Documente Academic
Documente Profesional
Documente Cultură
Tools
QUICK INDEX
Wire & Cable
Pages 8 to 15
INDEX
Alligator Clips...................................................29 Anti-Seize & Lubricating Compound ................75 Back-up Alarms .............................................102 Battery Bolt Extenders .....................................30
Wire Coverings
Battery Boots ...................................................30 Battery Eyelets .................................................26 Battery Isolators...............................................93 Battery Jumper Terminals ................................46 Battery Lugs...............................................27, 28 Battery Safety Markers.....................................30 Battery Terminal Post Cleaner..........................30 Blade Connecting Devices .......................... 90-91 Boltlocker .........................................................75 Booster Cables .................................................15 Braided Ground Strap ......................................30 Braided Split Sleeving ......................................60
Tools
Pages 48 to 53
Wire Coverings
Protection Products
Pages 54 to 63
Butt Connectors ....................... 16, 19, 22-23, 47 Cable Tie Mounting Bases................ 67, 134-135 Cable Ties: HellermannTyton ................. 128-129 Cable Ties: Specialty .............................. 130-132 Cable Ties: Standard Nylon ............................126 Cable Ties: Ty-Rap .........................................127 Cable: Battery .....................................................9 Cable: Marine ...................................................11 Cable: Parallel Bonded .....................................12 Cable: Speaker .................................................14 Cable: Trailer ....................................................11 Cable: Welding ...................................................9 Circuit Breaker Brackets.................................123 Circuit Breaker Junction Box..........................123 Circuit Breakers: ATO/ATC .....................116, 124 Circuit Breakers: Hi-Amp ...............................122 Circuit Breakers: Marine Rated ......................122 Circuit Breakers: Maxi ...................................124 Circuit Breakers: Mid-Range .........................121 Circuit Breakers: Mini ....................................124 Circuit Breakers: Panel Mount .............. 121-122 Circuit Breakers: Standard Automotive ..........123 Clamps: Adhesive Backed ................................64 Clamps: Battery................................................29
Protection Products
Pages 70 to 71
Trailer Connectors
Trailer Connectors
Pages 108 to 111
Clamps: Hose ............................................. 68-69 Clamps: Metal ...................................... 65-66, 69 Clamps: Nylon............................................65, 68 Compartment Boxes ........................................48 Connectors: Anderson .....................................45 Connectors: Bullet......................................17, 21 Connectors: Butt ...................... 16, 19, 22-23, 47 Connectors: Closed End ..................................31 Connectors: Delphi Packard ....................... 33-38 Connectors: Molded .......................................108 Connectors: Molex MLX 2.13MM ...................39 Connectors: Molex MX150 ........................ 40-41 Connectors: Switchcraft Circular .....................42 Connectors: Trailer ................................ 109-111 Connectors: XRC..............................................43
Cable Ties
Pages 126 to 135
All information in this catalog is subject to change without notice. While efforts have been made to ensure the information in this catalog is accurate, Waytek, Inc. does not warrant the accuracy of information included in this catalog. 2010 Waytek, Inc.
Cable Ties
WAYTEK ONLINE
LEGEND
Maintain product quality
by staying within these temperatures
INDUSTRY SEGMENTS
Transportation
Recreation
12 V 10 A
Voltage and
Amperage Rating
Cable Ties
Marine
Material Handling
Emergency
Trailer Connectors
SAE J1128
Meets or exceeds
SAE Specifications
Go to: www.waytekwire.com Click on Products Click on Price List View Price List pdf le Go to page 139 for more detailed instructions.
Protection Products
Wire Coverings
Tools
Transportation
Product
Battery Cable Automotive GPT Primary Wire Marine Cable Marine Wire Speaker Cable
Marine
Page
9 10 11 11 14 27 35 36 37 40 41 42 43 44 46 46 67 67 67 103 107 112 113 115 115 115 116 117 119 122 122 123 125 70, 132 135
Off-Road Equipment
Page
9 10 11 11 14 35 36 37 40 41 42 42 43 44 46 46 76 80 94-96 98 103 107 109 112 113 115 115 115 116 119 121 122 122 125 70, 132
Product
Battery Cable Automotive GPT Primary Wire Marine Cable Marine Wire Speaker Cable Metri-Pack 150 Sealed Connectors Metri-Pack 280 Sealed Connectors Metri-Pack 480 Sealed Connectors MX150 Sealed Connectors MX150L Sealed Connectors EN3 Circular Connectors Mini Con-X Circular Connectors XRC Connectors Sealed Splice Pack System Battery Jumper Terminals Battery Feeder Studs Polyolefin Dual Wall 3:1 Heat Shrink Marine Grade Power Receptacle Contura Rocker Switches Toggle Switch Boots Power Relay Modules Solenoids Trailer Adapters Mini Fuse Blocks Rear Terminal Mini Fuse Panel Rear Terminal ATO/ATC Fuse Block Compact ATO/ATC Fuse Blocks Heavy Duty ATO/ATC Fuse Blocks ATO/ATC Lightweight Fuse Panels Fuse Tester Mid-Range Circuit Breakers Marine Rated Circuit Breakers Hi-Amp Circuit Breakers Rear Terminal Mini Fuse and Relay Power Distribution Modules Reclosable Fasteners
Product
Battery Cable Automotive GPT Primary Wire Speaker Cable Metri-Pack 150 Sealed Connectors Metri-Pack 280 Sealed Connectors Metri-Pack 480 Sealed Connectors MX150 Sealed Connectors MX150L Sealed Connectors
XRC Connectors
Page
9 10 14 35 36 37 40 41
43
Tools
Lead-Free Battery Terminals Metri-Pack 150 Sealed Connectors Metri-Pack 280 Sealed Connectors Metri-Pack 480 Sealed Connectors
Wire Coverings
MX150 Sealed Connectors MX150L Sealed Connectors EN3 Circular Connectors XRC Connectors Sealed Splice Pack System
Sealed Splice Pack System Battery Jumper Terminals Battery Feeder Studs Solenoids Trailer Adapters Rear Terminal Mini Fuse Panel Rear Terminal ATO/ATC Fuse Block Mid-Range Circuit Breakers Marine Rated Circuit Breakers Hi-Amp Circuit Breakers
Rear Terminal Mini Fuse and Relay Power Distribution Modules
Battery Jumper Terminals Battery Feeder Studs Dual Swivel Saddle Mount Hi Torque Heavy Duty Mount Saddle Mounts Power Relay Modules Solenoids Mini Fuse Blocks Rear Terminal Mini Fuse Panel Rear Terminal ATO/ATC Fuse Block Compact ATO/ATC Fuse Blocks Heavy Duty ATO/ATC Fuse Blocks ATO/ATC Lightweight Fuse Panels Pal Cartridge Style Fuses Fuse Tester Marine Rated Circuit Breakers Hi-Amp Circuit Breakers 7-Breaker Junction Box Rear Terminal Mini Fuse and Relay Power Distribution Modules Reclosable Fasteners Dual Clamp Cable Ties
Protection Products
135
Material Handling
Product
Battery Cable Automotive GPT Primary Wire Speaker Cable Metri-Pack 150 Sealed Connectors Metri-Pack 280 Sealed Connectors Metri-Pack 480 Sealed Connectors MX150 Sealed Connectors
Page
9 10 14 35 36 37 40 41 46 46 107 122 122
Recreation
Product Page
14 40 41 46 46 107 109 113 115 119 121 122 122
125
MX150L Sealed Connectors Battery Jumper Terminals Battery Feeder Studs Solenoids Marine Rated Circuit Breakers Hi-Amp Circuit Breakers
Emergency
Product Page
13 46 46
113 125
Speaker Cable MX150 Sealed Connectors MX150L Sealed Connectors Battery Jumper Terminals Battery Feeder Studs Solenoids Trailer Adapters Rear Terminal Mini Fuse Panel Rear Terminal ATO/ATC Fuse Block Fuse Tester Mid-Range Circuit Breakers Marine Rated Circuit Breakers Hi-Amp Circuit Breakers
Rear Terminal Mini Fuse and Relay Power Distribution Modules
Trailer Connectors
Cable Ties
135
70, 132
Industry Segments
Wire & Cable
Transportation
Trailers Buses Motorcycles DOT State/County Government Shops Fleet Railroads Service Shops
We recognize that quality, availability and convenience are critical components to completing your projects. Wayteks full-line of high quality electrical products helps you meet DOT regulations for the transportation industry.
Battery Cables
Shielded Cable
Switches & Relays Cable Ties Fuses & Circuit Breakers Trailer Connectors
Flasher
Terminal Blocks
280 Relay
Emergency
Protection Products
Wire Coverings
Tools
Industry Segments
Wire & Cable Terminals & Connectors
Tools
Marine Cable
Marine
Keep your electrical systems protected from moisture and destructive substances with Wayteks wide variety of moisture resistant and marine-rated products. Our products are created for space limited areas and are ideal for the marine industry.
Rocker Switches
Maxi-Fuse Holder
Trailer Connectors
Recreation
Eyelets
Cable Ties
Industry Segments
Mini Fuses
280 Relay
Ignition Switches
70 amp Relay
Material Handling
Fork Lifts Turf Care Lifts
Material Handling equipment needs a wide range of temperature tolerance and products that ensure safety. Waytek offers a variety of safe products, such as hazard warning lights, conspicuity tape, anti-slip tape, backup alarms, and horns. Waytek can help you protect the integrity of your equipment and the operators using them.
Sealed Switch
Cable Ties
Flasher
Relay Connectors
Trailer Connectors
Protection Products
Wire Coverings
Tools
Tools
60 V
Wire Coverings
Application
Type
Gauge
18 16
Type
WX18 WX16 WX14 WX12 WX10
Colors Available
0 thru 9, 11, 12, 15, 16 0 thru 9, 11, 12, 15, 16 0 thru 9, 11, 12 0 thru 6, 9 0, 1, 2, 4, 5, 6, 8, 9
Typical Stranding
16/30 19/29 19/27 19/25 19/23
Protection Products
14 12 10
20 18 16
0 thru 9, 11, 12, 16 0 thru 9, 11, 12, 15, 16 0 thru 9, 11, 12, 15, 16 0 thru 9, 11, 12, 15, 16 0 thru 9, 11, 12 0 thru 6, 8, 9, 16 0, 2, 3, 8, 9
250, 500, 1000, 3000, 5000 250, 500, 1000, 3000, 5000 250, 500, 1000, 2500, 5000 250, 500, 1000, 2000, 5000 250, 500, 1000, 1500, 3000 250, 500, 1000, 2000 250, 500, 1500
7 9 12 18 27 41 64
0.085 (2.16) 0.094 (2.39) 0.103 (2.62) 0.117 (2.97) 0.142 (3.61) 0.176 (4.47) 0.217 (5.51)
14 12 10 8
18 16
250, 500, 1000, 3000, 6000 250, 500, 1000, 2500, 5000 250, 500, 1000, 2000, 5000 250, 500, 1000, 3000 250, 500, 1000, 2500
COLORS
0 4 8 15 BLACK YELLOW GRAY LT. GREEN 1 5 9 16 -
7 10 14 22 37
0.078 (1.98) 0.088 (2.24) 0.103 (2.62) 0.128 (3.23) 0.155 (3.94)
14 12 10
NOTES
READY TO ORDER
Order by Type and Color.
These spools are subject to additional shipping charges. These spools ship via truck.
WX18 0
Type Color
2 6 11 -
3 7 12 -
Final ordering stock number: WX18-0 Specify footage needed and put-up requirements.
Trailer Connectors
CUSTOM PRINTING
Cable Ties
20-8 ga wire Black print Available in English - only 1,000 ft. minimum requirement
Call Sales for details.
Application
can be used for a variety of applications such as lift gates, spreaders, and any application requiring power to a remote area Ideal for booster cable construction
Type
WF6-2 WF4-2 WF2-2 WFR2-2
Colors Available
Blk w/ Red Stripe Blk w/ Red Stripe Blk w/ Ribbed Blk w/ Red Stripe
Approx. Standard Weight, Lbs. Typical Put-Up Ft. Per 100 Stranding
100, 500 100, 500 100, 500 100, 500 23 36 58 58 259/30 133/25 665/30 665/30
WELDING CABLE
Class K welding cable Flexible Water resistant Thermoplastic
Elastomer (TPE) insulation 221F (105C) -55F (-48C)
Gauge
6 4 2
100, 250, 500 100, 250, 500 100, 250 100, 250 100, 250 100, 250 100
14 20 29 36 40 55 72 84
0.39 (9.91) 0.44 (11.18) 0.51 (12.95) 0.54 (13.72) 0.66 (16.76) 0.73 (18.54) 0.79 (20.07)
COLORS
0 2 BLACK RED
600 V
Additional colors and gauge sizes may be available on special order basis. Call sales for details.
WC0000 100
READY TO ORDER
Order by Type, Color and Put-Up.
WC6 0 100
Type Color Put - Up
BATTERY CABLE
Smooth jacketed PVC Multi stranded bare copper
conductor cable Resistant to oil, most acids, grease and abrasion
SGT
Gauge
6 4 2 1 1/0 2/0 3/0 4/0
Type
WB6 WB4 WB2 WB1 WB0 WB00 WB000
Approx. Weight, Lbs. Typical Nominal Per 100 Stranding O.D. in. (mm)
13 18 28 31 46 51 66 87 49/22.5 70/22.5 133/23 133/22 133/21 133/20 266/22 418/21 0.330 (8.38) 0.380 (9.65) 0.450 (11.43) 0.490 (12.45) 0.550 (13.97) 0.570 (14.48) 0.660 (16.76)
SGT
176F (80C)
SAE J1127-SGT
60 V
6 4 2 1 1/0 2/0
100, 250, 500 100, 250, 500 100, 250, 500 100, 250, 500 100, 250, 500 100, 250, 500
0.316 (8.03) 0.395 (10.03) 0.450 (11.43) 0.491 (12.47) 0.531 (13.49) 0.517 (13.13)
Application
NOTES
READY TO ORDER
Order by Type and Color.
COLORS
0 2 BLACK RED
Type
Color
Final ordering stock number: WZ6-0 Specify footage needed and put-up requirements.
Cable Ties
These spools are subject to additional shipping charges. These spools ship via truck. Footage of the largest put-up for each item may vary
WZ6 0
Trailer Connectors
60 V
Gauge
Type
Approx. Standard Weight, Lbs. Typical Nominal Put-Up Ft. Per 100 Stranding O.D. in. (mm)
0.740 (18.80)
Protection Products
0.61 (15.49)
Type
Approx. Standard Weight, Lbs. Typical Nominal Put-Up Ft. Per 100 Stranding O.D. in. (mm)
Wire Coverings
Tools
Application
most widely used general purpose wire in the industry Smooth surface ideal for pulling through loom or conduit Standard for original equipment and replacement automotive applications
Tools
60 V
Drum quanities upon request. Call Sales for details.
Wire Coverings
Gauge
Type
WG20 WG18 WG16 WG14 WG12 WG10 WG8
Colors Available
0 thru 9, 11, 12 0 thru 9, 11, 12, 15, 16 0 thru 9, 11, 12, 15, 16 0 thru 9, 11, 12, 15, 16 0 thru 9, 12 0 thru 9, 12 0, 2, 3, 5, 9
Typical Stranding
7/28 16/30 19/29 19/27 19/25 19/23 19/21
20 18 16 14
Protection Products
12 10 8
NOTES
READY TO ORDER
Order by Type and Color.
These spools are subject to additional shipping charges. These spools ship via truck.
WG20 0
Type Color
2 6 11 -
3 7 12 -
Final ordering stock number: WG20-0. Specify footage needed and put-up requirements.
Gauge
Type
WG18 WG16 WG14 WG12 WG10 WG8
Colors Available
0 thru 9, 11, 12, 15, 16 0 thru 9, 11, 12, 15, 16 0 thru 9, 11, 12, 15, 16 0 thru 9, 12 0 thru 9, 12 0, 2, 3, 5, 9
Typical Stranding
16/30 19/29 19/27 19/25 19/23 19/21
60 V
18 16 14
12 10 8
READY TO ORDER
Order by Type, Color and Put-Up.
WG18 0 100
Type Color Put - Up
Gauge
22 20 18
Type
TWP22 TWP20 TWP18 TWP16 TWP14
Colors Available
0 thru 9 0 thru 9 0 thru 9 0 thru 9 0 thru 9
Approx. Weight, Lbs. Typical Nominal Per 1000 Stranding O.D. in.
