Adjustable Needle Valve for Size By-Pass Line 03 06 10 03 06 10 03 06 10 03 06 10 T: With Adjustable Needle Valve (Omit if not required) T: With Adjustable Needle Valve (Omit if not required)
Z: Deceleration Valve
ZC: Deceleration and Check Valve
Graphic Symbols
ZT ZG -
ZT ZG --T
ZT ZG --C
ZT ZG --T-C
ZCT ZCG -
ZCT ZCG --T
ZCT ZCG --C
ZCT ZCG --T-C
No.1
Deceleration (and Check) Valves ZT / ZG ZCT / ZCG -03 / 06 / 10

Instructions / Attachment / Option / Sub-plate
Hydraulic Fluids
Petroleum base oils Synthetic fluids Water containing fluids Use fluids equivalent to ISO VG 32 or VG 46.
FLOW CONTROLS
Use phosphate ester or polyol ester fluid. When phosphate ester fluid is used, prefix "F-" to the model number because the special seals (fluororubber) are required to be used. Use water-glycol fluid.
Note: For use with hydraulic fluids other than those listed above, please consult your Yuken representatives in advance. Recommended Viscosity and Oil Temperatures Viscosity ranging between 15 - 400 mm2/s (77 to 1800 SSU). Oil temperatures between -15/+70C (5 - 158F). Use hydraulic fluids which satisfy the recommended viscosity and oil temperatures given above. Control of Contamination Due caution must be paid to maintaining control over contamination of the hydraulic fluids which may otherwise lead to breakdowns and shorten the life of the valves. Please maintain the degree of contamination within NAS 1638-Grade 12. Use 25 m or finer line filter.
Instructions
Force to Depress Spool
Model Numbers ZT/ZG -03 ZCT/ZCG ZT/ZG ZCT/ZCG -06 ZT/ZG ZCT/ZCG -10 Force N (lbs.) 150 (337) 270 (607) 400 (899) Model Numbers 1 (145) ZT/ZG -03 ZCT/ZCG ZT/ZG ZCT/ZCG -06 ZT/ZG ZCT/ZCG -10 9 (.55) 9 (.55) 10 (.61) 2 (290) 18 (1.10) 17 (1.04) 20 (1.22)
Total Leakage at Spool Fully Closed
[Viscosity:20 mm2/s (98 SSU)] cm3/min (cu.in./min) MPa (PSI) 10 (1450) 88 (5.4) 86 (5.2) 98 (6.0) 21 (3050) 185 (11.3) 180 (11.0) 205 (12.5)
Total Leakage Pressure 5 (730) 44 (2.7) 43 (2.6) 49 (3.0)
Drain Port Back Pressure Limit the drain port back pressure to 0.1 MPa (15 PSI). In addition, connect the drain pipe independently and directly to the tank.
Attachment
Mounting Bolts
Valve Model Numbers ZG/ZCG-03 ZG/ZCG-06 ZG/ZCG-10 Socket Head Cap Screw Japanese Std. "JIS" and European Design Std. M8 75 Lg. M10 100 Lg. M12 120 Lg. N. American Design Std. 5/16-18 UNC 3 Lg. 3/8-16 UNC 4 Lg. 1/2-13 UNC 4-3/4 Lg. Qty. 4 4 4
Option
Bypass throttle valves To allow a metred flow between ports even when the flow is stopped by the spool.
Sub-plate
Valve Model Numbers ZG/ZCG-03 ZG/ZCG-06 ZG/ZCG-10 Japanese Standard "JIS" Sub-plate Thread Model No. Size ZGM-03-21 Rc 3/8 ZGM-06-21 ZGM-10-21 Rc 3/4 Rc 1-1/4 European Design Standard Sub-plate Thread Model No. Size ZGM-03-2180 3/8 BSP.F ZGM-06-2180 ZGM-10-2180 3/4 BSP.F 1-1/4 BSP.F N.American Design Standard Sub-plate Thread Model No. Size ZGM-03-2190 3/8 NPT ZGM-06-2190 ZGM-10-2190 3/4 NPT 1-1/4 NPT Approx. Mass kg (lbs.) 2 (4.4) 3.8 (8.4) 9 (19.8)
No.2
Deceleration (and Check) Valves ZT ZCT -03 / 06 / 10

