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Abstract-A new method of induction motor drive, which [Velocities, electrical angle, and torques]
requires no shaft encoder, is presented. This system has both
torque and speed controls that are performed by vector control. angular speed of d - q reference frame
The proposed vector-control scheme is based on a rotor-flux slip angular speed
speed control, which is performed by torque-producing current rotor angular speed
and rotor flux, derived from the stator voltages and currents. If electromagnetic, mechanical torque
it is possible to obtain both precise torque-producing current
and rotor flux, this system will have a good torque and speed angle of d - q frame in stator reference
performance because of the direct control of the torque and frame (= u t )
rotor flux. The characteristics of the vector control employing
stator voltages and currents usually deteriorate as the speed gets [Motor parameters]
lower because the calculated rotor flux depends on the stator
resistance, and it is difficult to calculate rotor flux at standstill.
stator self-inductance (= M f +
In this new system, the rotor-flux estimator is improved to +
rotor self-inductance (= M f 2 )
reduce the stator-resistance influence and to make it possible to mutual inductance
calculate rotor flux at standstill. total leakage inductance
(= Ll(1 - M2/L1L2))
NOMENCLATURE stator, rotor-leakage inductance
stator, rotor resistance
[Variables in a d - q frame rotating together with deviation of stator resistance (= R - RT)
rotor flux] deviation of stator resistance per unit
d, q component of stator voltage (= A R , /RT)
vector of stator voltage (= Vdl j V q , ) + deviation of leakage inductance (= 1 - I")
d - q component of stator current deviation of leakage inductance per unit
d - q component of rotor current (= A I / M * )
vector of stator current (= Id1 j I q l )+ time constant of rotor circuit (= L , / R 2 )
d - q component of rotor flux [Lag-circuit parameters]
vector of rotor flux (= 'kd j q q ) +
stator current phase to rotor-flux in commands time constant of lag circuit
{ = tan-'(I,*, / I : ~ ) } phase lag due to lag circuit (= tan-' UT,)
stator current phase to rotor-flux in actual phase lead due to lag circuit
values (= tan-' ( l / u T L ) )
phase error of rotor flux in conventional
[Variables in an CY - 0 s!ationary frame] method
CY, 0 phase of stator voltage phase error of rotor flux in proposed method
vector of stator voltage (= v, j v , ) + +
function of lag circuit [= (1 ( u T L ) 2 ) - " 2
. E -JyC]
rotor-induced voltage translated into stator
CY,0 phase of stator current
[Subscripts]
vector of stator current (= i, ji,) +
CY, 0 phase of rotor flux translated into stator derivative operator (= d / d t )
vector of rotor flux (= $, +
j$,) symbol of stator and rotor, respectively
d component of stator current [= Idl~i(W'+P)] command or setting value and calculated
q component of stator current value, respectively
[= 1
I ~ ~ ~ ~ ( W ~ + P + S / ~ )
I. INTRODUCTION
Paper IPCSD 9 1 4 5 , approved by the Industrial Drives Committee of the
IEEE Industry Applications Society for presentation at the 1989 Industry
Applications Society Annual Meeting, San Diego, CA, October 1-5.
I N RECENT YEARS, commercial applications of vector-
controlled induction motor drives have greatly increased,
including machine tools, steel and paper machines, and a
The authors are with the Yaskawa Electric Mfg. Co., Ltd., Fukuoka,
Japan. wide variety of different applications used mainly in Japan
IEEE Log Number 9103278. [2]. The conventional method of vector control has been
158 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 28, NO. 1, JANUARYIFEBRUARY 1992
Le
slip-frequency control. This method reduces the structural 7
features of squirrel-cage induction motors and restricts the
applications because it requires a speed sensor. Lately, the
method of vector control without shaft encoder has been
developed, employing the flux calculated from the stator
voltages and currents [3] - [8]. However, the problems for - I
practical use, such as a low-speed behavior, have rarely been Fig. 1 . Equivalent circuit for induction motor.
found in the above papers.