4 5 7 10 15 7 x 30 7 x 28 19 x .0092 19 x 29 19 x 27
COLORS
SEE CHART ABOVE
60 V
Application
16 14
Cable Ties
polyvinylchloride(PVC) Wire Stranded bare copper Excellent resistance to oil and flame Custom printing or striping available Lighter weight and smaller bundle size than S.A.E. J1128-GPT
NOTES
READY TO ORDER
Order by Type and Color.
These spools are subject to additional shipping charges. These spools ship via truck.
TWP20 0
Type Color
Final ordering stock number: TWP20-0. Specify footage needed and put-up requirements.
10
60 V
Stock No. WT703 (green jacket)
Gauge/ Conductors
12/4 & 10/2 & 8/1
Approx. Stock Standard Weight, Lbs No. Put-Up Ft. Per 100
WT703 100, 500, & 1000 42
Typical Stranding
19/27 19/23 19/21
Conductor Colors
12 ga - brown, yellow, green, black 8 ga - white
TRAILER CABLE
176F (80C)
SAEGPT
60 V
4 to 7 conductors
Stock No.
WT16-4 WT16-6 WT14-4 WT14-6 WT14-7 WT12-4 WT12-6 WT701 WT702
Conductor Colors
red, brown, yellow, green red, brown, yellow, green, blue, black red, brown, yellow, green red, brown, yellow, green, blue, black red, white, black, brown, yellow, green, blue red, white, black, brown red, white, black, brown, yellow, green 12 Ga - red, brown, yellow, blue, black, green 10 Ga - white 14 Ga - red, brown, yellow, green 12 Ga - blue 10 Ga - black, white
100, 500 100, 500 100, 500 100, 500 100, 500 100, 500 100, 500 100, 500 100, 500
9 14 12 18 20 16 25 31 27
19/29 19/29 19/27 19/27 19/27 19/25 19/25 19/25 19/23 19/27 19/25 19/23
0.360 (9.14) 0.420 (10.67) 0.400 (10.16) 0.493 (12.52) 0.496 (12.60) 0.453 (11.51) 0.560 (14.22) 0.600 (15.24) 0.580 (14.73)
NOTES
600 V
Conductor Colors
black, white black, green, white black, white black, green, white black, white
250, 500, 1000 250, 500, 1000 250, 500, 1000 250, 500, 1000 250, 500, 1000
Application
specifications
250, 500, 1000 black, green, white 250, 500, 1000 black, white 250, 500, 1000 black, green, white
600 V
COLORS
0 5 BLACK GREEN 2 9 RED WHITE
Typical Stranding
26/30 41/30 65/30 105/30
Approx. Weight, Lbs. Colors Standard Per 500 Spool Available Put-Ups Ft.
1.5 2 3 4 0, 2, 5, 9 0, 2, 5, 9 0, 2, 5, 9 0, 2, 5, 9 100, 500 100, 500 100, 500 100, 500
READY TO ORDER
Order by Type, Color and Put-Up for 100 ft.
Type
Color
Final ordering stock number: MW16-0-100 Order by Type, Color for 500 ft.
11
Cable Ties
These spools are subject to additional shipping charges. These spools ship via truck.
MW16 0 100
Application
Trailer Connectors
Gauge/ Conductors
Typical Stranding
MARINE CABLE
Protection Products
Approx. Standard Weight, Lbs Typical Nominal Put-Up Ft. Per 100 Stranding O.D. in (mm)
Wire Coverings
Tools
10 ga - blue, red
SERVICE CORD
Excellent resistance to abrasion, ozone, sunlight,
194F (90C) chemicals and oils -40F (-40C) Inside jacket material: Chlorinated Polyethylene (CPE) Approved for submersion in water Outer jacket printed with cable identification, wire gauge and number of conductors MSHA approved UL/CSA Horizontal Flame Test Call Sales for special construction configurations. Available in 250 ft. put-ups
Gauge/ Conductors
18/2 SJOOW 300 Volts Oil Resistant Heavy Duty Outside Insulation Material: Ethylene Propylene (EP) 18/3 16/2 16/3 16/4 14/2 14/3 14/4 12/3 12/4
Type SJOOW
Tools
Type SOOW
Type
Stock No.
SJ18-2 SJ18-3 SJ16-2 SJ16-3 SJ16-4 SJ14-2 SJ14-3 SJ14-4 SJ12-3 SJ12-4 SO18-3 SO18-4 SO16-3 SO16-4 SO16-5 SO14-3 SO14-4 SO14-5 SO12-3 SO12-4 SO10-3
Conductor Colors
black, white black, white, green black, white black, white, green black, white, green, red black, white black, white, green black, white, green, red black, white, green black, white, green, red black, white, green black, white, green, red black, white, green black, white, green, red black, white, green, red, orange black, white, green black, white, green, red black, white, green, red, orange black, white, green black, white, green, red black, white, green
Current Amps
10 10 13 13 10 18 18 15 25 20 10 7 13 10 8 18 15 12 25 20 30
Typical Stranding
16/30 16/30 26/30 26/30 26/30 41/30 41/30 41/30 65/30 65/30 16/30 16/30 26/30 26/30 26/30 41/30 41/30 41/30 65/30 65/30 105/30
Protection Products
Wire Coverings
18/3 SOOW 600 Volts Oil Resistant Heavy Duty Outside Insulation Material: Ethylene Propylene Diene M-class (EPDM) 18/4 16/3 16/4 16/5 14/3 14/4 14/5 12/3 12/4 10/3
60 V
Gauge/ Conductors
Stock No.
WP18-2 WP16-2 WP16-3 WP16-4 WP14-2 WP14-3 WP14-4
Typical Stranding
16/30 19/29 19/29 19/29 19/27 19/27 19/27
Conductor Colors
red, brown red, brown brown, yellow, green white, brown, yellow, green red, brown brown, yellow, green white, brown, yellow, green
Trailer Connectors
2, 3 or 4 conductor
Application
for wiring of trailer lights, and many other applications where an economically priced multiple wire configuration is needed. Call Sales for special construction configurations.
NOTES
Cable Ties
12
Description
Tinned Copper UL 1015/1230/MTW 221F (105C) 600V UL 1032 194F (90C) 1000V CSA TEW 221F (105C) 600V 30 Mils PVC
Gauge
22 20 18
Type
WRT22 WRT20 WRT18
Colors Available
0 thru 9 0 thru 9 0 thru 9
Bare Copper UL 1015/1230/MTW 221F (105C) 600V UL 1032 194F (90C) 1000V CSA TEW 221F (105C) 600V 30 Mils PVC
22 20 18 16 14 12 10
250, 500, 1000, 2500, 7500 250, 500, 1000, 2500, 5000 250, 500, 1000, 2500, 5000 250, 500, 1000, 2000, 5000 250, 500, 1000, 1500, 5000 250, 500, 1000, 5000 250, 500, 1000, 2500
5.5 6.8 10 13 19 28 41
0.090 (2.29) 0.098 (2.49) 0.122 (3.10) 0.135 (3.43) 0.155 (3.94) 0.178 (4.52)
Tinned Copper UL 1007/1569 221F (105C) 300V CSA TR-64 194F (90C) 300V 15 Mils PVC Tinned Copper UL 1061 176F (80C) 300V CSA IA 176F (80C) 300V 221F (105C) 600V MIL-W-16878/1 (22 ga only) 9 Mils Semi-rigid PVC Bare Copper TFFN UL 1408/1316 221F (105C) 600V UL 1452 221F (105C) 1000V TEWN 221F (105C) 600V Gasoline & oil resistant 4 Mils Nylon jacket over 15 Mils PVC Bare Copper UL THHN/THWN/MTW/1316 221F (105C) 600V UL 1452 194F (90C) 100V CSA TWN 75/T90 600V Gasoline & oil resistant 4 mils Nylon jacket over 15 mils PVC** 4 mils Nylon jacket over 20 mils PVC*
24 22 20 18
250, 500, 1000, 2500, 10000 250, 500, 1000, 2500, 10000 250, 500, 1000, 2500, 10000 250, 500, 1000, 2500, 5000
22 20 18
0 thru 9 0, 1, 2, 3, 5, 6, 9 0 thru 9
250, 500, 1000, 2500, 10000 250, 500, 1000, 2500, 10000 250, 500, 1000, 2500, 5000
3 4.1 6.3
18 16
WN18 WN16
0 thru 9 0 thru 9
19 (0.48)** 19 (0.48)**
8 12
16/30 26/30
14 12 10
17 25 40
NOTES
These spools are subject to additional shipping charges. These spools ship via truck.
COLORS
0 3 6 9 BLACK ORANGE BLUE WHITE 1 4 7 BROWN YELLOW VIOLET 2 5 8 RED GREEN GRAY
WRT22 O
Type Color
Application
Processing equipment
& audio
Stock No.
ST18-2 ST18-3
18/2 18/3
.030 .026
2092 2093
300 V
13
Cable Ties
Gauge/ Conductor
Conductor Colors
140F (60C)
Trailer Connectors
Final ordering stock number: WRT22-0 Specify footage needed and put-up requirements.
READY TO ORDER
Protection Products
0.108 (2.74)
Wire Coverings
0.098 (2.49)
Tools
UL re-spooled capabilities are available upon request Meets flammability rating VWI
221F (105C)
SAEGPT
60 V
Application
Gauge/ Conductors
18/2 16/2 16/3 16/4 14/2 14/3 14/4 12/2 12/3 12/4 10/2 10/3 10/4
Stock No.
WD18-2 WD16-2 WD16-3 WD16-4 WD14-2 WD14-3 WD14-4 WD12-2 WD12-3 WD12-4 WD10-2 WD10-3 WD10-4 WD8-2
Conductor Colors
white, black white, black white, black, green white, black, green, red white, black white, black, green white, black, green, red white, black white, black, green white, black, green, red white, black white, black, green white, black, green, red white, black
Typical Stranding
16/30 19/29 19/29 19/29 19/27 19/27 19/27 19/25 19/25 19/25 19/23 19/23 19/23 19/21
Protection Products
8/2
221F (105C)
SAE GPT
12 ga conductors, one black and the other blue Jacketed PVC is resistant to standard automotive oil
and chemicals
221F (105C)
with red/black 14 ga GPT conductors Jacketed PVC is resistant to standard automotive oils, grease and chemicals
SPEAKER CABLE
Switches & Relays
Gauge/ Conductors
22/2 Clear Jacket Polarity Marked Conductors 20/2 18/2 16/2 14/2 Gray Jacket Polarity Marked 22/2
Type
Stock No.
SC22-2 SC20-2 SC18-2 SC16-2 SC14-2 SCG22-2
Typical Stranding
7/30 10/30 16/30 19/29 19/27 7/30
Trailer Connectors
NOTES
Cable Ties
These spools are subject to additional shipping charges. These spools ship via truck. Footage of the largest put-up for each item may vary.
14
BOOSTER CABLES
Twin tangle-free cables with a flexible dual bonded
construction
coded for polarity identification Clamps provide easy attachment to top or side terminal batteries
Wire Gauge
4 4 2 2
Type
E-Z Reach E-Z Reach Parrot Parrot
Stock No.
10145 10146 10147
BARREL CONES
Controls and guides wire at high speed rates Keeps your wire clean Fits standard 24 diameter barrels
for todays modern wire processing systems
WIRE RACKS
Heavy Duty Wire spool racks include models with
one, two and four 5/8 diameter plated steel rods for the convenient storing and dispensing of wire Four rod rack holds spools up to 10 diameter The two rod rack is ideal for counter top use and the single rod rack has a handy carrying handle Shipped unassembled, easily put together Gray baked enamel steel All units 261/8 wide x 6 deep Four rod unit 37 1/8 high Two rod unit 17 7/8 high One rod unit 103/8 high
provides a convenient means to store and dispense wire, cable, rope, etc Basic system is available in three sizes: 42 tall with 4 arms, 56 tall with 5 arms, or 70 tall with 6 arms Each 3/4 diameter arm is 40 long and will support up to 150 lbs. The frame is of tubular steel construction, with a putty enamel finish, and includes leveling pads Optional swivel brake casters are available Total rack capacity is 600 lbs. Shipped unassembled via UPS or FedEx
Stock No.
510 511 512 515
READY TO ORDER:
Two-rod spool rack
15
Cable Ties
Trailer Connectors
Protection Products
Wire Coverings
10148
Tools
100% copper conductors Clamps and cables are fully insulated and color
RINGS
UL and CSA information may be available upon request. Butted Seam
Stud Size
4 6* 6 8* 8 10 1 4 5 16 3 8 4 6* 6 8* 8 10 1 4 5 16 3 8 1 2 6* 6 8* 8 10 1 4 5 16 3 8 1 2 8 10 1 4 5 16 3 8 1 2 10
1 4 5 16 3 8 1 2
Size
Serrated terminal barrel for extra wire grip. Chamfered for easy wire insertion.
Butted Seam
Tools
Brazed Seam
Brazed Seam
This terminal is similar to the butted seam terminal, except the seam in the barrel has been brazed. The brazing allows the terminal to be crimped in any position around the barrel, which helps give extra wire holding strength.
Wire Coverings
Typical Non-insulated
Protection Products
Wire Ga Wire Ga
22-18 to 16-14 16-14 to 12-10 12-10 to 8
6 Ga .060 Stock
Color
red stripe blue stripe yellow stripe
Stock No.
38054 38055 38056
10 4 Ga .072 Stock
1 4 5 16 3 8 1 2 1 4 5 16 3 8 1 2
2 Ga .072 Stock
* These terminals are offered in a narrow width to be used where space is minimal.
Wire Ga
24-22 to 20-18 20-18 to 16-14 16-14 to 12-10 12-10 to 8
Stripe Color
white/red red/blue blue/yellow yellow/pink
Stock No.
38265 38266 38267 38268
Trailer Connectors
Cable Ties
16
SPADES
Standard Spade
Block Spade
Snap Spade
Flanged Block Spade Butted Seam Stock No.
30020 30021 ---31020 31021 31022 ---32021 32022 Stud size Stud size
Wire Ga
22-18 22-18 22-18 16-14 16-14 16-14 12-10 12-10 12-10
Stud Size
6 8 10 6 8 10 6 8 10
Standard Spade Butted Brazed Seam Seam Stock No. Stock No.
30023 30024 30025 31023 31024 31025 32023 32024 32025 30223 ------31223 31224 31225 ------32225
Hook
Star Ring
Wire Ga
22-18 22-18 22-18 16-14 16-14 16-14 12-10 12-10 12-10
Stud Size
6 8 10 6 8 10 6 8 10
Wire Ga
22-18 22-18 22-18 16-14 16-14 16-14 12-10 12-10 12-10
Stud Size
6 8 10 6 8 10 6 8 10
Block Spade Snap Spade Butted Brazed Butted Brazed Seam Seam Seam Seam Stock No. Stock No. Stock No. Stock No.
30026 30027 30028 31026 31027 31028 32026 32027 32028 30226 30227 30228 31226 31227 31228 32226 32227 32228 30053 ------31053 31054 31055 32053 32054 32055 30253 30254 ---31253 31254 31255 32253 32254 32255
PARALLEL CONNECTORS
Ideal for splicing wire together
with only one crimp
BULLET CONNECTORS
Wire Ga
22-18
12-10 8 6
Female Push-on
Wire Ga
26-20 22-18 22-18 16-14 16-14 16-14 12-10 12-10
Wire Ga
22-18 22-18 16-14 16-14 12-10
17
Cable Ties
popular for use with terminal blocks as they are the narrowest styles and fit most terminal blocks The snap spade will snap and hold in place for a more secure connection
Male Push-on
Trailer Connectors
Wire Ga
Size
TERMINAL BLOCKS
16-14
Protection Products
Wire Coverings
Tools
Star blades can pierce many paint surfaces for a better bite
Wire Ga
22-18 22-18 22-18 16-14
Stud Size
4-6 10
1/4
Stock No.
30401 30403 30404 31401 31403 31404 32400 32402 32403 32405 33402 34403 35402 30425 31425 32425 ---31426 Flag Push-on Male Push-on
4-6 10
1/4
Female Push-on
Male Push-on
Standard Spade
Ring
Tools
4-6 10
1/4 3/8 1/4 3/8 3/8
Block Spade
Butt Connector
12-10 8 6 4
Flag Push-on
Wire Tab Ga Width (in.) Stock No.
16-14 16-14 16-14 16-14 16-14 .187 .250 .187 .250 .250 31416 31411 31414 31410 31417
Wire Coverings
Type
Female Push-on
Type
Butt Connector
Wire Ga
22-18 16-14 12-10
Spade
10 10 10 4-6 4-6
Stock No.