ZT/ZCT-03---22/2280/2290 ZT/ZCT-06---22/2280/2290 ZT/ZCT-10---22/2280/2290
Total Valve Spool Movement "d" (Normally Open) Seal Stroke "e" Throttle Stroke "f" (Normally Closed) Seal Stroke "g" Throttle Stroke "h" "a" Dia. Roller Limit the cam angle to 35 Lock Nut 13(.51) Hex. b
FLOW CONTROLS
Z t
Port "A" (See table below) "q" Thd. Port "B" (See table below) "q" Thd. Q
T S
"j" Dia. "n" Dia. Spotface 4 Places Drain Port "DR" "r" Thd. (Connect directly to the tank.)
F E D C Adjustable Needle Valve for By-Pass Line(Z T- -T) INC. H 20 (.79) X W
Model Numbers ZT- ZCT-
Port "A" Controlled flow inlet Controlled flow inlet or Reversed free flow outlet
Port "B" Controlled flow outlet Controlled flow outlet or Reversed free flow inlet
Model Numbers ZT/ZCT-03---2280 ZT/ZCT-03---2290 ZT/ZCT-06---22 ZT/ZCT-06---2280 ZT/ZCT-06---2290 ZT/ZCT-10---22 ZT/ZCT-03---22
"q" Thd. Rc 3/8 3/8 BSP.F 3/8 NPT Rc 3/4 3/4 BSP.F 3/4 NPT Rc 1-1/4 1-1/4 NPT
"r" Thd. Rc 1/4 1/4 BSP.F 1/4 NPT Rc 1/4 1/4 BSP.F 1/4 NPT Rc 1/4 1/4 BSP.F 1/4NPT
ZT/ZCT-10---2280 1-1/4 BSP.F ZT/ZCT-10---2290 Dimensions C D E F H 11 (.43) 11 (.43) 14 (.55) J K L 102 80 66 40 (4.02) (3.15) (2.60) (1.57) 120 98 82 49 (4.72) (3.86) (3.23) (1.93) 160 132 103 66 (6.30) (5.20) (4.06) (2.60) mm (Inches) N P 11 (.43) 11 (.43) 14 (.55) Q S T
Model Numbers ZT/ZCT-03 ZT/ZCT-06 ZT/ZCT-10
W 70 (2.76)
82 60 41 20 (3.23) (2.36) (1.61) (.79) 106 84 57 32 (4.17) (3.31) (2.24) (1.26) 140 112 75 40 (5.51) (4.41) (2.95) (1.57) mm (Inches) e 2 (.08) 3 (.12) 3 (.12) f 8 (.31) 10 (.39) 15 (.59) g 2 (.08) 3 (.12) 3 (.12)
141 58 40 56 25 (5.55) (2.28) (1.57) (2.20) (.98)
176 81 57 65 27 95 (6.93) (3.19) (2.24) (2.56) (1.06) (3.74) 224 106 75 80 32 110 (8.82) (4.17) (2.95) (3.15) (1.26) (4.33)
Model Numbers ZT/ZCT-03 ZT/ZCT-06 ZT/ZCT-10
Dimensions X Y Z a b 6 (.24) 8 (.31) 10 (.39) d 10 (.39) 13 (.51) 18 (.71) 60 25 (2.36) (.98) 35 18 (1.38) (.71)
h 8 (.31) 10 (.39) 15 (.59)
j 8.8 (.35) 11 (.43) 13.5 (.53)
n 14 (.55) 17.5 (.69) 21 (.83)
t 24.5 (.96) 29 (1.14) 34 (1.34)
85 32 50 22 (3.35) (1.26) (1.97) (.87) 96 40 55 28 (3.78) (1.57) (2.17) (1.10)
No.3
Deceleration (and Check) Valves ZG ZCG -03 / 06 / 10

ZG/ZCG-03---22/2290 ZG/ZCG-06---22/2290 ZG/ZCG-10---22/2290
FLOW CONTROLS
Adjustable Needle Valve for By-Pass Line(Z G- -T) INC.
Total Valve Spool Movement "Z" (Normally Open) Seal Stroke "a" Throttle Stroke "b" (Normally Closed) Seal Stroke "d" Throttle Stroke "e"
"X" Dia. Roller Limit the cam angle to 35 Y h
Q P
Port "A" (See table below) Drain Port "DR" (Connect directly to the tank.) E D C
F "f" Dia. Through "g" Dia. Spotface 4 Places Port "B" (See table below) 20 (.79) Lock Nut 13(.51) Hex. T
U 6 (.24)
Model Numbers ZG- ZCG-
Port "A" Controlled flow inlet Controlled flow inlet or Reversed free flow outlet
Port "B" Controlled flow outlet Controlled flow outlet or Reversed free flow inlet
Model Numbers ZG /ZCG-03 ZG /ZCG-06 ZG /ZCG-10
Dimensions C 102 (4.02) 120 (4.72) 160 (6.30) D 80 (3.15) 98 (3.86) 132 (5.20) E 66 (2.60) 82 (3.23) 103 (4.06) F 40 (1.57) 49 (1.93) 66 (2.60) H 11 (.43) 11 (.43) 14 (.55) J 82 (3.23) 106 (4.17) 140 (5.51) K
mm (Inches) L 41 (1.61) 57 (2.24) 75 (2.95) N 11 (.43) 11 (.43) 14 (.55) P 141 (5.55) 176 (6.93) 224 (8.82) Q 56 (2.20) 65 (2.56) 80 (3.15) S 25 (.98) 27 (1.06) 32 (1.26) T 70 (2.76) 95 (3.74) 110 (4.33)
60 (2.36) 84 (3.31) 112 (4.41)
Model Numbers ZG /ZCG-03 ZG /ZCG-06 ZG /ZCG-10
Dimensions U 60 (2.36) 85 (3.35) 96 (3.78) V 35 (1.38) 50 (1.97) 55 (2.17) X 18 (.71) 22 (.87) 28 (1.10) Y 6 (.24) 8 (.31) 10 (.39) Z 10 (.39) 13 (.51) 18 (.71) a 2 (.08) 3 (.12) 3 (.12)
mm (Inches) b 8 (.31) 10 (.39) 15 (.59) d 2 (.08) 3 (.12) 3 (.12) e 8 (.31) 10 (.39) 15 (.59) f 8.8 (.35) 11 (.43) 13.5 (.53) g 14 (.55) 17.5 (.69) 21 (.83) h 24.5 (.96) 29 (1.14) 34 (1.34)
No.4
Sub-plate for Deceleration (and Check) Valves