This paper describes the high-performance drive that can Assuming the rotor-flux components to be 'kd = MIdl +
be obtained from a vector-control drive and an induction L,I,,, 9,= MI,, + L , I,,, and the total leakage induc-
I(*)
motor without shaft encoder, where both torque and speed tance as 1 = L,(1 - M 2 / L 1 L 2 )the
, basic equation can be
can be precisely controlled over a wide speed and load range. expressed as follows:
This control scheme is based on the vector control in which
the rotor- flux speed is controlled with the torque-producing
vdl = ( R I+ b ) z d l - W/Iql + p\kd - W\kq
current and the rotor flux calculated from stator voltages and
currents. Vql = ( R I Ip) Iql wlId1
+
0 = R,Id, p\k, - Us*,
+ + p'k, w\kd
In the conventional method, the characteristics of the sys-
tem have deteriorated in the low-speed range because the
0 = R , I,, + p 9 , + w,\kd
calculated rotor flux depends on the stator resistance and and electromagnetic torque re can be expressed as
calculating the rotor flux does not work at standstill. In the
new system, the rotor-flux estimator has been improved to 7, = 'kdI,2 - 9,Id2 . (3)
reduce the stator-resistance influence and to make it possible A significant simplification can be achieved if the d axis
to calculate the rotor flux at standstill. coincides with the resultant rotor-flux 9 axis, i.e., 'kd = 9 ,
In the proposed rotor-flux estimator, a lag circuit is em- qq= 0. Therefore, electromagnetic torque re, rotor angular
ployed, to which both the motor-induced voltage and the speed w,, slip angular speed w,, and rotor-flux 9 can be
rotor-flux command are imposed, and therefore it is possible written as follows:
to calculate even a low frequency down to standstill. In
addition, selecting the rotor-flux estimator parameter to set re = 91q2
the same time constant to the lag circuit as that of the M
rotor-circuit is considered to reduce the influence of stator - -y
- q l
11. PRINCIPLES
OF PROPOSED
SYSTEM
as=------
L2 *
The proposed system is constituted of torque and speed *=-1 + T2P 1
(7)
controls that are based on vector control using stator voltages
and currents. The method of vector control for induction where
motors has been derived from the basic equations of induc- L2
T --.
tion motors. Because a three-phase induction motor can be
theoretically converted to an equivalent two-phase motor, a
'- R,
two-phase two-pole motor is assumed to simplify the analysis When 9 is constant, (7) is rewritten in (8):
process.
The voltage equation of the induction motor is given by
(l), in a ( d - q ) reference frame rotating together with the In other words, both electromagnetic torque re and rotor
rotor flux:
where
angular speed w, can be represented, with only rotor-flux \k
w rotor-flux angular speed
and torque-producing current I q l , which can be calculated
w, rotor angular speed
from the stator variables.
w, slip angular speed (= w - U,).
The scheme of the proposed method is based on the control
The equivalent circuit to represent motor parameters is of the rotor-flux speed, by which torque-producing current
shown in Fig. 1. Iql is controlled to coincide with its command Z.,: Fig. 2
OHTANI et al.: VECTOR CONTROL OF INDUCTION MOTOR 159
where
uf = (1/T;F) (:'/I)*
If = (Id*: + I;;)
1I 2 i, = I , sin ( u t + y* + p ) .
e-axis
j
1
Flux estimator
Fig. 3 . Proposed rotor-flux estimator
= e + ( A R , + Alp)i, (17)
where
V I = v, +jv, i, = i,
RT, I* = setting value of R I and I , respectively
+ ji, 1 . .
--..i
' ."..,.
..... --
A U* =dux+A U,
AI = I - I* = deviationof 1.
Accordingly, calculated rotor-flux $' is represented in (18):
V-S i,
where y, = tan-' ( w T L ) , (19) can be rewritten as follows:
ISM
GC = $ + FL($ - $*)
+ ( T , A R , - Al)F,i, + Ali, (20) A s C : Speed Controller 0,
where \k = MI, cos y , \k* = M*I, cos y* = M*I:,, y* = Fig. 6 . Example of the proposed drive system without shaft encoder.
tan-' ( w $ T 2 ) , y = tan-' (UT,), and yc = tan-' (UT,).