30460 31460 32460 Block Spade
22-18 16-14
Protection Products
Diameter (in.)
0.4600 0.4096 0.3648 0.3249 0.2893 0.2576 0.2294 0.2043 0.1819 0.1620 0.1443 0.1285 0.1144 0.1019 0.0907 0.0808 0.0720 0.0641 0.0571 0.0508 0.0453 0.0403 0.0359 0.0320 0.0285 0.0254 0.0226 0.0201 0.0179 0.0159
Diameter (mm)
11.68 10.40 9.27 8.25 7.35 6.54 5.83 5.19 4.62 4.11 3.67 3.26 2.91 2.59 2.30 2.05 1.83 1.63 1.45 1.29 1.15 1.02 0.91 0.81 0.72 0.65 0.57 0.51 0.45 0.40
10
Typical Non-insulated
Double Male-Female
Stock No. 31052
Trailer Connectors
16-14 Ga Flag
Stock No. 31017
Male Tab
Stock No.
37050 37051 37052
.250
6 8 10
Stud Size
Cable Ties
Stud size
18
INSULATED RINGS
Size Stud Size
4 6* 6 8* 8 10 1 4 5 16 3 8 4 6* 6 8* 8 10 1 4 5 16 3 8 1 2 6* 6 8* 8 10 1 4 5 16 3 8 1 2
UL and CSA information may be available upon request. Nylon Insulated with Extra Sleeve
Vinyl Insulated
* These terminals are offered in a narrow width to be used where space is minimal
Wire Ga
22-18 / 16-14 16-14 / 12-10 12-10 / 8
Stripe Color
red blue yellow
Wire Ga
24-22 / 20-18 20-18 / 16-14 16-14 / 12-10 12-10 / 8
Stripe Color
white red blue yellow
Moisture Resistant
Standard
Trailer Connectors
Wire Ga
22-18 16-14 12-10 8 6 4
19
Cable Ties
Wire Ga
Wire Ga
Wire Ga
8 10 1 4 5 16 3 8 1 2 10 1 4 5 16 3 8 1 2 10 1 4 5 16 3 8 1 2 1 4 5 16 3 8 1 2
33500 33501 33502 33503 33504 33505 34500 34501 34502 34503 34504 35505 35500 35501 35502 35503 35520 35521 35522 35523
BUTT CONNECTORS
Step Down
Vinyl insulation
Size
Stud Size
Protection Products
Vinyl insulated terminals consist of the standard butted seam non-insulated terminal with a color coded vinyl jacket molded into place. Most vinyl insulated terminals feature funnel entry for easy wire insertion.
Wire Coverings
Tools
Nylon insulated terminals start as a standard butted seam terminal with a brass sleeve over the barrel and the nylon insulation is molded over this brass barrel. These terminals should be crimped twice, once on the copper conductor in the wire and once on the insulation part of the wire. This second crimp helps provide a stronger connection and is recommended when the terminal is subject to vibration.
SPADES
Block Spade Snap Spade
Wire Ga
22-18 22-18 22-18 16-14 16-14 16-14 12-10 12-10 12-10
Stud Size
6 8 10 6 8 10 6 8 10
Tools
Wire Coverings
Standard Spade
Wire Ga
22-18 22-18 22-18 16-14 16-14 16-14 12-10 12-10 12-10
Stud Size
6 8 10 6 8 10 6 8 10
Protection Products
Wire Ga
Insulation Color
red red blue blue yellow
Female
Male
12-10
Typical male
Typical female
Female Push-on
Switches & Relays
Wire Ga
22-18 22-18 16-14 16-14 16-14 12-10 12-10
Insulation Color
red red blue blue blue yellow yellow
Wire Ga
16-14
Tab Size
.250 x .032
Color
blue
Trailer Connectors
Male Push-on
Wire Ga
22-18 22-18 16-14 16-14 12-10
Insulation Color
red red blue blue yellow
Cable Ties
Full cycling ensures complete crimps Crimp release for operator safety 24 Hour FAX: 1-800-858-0319
20
BULLET CONNECTORS
Male Bullet Connector
Wire Ga
22-18 22-18 16-14 16-14
Stock No.
38020
Color
clear
Size
.156 .180 .156 .180
------31761 ----
PARALLEL CONNECTORS
Convenient way to splice
wire together with only one crimp
Wire Ga
22-18 16-14 12-10 8 6
PIN TERMINALS
Used to connect wires to terminal
blocks and trailer connectors
Star Rings
Hook
6 8 10 6 8 10 6 8 10
Pin dia.
Star
Wire Ga
22-18 16-14 12-10
Pin Dia.
0.08 0.08 0.11
MULTI-STUDS
Securely connects to a variety
of stud sizes with oblong stud hole and washered face
X & Y CONNECTORS
Y - 3 Way Connector X - 4 Way Connector Nylon Nylon with Extra with Extra Vinyl Sleeve Vinyl Sleeve Insulation Stock No. Stock No. Stock No. Stock No. Color
30590 31590 32590 30790 31790 32790 30591 31591 32591 30791 31791 32791 red yellow blue
Wire Ga
22-18 16-14
Stud size
12-10
Wire Ga
22-18 22-18 16-14 16-14 12-10
Stud Size
2-4-6 6-8-10 2-4-6 6-8-10 6-8-10
4-Way
22-18 16-14
21
Cable Ties
Wire Ga
Trailer Connectors
3-Way
Protection Products
Stud Size
Wire Coverings
Size
.156 .180 .156 .180
Nylon with Extra Vinyl Nylon Sleeve Insulation Stock No. Stock No. Stock No. Color
------------30568 30566 31568 31566 30768 30766 31768 31766 red red blue blue
Female Bullet
Tools
Nylon. with Extra Vinyl Nylon Sleeve Insulation Stock No. Stock No. Stock No. Color
SEALED TERMINALS
Heat sealable terminals provide a rugged environmentally sealed connection for wire gauges 22-10. They insulate, seal and protect joints from physical abuse, abrasion, water, salt and other corrosive elements. Heat guns, shown in the heat shrink tubing section of this catalog, are used to shrink down the insulation after crimping terminal on to wire.
Simple Installation
Crimp It Seal It
Select the correct terminal size for the wire gauge. Strip the wires about 5 16 from the end and insert into the crimp barrel.
Apply heat directly to the terminal, working from the center out to the edges, using a hot air gun or other heat source, until the tubing shrinks and the adhesive flows. Allow to cool before inspecting and checking integrity.
Wire Coverings
Tools
Protection Products
with polyolefin heat shrink tubing and an adhesive melt liner Crimp on the wire and then shrink the tubing with heat for a secure connection
Wire Ga
20-18 16-14
Insulation Color
Red Blue Yellow
Stock No.
30965 31965 32965
Insulation Color
Red Blue Yellow
Stock No.
30960 31960 32960
12-10
are to be connected or when one wire is to be joined at one end and two wires at the other end Extra protection from the elements Step down (smaller) end is color coded for quick installation
Insulation Color
Red Blue Yellow Red
Stock No.
30980 31980 32980 33980
Wire Ga
22-18 to 16-14 16-14 to 12-10
Insulation Color
blue shrink/red stripe yellowshrink/blue stripe
Stock No.
38058 38059
Trailer Connectors
HEAT GUNS
Additional heat guns are shown on page 83.
Perma-Seal Crimper
Stock No. 479
Cable Ties
22
MULTILINK CONNECTORS
Crimped for maximum reliability, soldered for strength and
and tensile strength conductivity, and sealed for superior durability and protection
Insulation Color
Clear/White Dashes Clear/Red Dashes Clear/Blue Dashes Clear/Yellow Dashes
Stock No.
30190 30990 31990 32990
Ci Crimp
S ld Solder
Seal
Typical Application
Crimped for maximum reliability and sealed Adhesive-lined polyolefin tubing allows for
visual inspection
Protection Products
Wire Ga
26-24 22-18 16-14 12-10
Adhesive Color
Clear Red Blue Yellow
Stock No.
30967 30966 31966 32966
Wire Ga
24-22 to 20-18 20-18 to 16-14 16-14 to 12-10 12-10 to 8
Stripe Color
white/red red/blue blue/yellow yellow/pink
Wire Ga
24-22 to 20-18 20-18 to 16-14 16-14 to 12-10 12-10 to 8
Stripe Color
white/red red/blue blue/yellow yellow/pink
SEALED TERMINALS
Heat Shrink Ring Multilink Ring Heat Shrink Spade
Lights & Accessories
12-10 Ga Stock No.
32924 32925 32929 ---Red Blue Yellow 30912 31912 32914
Stud Size
6 8 10
1 4 5 16 3 8 1 2
Stud Size
10
1 4 5 16 3 8
Stud Size
6 8 10
1 4
Female
Wire Ga
22-18 16-14 12-10
Male
Insulation Color Stock No.
Red Blue Yellow 30913 31913 32915
23
Cable Ties
Provides extra protection against short circuits Used as connectors when mated
Wire Ga
Trailer Connectors
32923
Wire Coverings
Tools
TERMINAL BLOCKS
Double Row Terminal Block
Used for general purpose electronic and electrical work Helps eliminate splicing High density circuitry can be attained to conserve panel space Tin plated brass terminals and zinc plated steel screws Molded from UL Rated 94 VO Thermoplastic Dimensions may vary
Call Sales for details.
Typical 2 position 20 amp/ 150 volt unit shown
Type
20 amp rating 150 volt max #6-32 screws 2 mounting holes
L
1.40 1.78 2.16 2.53 2.90 3.66 4.40 5.16 1.63 2.07 2.51 2.94 3.38 4.25 5.13 6.00 2.13 2.69 3.25 3.81 4.37 5.50 6.62 7.75 2.51 3.20 3.89 4.58 5.26 6.64
W
0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 1.12 1.12 1.12 1.12 1.12 1.12 1.12 1.12 1.33 1.33 1.33 1.33 1.33 1.33 1.33 1.33 1.81 1.81 1.81 1.81 1.81 1.81
Typical Dimensions T D S A
0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.56 0.56 0.56 0.56 0.56 0.56 0.56 0.56 0.81 0.81 0.81 0.81 0.81 0.81 0.81 0.81 0.76 0.76 0.76 0.76 0.76 0.76 0.31 0.31 0.31 0.31 0.31 0.31 0.31 0.31 0.44 0.44 0.44 0.44 0.44 0.44 0.44 0.44 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.63 0.63 0.63 0.63 0.63 0.50 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.44 0.44 0.44 0.44 0.44 0.44 0.44 0.44 0.56 0.56 0.56 0.56 0.56 0.56 0.56 0.56 0.69 0.69 0.69 0.69 0.69 0.69 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.35 0.35 0.35 0.35 0.35 0.35 0.35 0.35 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.56 0.56 0.56 0.56 0.56 0.56
B
1.12 1.50 1.88 2.25 2.62 3.38 4.12 4.88 1.31 1.75 2.18 2.62 3.06 3.93 4.81 5.68 1.69 2.25 2.81 3.37 3.94 5.06 6.19 7.31 2.06 2.75 3.44 4.13 4.81 6.19
C
0.17 0.17 0.17 0.17 0.17 0.17 0.17 0.17 0.17 0.17 0.17 0.17 0.17 0.17 0.17 0.17 0.21 0.21 0.21 0.21 0.21 0.21 0.21 0.21 0.22 0.22 0.22 0.22 0.22 0.22
Tools
Wire Coverings
L B S A S
L B A S
L B A
Protection Products
T C diameter
T C diameter
T C diameter
75 amp UL 60 amp CSA 600 volt max #10-32 screws 3 mounting holes
Type
Jumper
Push-On Tabs
Converts from
Type
Push-on Tab
For terminal Flat tab 45 Tab Tab Strip series Stock No. Stock No. Width
47102 - 47112 47302 - 47312 47352 - 47362 47382 - 47388 37220 37250 37240 ---37221 37251 37241 ---.187 .250 .250
screw connections
TERMINAL STRIPS
Trailer Connectors
12 poles
185F (85C) 86F (30C) to 600 volts
Typical Wire Range
Standard Style 16-20 12-18 10-14 47156 47152 47154 47157 47153 47155 20 27 45
Amps
Cable Ties
24
Black ABS Plastic cover and base Includes 5 open rubber grommets, 5
250 A
closed rubber grommets, 7 #10/32 threaded studs, and mounting hardware Two .38 dia. mounting holes, 7.38 on center Dimensions: 8.06 L x 3.2 W x 2.09 H Connects to trailer cable on page 11
Stock No.
47214 47216 47218
Studs
4 6 8
Overall length
4 1/2 6 7 1/2
Track conforms to curved surfaces and has pre-drilled Track and terminal blocks are self-extinguishing
15 Amp: blue, with #6 nickel-plated screws, 300 Volts 30 Amp: yellow, with #8 nickel plated screws, 600 Volts
1. Cut track to the length of the number of terminal blocks required, plus two extra spaces to accommodate end stops. 2. Slide the strip of terminal blocks onto the track and insert an end stop on each end.
Stock No.
Terminal Blocks 47560 47561 47562 Track 47563 47564 47565 47566
Description
Box of 100 block strip-15 amp series Box of 100 block strip-30 amp series 15 amp standard 36 long 15 amp flanged 36 long 30 amp standard 36 long Bag of 100-15 amp series Bag of 100-30 amp series
C
.422 .422 .500
D
.438 .438 .563
Height
.563 .563 .656
End Stops
100 terminal blocks 50 end stops 7-7 1/4 long flanged tracks 100 terminal blocks 25 end stops 2-36 long tracks 100 terminal blocks 50 end stops 8-9 1/2 long flanged tracks
47571
47572
25
Cable Ties
Description
Kit Includes
Trailer Connectors
Dimensions E W
Assembly Instructions
6 3/4
Wire Coverings
3/8-16 threads, 7/8 long Glass-filled nylon construction Nuts and washers not provided
#10 studs spaced 3/4 apart Barriers to prevent shorting Nuts not included
600 V 30 A
EYELETS
Extra Heavy Duty Eyelets Standard Eyelets
thickness, larger pads and longer length barrels than standard eyelets Electro-tin plated to prevent oxidation and corrosion
Solid electrolytic copper eyelets Wire gauge is stamped on the terminal Meets UL requirements
Bare Copper Tinned Copper
Wire Coverings
Tools
Extra Heavy Duty Eyelets Wire Stud Gauge Size Stock No.
4
1/4 5/16 3/8 1/4 5/16 3/8 1/2 3/8 1/2 3/8 1/2 3/8 1/2 3/8 1/2
Stud Size
1/4 5/16 3/8 1/4 5/16 3/8 1/4 5/16 3/8 5/16 3/8 5/16 3/8 1/2 5/16 3/8 1/2 5/16 3/8 1/2 3/8 1/2 3/8 1/2
36564 36565 36566 36514 36515 36516 36517 36524 36525 36534 36535 36544 36545 36554 36555
Protection Products
CRIMPERS
Eyelet Crimper
Stock No. 497
Trailer Connectors
Ideal for copper eyelets and large terminals Adjustable crimping nests, no die changes required Clearly marked wire range (8-4/0 ga) Easy to operate and may be mounted to a bench (Clamps not included)
Cable Ties
26
Length
15 20 25 38 43 48 32
Stock No.
35975 35976 35977 35978 35979 35980 35981
Length
15 20 25 32 43 48 38
Length
18 24 32 40 49
Stock No.
36085 36090 36091 36092 36093 36096 36097 36098 36110 36111 36112 36113
Material
Zinc Brass, Zinc Plated Brass, Zinc Plated Brass, Zinc Plated Brass, Zinc Plated Zinc Zinc Zinc Zinc Zinc Zinc Zinc
Size
6-2/0 6-4 6-4
5 16" 5 16" 5 16" 5 16" 5 16"
Universal Positive Negative Positive Negative Positive Negative Universal Positive Negative Universal
Stud Universal
6-2/0
5 16" 5 16"
1-4/0
Fits over positive or negative Extra long bolt allows for Mil Specs:
additional accessory leads A52425-1 (MS75004-1) and A52425-2 (MS75004-2)
27
Cable Ties
Trailer Connectors
posts on top terminal batteries Typically used on import and new cars
Protection Products
Wire Coverings
Tools
Tools
Straight Type
Wire Coverings
Protection Products
for a quick crimp in maintenance and repair situations Handles terminals from 8-4/0 ga
Used for solder construction only Universal type will fit both the positive and
SOLDER PELLETS
Battery terminal solder pellets
are a fast method for attaching a battery lug to a cable Cost efficient method eliminates the need for crimping Color coded to industry standard Sold in packs of 25 Flux is required
Trailer Connectors
negative battery posts Furnished with a standard plated nut and square head bolt
Standard Nut Shoulder Nut
Stock No.