ZGM-03-21/2180/2190 ZGM-06-21/2180/2190 ZGM-10-21/2180/2190
FLOW CONTROLS
A B C 7(.28) Dia. 10(.39) Deep D E F H J "h" Thd. "Y" Deep 4 Places "a" Dia. Through "b" C' bore 4 Places Q V e
P S T N "j" Dia. "f" Thd. (From Rear) "n" Dia. 2 Places "f" Thd. (From Rear) 2 Places
Model Numbers ZGM-03-21 ZGM-03-2180 ZGM-03-2190 ZGM-06-21 ZGM-06-2180 ZGM-06-2190 ZGM-10-21 ZGM-10-2180 ZGM-10-2190
Thd. Size "f" Thd. Rc 3/8 3/8 BSP.F 3/8 NPT Rc 3/4 3/4 BSP.F 3/4 NPT Rc 1-1/4 1-1/4 BSP.F 1-1/4 NPT "g" Thd. Rc 1/4 1/4 BSP.F 1/4 NPT Rc 1/4 1/4 BSP.F 1/4 NPT Rc 1/4 1/4 BSP.F 1/4 NPT "h" Thd. M8 5/16-18 UNC M10 3/8-16 UNC M12 1/2-13 UNC
mm (Inches) j 6.2 (.24) n 14 (.55) 15 (.59) 14 (.55) 23 (.91) 6.2 (.24) 11 (.43) 11.7 (.46) 11 (.43) 29 (1.14) 24.5 (.96) 23 (.91)
Model Numbers ZGM-03 ZGM-06 ZGM-10
Dimensions A 146 (5.75) 160 (6.30) 218 (8.58) B 124 (4.88) 138 (5.43) 190 (7.48) C 80 (3.15) 98 (3.86) 132 (5.20) D 60 (2.36) 74 (2.91) 98 (3.86) E 42 (1.65) 53 (2.09) 70 (2.76) F 20 (.79) 24 (.94) 34 (1.34) H 22 (.87) 20 (.79) 29 (1.14)
mm (Inches) J 11 (.43) 11 (.43) 14 (.55) K 85 (3.35) 108 (4.25) 140 (5.51) L 60 (2.36) 84 (3.31) 112 (4.41) N 40 (1.57) 57 (2.24) 75 (2.95) P 20 (.79) 32 (1.26) 40 (1.57) Q 12.5 (.49) 12 (.47) 14 (.55) S 58 (2.28) 81 (3.19) 106 (4.17)
Model Numbers ZGM-03 ZGM-06 ZGM-10
Dimensions T 44 (1.73) 60 (2.36) 87 (3.43) V 26 (1.02) 35 (1.38) 45 (1.77) Y 18 (.71) 18 (.71) 25 (.98)
mm (Inches) a 11 (.43) 11 (.43) 14 (.55) b 17.5 (.69) 17.5 (.69) 21 (.83) e 15.2 (0.60) 24.2 (0.95) 31.5 (1.24)
No.5

Hydraulic Fluid: Viscosity 20 mm /s (98 SSU) , Specific Gravity 0.850
2
FLOW CONTROLS
ZT-03 ZG-03
Pressure Drop for Reversed Free Flow

ZCT-03 ZCG-03
PSI 80 MPa 0.5 60 40 20 0 0.4 0.3 0.2 0.1 0 Spool Open
Metred Flow vs. Spool Depression

Spool Depression (Normally Closed) .3 .2 .1 0
IN. .4 Spool Closed
Pressure Drop
mm 10 9 U.S.GPM L/min 8 30 7 6
Flow Rate
10
20
30
40
50
L/min
5 4 3 2 1 0
20
1 MPa (145 PSI) 2 MPa (290 PSI) 5 MPa (730 PSI) 0 1 2 3 4 5 6 7
Differential Pressure 21 MPa (3050 PSI) 10 MPa (1450 PSI)
6 8 Flow Rate
10
12
14 U.S.GPM
10
9 10
mm
.1 .2 .3 Spool Depression (Normally Open)
.4
IN.
PSI 150
MPa 1.0 0.8 0.6 0.4 0.2 0 0 50
ZCT-06 ZCG-06
Spool Closed Spool Open mm 13 12 U.S.GPM L/min 22 80 20 100 150 200 L/min 10 IN. .5 .4
ZT-06 ZG-06
Spool Depression (Normally Closed) .3 .2 .1 0
Pressure Drop
125 100 75 50 25 0
Flow Rate
16 12
60 40
Differential Pressure 21 MPa (3050 PSI) 10 MPa (1450 PSI) 5 MPa (730 PSI) 6 8 10 12 13 mm
10
20
30 Flow Rate
40
50 55 U.S.GPM
8 4 0 20 0 0
1 MPa (145 PSI) 2 MPa (290 PSI) 2 4
.1 .2 .3 .4 .5 Spool Depression (Normally Open)
IN.
PSI 125
MPa 0.8 0.6 0.4 0.2 0 0 100
ZCT-10 ZCG-10
IN. .7 Spool Closed
ZT-10 ZG-10
Spool Depression (Normally Closed) .5 .6 .4 .1 .3 .2 0
Pressure Drop
100 75 50 25 0
Spool Open 200 300 400 L/min
mm 18 16 14 12 10 U.S.GPM L/min 55 200 50
Flow Rate
40 30 20 10 0
160 120 80 40 1 MPa (145 PSI) 2 MPa (290 PSI) 0 0 2 4 6 8
Differential Pressure 21 MPa (3050 PSI) 10 MPa (1450 PSI) 5 MPa (730 PSI) 10 12 14 16 18 mm
20
40 60 Flow Rate
80
100110 U.S.GPM
.6 .7 IN. .1 .2 .3 .4 .5 Spool Depression (Normally Open)
No.6
Deceleration (and Check) Valves ZT / ZG ZCT / ZCG-03 / 06 / 10

FLOW CONTROLS
Hydraulic Fluid: Viscosity 20 mm2/s (98 SSU) , Specific Gravity 0.850
Metred Flow for Needle Valve

ZT /ZCT-03-T ZG /ZCG-03-T
L/min 7 6 5 1.0 .5 0 4 3 2 1 0 0 Fully Closed Differential Pressure 21 MPa (3050 PSI) 10 MPa (1450 PSI) 5 MPa (730 PSI) 2 MPa (290 PSI) 1 MPa (145 PSI) 1 2 3 4
U.S.GPM 2.0 1.5
Flow Rate
Choke Adj. Position rev
U.S.GPM 2.0 1.5 L/min 7 6 5 1.0 .5 4 3 2 1 0 0 Fully Closed Differential Pressure 21 MPa (3050 PSI) 10 MPa (1450 PSI) 5 MPa (730 PSI) 2 MPa (290 PSI) 1 MPa (145 PSI) 1 2 3 4
Flow Rate
Choke Adj. Position rev
U.S.GPM 2.0 1.5 L/min Differential Pressure 21 MPa 7 (3050 PSI) 6 10 MPa (1450 PSI) 5 5 MPa 4 (730 PSI) 3 2 MPa (290 PSI) 2 1 MPa (145 PSI) 1 0 0 Fully Closed 1 2 3 4 Choke Adj. Position rev
Flow Rate
1.0 .5 0
No.7