Refer to Fig. 4 for a better understanding of (18)-(20). nents of motor parameters remain. Consequently, resultant
The aforementioned method is compared with the conven- phase error 6 , of the calculated rotor flux in the conventional
tional method on a vector diagram. method is changed to resultant phase error 6, in the proposed
method, and, therefore, the calculation of the rotor flux can
A. Conventional Method - No Existence of $*
be established at a very low frequency in the proposed
Even if motor parameter errors are negligible, phase error method. Because the rotor-flux vector at standstill and Iql= 0
6, = tan-' ( l / w T L )with the lag-circuit remains. In addition, agree with the current vector due to the dc-exciting current,
the larger the TL, the better performance of the estimated the rotor flux coincides with the command of the exciting
rotor-flux vector, but it is limited actually by the integrator current. Accordingly, the initial value of the rotor- flux esti-
thermal drift, and so on. mator can be set by the command of the rotor flux.
Fig. 5 shows the behavior of the rotor-flux vector in the
B. Proposed Method - Existence of $* proposed rotor-flux estimator, which was tested in a step
Phase error 6, with the lag circuit can be approximately change of the torque command at standstill. As a result, the
compensated by the component of $*, and the error compo- resultant rotor flux (Fig. 5(c)) had no transient in spite of the
OHTANI et al.: VECTOR CONTROL OF INDUCTION MOTOR 161
12
10
4 1.2 12
-
Speed : n =1300 rpm
I Time const.ratio: X = I
s 1.0 c
210
12 -
n
U
P
1.2-
.
rl
1.0- 2 1 0 :
l 2 - -
c
.-
1s--b A r i = 0.00 n P
I
Ari=-0.14 :
-=
0.8- 2 8.
Y- 0
0 1 c I I -L
18'0 [
Speed command : 1800 rpm
36 rpm
20
I I
0 5 10 15 20 25
Mechanical torque Z CKgf-d
Fig. 1 1 . Torque-speed characteristics.
0.35
Speed
ref.
0
Actual
speed 0
Torque
ref.
0
Stator
current
0
NREF
(8373)
TREF
(8373)
NFB
(P.6)
TMON
'1
( 6.F )
TMON
2
( 6.P 1
TMON
3
(7.P)
NMON
(VS676)
J
164 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 28, NO. 1 , lANUARY/FEBRUARY 1992
operation from forward top speed to reverse top speed. As a 2) At standstill, the system is controllable in terms of the
result, the system has a good performance as dc motor. proposed flux estimator.
3) Even if a speed sensor is not provided, speed control is
V. APPLICATION
FOR PRINTING
PRESSES possible with good accuracy.
Most rotary offset presses in Japan are driven by dc motors
We are confident that these approaches solve the problems
that have outstanding features on smooth speed control dur-
of high-quality torque and speed control using induction
ing printing. However, they require very careful maintenance
motors without a shaft sensor.
for stable operations. Thanks to development of inverter
technologies, ac motors have been recently used in the field REFERENCES
of offset presses without any problems in Japan. T. Ohtani, “Torque control using the flux derived from magnetic
Fig. 13 shows the configuration of a drive system em- energy in induction motors driven by static converter,” in Con$ Rec.
ployed on rotary offset presses. It has two kinds of opera- IPEC-Tokyo ’83, pp. 696-707.
T. Ohtani et al., “Parameter adaption for vector controlled induction
tions, one for individual operation without shaft encoder for motor drives,” Yaskawa Denki, vol. 181, pp. 232-238, 1983.
setting printing plates and one for interconnecting operation M. P. Kazmierkowski and H. Kopcke, “A simple control system for
with a common shaft encoder for normal printing works. current source induction motor drives,” IEEE Trans. Industry Ap-
plications, vol. IA-21, no. 4, pp. 617-623, May/June 1985.
For the rotor presses, the following requirements should T. Ohtani, “A new method of torque control free from motor
be satisfied: parameter variation in induction motor drives,” in ConJ Rec. 1986
Ann. Mtg. IEEE-IAS (Denver), pp. 203-209.