36202 36210 36201 36200
Type
Straight-in Straight-in Straight-in Straight-in Straight-in Straight-in Straight-in Flag Split Flag
Wire Ga
6 4 2-1 1/0-2/0 1/0-2/0 1/0-2/0 3/0 1-1/0 1/0-2/0
Stock No.
36230 36231 36232 36233
Wire Ga
4 2 1 1/0 2/0 3/0 4/0
Color
gray green pink black orange purple yellow
Item
Standard nut Shoulder nut 11/2 bolt 11/4 bolt
Cable Ties
Flux
Stock No. 36237
2 oz. Bottle
28
CLIPS
BATTERY CLAMPS
Miniature Battery Clamp Extra Heavy Duty Battery Clamps
Mini-gator Clip
Alligator Clip
1 1/4
1 31/32
3 16 3/
6/
1 2
2 11/32
Insulated handles
Red Stock No. 54 Black Stock No. 55
Wire Coverings
Red Stock No. 46R Black Stock No. 46B Clip Stock No. 30BL Insulator Red Stock No. 32R Insulator Black Stock No. 32B Clip Stock No. 60S Clip with insulator handles: Red Stock No. 60HSR Black Stock No. 60HSB
200 A
Alligator Clip
10 A
6
1 2
Insulated handles
Red Stock No. 41R Black Stock No. 41B
2 11/32
Insulated handles
Red Stock No. 45R Black Stock No. 45B
800 A
600 A
Clip Stock No. 60 and 60SS Insulator Red Stock No. 62R Insulator Black Stock No. 62B Used with clip 60, 60S and 60SS (stainless steel version of #60) Clip Stock No. 60 and 60SS Clip with full cover insulator over Stock No. 60 clip: Red Stock No. 65R Black Stock No. 65B
6
TEST CLIP
Red Insulator
3 Circuit Clip
Stock No. 37059
Type
Pee Wee General Purpose 25 Amp
Amps
5 10 25
29
Cable Ties
Black Insulator
.250 PUSH-ONS
Trailer Connectors
1 31/32
1 31/32
Protection Products
Conventional type 10 A
450 A
Tools
Screw connection 10 A
50 A
500 A
BATTERY BOOTS
Use on alternator end of cables or
battery posts Protects from corrosion and shorting Improves product appearance
Alternator Type
Boot Type Stock No.
Straight-in 23500 23501 23502 23503 23504 23505 23514 23513 23508 23509 23506 23507 23516 23517
Wire Ga
6-4 6-4 2-1 2-1 1/0-2/0 1/0-2/0 6-1/0 8-2 18-10 18-10 8-2 8-2 2-2/0 2-2/0
Color
Black Red Black Red Black Red Black Red Black Red Black Red Black Red
23509
Straight-in Type
Marine Type
Marine Alternator
Tools
23500
23501
23514
23513
Wire Coverings
EMERGENCY LUGS
Emergency type lead battery lugs for
6-2/0 ga cable Color coded for easy identification
Stock No. 36250
BATTERY BOLTS
Stock No. 36249
Black
Red
Protection Products
24V 125 A
For 6-2/0 ga
Both top and side post units are available for a variety of applications
Top Post Mount
Stock No. 36241
For 6-2/0 ga
Marine Type
Stock No. 36224
For 1- 4/0 ga
Switches & Relays
stud
stud
Trailer Connectors
Use to clean
Adhesive backed
Ga
Stock No.
36280 36281 36282 36283
Width in (in.)
1 1 1 1
Stud Size
3/8 3/8 3/8 3/8
Cable Ties
2 2 2 2
plastic markers Offers added safety to your application Sticks to clean surfaces Highly visible
30
37015 37016
Twists on for a secure connection Color-coded to easily match to wire range Can be used with stranded or solid wire
Stock No.
37034 37035 37036 37037
Stock No.
37071 37072 37073 37074 37075
Color
gray blue orange yellow red
Stock No.
37080 37081 37082
Color
orange/blue red/yellow blue/gray
31
Cable Ties
Trailer Connectors
Large flexible skirt with a rigid top Provides extra area of insulation protection Maintains flexibility Space efficient
Protection Products
Stock No.
Wire Coverings
Tools
Assembly Instructions
Terminals & Connectors
1. Simply Insert the wire and crimp down with pliers. 2. Snap the mating connector into place on the T-Tap.
Mating Connector
30572 31572 32572
Color
red blue yellow
3M No.
951K 952K 953K
Mating Connector* Nylon Nylon with Ins. Extra Sleeve Stock No. Stock No.
30512 31512 32514 30712 31712 32714
Tools
T-Tap
Wire Coverings
Assembly Instructions
Protection Products
1. Insert both wires. 2. Squeeze down the metal insert with pliers. 3. Snap the cover in place.
Stock No.
30563 30562 31562 31574 31573
Wire Range
22-18 22-18 to 18-14 18-14 18-14 18-14 to 12-10 12-10
Color
red red blue white brown yellow
3M No.
558 905 801 564 902 903
UL Listed
Yes No Yes No Yes Yes
faster Provides an economically sealed contact Patented application system forces protective gel around the wire and element, ensuring a moisture-resistant barrier against salt water and other corrosive environments
Wire Range
18-14
Stock No.
31762
Color
blue
3M No.
804
UL Listed
Yes
32562
3M Scotchlok
Handles 26-19 ga solid copper wire Used to cut into service lines in ready-access
cases For pedestal mounts and pigtail joints on cable splices Three-port construction, perfect for general splicing or tapping in load coils, such as toll cable splicing Maximum insulation O.D. of .066 Contains moisture resistant sealant
UY Type Stock No. 37045
Use where a positive connection is required Protects against corrosion due to moisture No wire stripping is required simply insert
wires and press top down with pliers
Trailer Connectors
Compact size Two-port design for straight splicing Accepts two solid copper conductor
Cable Ties
combinations of 22-26 ga copper wire with a maximum insulation O.D. of .060 Contains moisture resistant sealant
32
16 V 20 A
Cable Seals
Cable dia. GPT wire SXL wire mm Ga Ga
1.70-1.29 2.80-2.03 3.49-2.81 4.30-3.45 --18-16 14 12 --20-18 16 14
Connector Bodies
Seal Color
Red Green Gray Blue
Contacts
1 2 3 4 4-Square 6
Packard No.
12010996 12010973 12010717 12010974 12015024 12010975
Packard No.
12015791 12015792 12015797 12015798 12015799 12015793
ORDERING NOTES:
All connector bodies are straight (in a row) except 4-Square contact body which is two rows of two.
1. Select connector body style from chart. 2. Select number of terminals needed one terminal for each contact location. 3. Pick cable seal by wire gauge. 4. Cavity plugs are required for all unused pin locations. 5. Weather-Pack crimping tool must be used to assure a good seal. *Replacement part for packard number listed above. Changed from 4% oil to 2% oil.
Cavity Plug
Stock No. 39010
Terminals
Wire Ga
20-18 16-14 12
Packard No.
12089040 12124582 12124587
Packard No.
12089188 12124580 12124581
*Terminals available on reels by Stock No. specied in table above. Special tooling needed for use of reels not available from Waytek.
Hand Tool
Stock No. 402
Hand Tool
Stock No. 408
These assembly instructions apply to both the Weather-Pack and the Metri-Pack connector series.
Hand Tool
Stock No. 440
Similar to the 402 with shorter handles Crimps 20-14 ga wire, terminal and cable
seal in one operation
33
Cable Ties
3. Put terminal in crimping tool, then position wire and seal in place.
4. Crimp and visually inspect for a good crimp before installing in connector body.
sealed Metri-Pack 150 and 280 series, and Weather-Pack terminals and seals Compact parallel jaw design eliminates terminal rocking
Trailer Connectors
Protection Products
Wire Coverings
Tools
Economically priced Locks together for a positive contact For heavy duty use in many automotive applications Use crimping tool Stock No. 401 or 507 for best results Male body half is made with a locking clip, as shown in picture Terminals available loose or on reels
49 A Rated up to <3mV/amp
Tools
Connector Bodies
Wire Coverings
Body for Color of Body for Color of Male Terminal Body for Female Terminal Body for Contacts Stock No. Packard No. Male Terminal Stock No. Packard No. Female Terminal
1 2 3 4 6 38000 38002 38004 38006 38008 2984528 2984883 2984678 6294544 2977042 Black Black Black Black Natural 38001 38003 38005 38007 38009 2977253 2973781 2984378 2977048 2977044 Black Black Black Black Black
Terminals
Protection Products
Male
Wire Ga
18 16-14 12
Packard No.
2965481 2971962 2971859
Packard No.
2965510 2965867 2989877
Female
*Terminals available on reels by Stock No. specied in table above. Special tooling needed for use of reels not available from Waytek.
CRIMPING TIPS
Typical reel of terminals available from Waytek
Insulation fully enters and extends past the insulation crimp tabs. If multiple wires are used, insulation from all wires extend past the insulation crimp tabs. Insulation crimp does not cut or break insulation. Insulation crimp tabs fully wrap and support insulation. Minor deformation of the insulation surface as long as the insulation crimp tabs do not cut, break, penetrate or puncture the surface of the wire insulation. Insulation crimp tabs provide a minimum side support of 180 to the wire insulation and both tabs contact the top of the wire insulation. Insulation crimp tabs do not meet at the top, but encircle the wire leaving an opening of 45 or less at the top. Insulation and conductor transition line centered within the inspection window.
IPC/WHMA-A-620A
IPC/WHMA-A-620A pictures and information used in this catalog are IPC, Bannockburn, IL and WHMA, Eden Prairie, MN, used by permission.
CRIMPING TOOLS
Hand Tool Stock No. 401
female terminals
Trailer Connectors
Cable Ties
34
CPAs (Connector Position Assurance) secures mating halves together Triple-rib silicone coated cable seals add the confidence of a totally
sealed configuration Empty cavities must be filled with cavity plugs
16 V 14 A
TPA
Female Terminal
Cable Seals
Cable dia. GPT wire SXL wire mm Ga Ga
2.80-2.03 18-16 20-18
Connector Bodies
Stock No. Packard No.
39008 15324973
Contacts
2 3 4 6
Packard No.
12162000 12129615 12162102 12124107
Packard No.
12052641 12110293 12162144 12052848
Dark red
ORDERING NOTES:
Contacts
2 3 4 6
Color
Blue Natural Black Gray
Cavity Plug
Stock No. 39011
CPA
Stock No. 38230
Terminals
Wire Ga
18-16
Packard No.
12045773
Female
Packard No.
12048074
*Terminals available on reels by Stock No. specied in table above. Special tooling needed for use of reels not available from Waytek.
Male
Stock No.
38219 38221
Crimping Tool
Stock No. 508
and female terminals in the Metri-Pack 150 and 280 series Ratchet assembly assures a perfect crimp every time
sealed Metri-Pack 150 and 280 series, and Weather-Pack terminals and seals Compact parallel jaw design eliminates terminal rocking
Removes Metri-Pack
35
Cable Ties
socket and pin terminals from the connector bodies May be used with the 150 series and the 280 series
Trailer Connectors
Terminal
Stock No. 31091
The Metri-Pack 150 Series sealed electric header is a rugged system designed for severe underhood environments. Offered in 18 or 30 pin configurations Ideally suited for critical, low energy electronic applications which require protection from environmental hazards Uses pull to seat technology
Protection Products
TPA
1. Select connector body style from chart. 2. Select number of terminals needed one terminal for each contact location. 3. Pick cable seal by wire gauge. 4. Cavity plugs are required for all unused pin locations. 5. Metri-Pack crimping tool must be used to assure a good seal.
These connector bodies are straight (in a row) except 6 contact body which is two rows of three.
Wire Coverings
Seal Color
Tools
In-line connectors are ideally suited for space-limited applications Use in high demand situations along with low-energy electronic circuits TPAs (terminal position assurance) hold the terminals firmly in the
Male Terminal
TPA
Male Body
Excellent resistance to temperature, chemicals and Works in conjunction with the splice pack
components shown on page 44
TPA Female Body
Tools
Cable Seal
16 V 30 A
Cable Seals
Wire Coverings
Cable Dia. GPT Wire SXL Wire Seal mm Ga Ga Color
1.70-1.29 2.80-2.03 3.49-2.81 4.30-3.45 --18-16 14 12 --20-18 16 14 Red Green Gray Blue
Connector Bodies
Stock No. Packard No.
39004 39000 39001 39002 12015899 12015323 12010293 12015193
Contacts
1 2 3 5 6
Packard No.
12065171 15300002 15300003 12186400 ---
Packard No.
12065172 15300027 12040977 12084891 12059573
ORDERING NOTES:
Protection Products
1. Select connector body style from chart. 2. Select number of terminals needed one terminal for each contact location. 3. Pick cable seal by wire gauge. 4. Cavity plugs are required for all unused pin locations. 5. Metri-Pack crimping tool must be used to assure a good seal.
Cavity Plug
Stock No. 39010
Terminals
Wire Ga
18-16 14-12 12-10
Cable seal
Packard No.
12048159 12129497 12048254
Packard No.
12077411 12129493 12077413
*Terminals available on reels by Stock No. specied in table above. Special tooling needed for use of reels not available from Waytek.
TPA
Lights & Accessories
Male Contacts Stock No. Packard No.
1 2 3 5 38034 38035 38036 38038 --12065249 15300014 15300015 12084673 ---
Color
Black Blue Natural Black ---
Color
Black Blue Black Black Blue
Trailer Connectors
Cable Ties
36
42 A Rated up to <3mV/amp
Cable Seal
Cable dia. Wire Cable Seals mm Ga
2.85-2.01 3.75-2.81 4.50-3.61 18-16 14-12 10
Connector Bodies
Seal Color
white red purple
Stock No.
39012 39013 39014
Packard No.
12048441 12048442 12048443
Contacts
2 3
Packard No.
12065863 15344628
Packard No.
12052613 12131592
ORDERING NOTES:
1. Select connector body style from chart. 2. Select number of terminals needed one terminal for each contact location. 3. Pick cable seal by wire gauge. 4. Cavity plugs are required for all unused pin locations.
Terminals
Wire Ga
16-14 12 10
Packard No.
12065196 12065197 12052172
Packard No.
12048451 12052139 ----
Male
TPA
Contacts
2 3
Color
Black Black
Crimping Tool
Stock No. 553
37
Cable Ties
Trailer Connectors
* Terminals available on reelsr by Stock No. specied in table above. Special tooling needed for use of reels not available from Waytek. Recommended tool for 12-10 gauge terminals: Stock No. 553 (Packard No. 12071687)
Female
Cavity Plug
Protection Products
2 contact connector bodies are straight (in a row) 3 contact connector bodies are stacked (in a triangle)
Wire Coverings
Tools
46 A Rated up to <3mV/amp
TPA
Female Body Cable Seal Wire Ga
20-16 14-12 10
Male Terminal
Female Body
Female Terminal
Wire Coverings
38130 38130
Cable Seal
Male Body
TPA
Clamps & Clips
Stock No. Packard No.
38137 12034363
Color
Gray
Terminals
Protection Products
Wire Ga
20-18 16-14 12-10
Female Terminal Male Terminal Reel Reel Loose Piece Loose Piece Stock No. Stock No.* Packard No. Stock No. Stock No.* Packard No.
30084 31084 32084 30084R 31084R 32084R 12020125 12020126 12066493 30085 31085 32037 30085R 31085R 32037R 12020156 12066614 12033997
ORDERING NOTES:
*Terminals available on reels by Stock No. specied in table above. Special tooling needed for use of reels not available from Waytek.
1. Select connector body style from chart. 2. Select number of terminals needed one terminal for each contact location. 3. Female bodies come with multiple Cable Seal. Male body requires one Stock No. 39020. Order separately.
TPA
Female Terminal
Cable Seal
TPA
Female Body
Cable Seal
TPA
Switches & Relays
Stock No. Packard No.
38135 12045699
Seal Color
Dark Red Light Gray Blue
Cavity Plug
Trailer Connectors
Stock No. 39019
ORDERING NOTES:
1. Select connector body style from chart. 2. Select number of terminals needed one terminal for each contact location. 3. Pick cable seal by wire gauge. 4. Cavity plugs are required for all unused pin locations.