Spare Parts List
ZT/ZCT-03---22/2280/2290 ZT/ZCT-06---22/2280/2290 ZT/ZCT-10---22/2280/2290
1 2 17 18 4 15 16 7 5 14 With Check Valve (ZCT-) 11 19 10 9 8 1 6 25 20 21 12 22 17 3 23 3 1 24
FLOW CONTROLS
CAUTION
With Adjustable Needle Valve for By-Pass Line ZT - -T ZCT
List of Seals
Item 17 18 19 20 21 Name of Parts O-Ring O-Ring O-Ring O-Ring Back Up Ring ZT -03 ZCT SO-NB-P32 SO-NA-P20 SO-NB-P12 SO-NA-P5 SO-BB-P5 Part Numbers ZT -06 ZCT SO-NB-P36 SO-NA-P25 SO-NB-P18 SO-NA-P5 SO-BB-P5 ZT -10 ZCT SO-NB-P49 SO-NA-P32 SO-NB-P22A SO-NA-P5 SO-BB-P5 Qty. 2 1 1 1 1
List of Seal Kits

Model Numbers ZT-03 ZT-06 ZT-10 ZCT-03 ZCT-06 ZCT-10 Seal Kit Numbers KS-ZT-03-22 KS-ZT-06-22 KS-ZT-10-22 KS-ZCT-0322 KS-ZCT-06-
ZG/ZCG-03---22/2290 ZG/ZCG-06---22/2290 ZG/ZCG-10---22/2290

1 2 18 20 4 16 17 7 5 14
With Check Valve (ZCG-)
With Adjustable Needle Valve for By-Pass Line ZG - -T ZCG 1 6 28 23 24 12 19 15 21 27 25 26 13 1
22 10 9
11
18 3
List of Seals
Item 18 19 20 21 22 23 Name of Parts O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring ZG -03 ZCG SO-NB-P32 SO-NB-P18 SO-NA-P20 SO-NB-P9 SO-NB-P12 SO-NA-P5 Part Numbers ZG -06 ZCG SO-NB-P36 SO-NB-P28 SO-NA-P25 SO-NB-P14 SO-NB-P18 SO-NA-P5 ZG -10 ZCG SO-NB-P49 SO-NB-P32 SO-NA-P32 SO-NB-P14 SO-NB-P22A SO-NA-P5 Qty. 2 2 1 1 1 1
List of Seal Kits

Model Numbers ZG-03 ZG-06 ZG-10 ZCG-03 ZCG-06 ZCG-10 Seal Kit Numbers KS-ZG-03-22 KS-ZG-06-22 KS-ZG-10-22 KS-ZCG-03-22 KS-ZCG-06-22 KS-ZCG-10-22
SO-BB-P5 1 24 Back Up Ring SO-BB-P5 SO-BB-P5 Note: When ordering the seals, please specify the seal kit number from the table right.
No.8
Pub. EC-0306
FEED CONTROL VALVES UCF1G-01 / 03 / 04 (1/8, 3/8, 1/2) UCF2G-03 / 04 (3/8, 1/2) Gasket Mounting
These valves are the combination of flow control valve, a deceleration valve and a check valve and used mainly for controlling rapid traverse and feed cycles machine tools. Switching from rapid traverse to feed is made by a cam operation, and fine feed control is accomplished by dial rotation regardless of pressure and oil temperature variation. Rapid return is free of cam actuation.
FLOW CONTROLS
Specifications
1
Model Numbers
Max. Flow L /min (U.S.GPM) 16 [12] (4.2 [3.2]) 12 [8] (3.2 [2.1]) 8 [4] (2.1 [1.06]) 20 [12] (5.3 [3.2]) 16 [8] (4.2 [2.1]) 12 [4] (3.2 [1.06]) 40 [40] (10.6 [10.6])
Metred Flow Range L /min (U.S.GPM) Fine Feed Feed 0.03-4 (.008-1.06)
2
Max. Max. Operat- Approx. Reversed Mass ing Free Flow Pressure kg (lbs.) L /min (U.S.GPM) MPa (PSI)
UCF1G-01-4-A--11 UCF1G-01-4-B--11 UCF1G-01-4-C--11 UCF1G-01-8-A--11 UCF1G-01-8-B--11 UCF1G-01-8-C--11 UCF1G-03-4--10 UCF1G-03-8--10 UCF2G-03-4--10 UCF2G-03-8--10 UCF1G-04-30-30 UCF2G-04-30-30
[0.05-4] ([.013-1.06]) 20 (5.3) 0.03-8 (.008-2.1)

2
1.6 (3.5)
[0.05-8] ([.013-2.1]) 0.05-4 (.013-1.06) 0.05-8 (.013-2.1) 0.1-4 (.026-1.06) 0.1-8 (.026-2.1) 0.1-22 (.026-5.8) 0.1-22 (.026-5.8) 0.1-17 (.026-4.5) 0.05-4 (.013-1.06) 0.05-4 (.013-1.06) 14 (2030) 40 (10.6) 2.6 (5.7)
40 [40] (10.6 [10.6])
40 (10.6)
2.7 (6.0) 6.5 (14.3) 9.2 (20.3)
80 [40] (21.1 [10.6])
80 (21.1)
1. The maximum flow rates are values with the deceleration valve and the flow control valve fully open. The values in [ ] are maximum flow rates with the deceleration valve fully open and the flow control valve fully closed. 2. The values in [ ] are for pressures above 7 MPa (1020 PSI).
Model Number Designation FUCF1 G -01