Torque stability control for common shaft drives: T. Ohtani et al., “Induction motor drives without speed sensor by
The control system should be designed flexibly to meet vector control,” T. IEEE Japan, vol. 107-D, no. 2, pp. 199-206,
1987.
selected presses concerning printing pages or colors. T. Ohtani et al., “Vector control of induction motors without speed
Torque balance level is seen in Fig. 14 when four sensors,’’ Yaskawa Denki, vol. 195, pp. 81-88, 1987.
motors are driven in an interconnecting operation. X. Xu,R. De Doncker, and D. W . Novotony, “A stator flux oriented
induction machine drive,” in Proc. IEEE-PESC ’88 (Kyoto, Japan),
Wide speed control range in excess of 1:lOO: In case Apr. 1988, pp. 870-876.
of individual operation, precise positioning control is -, “Stator flux orientation induction machines in the field weaken-
required. ing region,” in Con5 Rec. IEEEIIAS Ann. Mtg. (Pittsburgh,
PA), Oct. 1988, pp. 437-443.
High accuracy of speed control in interconnecting
*
operations: The required speed stability of 0.1 % of
R. De Doncker and D. W . Novotony, “The universal field oriented
controller,” in ConJ Rec. ZEEEIIAS Ann. Mtg., (Pittsburgh, PA),
rated speed to keep desired web tension is maintained Oct. 1988, pp. 450-456.
under all operating conditions. These requirements were
Tsugutoshi Ohtani (M’91) was born in Ku-
accomplished by the proposed ac drive system. mamoto Prefecture, Japan, in 1939. He received
the B.E. degree from Kumamoto University, Japan,
Fig. 14 shows the torque balance level during accelerating in 1962. He received the Dr.Eng. degree from
and decelerating among 0, 32, and 2500 r/min when four Kyushu University, Japan, in 1991.
motors are driven in interconnecting operations. Since 1962, he has been developing the area of
ac motor adjustable-speed drives including the
Fig. 15 shows the quick response of the speed at the same high-performance vector control of induction mo-
points of measuring in Fig. 14. The results indicate that both tors at the Research Laboratory and Yukuhashi
the speed response and the torque balance had good perfor- Plant of the Yaskawa Electric Mfg. Co., Ltd.
Presently, he is technical manager at Inverter Divi-
mance for the request of the rotary presses. sion, Yukuhashi Plant.
Fig. 16 shows a rotary offset press in printing operation, a Dr. Ohtani is a member of the Institute of Electrical Engineers of Japan.
switchgear cubicle with vector-control inverter VS-676, and
drive motor interconnected on a common shaft above the
reel-changer unit. Noriyuki Takada was born in Saga Prefecture,
Japan, in 1953. He received the B.E. degree from
This new drive system, furthermore, is available for vari- Kyushu University, Japan, in 1977.
ous industrial fields that have harmful surroundings (i.e., Since 1977, he has been engaged in the develop-
high temperature, high humidity, vibration, etc.) and enables ment and design of adjustable-speed drives at
Yaskawa Electric Mfg. Co., Ltd. He was trans-
optimum application, especially in a common shaft drive ferred to the Yaskawa Electric America in 1989
system with several motors. and is presently the Chief Application Engineer of
Drives and Systems Division.
VI. CONCLUSIONS
A novel method of torque control in induction motors is
proposed, which is independent of motor parameters and Koji Tanaka was born in Kagoshima Prefecture,
Japan, in 1945. He received the B.S. degree in
requires no sensor for the motor. electrical engineering from Kanazawa University,
These features have been verified by experimental results Japan, in 1968.
implementing 30-kW PWM inverter and motor systems. The He joined Yaskawa Electric Manufacturing
Company, Ltd in 1968. Since then, he has been
main results obtained in this paper are as follows: engaged in the system application design of ad-
justable-speed drives. Presently, he is a Manager
1) Performance of torque control does not depend on both of Industrial Drives Engineering at the System
rotor resistance and stator resistance. Plant of Yaskawa Electric Mfg. Co., Ltd.