Terminals
Wire Ga
20-18 16-14 12 10
Female Terminal Male Terminal Reel Reel Loose Piece Loose Piece Stock No. Stock No.* Packard No. Stock No. Stock No.* Packard No.
30078 31078 32078 32080 30078R 31078R 32078R 32080R 12064734 12064735 12064737 12064736 30079 31079 32079 32079 30079R 31079R 32079R 32079R 12052457 12052455 12052456 12052456
Crimping Tool
Stock No. 553
Cable Ties
*Terminals available on reels by Stock No. specied in table above. Special tooling needed for use of reels not available from Waytek.
38
Assembly
Wire Coverings
Mating End
Contact Cavity
Pin Contact
Terminals
Contacts
1 2 3 4 6 9 12 15
Socket
Pin
Amp No.
1-350867-0 1-480698-0 1-480700-0 1-480702-0 1-480704-0 1-480706-0 1-480708-0 1-480710-0
Amp No.
1-350868-0 1-480699-0 1-480701-0 1-480703-0 1-480705-0 1-480707-0 1-480709-0 1-480711-0
Type
Socket Pin
Stock No.
31097 31098
Molex No.
02-08-1002 02-08-2004
Amp Cross
350550-1 380705-1
20-14 20-14
Note:
TOOLING
Extraction Tool
Stock No. 578
39
Cable Ties
(Molex No. 11010168) For removing pin or socket terminals from connector bodies
Trailer Connectors
Socket and pin terminals are designed for use with Molex crimping tools (stock no. 578 & 579) and/or industry compatible crimping tools, including the AMP Crimping Tool (stock no. 427).
Wire Ga
Protection Products
Tools
600 V
Wire Coverings
Tools
housings with pre-assembled wire & connector seals) Environmentally sealed Superior performance under submersed water conditions Terminal position assurance components and the simple crimp, poke and plug application eliminate the need for time-consuming and costly assembly Terminals are simply crimped and poked into the housings No additional wire seals, wedge locks or CPA locks are required
Connector Bodies
Description Wire Range AWG
22-14 22-14 22-14 22-14 22-14 22-14 22-14 22-14 22-14
3-circuit single row 4-circuit single row 6-circuit single row 4-circuit dual row 2x2 6-circuit dual row 2X3 8-circuit dual row 2x4 12-circuit dual row 2x6 16-circuit dual row 2x8 20-circuit dual row 2x10
MX150 Tools
Protection Products
READY TO ORDER:
1. Select connector body style (receptacle or plug) from chart. 2. Select number of terminals needed one terminal for each contact location. 3. Blank circuit plugs are required for all unused pin locations. 4. MX150 crimping tool must be used to assure a good seal.
Crimp Tools
Female
22-18 female terminals 16-14 female terminals 22-18 male terminals 16-14 male terminals
Terminals
Wire Range AWG
22 20 18 16
Male
Female Terminal Male Terminal Reel Reel Loose Piece Loose Piece Stock No. Stock No.* Molex No. Stock No. Stock No.* Molex No.
30094 30096 30096 30096 31094 30094R 30096R 30096R 30096R 31094R 33000-1003 33000-1002 33000-1002 33000-1002 33000-1001 30095 30097 30097 31095 31095 30095R 30097R 30097R 31095R 31095R 33012-3003 33012-3002 33012-3002 33012-3001 33012-3001
14
All terminals are tin-plated copper. Use with wire that is 1.50 - 2.50 mm O.D. *Terminals available on reels by Stock No. specied in table above. Special tooling needed for use of reels not available from Waytek.
Trailer Connectors
Molex No.
34345-0001
Package
Each
Cable Ties
40
Application
The MX150L is ideal for automotive, marine, off-road, construction, and agricultural equipment, as well as truck, bus and RV applications; and it accommodates a wide range of insulated wire styles from SAE to UL. Accommodates SAE and UL insulated wire style
Assembly Instructions
Call Sales to special order other position - up to 16. 1. Crimp terminal. 2. Insert (poke) crimped terminal lead into the housing. 3. Place TPA into its final lock position.
Connector Bodies
Description Wire Range AWG
22-18 16-14 22-18 16-14 22-18 16-14 22-18 16-14
2-circuit single row 4-circuit dual row 4-circuit dual row 6-circuit dual row 6-circuit dual row 8-circuit dual row 8-circuit dual row
ORDERING NOTES:
Female
Terminals
Male
Female Terminal Male Terminal Reel Reel Wire Range Loose Piece Loose Piece Stock No. Stock No.* Molex No. Stock No. Stock No.* Molex No. AWG
22-18 16-14 30080 31080 30080R 31080R 19417-0024 19417-0011 30081 31081 30081R 31081R 19420-0002 19420-0001
* Terminals available on reels by Stock No. specied in table above. Special tooling needed for use of reels not available from Waytek.
Gasket
Gasket Stock No.
38470 38471 38472
Molex No.
19427-0024 19427-0021 19427-0022
Stock No.
38390
Molex No.
19417-0119
Package
10 Per Strip
41
Cable Ties
Trailer Connectors
1. Select connector body style (receptacle or plug) from chart. 2. Select number of terminals needed one terminal for each contact location. 3. Blank circuit plugs are required for all unused pin locations. 4. MX150L crimping tool must be used to assure a good seal.
Protection Products
(Molex No. 63811-4400) Crimps 22-14 ga male and female terminals Assures a perfect crimp every time
MX150L Tools
Wire Coverings
Tools
600 V 18 A
Application
The EN3 connectors are ideal for marine, transportation, industrial electronics, communications, GPS and control systems. Pieces come kitted in a bag. Some assembly/ soldering required.
600 V 7.5-13 A
Weather tight, rugged and offer superior leakage protection Double sealed for moisture & chemical resistance Features thermoplastic rubber bodies and abrasion resistant boots IP 68 rated
AWG
20 20 20 16 16
Switchcraft No.
EN3C4FK EN3C5FK EN3C6FK EN3C2F16K EN3C3F16K
Switchcraft No.
EN3P4MK EN3P5MK EN3P6MK EN3P2M16K EN3P3M16K
Wire Coverings
Tools
Application
The Mil-E-Qual connectors are ideal for positioning sensors, truck scales and almost any industrial application. Pieces come kitted in a bag. Some assembly required. Other Switchcraft/Conxall products available upon request. Call Sales for details.
500 V 3.4-23 A
Typical Receptacle Housing Typical Plug Housing
Protection Products
Connection Bodies
Plug Housing Contacts AWG Stock No.
2 5 6 14 3 5 16 16 16 16 12 12 38500 38502 38504 38506 38520 38522
Switchcraft No.
CXC3106A10SL4S300 CXC3106A14S5S300 CXC3106A14S6S300 CXC3106A2027S300 CXC3106A1610S300 CXC3106A1811S300
Switchcraft No.
CXC3102A10SL4P300 CXC3102A14S5P300 CXC3102A14S6P300 CXC3102A2027P300 CXC3102A1610P300 CXC3102A1811P300
Application
Mini Con-X connectors are for use in marine electronics, sensoring devices, scales, lighting systems, traffic safety systems and instrumentation. Pieces come kitted in a bag. Some assembly required.
600 V 9-23 A
.8 05 "d ia
Provides excellent resistance to weather, chemicals and abrasion O-ring and gasket design provides dust and leakage protection IP 67 rated and 300 hour salt spray tested
AWG
20 16 16 16 16
Switchcraft No.
6280-6SG-318K 6380-2SG-318K 6380-3SG-318K 6380-4SG-318K 6380-5SG-318K
Switchcraft No.
7380-6PG-300K 7380-2PG-300K 7380-3PG-300K 7380-4PG-300K 7380-5PG-300K
Trailer Connectors
20 ga Bit
Double Action Ratchet
Stock No. 588
Cable Ties
16 ga Bit
Stock No. 585
12 ga Bit
Stock No. 590
42
XRC CONNECTORS
Extra Rugged Circular Connectors from Molex Application Sealed for protection against dust and water In-line or panel-mount applications Offered in two shell sizes: 18 and 24 Available in 14 or 31 circuits Standard and reverse terminal genders allow for
custom polarization
Connector Bodies
Circuits
14 14 31 31 31 31
Shell Size
18 18 24 24 24 24
Molex No.
84501-0001 84507-0012 84505-0001 84510-0004 84505-0003 84510-0005
Terminal Required
socket pin socket pin socket pin
Plug Body
Stock No. 38476
Receptacle Body
Clamps & Clips
Stock No. 38486
Receptacle Body
Stock No. 38490
Socket Terminals
Socket Wire Range AWG
18-14 18-14 18-16
Reel Stock No
31101R 31103R 31105R
Socket Terminal
(Molex No. 84537-0003) For 24 shell size housing with collar Unique notches on the collar increase strain relief and protection
Circuit Plug
Stock No. 38491
Terminals
Crimps 31102 and 31103 Crimps 31100 and 31101 Crimps 31104 and 31105
18 shell size
Extraction Tool
Stock No. 609
24 shell size
Trailer Connectors
Crimp Tool p
Backshell
Pin Terminal
Protection Products
Wire Coverings
43
Tools
IP 67 rated Interchangeable with Deutsch HDP Connectors Collar allows for easy gripping
Extended caps are a variation of the popular Splice Mini fuses and the buss bar system can also be used
with these caps
Application
Wire Coverings
mount circuit breakers, and have special grooves so cable ties can be added to provide additional locking security Connector parts are part of the Packard Metri-Pack sealed connector 280 series, on page 36
Tools
Assembly
Terminal Cable Seal
Standard Cap - Black Stock No. 38075 TPA Stock No.38077 Common Bar
Protection Products
Common Bar
Gangs Stock No.
38071 38072 38073 38074 2 3 4 6
Diode for use only with 38078 and 38079 Circuit breakers shown on page 124 Mini fuses shown on page 112
Waytek can special order custom circuit boards. Call the sales department for details.
Mounting Clips
Lights & Accessories
Cable Seals
Cavity Plug
Stock No. 39010
Diodes
Mounts in most mini fuse holders May not work with all fuse holder covers Works with the extended cap
Straight In Clip
Stock No. 38080
Cable dia. GPT wire SXL wire Seal mm Ga Ga Stock No. Color
1.70-1.29 2.80-2.03 3.49-2.81 4.30-3.45 ---18-16 14 ------20-18 16 14 39004 39000 39001 39002 red green gray blue
Trailer Connectors
1 Amp Diode 3 Amp Diode 6 Amp Diode Stock No. 46880 Stock No. 46881 Stock No. 46882
Terminals
Terminal
location needed Terminals available on reels Special tooling needed for use of reels not available from Waytek
18-16 14-12 12-10 30037 31075 32035
Cable Ties
Wire Female Terminal Reel Recommended Ga Stock No. Stock No. Packard No. Packard Tool
30037R 31075R 32035R 12077411 12129493 12077413 464 core/408 474/509 474
44
Optional reducing
Gauge
From 6 to 8 From 6 to 12-10 From 6 to 16-14 From 1/0 to 1 From 1/0 to 6 From 1/0 to 10 From 2/0 to 1/0
Stock No.
37791 37792 37793 37794 37795 37796 37797
SB 50 Series Gauge
Gray (36V) 6
Kit
37708
bushings for SB series connectors assure proper fit when crimping contacts to smaller cable sizes
Kit
37702 37732 37712 37707 37738 37718 37706 37736 37716
distribution systems Housings mate together, with same color connector for plug and receptacle Three sizes for amperage ratings of 50, 175, and 350 in a two pole design Protective connector covers for all sizes are available, as shown Available in kits (one housing and two contacts), or assemble your own connector by purchasing two contacts and one housing separately
Application
Connector Covers
SB 50 Series Stock No. 37701 SB 175 Series Stock No. 37711 SB 350 Series Stock No. 37721 Comes in red. Black available on special order basis.
Kit
37722 37728 37726
350 amps maximum, for 2/0 gauge wire. 41/4 overall length.
Each Powerpole
of configurations for modular assemblies One housing plug comes with a latch to mate with the other housing plug for a locked connection Place a spacer key in an empty contact slot and secure assembly with a retaining pin For use with Powerpole connectors 15 to 45 amps
600V
Housing Plug no latch Stock No. 37787 Latched Housing Plug Stock No. 37788
Crimping Tools
Stock No. 454
45 amp series
Stock No. 455
75 amp series
45
Cable Ties
Black
Blue
Trailer Connectors
module is a genderless, single-pole connector half, which can be dovetailed Can be stacked or used in line For a complete system, order one contact with each housing 15, 30 and 45 amp sizes use the same housings, but different contacts
POWERPOLE CONNECTORS
Protection Products
37822
Tools
Tools
Wire Coverings
Stock No.
36660 36661
Description
Post with red cap for positive terminals Post with black cap for negative terminals
Protection Products
Stock No.
Description
Red plastic, thru panel conductor Black plastic, thru panel conductor
Trailer Connectors
36662 36663
Cable Ties
46
TERMINAL KITS
Translucent, adhesive-lined polyolefin tubing allows visual inspection Waytek instructions on the top of the kit
Application
Repair shops
Quantity
20 25 15
Description
20-18 ga Butt Connector 16-14 ga Butt Connector 12-10 ga Butt Connector
Quantity
20 20 20
Conforms to automotive
Quantity
10 10 10 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
47
Cable Ties
Trailer Connectors
manufactures specifications for wiring repairs, necessary for maintaining electrical warranties
Protection Products
to provide the right amount of solder to ensure a solid termination Low-temp solder alloy for ease of installation
manufactures specifications for wiring repairs, necessary for maintaining electrical warranties
Wire Coverings
Pre-measured solder
Conforms to automotive
Tools
Tools
Wire & Cable
COMPARTMENT KITS
Application
Repair Shops
Terminals & Connectors Wire Coverings Tools
Cabinet holds 4 of 22262 compartment boxes Dimensions: D 11 3 4 in (298 mm) H 11 1 4 in. (285 mm) W 15 1 4 in. (387 mm)
Protection Products
compartment Durable gray powder coat finish 24 compartments Dimensions: D 9 1 4 in. (234 mm) H 2 in. (50 mm) W 13 3 8 in. (339 mm)
Cabinet holds 4 of 22261 compartment boxes Dimensions: D 15 3 4 in. (400 mm) H 15 in. (381 mm) W 20 in. (508 mm)
Holds up to five plastic compartment boxes Removable handle Slots on back for wall mounting
For small plastic boxes
Stock No. 611
Trailer Connectors
Cable Ties
12
13
16
18
24
48
Tools
Wire & Cable
Stock No. 517
CUTTERS
Wire Cutter
Stock No. 465
Diagonal cutting pliers 36% greater cutting power than other plier designs
plier designs
49
Cable Ties
Trailer Connectors
Cuts up to 250mcm copper cable Features removable blades which can be sharpened
Midget diagonal cutting pliers Spring loaded 4.5 long Ideal for close-quarter and small cuts
High leverage side cutting design 46% greater cutting and gripping power than other
Cuts up to stranded wire Spring loaded Steel blades offer shear type cutting action
Protection Products
Anvil cutter for up to 12 ga solid and stranded copper wire Curved cutter for up to 8 ga solid and stranded copper wire Mild steel cutter for conductors up to .080 diameter
High leverage diagonal cutting design for confined spaces 36% greater cutting and gripping power than other plier
designs
Wire Coverings
Tools
Greater cutting power than standard tools One hand shearing action
Tools
Wire & Cable
Crimper
Stock No. 535
Wire Coverings
Tools
Crimper
Stock No. 458
Crimps 22-10 ga insulated and non-insulated terminals Wire cutter T&B Tool: WT112M
Crimps 22-10 ga insulated and non-insulated terminals Wire, bolt cutter and wire stripper Crimp indicator gauge and return spring with latch T&B Tool: WT2000
Protection Products
Journeyman
Stock No. 522
and bare flag terminals Strips 22-10 ga wire Wire cutter for screw sizes 4-40, 6-32, 8-32 and 10-32
ECONOMICAL CRIMPERS
Economical Crimper
Stock No. 533
Economical Crimper
Stock No. 506
Trailer Connectors
Crimps 22-14 ga Weather-Pack terminals and seals Crimps 22-14 ga sealed Metri-Pack 150 and 280
series terminals
Cable Ties
Strips wire 22-10 ga Wire cutter cut-off dies for mild steel and non-ferrous screws Cushioned vinyl grips 24 Hour FAX: 1-800-858-0319
50
Tools
Wire & Cable
SPECIALTY CRIMPERS
Crimps 22-10 ga insulated terminals only Ideal for nylon insulated terminals with extra sleeve Double crimps both barrel and insulation grip simultaneously Features terminal locator and ratchet operation
Crimper
Stock No. 513
Ratchet operation
U-barrel Crimper
Stock No. 419
CIRCUIT TESTERS
Stock No. 505
Accuracy
1.2% 1.5% 1.0% 1.0%
Clamp Meter
Stock No. 303
Contains all functions of a multimeter Two display screens so user can view
included)
51
Cable Ties
Replaceable bulb 36 test lead with alligator clip Uses one AAA battery (not
Accuracy
1.2%
measurements in tight spaces while keeping their head out of potentially dangerous panels Includes leads, alligator clip and case 2 year warranty
Trailer Connectors
0.8%
Crimps 22-10 ga insulated terminals Color coded terminal dies Soft handles and easy crimp ratchet operation T&B Tool: ERG-2001
Digital Multimeter
Stock No. 301
Manual ranging Includes test leads Features rubber boot and large number display 2 year warranty
Protection Products
Wire Coverings
Tools
Tools
Wire & Cable
suit your specific needs A customized kit is much less expensive than multiple individual tools
Tool Frame
Stock No. 560
Reliable, safe and comfortable to use Fast and simple exchange of crimp dies Dies sold separately
Protection Products
22-14 ga open
Switches & Relays
Trailer Connectors
2622 ga
Cable Ties
2214 ga
2210 ga
non-insulated 1 4" terminals, lugs and splices Crimps insulator and conductor simultaneously
2218 ga and
2214 ga heat
shrink terminals
52
Tools
Wire & Cable
WAYTEK STRIPPERS
Self-Adjusting Cut and Strip Tool
Stock No. 555
without adjustment Replacement cassettes available and quickly changed as needed with ease
Replacement straight
WIRE STRIPPERS
Wire Stripper-Crimper
Stock No. 430
Wire Stripper
Stock No. 467
22-4 ga non-insulated terminals Wire cutter and ignition terminal crimper Comfortable plastic covered handles Heavy duty version of stock no. 430
around cable
Klein-Kurve
Stock No. 519
Wire Stripper
Stock No. 448
8 Pliers
Stock No. 468
Strips 16-8 ga stranded wire Ergonomic design for reduced wrist fatigue email: sales @waytekwire.com
53
Cable Ties
Trailer Connectors
Strips up to 4/0 ga cable Easy to use: line up blade and spin stripper
Strips 22-10 ga wire Grips and strips wire in one motion Adjustable wire stop assures uniform strip
Strips 26-10 ga wire in one action Spring loaded Crimps 22-10 ga terminals Wire cutter Light weight, ideal for maintenance work
Wire Stripper
Protection Products
blade cassette is for PVC, THHN, THHW Self-adjusting cut and strip tool (555)
Replacement V blade
cassette is for Teflon Self-adjusting cut and strip tool (555)
Wire Coverings
Tools
Strips cables of all insulation types Features two interchangeable cable guides for a
Wire Coverings
Wire & Cable
CORRUGATED LOOM
Convoluted surface protects against abrasion and
pinching
Variety of sizes and types available in split or non-split Split loom easily slides over assembly and closes for a
permanent installation
More sizes and colors may be available on special order. Call Sales for details.