Special Seals Series Number Type of Mounting Valve Size 01 F-: Special Seals for Phosphate Ester Type Fluids (Omit if not required) UCF1: Single Feed Control UCF2: Double Feed Control G: Gasket Mounting
-4
Nominal Metred Flow L /min (U.S.GPM) 4: 4 (1.06) 8: 8 (2.1) 4: 4 (1.06) 8: 8 (2.1) 30:30 (7.9) 4: 4 (1.06) 8: 8 (2.1) 30:30 (7.9)
-A
Deceleration Valve Max. Flow L /min (U.S.GPM) A:12 (3.2) B: 8 (2.1) C: 4 (1.06)
-E
Drain Connection
-11
Design Design StanNumber dards 11
03 04
None: Internal Drain E: External Drain None: External Drain None: Internal Drain E:External Drain None: External Drain
10 30 10 30 Refer to 1
G: Gasket Mounting
03 04
1. Design Standards: None ... .... ..Japanese Standard "JIS" and European Design Standard 90 . . . . .. .... .. N. American Design Standard
No.1
Feed Control Valves UCF1G-01 / 03 / 04 UCF2G-03 / 04

Graphic Symbols / Hydraulic Fluids / Attachment
FLOW CONTROLS
Graphic Symbols
B A B A B
UCF1G-01-
UCF1G-01--E
UCF1G-03-
UCF1G-03--E UCF1G-04
UCF2G-03-
UCF2G-03--E UCF2G-04
Hydraulic Fluids
Petroleum base oils Synthetic fluids Water containing fluids Use fluids equivalent to ISO VG 32 or VG 46. Use phosphate ester or polyol ester fluid. When phosphate ester fluid is used, prefix "F-" to the model number because the special seals (fluororubber) are required to be used. Use water-glycol fluid.
Recommended Viscosity and Oil Temperatures Viscosity ranging between 15 - 400 mm2/s (77 - 1800 SSU). Oil temperatures between -15/+70C (5 - 158F). Use hydraulic fluids which satisfy the recommended viscosity and oil temperatures given above. Control of Contamination Due caution must be paid to maintaining control over contamination of the hydraulic fluids which may otherwise lead to breakdowns and shorten the life of the valves. Please maintain the degree of contamination within NAS 1638-Grade 12. Use 25 m or finer line filter.
Attachment
Mounting Bolts
Valve Model Numbers UCF1G-01 UCF1G-03 UCF2G-03 UCF1G-04 UCF2G-04 Socket Head Cap Screw Japanese Std. "JIS" & European Design Std. M6 55 Lg. M6 55 Lg. M6 55 Lg. M10 70 Lg. M10 70 Lg. N. American Design Std. 1/4-20 UNC 2-1/4 Lg. 1/4-20 UNC 2-1/4 Lg. 1/4-20 UNC 2-1/4 Lg. 3/8-16 UNC 2-3/4 Lg. 3/8-16 UNC 2-3/4 Lg. Qty. 4 4 4 4 4
No.2

Instructions
Instructions
Allowable pressures at controlled flow outlet If internal drain types of UCF1G-01 or 03 or UCF2G-03 are used, use them in metre-out circuits in order to limit the valve outlet pressure to the valves shown below. In addition, external drain types can also be used in metrein circuits.
FLOW CONTROLS
Required Force for Spool Push Down

Model Numbers UCF1G-01 UCF1G-03 UCF2G-03 Allowable Outlet Port Back Pres. MPa (PSI) 0.3 (44) UCF1G-04 UCF2G-04 Drain Type Internal drain type External drain type Internal drain type External drain type Internal drain type External drain type External drain type External drain type Force N (lbs.) 100 (22.5) 80 (18.0) 170 (38.2) 90 (20.2) 170 (38.2) 130 (29.2) 170 (38.2) 170 (38.2)
Model Numbers UCF1G-01-
Internal Drain Type
UCF1G-03- UCF2G-03- UCF1G-01--E
Note: The push down forces are with the maximum allowable pressure at the port concerned, which is controlled flow outlet "B" for internal drain types or the drain port for internal drain types.
External Drain Type
UCF1G-03--E UCF1G-04 UCF2G-03--E UCF2G-04 14 (2030)
Line filter To carry out flow adjustments by as small degree as 2 L/min (.53 U. S. GPM) or less, be sure to use a line filter, 10 or less, near the valve inlet. Flow adjustment [UCF1G-01, UCFG-03] Loosen the locking screw and turn the flow adjustment dial clockwise for increase, and anti-clockwise for decrease. The dial makes about 4 revolutions from zero to full flow and the valve opening is indicated on the revolution indicator. After flow adjustment, tighten the locking screw. [UCFG-04] Loosen the locking screw and turn the flow adjustment handle clockwise to increase, and anti-clockwise to decrease. Open condition is indicated in digital-scale in built-in revolution indicator. After flow adjustment, tighten the locking screw.
Minimum required pressure difference The minimum pressure differential between inlet and outlet port is required to obtain the optimum pressure compensation. It varies accordingly to the flow rate to be set. For details, refer to the performance curve. Spool push down level Limit the spool push down level within the allowable maximum stroke range shown in the installation drawings. Allowable drain port back pressure Limit to 0.1 MPa (15 PSI). In addition, connect the drain pipe independently and directly to the tank. (This applies only to external drain types.)
No.3

Performance Chracteristics
Min. Required Pressure Difference
UCF1G-01
Differential Pressure Differential Pressure PSI 100 80 60 40 20 0 MPa 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 0 2 4 6 8 10 12 14 16 18 20 L/min PSI 100 80 60 40 20 0 MPa 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0
FLOW CONTROLS
UCF1G-03
01 2 3 4 5 6 7 8 9
L/min
2 3 4 Metred Flow
5 5.5 U.S.GPM
.5
1.0 1.5 2.0 Metred Flow
2.5 U.S.GPM
PSI 100 Differential Pressure 80 60 40 20 0
MPa 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 0 1
UCF2G-03
PSI Differential Pressure 80 60 40 20 0 2 3 4 5 6 7 8 L/min 0 MPa 0.6 0.5 0.4 0.3 0.2 0.1 0 0 5
UCF1G -04 UCF2G
10
15
20
25
30 L/min 7 8 U.S.GPM
.5
1.0 1.5 Metred Flow
2.0 U.S.GPM
3 4 5 Metred Flow
No.4
Feed Control Valves UCF1G-01 / 03