Tools
Application
Wire Coverings
Polyethylene
Protection Products
Black
Black Polyethylene
LCP-125 LCP-250 LCP-350 LCP-413 LCP-500 LCP-625 LCP-750 LCP-875 LCP-1000 LCP-1250 LCP-2000 NCP-350 NCP-500 NCP-750
Black/Gray Nylon
---LCN-250 LCN-350 LCN-413 LCN-500 LCN-625 LCN-750 LCN-875 LCN-1000 LCN-1250 LCN-2000 ----------
Nylon
Heat Shrink Products
Black with gray stripe
Gray Polyethylene
LGR-350 LGR-500 LGR-750 ----------
Trailer Connectors
Black/Blue Polypropylene
LFB-350 LFB-500 LFB-750 ----------
Split
ORDERING NOTES:
Cable Ties
1. Boxes over 3 cubic feet are subject to dimensional weight charges for ground shipments. 2. For boxes that ship air freight, the dimensional weight will be used to determine the actual shipping charges.
54
Wire Coverings
Rosebud Clip
Wire & Cable
Tee
Clip
Wire Coverings
Tee
Stock No.
21110 21100 21102 21103 21118 21130 21131 21132 21133 21134 21135 21136 21137 21138 21139 21140 21141 21142 21143 21144 21145 21146 21147 21148 21149 21150 21151 21153
Rosebud Clip
Clamps & Clips
Typical application
Replacement blade
Stock No. 453
Secures end
of loom piece
Stock No.
21104 21105 21116
Stock No.
21108 21109 21111
Stock No.
21106 21107
55
Cable Ties
Trailer Connectors
Outlet
Rosebud Clip
Clip
Used to place
Protection Products
Tools
Wire Coverings
Wire & Cable
Bulk Coil Standard Box Size Bulk Standard Box Size Nominal Coil I.D. mm (in.) Stock No. Meters Feet Stock No. Meters Feet
4.7 (.185) 6.4 (.252) 8.4 (.331) 9.3 (.366) 12.4 (.488) 16.2 (.638) 20.1 (.791) 22.6 (.890) 25.1 (.988) 28.5 (1.122) 35.5 (1.398) 4.7 (.185) 6.4 (.252) 8.4 (.331) 9.3 (.366) 12.4 (.488) 16.2 (.638) 20.1 (.791) 22.6 (.890) 25.1 (.988) 28.5 (1.122) 35.5 (1.398) 1949304 1949307 1949308 1949310 1949313 1949317 1949322 1949323 1949326 1949329 1949337 1949204 1949207 1949208 1949210 1949213 1949217 1949222 1949223 1949226 1949229 1949237 100 50 50 50 50 50 50 50 25 25 25 100 50 50 50 50 50 50 50 25 25 25 328 164 164 164 164 164 164 164 82 82 82 328 164 164 164 164 164 164 164 82 82 82 1949344 1949347 1949348 1949350 1949353 1949357 1949362 1949363 1949366 1949369 1949743 1949404 1949407 1949408 1949410 1949413 1949417 1949422 1949423 1949426 1949429 1949377 10,000 5,000 4,000 3,300 2,200 1,300 800 700 500 500 300 9,000 5,000 3,300 3,000 2,000 1,100 700 650 600 450 250 32,808 16,404 13,123 10,826 7,217 4,265 2,624 2,296 1,640 1,640 984 29,527 16,404 10,826 9,824 6,561 3,608 2,296 2,132 1,968 1,476 820
Tools
Wire Coverings
CONNECTORS
Protection Products
FIXING CLAMPS
Provides connection between corrugated
tubing and strain relief around bend Smooth interior prevents wire abrasion When used with non-split conduit, connectors will limit foreign substances Nylon 6/6 More sizes available online
B
266F (130C) -40F (-40C)
A mm (in.)
10 (.394) 22 (.866)
B mm (in.)
10 (.394) 22 (.866)
Size mm (in.)
8 (.315)
CLAMPING CLIPS
Used for securing harness or conduit to fixed
point or for connecting corrugated conduit Provides flexibility in installation Nylon 6/6 More sizes available online
REDUCERS
Various forms offer ability to introduce one, two or
three smaller conduits into one manifold opening smaller conduit
Reduces opening on the manifold to accommodate Nylon 6/6 More sizes available online
Form A Reducers
Typical Push Mount Typical Fir Tree Mount
Stock No.
7807282
From mm (in.)
22 (.866)
To mm (in.)
17 (.669)
Trailer Connectors
Sheet Thickness Drill Hole Mounting Size Max. Min. Max. Min. Style Stock No. mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
Push Mount 9805961 4.5 (.177) 4.5 (.177) .5 (.020) .8 (.031) 3 (.118) 5 (.197) 6.5 (.256) 6.5 (.256) 6.7 (.264) 6.7 (.264) Fir Tree Mount 9805965
Form B Reducers
From Stock No. mm (in.)
7807290 22 (.866)
To mm (in.)
2x7.5 (.295)
Form C Reducers
From Stock No. mm (in.)
7807292 22 (.866)
To mm (in.)
3x7.5 (.295)
Form D Reducers
Stock No.
7807297
Cable Ties
Size mm (in.)
7.5 (.295)
Size mm (in.)
13 (.512)
From mm (in.)
10 (.394)
To mm (in.)
7.5 (.295)
56
Wire Coverings
Wire & Cable
MANIFOLDS
Provides excellent abrasion protection for wires When used with non-split conduit, manifolds
limit the introduction of foreign substances into the conduit Provides strain relief for wire bundles
Application
A-Manifolds
A-Manifold Form A No Plug Socket, Clamp Lock g p
Stock No.
9810130
Y-Manifolds
A
Size mm (in.)
13 (.512)
Stock No.
9810470
A mm (in.)
17 (.669)
B mm (in.)
13 (.512)
D C B
C B
9806082 9806087
7.5 (.295) 7.5 (.295) 7.5 (.295) 10 (.394) 7.5 (.295) 7.5 (.795)
A B
T-Manifold Form C
With exterior hook-up profile No Plug Socket, Clamp Lock for connection to form C A B C Stock No. mm (in.) mm (in.) mm (in.) With interior stop-ridge to 9806187 17 (.669) 17 (.669) 13 (.512) limit conduit Call Toll Free 1-800-328-2724
57
Cable Ties
V-Manifolds
Trailer Connectors
T-Manifolds
Protection Products
M-Manifolds
Wire Coverings
9817080
Tools
expanded range of sizes Can be combined to form cable ducts Nylon 6/6 More sizes available online
Wire Coverings
Wire & Cable
Tools
Nominal Approx. Wall Maximum Weight per O.D. (in.) Thickness (in.) Bundle Dia. (in.) 100 ft. Spool
1/8 1/4 3/8 1/2 3/4
1/2 3/4
Wire Coverings
20024
1 11/4 2 4
ORDERING NOTES:
Protection Products
1. Boxes over 3 cubic feet are subject to dimensional weight charges for ground shipments. 2. For all larger spools that ship air freight, the dimensional weight will be used to determine the shipping charges.
VINYL TUBING
Meets UL requirements CSA listed Meets MIL-I-63ID specs
Black Stock No.
20222F 20222M 20223C 20223M 20224C 20224M 20225C 20225H 20226C 20226H 20227C 20227H 20228C 20228H 20229C 20230C 20230F 20232F 20236C
(#9) (#5)
3/16
1/4
5/16
3/8
7/16
Trailer Connectors
Replacement blade
Stock No. 453
ORDERING NOTES:
For all larger spools that ship air freight, the dimensional weight will be used to determine the shipping charges.
Cable Ties
58
Wire Coverings
Wire & Cable
EXPANDABLE SLEEVING
Braided polyester yarn material Easily slips over wire harness or tubing Offered in standard or heavy wall for
extra abrasion protection
Application
20301C 20301M 20302C 20302H 20303K 20303F 20304K 20304F 20305K 20305L
1/4
1/8
1/2
1/4
3/4
1/2
11/4 13/4
3/4
11/4 to 23/4
20350K 20350F 20351K 20351F 20352K 20352F 20353K 20353L 20354K 20354C
5/8
5/16
to 1
1.1 lbs. 1.6 lbs. 2.5 lbs. 3.4 lbs. 4.2 lbs.
1 11/2 2 3
1/2
to 11/2 to 2
11/2 to 3 2 to 4
ORDERING NOTES:
1. Boxes over 3 cubic feet are subject to dimensional weight charges for ground shipments. 2. For all larger spools that ship air freight, the dimensional weight will be used to determine the shipping charges.
59
Cable Ties
Trailer Connectors
More colors and custom lengths may be available on special order. Call Sales for details.
3/4
Protection Products
Nominal Recommended Weight per O.D. (in.) Size Range 100 ft.
Wire Coverings
Tools
Black Spool SizeFt. Nominal Recommended Weight per Stock No. (Ft.) O.D. (in.) Size Range 1000 ft.
Wire Coverings
Wire & Cable
Size (in.)
.250 .500 .750 1.000
Tools
257F (125C)
ORDERING NOTES:
Wire Coverings
1. Boxes over 3 cubic feet are subject to dimensional weight charges for ground shipments. 2. For all larger spools that ship air freight, the dimensional weight will be used to determine the shipping charges.
(#2)
Protection Products
3/8
1200F (648C)
Natural
1/2
3/4
ORDERING NOTES:
Boxes over 3 cubic feet are subject to dimensional weight charges for ground shipments.
Inside Dia.
0.71 1.25 1.75 2.38
Length Ft.
50 50 50 50
ORDERING NOTES:
Application
Boxes over 3 cubic feet are subject to dimensional weight charges for ground shipments.
Cable Ties
Typical Application
60
Wire Coverings
Wire & Cable
Size
1/4 3/8
ELECTRICAL TUBING
Tubing
Application
Stock No.
27209 27211 27212 27213 27214 27215 27216 27217
1/2 3/4
Fittings
Threaded Fittings
Stock No. Straight Right In Type Angle
27261 27262 27263 27264 27269 27270 27271 27272
1 11/4 11/2
Size
3/8 1/2 3/4
Thread Size
NPT NPT 3/4 NPT 1 NPT
1/2 1/2
ORDERING NOTES:
Application
or outdoor use
UL 176F (80C) dry 140F (60C) wet 158F (70C) oil resistant
CSA 167F (75C)
Conduit
Application
0F (-18C)
Application
Size
3/8 1/2 3/4
Thread Size
1/2 NPT 1/2 NPT 3/4 NPT 1 NPT
ORDERING NOTES:
61
Cable Ties
1. Boxes over 3 cubic feet are subject to dimensional weight charges for ground shipments. 2. For all larger spools that ship air freight, the dimensional weight will be used to determine the shipping charges.
Size
Trailer Connectors
of wires Non-metallic, gray PVC material Meets UL type B ratings Use fittings to make liquid tight connection
1. Boxes over 3 cubic feet are subject to dimensional weight charges for ground shipments. 2. For all larger spools that ship air freight, the dimensional weight will be used to determine the shipping charges.
Protection Products
Tools
vibration areas
Highly flexible black PVC material Resistant to oil, water and corrosion UL recognized under component program CSA certified for 3/8 to 2 sizes VW-1 Flammability
Wire Coverings
Wire & Cable
WIRING DUCT
PVC material Install duct with mounting rivets or screws Corner and straight connectors enhance duct appearance Supplied in 6 ft. lengths
Application
Wire Coverings
Tools
Easily remove side walls. Simply cut to bottom of duct and snap out
Protection Products
The slotted duct wall features a restricted opening to prevent wires from exiting without deflecting the sides.
Dimensions in Inches A
0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40
Mounting Rivet
K
----------
B
0.75 1.62 2.60 0.75 1.62 2.60 3.60 1.62 2.60 3.60
C
1.00 1.00 1.00 2.00 2.00 2.00 2.00 3.00 3.00 3.00
D
1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
F
1.05 2.06 3.06 1.05 2.00 3.00 4.06 2.00 3.00 4.00
W
1.00 1.03 1.02 2.01 2.03 2.02 2.00 3.03 3.02 3.00
3x3 3x4
ORDERING NOTES:
1. Oversize carton shipping and/or handling charges apply. 2. Boxes over 3 cubic feet are subject to dimensional weight charges for ground shipments. 3. For all duct boxes that ship air freight, the dimensional weight will be used to determine the actual shipping charges.
Trailer Connectors
.35"
.195"
C/L
4"
2"
4"
2"
Rivet Tool
A B F
Cable Ties
62
Wire Coverings
Wire & Cable
F K
-------
movement under vibration Allows closer wire spacing than standard duct
White Gray Duct Stock No. Stock No. Size W x H Duct Cover Duct Cover
1x1 1x2 2x2 2x3 2x4 3x2 3x3 3x4
Dimensions in Inches A B C D W
1.00 1.03
27311 27001 27361 27051 0.16 0.75 1.00 0.40 1.05 27312 27001 27362 27051 0.16 1.62 1.00 0.40 2.04
27322 27002 27372 27052 0.16 1.62 2.00 0.40 2.06 0.50 2.03 27323 27002 27373 27052 0.16 2.60 2.00 0.40 3.06 0.50 2.02 27324 27002 27332 27003 ------------------------0.16 3.60 2.00 0.40 4.06 0.50 2.00 0.16 1.62 3.00 0.40 2.06 1.00 3.03 0.16 3.60 3.00 0.40 4.06 1.00 3.00
27333 27003 27383 27053 0.16 2.60 3.00 0.40 3.06 1.00 3.02
1. Oversize carton shipping and/or handling charges apply. 2. Boxes over 3 cubic feet are subject to dimensional weight charges for ground shipments. 3. For all duct boxes that ship air freight, the dimensional weight will be used to determine the actual shipping charges.
Typical mounting hole dimensions. Hole sizes and spacing are common for all wiring ducts.
.551" .315"
A C
1 duct
C/L
2 and 3 duct
K C/L K .256" .177"
1" 1"
SURFACE RACEWAY
Surface Raceway
Surface Raceway Stock No. 27130 11/4 Surface Raceway Stock No. 27131 13/4 Surface Raceway Stock No. 27132
3/4
Application
Junction Box
ORDERING NOTES:
63
Cable Ties
1. Oversize carton shipping and/or handling charges apply. 2. Boxes over 3 cubic feet are subject to dimensional weight charges for ground shipments.
for mounting 11/4 deep Stock No. 27161 2 deep Stock No. 27162
Trailer Connectors
Protection Products
ORDERING NOTES:
Wire Coverings
Tools
Tools
Wire Coverings
Stock No.
25384 25385 25386 25387 25388 25389 25390 25391 25392 25394
Protection Products
SHELL CLIP
Stock No.
25327 25328 25329 25330
Application
Open position
Closed position
Trailer Connectors
Molded of white nylon 6/6 High strength polyurethane foam tape Flame resistant 1/4 maximum bundle 1/2 wide
Application
Cable Ties
64
Typical Dimensions A B C D
0.125 0.187 0.250 0.312 0.375 0.437 0.500 0.125 0.187 0.250 0.312 0.375 0.437 0.500 0.563 0.625 0.687 0.750 0.812 0.875 1.000 1.125 1.250 1.500 0.115 0.172 0.234 0.279 0.359 0.422 0.484 0.115 0.172 0.234 0.297 0.359 0.422 0.484 0.547 0.609 0.672 0.734 0.797 0.859 0.984 1.102 1.227 1.477 0.325 0.378 0.409 0.441 0.471 0.519 0.550 0.360 0.423 0.457 0.498 0.529 0.560 0.592 0.623 0.654 0.752 0.783 0.814 0.845 0.908 0.970 1.062 1.187
3/8 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2
Open position
Closed position
C
High quality nylon Molded in open position for easy assembly Beveled inner edges to prevent abrasion
Application
365F (185C) -40F (-40C)
METAL CLAMPS
Nominal Size
1/4 3/8 1/2 5/8 3/4 7/8
Nominal Size
1/2
Stock No.
25160 25161 25162 25163
F
.500 .750 1.000 1.125
G
.764 .889 1.014 1.159
E
0.529 0.592 0.654 0.780 0.842 0.889 0.951 1.030 1.092 1.217 1.342 1.475
Stock No.
25204 25206 25208 25210 25212 25214 25216 25218 25220 25224 25228 25232
3/4
1 11/4
Application
Stock No.
25311 25312 25313
Application
Application
65
Cable Ties
Heavy duty Corrosion resistant steel 1/2 wide .204 mounting hole diameter
Trailer Connectors
Other widths and materials may be available. Call Sales for details.
Nominal Size
1/4
Stock No.
25400
General purpose EPDM Plated Steel 1/2 wide .265 mounting hole diameter
Heavy duty General purpose EPDM Plated steel Molded in open position for easy assembly 3/4 wide .406 mounting hole diameter
Application
Protection Products
Wire Coverings
Tools
NYLON CLAMPS
E
0.529 0.592 0.654 0.780 0.842 0.889 0.951 1.030 1.092 1.217 1.342 1.475 1.750 2.000
1/2 wide clamps Plated Steel Stainless Stock No. Stock No.
3/4
25104 25106 25108 25110 25112 25114 25116 25118 25120 25124 25128 25132 25140 25148
25604 25606 25608 25610 25612 25614 25616 25618 25620 25624 25628 25632 25640 25648
0.639 0.702 0.764 0.827 0.889 0.952 1.014 1.097 1.159 1.284 1.409 1.534 1.784 2.034
Tools
1 1 1/8 1 1/4
Wire Coverings
PARTIALLY CUSHIONED CABLE CLAMP Plated Steel, Stainless Steel & Aluminum
Heavy duty General purpose EPDM Durable cushion helps reduce vibration while protecting
your product Open position for ease of assembly .265 mounting hole diameter (1/2 wide clamps) .406 mounting hole diameter (3/4 wide clamps)
Application
Protection Products
Hold hydraulic hoses, wire harnesses and cables Heavy duty clamping applications
Width E Mounting Hole
Nominal Size
3/8 1/2 5/8 3/4
3/4
E
0.718 0.781
designed for ease of assembly .281 mounting hole diameter (1/2 wide clamps) .406 mounting hole diameter (3/4 wide clamps)
1 1 1/4 1 1/2 2 3
Application
Half Clamp
Nominal Size
1/4 3/8 1/2 5/8 3/4 7/8
E
0.500 0.562 0.687 0.812 0.875 0.968 1.062
Clamp Width
1/2 5/8 5/8 5/8 5/8 3/4 3/4
Stock No.
25454 25456 25458 25460 25462 25464 25466
Cable Ties
66
Mount rotates to any angle 250 lbs. minimum pull apart force Heat stabilized Assembly requires two cable ties,
one around each bundle Works best with the Super Tie, Stock No. 21295, sold separately
Heat stabilized UV resistant nylon 6/6 Accepts all standard ties up to 1 2 wide
Typical Application
Application
threads, allowing assemblers to pre-install the mount on a stud before securing with a washer and nut (not included)
Stock No. 21256 1/4 mounting hole
Application
Metal insert allows added security 3 8 mounting hole (insert) Accepts up to 1 2 width cable tie Works best with the Super Tie,
Stock No. 21295, sold separately
Application
Application
SADDLE MOUNTS
Application
Typical Application
wire bundles 9 long; bundle diameters of 1 2 to 2.16 250 lbs. minimum tensile strength
Stock No.
21296 21297 21298 21299
Stud Size
3 8 1 2 5 8 34
Application
67
Cable Ties
Trailer Connectors
Application
High impact heat stabilized black nylon Elevates bundles off mounting surface Fir Tree Mount: snaps into a 1 2 hole and
SUPER TIE
assemblies and hoses Designed for use with powerassisted impact wrenches
Protection Products
Accepts ties from .18 to .50 wide Mount hole designed to fit a 5 16 bolt
Wire Coverings
Tools
Tools
specific take-up; eliminates excessive tightening Closure remains in place when tightened Easily reopens with a lateral effort
Application
Secure hoses
White acetal clamps may be available on special order. Call Sales for details.
Size Size Stock No. Min. Dia. Max. Dia.
28501-1 28501-1.25 0.233 0.275 0.314 0.359 0.396 0.413 0.459 0.463 0.524 0.582 0.626 0.717 0.776 0.802 0.878 0.948 1.007 1.148 1.245 2.308 2.565 0.262 0.297 0.350 0.403 0.450 0.462 0.522 0.558 0.599 0.664 0.716 0.819 0.867 0.940 1.011 1.096 1.160 1.325 1.436 2.639 2.961
Wire Coverings
Typical Dimensions D E F
0.040 0.042 0.055 0.068 0.070 0.067 0.070 0.070 0.070 0.069 0.070 0.068 0.068 0.070 0.071 0.071 0.070 0.069 0.069 0.068 0.078 0.456 0.491 0.593 0.679 0.805 0.756 0.846 0.981 0.981 1.038 1.172 1.168 1.222 1.418 1.423 1.488 1.538 1.647 1.741 2.585 3.020 0.323 0.408 0.414 0.477 0.567 0.529 0.578 0.653 0.653 0.682 0.816 0.751 0.795 0.958 0.908 0.941 0.973 1.018 1.075 1.463 1.834
No. of Teeth
12 8 12 12 16 12 14 18 16 16 18 18 18 22 22 22 22 26 26 40 28
0.149 0.150 0.147 0.233 0.234 0.235 0.235 0.235 0.233 0.235 0.233 0.235 0.234 0.240 0.234 0.236 0.295 0.291 0.290 0.294 0.374
Protection Products
Concentric Tightening exerts equal pressure when tightened. Does not distort hose. Compression Limit prevents hose damage due to excessive clamping. Hose is clamped, not crushed. Solid Body Design prevents hose extrusion found with gear type clamps. Clamp Locator Ring prevents clamp from vibrating over the hose surface. Ratchet Teeth for fast installation using conventional tools.
28501-4 28501-6 28501-7 28501-8 28501-10 28501-12 28501-14 28501-16 28501-18 28501-19 28501-22 28501-24 28501-28 28501-32 28501-60 28501-70
Trailer Connectors
Mechanical installation Reduces operator fatigue and installation time Fits all plastic hose clamps from Stock No. 28501-1 through 28501-70
Application
Cable Ties
68
HOSE CLAMPS
Standard Stock No.
28000 28001 28003 28006 28008 28010 28012 28016 28020 28024 28028 28032 28036 28040 28044 28048 28056 28064
28200 28201 28203 28206 28208 28210 28212 28216 28220 28224 28228 28232 28236 28240 28244 28248 28256 28264
7/16 3/8
11/16 to 2 15/16 to 21/4 19/16 to 21/2 113/16 to 23/4 21/16 to 3 25/16 to 31/4 29/16 to 31/2 31/16 to 4 21/2 to 41/2
including screw; used in highly corrosive areas Micro Clamp: 516 wide
Application
CLAMP APPLICATION
www.panteraplace.com
69
Cable Ties
Trailer Connectors
All stainless steel construction Twice the clamping strength of standard hose clamps Extra notches in the band for extended range 5 8 wide
Protection Products
Wire Coverings
Application
Tools
Size
General purpose Closure remains in place when tightened Easily reopens with a lateral effort 1 2 wide Standard Hose Clamp: stainless steel band
Protection Products
Wire & Cable
.11 .08 .16 .08 .24 .20 .51 .35 .71 .51
.26 .20 .31 .24 .47 .35 .71 .63 .98 .79
.49 .49 .68 .68 .83 .83 1.05 1.05 1.35 1.35
1/4 1/4
(PG 7) (PG 7)
3/8 3/8 1/2 1/2 3/4 3/4
24608 24609 24600 24601 24602 24603 24604 24605 24606 24607
24644 24644 24640 24640 24641 24641 24642 24642 24643 24643
Resistant to most chemicals and solvents Meets UL requirements (seal ring does not) Flex nut style prevents cable kinking Easy installation: push cable through strain relief
Tools
Wire Coverings
and tighten dome nut and Seal Ring Use minimum size strain relief that fits your cable Seal ring guarantees NEMA 4 x and 6 specifications (IP68)
Application
Locking Nut
1 1
ORDERING NOTES:
Locking nut required when mounted in a clearance hole (not threaded in place). All dimensions in inches.
RECLOSABLE FASTENERS
More convenient and easier to use than
conventional latches, snaps, and screws
Protection Products
Application
Lock Nut
Stock No. 24741
Additional styles and sizes may be available on special order. Call Sales for details.
alcohol, esters, ketones, ether, Flex Nut gasoline, mineral oil, animal oil, Stock No. 24717 vegetable oil Easy installation: push cable through strain relief and tighten dome nut Flex nut style prevents cable kinking and chafing Use minimum size strain relief that fits your cable Seal ring guarantees NEMA 4 x and 6 specifications (IP68)
Application
Bulk Rolls
Stock No.
92000 92001
Color
black black
Size
1x50 yd roll 1x50 yd roll
Liner
Ideal for control cabinets, marine applications, car washes, hot tubs,
instrumentation, underground for direct burial and submersed up to 300 ft. Use with service cord on page 12
Mini-Packs
Stock No.
92004 92005
Loop
Type
hook & loop hook & loop
Color
black white
Size
1x4.9 yd roll 1x4.9 yd roll
Hook
Thread Dome Nut Flex Nut Lock Nut Cable Dia. Mounting Min. Max Hole Sizes Size NPT Stock No. Stock No. Stock No.
0.24 0.20 0.51 0.35 0.47 0.35 0.71 0.63 0.83 0.83 1.05 1.05
1/2 1/2 3/4 3/4
Trailer Connectors
Color
black black
Size
1x50 yd roll 1x50 yd roll
Liner
Mini-Packs
Stems Stock No. per inch
92006 170 & 400
Color
black
Size
1x4.9 yd roll
Non-Adhesive Rounds
Stems Stock No. per inch
92007 92008 400 400
Cable Ties
Color
black black
Size
9/16 13/16
diameter diameter
DualLock Rounds
70
Protection Products
Wire & Cable
Overall Diameter
1/2 3/4 11/32 1/2 7/16 7/16 7/16 5/8 9/16 1/2 13/16 5/8 5/8 7/8 5/8 15/16
RUBBER GROMMETS
Protects wire, cable and hoses passing through metal plates
and panels
More sizes may be available on special order. Call Sales for details.
Max. Panel Thickness
Stock No.
24500 24501 24502 24503 24504 24523 24524 24505 24506 24507 24508 24509 24510 24511 24512 24513 24514 24515 24516 24517 24518 24519 24520 24521 24522
Bore Dia.
3/16 7/16 1/8 1/8 3/16 3/16 3/16 1/4 1/4 1/4 5/16 5/16 5/16 3/8 3/8 7/16 1/2 1/2 1/2 9/16 5/8 5/8 3/4 3/4 7/8
Overall Thickness
1/4 1/4 3/16 5/16 7/32 1/4 5/16 3/16 9/32 1/4 5/16 9/32 5/16 5/16 1/4 5/16 5/16 1/4 11/32 5/16 5/16 1/4 3/8 3/8 7/16
Overall Dia.
Bore Dia.
Overall Thickness
11/16 11/2
7/8
11/4
3/4 13/16 7/8
SNAP BUSHINGS
Eliminates sharp edges and protects wires and harnesses passing through
holes in metal plates and panels Resists up to 35 pounds pull
Head Dia.
Inside Dia.
Overall Height
Overall Height
Stock No.
24100 24101 24102 24103 24104 24106* 24105 24107 24108 24109 24110 24111
Inside Dia.
1/8 1/4 3/8 1/2 5/8 11/16 3/4 15/16
Head Dia.
0.312 0.468 0.578 0.718 0.843 0.953 1.125 1.359 1.468 1.609 1.875 2.125
Overall Height
0.312 0.406 0.406 0.406 0.406 0.453 0.453 0.453 0.453 0.453 0.453 0.453
Stock No.
24401 24403 24405 24407 24409 24411 24412
Head Dia.
0.312 0.468 0.578 0.718 0.922 1.016 1.023
Overall Height
0.312 0.406 0.406 0.406 0.406 0.453 0.453
71
Cable Ties
Trailer Connectors
0.125
Protection Products
Wire Coverings
Tools
3M ELECTRICAL TAPE
Scotch Super 33+
3/4 3/4
rision, moisture, alkaline, solvents, oil and most acids Flame retardant Repairs cable jacketing 600 V 7 mil thick, wide 221F (105C) 0F (-18C)
600 V
Tools
Wire Coverings
Competitively priced PVC tape Flame retardant 600 V 7 mil thick, wide,
60 long 176F (80C)
Woven insulating glass cloth High temperature resistance High mechanical strength 7 mil thick
Application
600 V
Protection Products
cold weather Flame retardant Extra flexible for small wires 8 mil thick, wide, 600 V 66 long 221F (105C) 0F (-18C)
1/2
Color
brown red orange yellow green blue violet gray white
3/4
600 V
Trailer Connectors
11/2
600 V
Cable Ties
72
ELECTRICAL TAPE
PVC Electrical Tape
Stock No. 21000
Application
600 V
Application
2 wide, 150 long roll of alternating 11 long red, 7 long white tape
Clamps & Clips
600 V
2 wide, 150 long roll of alternating 6 long red, 6 long white tape
3M Diamond Grade Conspicuity Marking Strips
Rubber Tape
Stock No. 20945
CONSPICUITY TAPE
Conspicuity Tape
Stock No. 20807
Color
brown red orange yellow green blue violet gray white
Stock No.
20911 20912 20913 20914 20915 20916 20917 20918 20919
Meets and exceeds DOT requirements Impact and solvent resistant Reflects light even in daytime 2 wide, 150 long roll of alternating
7 long silver, 11 long red
600 V
176F (80C)
Width x Length
1 in. x 10 ft. 1 in. x 30 ft.