UCF1G-01----11/1190
Port "A" Controlled Flow Inlet or Reversed Free Flow Outlet Port 11 Dia. Roller (.43) Limit the cam angle to 30 28 (1.10) 15(.59) Locking Screw 2.5(.10) Hex. Soc. 16.4(.65) Tightening Torque: 4 0.25 - 0.3 Nm (.16) (2.2 - 2.7 IN. lbs.) Revolution Indicator
FLOW CONTROLS
Total Valve 6.5 (.25) Spool Movement 5.5 (.22) Seal Stroke 1.5 (.06) Throttle 4 Stroke (.16) 7 (.28)
17 (.67)
Mounting Surface
Mounting surface should have a good machined finish. Max. "X" Dia.
63 (2.48) 49 (1.93) 42.5 (1.67) 30 (1.18) 27 (1.06)
84(3.31)
13.5 (.53) 30 (1.18)
22.5(.89) Dia.
4 (.16)
6 7 8
7(.28) Dia. Through 11(.43) Dia. Spotface 4 Places Port "B" Controlled Flow Outlet or Reversed Free Flow Inlet Port 7 (.28)
12 (.47) 20.5 (.81) 33 (1.30) 50(1.97) 66(2.60) 80(3.15)
Flow Adjustment Dial INC. Drain Port
44(1.73) 45(1.77) 53(2.09) Fully Extended 84(3.31)
Locating Pin. 4(.16) Dia. Mounting Surface (O-Rings Furnished)
Only External drain type (UCF1G-01---E) have a machined finish.
Name of Port Port "A""B" Drain port
"X" 11.5 (.45) 3.5 (.14)
UCF1G-03---10/1090
Locking Screw 2.5(.10) Hex. Soc. Tightening Torque: 0.25 - 0.3 Nm (2.2 - 2.7 IN. lbs.)
Total Valve 7.0 (.27) Spool Movement 6.0 (.24) Seal Stroke 1.5 (.06) Throttle Stroke 4.5(.18) Port "A" Controlled Flow Inlet or Reversed Free Outlet Port 6.5 55(2.17) (.26) 49(1.93) 41.5 (1.63) 13.5(.53)
11 Dia. Roller (.43) Limit the cam angle to 30
18(.71) 16.4(.65)
4 (.16)
31 28 (1.22) (1.10) 89.5(3.52) 22.5(.89) Dia.
4 (.16) Revolution Indicator Max. "X" Dia. Locating Pin. 4(.16) Dia. 44(1.73) 45(1.77) 54(2.13) Fully Extended 84(3.31) Mounting Surface (O-Rings Furnished)
Mounting Surface
Mounting surface should have a good machined finish.
7(.28) Dia. Through 11(.43) Dia. Spotface 4 Places Port "B" Controlled Flow Outlet or Reversed Free Flow Inlet Port 6.5 (.26)
68(2.68)
29 (1.14) 51.5(2.03) 69(2.72) 84(3.31) 104(4.09) 117(4.61)
Flow Adjustment Dial INC. Drain Port
Only external drain type (UCF1G-03--E) have a machined finish. Name of Port Port "A""B" Drain port "X" 11.5 (.45) 4 (.16)
No.5
Feed Control Valves UCF2G-03 UCF1G-04

UCF2G-03---10/1090
Fine Feed Stroke 1.8 (.07) Feed Stroke 4.2 (.17) Throttle Stroke 2 (.08) Port "A" Controlled Flow Inlet or Reversed Free Flow Outlet Port Fine Feed Flow Adjustment Dial 68(2.68) 6.5 55(2.17) (.26) 49(1.93) 41.5 (1.63) 34 (1.34) 13.5(.53) INC. Total Valve Spool Movement 9.0(.35) 7.5(.30) 11 Dia. Roller (.43) Limit the cam angle to 30 Feed Flow Adjustment Dial Revolution Indicator INC. Locking Screw 2.5(.10) Hex. Soc. Tightening Torque: 0.25 - 0.3 Nm (2.2 - 2.7 IN. lbs.) 22.5 (.89) Dia. 28.5 (1.12) 18(.71) 4 (.16) 16.4 (.65)
FLOW CONTROLS
Mounting Surface
4 (.16)
Locating Pin. 4(.16) Dia.
27.5 (1.08) 13(.51) 29 (1.14) 51.5(2.03) 72(2.83) 84(3.31) 104(4.09) 117(4.61)
90(3.54)
Port "B" Controlled Flow Outlet or Reversed Free Flow Inlet Port 6.5 (.26)
7(.28) Dia. Through 11(.43) Dia. Spotface 4 Places Drain Port
45(1.77) 46(1.81) 54(2.13) Fully Extended 84(3.31)
Only external drain type (UCF2G-03--E) have a machined finish.
"X" 11.5 (.45) 4 (.16)
UCF1G-04-30-30/3090
9(.35) 8(.31) Seal Stroke 2(.08) Throttle Stroke 6(.24) Port "A" Controlled Flow Inlet or Reversed Free Flow Outlet Port 10 (.39) 20(.79) 28(1.10) 18 Dia. Roller (.71) Limit the cam angle to 30 Revolution Indicator 44 (1.73) Locking Screw 2(.08) Hex. Soc. 24.5(.96) 6 (.24)
Total Valve Spool Movement
6 (.24)
Mounting Surface
96(3.78)
76(2.99)
67(2.64) 55(2.17)
123
43 (1.69) 46 (1.81) 130 (5.12)
Two Locating Pins 6(.24) Dia.
Mounting Surface (O-Rings Furnished) Port "B" Controlled Flow Outlet or Reversed Free Flow Inlet Port 20(.79) 40 (1.57) 60 (2.36) 90 (3.54) 140 (5.51) 160 (6.30) 11(.43) Dia. Through 17.5(.69) Dia. Spotface 4 Places Flow Adjustment Handle 46(1.81) Dia. INC. Drain Port 123 (4.84) 54 (2.13) 55 (2.17) 69 (2.72)
10 (.39)
"X" 15.5 (.61) 8.5 (.33)
No.6
Feed Control Valves UCF2G-04

UCF2G-04-30-30/3090
FLOW CONTROLS
50 (1.97)
10 (.39)
Total Valve Spool Movement 14(.55) 13(.51) Fine Feed Stroke 4(.16) Feed Stroke 4(.16) Throttle Stroke 5(.20) Port "A" Controlled Flow Inlet or Reversed Free Flow Outlet Port 22(.87) 20(.79)
18 Dia. Roller (.71) Limit the cam angle to 30 Revolution Indicator Locking Screw 2(.08) Hex. Soc.
31.5(1.24) 24.5(.96) 6 (.24)
6 (.24)
Mounting Surface
Mounting surface should have a good machined finish. Max. "X" Dia. Two Locating Pins 6(.24) Dia.
82(3.23) 57.5(2.26)
110(4.33)
90(3.54)
123
300
52 (2.05) 60 (2.36) 150 (5.91)
Port "B" Controlled Flow Outlet or Reversed Free Flow Inlet Port Fine Feed Flow Adjustment Handle 46(1.81) Dia. INC. 10 (.39)
20(.79) 47 (1.85) 65 (2.56) 82 (3.23) 85 (3.35) 123 (4.84) 170 (6.69) 190 (7.48)
Mounting Surface (O-Rings Furnished) 11(.43) Dia. Through 17.5(.69) Dia. Spotface 4 Places 54 (2.13) 55 (2.17) 69 (2.72) 123 (4.84)
Feed Flow Adjustment Handle 46(1.81) Dia. Drain Port INC.
Name of Port Port "A" Port "B" Drain port
"X" 18 (.71) 15.5 (.61) 8.5 (.33)
No.7

Spare Parts List
UCF1G-01----11/1190
FLOW CONTROLS
CAUTION
34
45
38 32
33
15
12
39
21
17 31
18
35
44
43
46
X 26 22 37 25 27 40 24 23 5 34 14 13 42 11 29 20 30 19 28 16 36 9 10 39 8 12 41
List of Seals
Item 36 37 38 39 40 41 42 46 Name of Parts O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring Part Numbers SO-NA-P4 SO-NB-P7 SO-NA-P10 SO-NB-P10 SO-NB-P10A SO-NB-P14 SO-NB-P16 SO-NB-P5 Qty. 1 1 1 2 1 2 1 1 Included in Seal Kit Kit No: KS-UCF1G-01-11 Remarks
Section X-X
Used only for external drain types (UCF1G-01---E-11).
No.8

Spare Parts List
UCF1G-03---10/1090
FLOW CONTROLS
CAUTION
36
43
26
44
37
19
18
33
38
35
27
39
28
29
30
32
D
Section X-X
47
Y 46 24 23 42 20 21 22 44 4 25
X 9 8 12 45 34 17 16 31 15 40 14 11 41 13 10
List of Seals
Item 40 41 42 43 44 Name of Parts O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring Part Numbers SO-NA-P4 SO-NB-P10 SO-NB-P10A SO-NA-P12 SO-NB-P14 SO-NB-P16 SO-NB-P18 SO-NA-P6 Qty. 1 1 1 1 3 1 1 1 Included in Seal Kit Kit No: KS-UCF1G-03-10 Remarks
Section Y-Y
45 46 47
Used only for external drain types (UCF1G-03--E-10).
No.9

Spare Parts List
UCF2G-03---10/1090
FLOW CONTROLS
CAUTION
42 2 41 1 26 12 43 10 36 28 30 19 9 7 35 5 27 6 34 31
Y X
Section X-X
Y 45 33 22 3 23 8 24 25 4 44 40
X 11 43 17 20 29 18 13 32 37 14 16 39 21 38 15
List of Seals
Item 37 38 39 40 41 42 43 44 45 Name of Parts O-Ring O-Ring O-Ring O-Ring O-Ring Back Up Ring O-Ring O-Ring O-Ring Part Numbers SO-NA-P4 SO-NB-P6 SO-NB-P10 SO-NB-P10A SO-NA-P12 SO-BB-P12 SO-NB-P14 SO-NB-P16 SO-NB-P21 Qty. 2 1 2 1 1 1 3 1 1
2 1
Section Y-Y
List of Seal Kits

Model Numbers UCF2G-03--E-10 UCF2G-03--10 Seal Kit Numbers KS-UCF2G-03-10 KS-UCF2G-03-E-10
1. Used only for external drain types (UCF2G-03--E-10). 2. Used only for internal drain types (UCF2G-03--10). Note:When ordering the seals, please specify the seal kit number from the table left.
No.10
Feed Control Valves UCF1G-04 UCF2G-04

Spare Parts List
UCF1G-04-30-30/3090 UCF2G-04-30-30/3090
FLOW CONTROLS
CAUTION
39
11
29
42
27
35
17
13
12
32
25
30
31
40
28
Section X-X
Y 38 23 24 26 1
X 18 16 19 41 14 34 33 22 15 37 20 36 21
24 23 38 8 9
List of Seals
Item 33 34 Name of Parts O-Ring Back Up Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring Part Numbers SO-NA-P4 SO-BB-P4 SO-NB-P14 SO-NB-P10A SO-NB-P11 SO-NB-P12 SO-NB-P18 SO-NA-P20 SO-NB-P18 SO-NB-P22A SO-NB-G25 SO-NB-P34 1 1 1 1 3 1 1 1 1 1 Quantity UCF1G 1 1 1 1 1 2 3 1 UCF2G 2 2
38
35
Section Y-Y List of Seal Kits

Model Numbers UCF1G-04 UCF2G-04 Seal Kit Numbers KS-UCF1G-04-30 KS-UCF2G-04-30
36 37 38 39 40 41 42
Note:When ordering the seals, please specify the seal kit number from the table left.
No.11
Pub. EC-0307
NEEDLE VALVES GCT -02 (1/4) GCTR Threaded Connections

Specifications/Model Number Designation/Hydraulic Fluids
FLOW CONTROLS
Up to 35 MPa (5080 PSI)

Used as stop valves for pressure gauge lines and small-capacity line. Also can be used as restrictors for regulating flow rates in pilot lines.
Specifications
Model Numbers In-Line Type GCT-02-32 Angle Type GCTR-02-32 Max. Flow L /min (U.S.GPM) Max. Operating Pressure MPa (PSI) 35 (5080) Approx. Mass kg (lbs.) 0.34 (.75)
Design Standards
Depends on allowable pressure drops. See flow vs. adjustment revolutions characteristics and pressure drop at full open characteristics.
Model Number Designation FGCT

Special Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) Design Standards: Series Number GCT : In-line Type Needle Valve, Threaded Connection GCTR : Angle Type Needle Valve, Threaded Connection None....... Japanese Standard "JIS" 80............European Design Standard 90............N. American Design Standard
-02
Valve Size
-32
Design Number
Graphic Symbol
02
32
Refer to
Hydraulic Fluids
Petroleum base oils Synthetic fluids Water containing fluids Use fluids equivalent to ISO VG32 or VG46. Use phosphate ester or polyol ester fluid. When phosphate ester fluid is used, prefix "F-" to the model number because the special seals (fluororubber) are required to be used. Use water-glycol fluid.
Recommended Viscosity and Oil Temperatures

Viscosity ranging between 15 - 400 mm2/s (77 - 1800 SSU). Oil temperatures between -15/+70C (5 - 158F). Use hydraulic fluids which satisfy the recommended viscosity and oil temperatures given above.
Control of Contamination
Due caution must be paid to maintaining control over contamination of the hydraulic fluids which may otherwise lead to breakdowns and shorten the life of the valves. Please maintain the degree of contamination within NAS 1638-Grade 12. Use 25 m or finer line filter.
No.1

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FLOW CONTROL VALVES

U.S.GPM 500 1000

200 300 500

FG/FCG FHG FHCG FBG SRT/SRG SRCT/SRCG TC1G/TC2G ZTZG/ZCTZCG UCF1G/UCF2G

Pilot Operated Flow Control and Check Valves ......................... Page 14

Flow Control (and Check) Valves FG FCG -01/02/03/06/10 Sub-plate Mounting

Model Number Designation

Flow Control (and Check) Valves FG FCG -01/02/03/06/10

FG FCG -06 FG FCG -10

Flow Control (and Check) Valves FG FCG -01/02/03

DIMENSIONS IN MILLIMETRES (INCHES)

7.5 (.30) 5.5(.22) Dia. Through 9(.35) Dia. Spotface 4 Places

Pressure Compensator Stroke Adjustment (Only for FG -01--N ) FCG

Fully Extended 84(3.31) 53.5 (2.11) 45 (1.77) 44 (1.73) 17 (.67)

16.5 (.65) 31 (1.22)

Locating Pin 4(.16) Dia. Mounting Surface (O-Rings Furnished)

Controlled Flow Inlet or Reversed Free Flow Outlet Port

Mounting surface: FG-02: ISO 6263-AB-06-4-B FG-03: ISO 6263-AK-07-2-A

"V" Dia. Through "W" Dia. Spotface 4 Places

Controlled Flow Outlet or Reversed Free Flow Inlet Port

Flow Adjustment Handle

104.5 82.6 44.3 24 (4.11) (3.25) (1.74) (.94)

152 98 64 41 11 17.5 63 (5.98) (3.86) (2.52) (1.61) (.43) (.69) (2.48)

Flow Control (and Check) Valves FG FCG -06/10

DIMENSIONS IN MILLIMETRES (INCHES)

Flow Adjustment Handle INC.

Locating Pin "V" Dia. 2 Places Mounting Surface (O-Rings Furnished)

Z Only for Flow Control and Check Valves ( FCG---N )

Sub-plate for Flow Control (and Check) Valves

43 (1.69) 12.5 (.49) 6 (.24) 63 (2.48) 76 (2.99) 88 (3.46)

17 (.67) 6(.24) Dia. 2 Places 22 (.87)

Sub-plate Model Numbers FGM-01X-10 FGM-01X-1080 FGM-01X-1090

"A" Thd. Rc 1/4 1/4 BSP.F 1/4 NPT

"B" Thd. M5 M5 No.10-24 UNC

C 14 (.55) 14 (.55) 15 (.59)

D 34.5 (1.36) 30.0 (1.18) 34.5 (1.36)

02 FGM- 02X -20/2080/2090 02Y

DIMENSIONS IN MILLIMETRES (INCHES)

H "A" Thd. (From Rear) 2 Places

"B" Thd. M8 5/16-18 UNC M8 5/16-18 UNC M8 5/16-18 UNC

C 14 (.55) 18 (.71) 14 (.55) 18 (.71) 14 (.55) 18 (.71)

Sub-plate for Flow Control (and Check) Valves

125(4.92) 146(5.75) 168(6.61)

11(.43) Dia. Through 17.5(.69) Dia. Spotface 4 Places

C 18 (.71) 21 (.83) 18 (.71) 21 (.83) 18 (.71) 21 (.83) 18 (.71) 21 (.83)

06X FGM-06Y-20/2080/2090 06Z

DIMENSIONS IN MILLIMETRES (INCHES)

180(7.09) 212(8.35) 250(9.84)

"A" Thd. (From Rear) 2 Places

C 30 (1.18) 35 (1.38) 30 (1.18) 35 (1.38) 30 (1.18) 35 (1.38)

Sub-plate for Flow Control (and Check) Valves

68.5 (2.70) 1.6 (.06)

21.5(.85) Dia. Through 32(1.26) Dia. Spotface 4 Places 45 (1.77) 25 (.98)

Sub-plate Model Numbers FGM-10Y-20 FGM-10Y-2090

M20 M16 32 (1.26) 3/4-10 UNC 5/8-11 UNC 32 (1.26)

100 (3.94) SQ. Pipe Flange

Flow Control (and Check)Valves FG FCG -01/02/03/06/10

Metred Flow vs. Viscosity

14 MPa 2000 PSI

80 100 120 140 160 mm2/s 700 SSU

500 1000 1500 Differential Pressure

300 500 Viscosity