Color
Black Black
Makes school buses more visible and improves safety 2 wide, 150 long yellow roll 7 year warranty
73
Cable Ties
Application
Trailer Connectors
7 year warranty
600 V
Protection Products
(1) 2 wide, 18 long strip of alternating 6 long white, 6 long red tape
Wire Coverings
Resists oil, water and weather Conforms easily to irregular surfaces 7 mil thick, wide, 60 long
Meets all NHSTA requirements and is DOT-2 certified 6 times brighter than conventional markings Highly durable and non-corroding 7 year warranty
MASKING TAPES
All Purpose Masking Tape 3M Scotch 233+
Width (in.)
3/4
Stock No.
20904 20905 20906 20907
Width (In.)
3/4
1 11/2 2
1 11/2 2
Tools
250F (121C)
STRAPPING TAPE
Wire Coverings
Protection Products
Strapping Tape
Stock No. 20920
damage Seals and protects sensitive surfaces from dust and moisture Thermally conductive Moisture and solvent resistant Heat and light reflective Flame resistant Outdoor weathering and UV resistant Tape wears well and helps resist tearing and puncturing of cables, hoses and harnesses 4.6 mil thick, 2 wide x 60 yds long
Nashua brand #357 High tack and tensile strength 2 wide, 60 yds long
All-Pupose Duct Tape
Silver Stock No. 20950 Black Stock No. 20951
PACKAGING TAPES
Trailer Connectors
Cable Ties
74
DIELECTRIC GREASE
Keeps moisture out of electrical
connections Prevents corrosion
BOLTLOCKER
Locks and seals metal
threaded assemblies fluids
Application
6 24 6 24
SILICONE SEALANTS
Industrial Grade
Black Stock No. 29004 Clear Stock No. 29005
8 oz. brush-top 16 oz. brush-top Stock No. 29070 Stock No. 29071
4 oz. tube Stock No. 29056 1 1/2 oz. tube Stock No. 29061 16 oz tub Stock No. 29062
Application
75
Cable Ties
Trailer Connectors
Protection Products
Wire Coverings
Size ml.
Tools
Expanded I.D.
Shrunk I.D.
Wall Thickness
4 Foot Pieces
Black Stock No.
22202 22203 22204 22206 22208 22212 22216 22224
Nominal Size
1/8 3/16 1/4 3/8 1/2 3/4
Application
Tools
SHRINK TEMPERATURE:
1 11/2
-67F (-55C )
Wire Coverings
248F (120C )
Pre-Shrunk Shrunk
READY TO ORDER:
Notes:
Internal adhesive melts when shrunk. Shrinks to 1/3 the original size.
To measure I.D., open heat shrink to its rounded state and then measure the diameter (do not measure while at to get I.D.). All dimensions in inches.
Number of Pieces
2 4 6 4 2 1 1
Nominal Size
1/8 3/16 1/4 3/8 1/2 3/4
Expanded I.D.
.125 .187 .250 .375 .500 .750 1.000
Shrunk I.D.
.042 .062 .083 .125 .167 .250 .333
Size
1/8 3/16 1/4 3/8 1/2 3/4
Protection Products
READY TO ORDER:
Notes:
To measure I.D., open heat shrink to its rounded state and then measure the diameter (do not measure while at to get I.D.). All dimensions in inches.
Nominal Size
3/16 1/4 3/8 1/2
Expanded I.D.
.187 .250 .375 .500
Shrunk I.D.
.062 .083 .125 .167
READY TO ORDER:
Notes:
To measure I.D., open heat shrink to its rounded state and then measure the diameter (do not measure while at to get I.D.). All dimensions in inches.
Trailer Connectors
Shrinks to 1 4 the original size Seals and protects against water, moisture and chemicals Internal meltable sealant protects the connections Approved to all major automotive OEM splice sealing applications
257F (125C) SHRINK TEMPERATURE:
4 Foot Pieces
Stock No. Black
22225 22226 22227 22228
Nominal Size
1 4 5 16 1 2 3 4
Expanded I.D.
.236 .315 .472 .708
Shrunk I.D.
.055 .063 .098 .146
-67F (-55C )
257F (125C )
Notes:
To measure I.D., open heat shrink to its rounded state and then measure the diameter (do not measure while at to get I.D.). All dimensions in inches.
Cable Ties
Black
Clear
76
White
22351 22352 22353 22354 22356 22358 22362 22366 -------
Expanded I.D.
Shrunk I.D.
Wall Thickness
Spools - Black
Stock No.
22430C 22430M 22431C 22431M 22433C 22433M 22434C 22434H 22436C 22436L 22438C 22438L 22442C 22446C
275F (135C)
Nominal Expanded Size I.D.
1
Shrunk I.D.
.031 .062 .093 .125 .187 .250 .375 .500
-67F (-55C )
SHRINK TEMPERATURE:
16 8
194F (90C )
Pre-Shrunk Shrunk
16 4
8 2
Nominal Size
1/16 1/8 3/16 1/4 3/8 1/2 3/4
Expanded I.D.
.063 .125 .187 .250 .375 .500 .750 1.000
Shrunk I.D.
.031 .062 .093 .125 .187 .250 .375 .500
White
Red
Clear
Number of Pieces
2 2 4 8 8 6 4 2 1
Black
READY TO ORDER:
Notes:
Number of Pieces
36 24 12 6 4 4
Size
3/16 1/4 3/8 1/2 3/4
All sizes and styles of heat shrink tubing can be cut to your length requirements. Call the sales department for details.
a variety of sizes is needed Refill kit with assortment pack Stock No. 22290 or bags of 6 in. pieces shown above
77
Cable Ties
Trailer Connectors
1. Order the 4 foot pieces by the number of pieces. 2. Order the spools by the number of feet. 3. Order the 6 inch and 11/4 inch pieces by the number of bags. 4. 4 foot pieces ship in separate box. 5. Boxes over 3 cubic feet are subject to dimensional weight charges for ground shipments. 6. For all larger spools that ship air freight, the dimensional weight will be used to determine the shipping charges.
To measure I.D., open heat shrink to its rounded state and then measure the diameter (do not measure while at to get I.D.).
Expanded Size
Shrunk I.D.
Size
1/16
Protection Products
4 1
Wire Coverings
Tools
1 11/2 2
.063 .125 .187 .250 .375 .500 .750 1.000 1.500 2.000
.031 .062 .093 .125 .187 .250 .375 .500 .750 1.000
Shrinks to 1 2 the original size Can be stored for extended periods without shrinkage Flame retardant Black, red and white material meets MIL-1-23053/5 Class 1 specs Clear material meets MIL-1-23053/5 Class 2 specs
Expanded I.D.
Shrunk I.D.
Wall Thickness
Stock No. Stock No. Minimum Size for 12 for 4 ft. Expanded I.D. Color Diameter pieces pieces inch.
22230 22240 22241 22242 22243 22244 22245 22246 22247 black red black red black red black red
1/2 1/2 3/4 3/4
Maximum Recovered
0.23 0.23 0.31 0.31 0.39 0.39 0.47 0.47
212F (100C)
-67F (-55C )
SHRINK TEMPERATURE:
194F (90C )
Tools
Heavy duty heat shrink applied to crimpable lug
Notes:
Wire Coverings
To measure I.D., open heat shrink to its rounded state and then measure the diameter (do not measure while at to get I.D.). All dimensions in inches.
Protection Products
Plastic container with 6 pieces of: 10 black and 10 red .400 dia. 5 black and 5 red .750 dia. 2 black and 2 red 1.10 dia All shrink to 1/2 original size
Dualwall Rell Packages Stock Nominal Pieces No. Size per bag Color
22293 22294 22295 22296 22297 22298 .400 .400 .750 .750 1.1 1.1 10 10 5 5 2 2 Black Red Black Red Black Red
Nominal Size
3/64 1/16 3/32 1/8 3/16 1/4 3/8 1/2 3/4
Expanded I.D.
.046 .062 .093 .125 .187 .250 .375 .500 .750 1.000
Shrunk I.D.
.023 .031 .046 .062 .093 .125 .187 .250 .375 .500
1. 4 foot pieces ship in separate box. 2. Boxes over 3 cubic feet are subject to dimensional weight charges for ground shipments. 3. For all larger boxes that ship air freight, the dimensional weight will be used to determine the shipping charges.
Notes:
To measure I.D., open heat shrink to its rounded state and then measure the diameter (do not measure while at to get I.D.). All dimensions in inches.
Typical Push-ons
Trailer Connectors
Cable Ties
SHRINK TEMPERATURE:
275F (135C )
78
Nominal I.D.
1/8 3/16 1/4 5/16 3/8 1/2 5/8 3/4
Expanded I.D.
.125 .187 .250 .313 .375 .500 .625 .750 1.000 1.500
Shrunk I.D.
.062 .093 .125 .167 .187 .250 .313 .375 .500 .750
Shrinks to 1 2 the original size Very flexible and forms a smooth, tight insulation Resistant to oils, chemicals and fungus Store in cool location out of direct sunlight Meets Mil-1-23053/2 Class 2 specs
221F (105C)
Pre-shrink
SHRINK TEMPERATURE:
1 11/2
READY TO ORDER:
Shrunk
shrink attachment
Application
Aluminum die-cast construction Adjustable air intake controls air flow and temperature Heating element easily replaced Non-slip rubber base allows precise positioning
Replacement Heat Element
Stock No. 502
Economical lightweight and multi-use heat gun Includes storage case, heat gun and 4 attachments: reducer,
reflector, small spreader and large spreader
Reector
Stock No. 531
Warranty does not cover heat elements and does not apply if the unit has been misused, abused or altered.
79
Cable Ties
Trailer Connectors
1200 watts maximum Heat element is not replaceable Designed for occasional use only
120 V 14 A
Protection Products
2-hour continuous burn time Built-in refillable plastic fuel tank Includes hot air tip and 1 dia. heat
Built-in self-igniting system with safety lock Wide, heavy and stable base for bench-top use Refillable metal fuel tank 60 minute continuous run
Wire Coverings
1. Boxes over 3 cubic feet are subject to dimensional weight charges for ground shipments. 2. For all larger spools that ship air freight, the dimensional weight will be used to determine the shipping charges.
To measure I.D., open heat shrink to its rounded state and then measure the diameter (do not measure while at to get I.D.).
Tools
200F (93C )
Wall Thickness
POWER POINTS
Auxiliary power sources and accessories provide a power point for cellular phones, worklights, radios, air compressors, portable televisions, etc. Waytek offers both power points and plug adapters. Designed for use with any 12 volt vehicle including boats, motor homes, cars, trucks, snowmobiles and more.
10 Extension Cord
Stock No. 11032
Power Source
20 A
8A
One piece housing Integrated interior contact point push on terminals Mounting hole .86 diameter Order parts separately
Tools
Wire Coverings
Power Receptacle
Stock No. 11012
Protection Products
12 V 20 A
8A
15 A
outlet Dependable source of power for electrical accessories using a standard adapter plug Includes spring loaded flip cover, mounting bracket and 12 power leads
Designed for under dash use Outlet can snap into mounting
hole without bracket
FLASHERS
Flashers are offered in both mechanical and electronic styles, each in two and three pin configurations. The electronic flasher is solid state with no moving parts and will outlast the mechanical flasher many times over.
Stock No. 42011 Stock No. 42022
Trailer Connectors
LED Flasher
Stock No. 47972
Automatically
12 V
adjusts to LED current Rated from 1 to 20 amps Comes with grounding wire
Cable Ties
80
LIGHTS
Strobe Beacon
Stock No. 47754
Mighty Mini-Strobe
Stock No. 47751
12 V .3 A
LICENSE ILLUMINATORS
Stock No. 47725
UTILITY LIGHTS
Sealed Beam Tractor Light
Stock No. 47726
12 V .6 A
81
Cable Ties
Sonic welded lens with 15,000-hour bulb Grommet included Can also be used as utility lamp 3 3/8 rectangle
Trailer Connectors
Shock proof Permamold gray housing Corrosion proof 1 5/8 wide, 2 5/8 long, 2 deep Mounting on 1 centers
Weather-proof sealed rubber housing 4 dia., 3 deep 3/8 dia. mounting stud 12 V GE 4411 bulb, 35 watts
Low Profile - 6 3/16 W, 2 7/8 H 12 V 3A Full 360 Degree Light Output Tough Polycarbonate construction Includes pigtail Mount on" 14 1 6" x 3 7 16" hole centers
Protection Products
Wire Coverings
Tools
60 flashes per minute, 2 joules Flange mount with twist lens 3 5/8 H, 5 dia.
70 flashes per minute, 1 joules Threaded screw on lens 3 5/8 H, 51/8 dia. 12 V Includes mounting hardware .25 A
90 flashes per minute Longer life than standard strobes 3 H, 6 dia. 12 V Includes mounting hardware .15 A
LEDs offer the best performance on the road and on your bottom line
Tools
Protection Products
Wire Coverings
Other colors and styles of strobes, warning lights, beacons, and all other Grote lights may be available on special order basis. Call sales for details.
Trailer Connectors
Grommet
Stock No. 47922
Pigtail
Stock No. 47923
Cable Ties
82
THIN-LINE - 3 Center
Red Lens Stock No. 47950 Amber Lens Stock No. 47951 No bracket required
Bracket
Stock No. 47913
Grommet
Stock No. 47912
ACCESSORIES
Item Description
Adapter Plug Adapter Plug LED Flasher
Stock No.
47970 47971 47972
83
Cable Ties
Trailer Connectors
Protection Products
Wire Coverings
Tools
STOP-TAIL-TURN LIGHTS
Universal Mount
Red Lens Stock No. 47715 3 stud mount (pigtail and mounting included) 6.75 wide, 5.74 long, 2.38 deep
Wire Coverings
Tools
Red Lens Stock No. 47740 Amber Lens Stock No. 47741 Shock-proof mounted bulbs 2.25 wide, 6.5 long, 2.38 deep
stop-tail-turn LEDs
Cable Ties
Trailer Connectors
84
CLEARANCE/MARKER LIGHTS
2.5" Sealed Lamps
Red Lens Stock No. 47705 Amber Lens Stock No. 47706 Polycarbonate housing & lens 2.0 candlepower 12 V 33 A .75 deep
All clearance/marker light part numbers can be crossed to many different manufacturers. Call sales for details.
TRAILER CONNECTORS
See trailer connectors on pages 108-111.
Wire Coverings
3 4"
12 V
85
Cable Ties
Red Lens Stock No. 48003 Amber Lens Stock No. 48004 Grommet for quick mounting Meets P2PC requirements 100,000 Hour 5 year manufacturer warranty 2 blunt cut 18 ga wire 6 leads
Trailer Connectors
Red Lens Stock No. 47700 Amber Lens Stock No. 47701 Rubber o-ring secures lens 2 heavy duty #1895 12 volt bulbs 4 wide, 2 long, 1 deep Mounting holes on 3 centers
Red Lens Stock No. 47702 Amber Lens Stock No. 47703 Rubber o-ring secures lens 2 heavy duty #1895 12 volt bulbs 4 wide, 2 long, 1 deep Mounting holes on 3 centers
Protection Products
Die-cast Base
Permamold Plastic
STICK-ON REFLECTORS
Tools
Pigtail Stock No. 47708 2.5 Grommet Stock No. 47707 2 Grommet Stock No. 47712
DOME LIGHTS
LED Recessed Mount Dome Light
Stock No. 47938
Requires 1 deep mounting space 8 harness 14 ga TEW wire Potting protects against moisture and corrosion Low amp draw 15.68 L x 9.65 H x 4.47 D
Application
9-13 V
140F (60C) -40F (-40C )
Low profile surface mount 3 flange mounting holes Corrosion, shatter and heat-proof Snap-on lens for easy
bulb replacement
5.88 dia. 12 V
Tools
Wire Coverings
Protection Products
Low power consumption and long lasting Built in lens for on-off operation 12,000 hours 12-24 V
140F (60C) 68F (20C )
3 position switch (off-low-high) Surface mountable 1.63 profile Black ABS/Polycarbonate material 12 V
BACK-UP LIGHTS
4" Round LED White Back-up Light Kit
Stock No. 47992
Sealed impact resistant plastic housing 28 LED bulbs Includes light, grommet and pigtail 12-24 V
Sealed impact resistant plastic housing with chrome bezel 2 hole flush mounting 28 LED bulbs Includes light and 2 wire pigtails 12 V
Sealed impact resistant plastic housing 28 LED bulbs Includes light, grommet and pigtail Male contact pins 12 V
Sealed impact resistant plastic housing 2 hole flush mounting Incandescent bulb Includes light, grommet and pigtail 12 V
Cable Ties
86
INDICATOR LIGHTS
Pilot Light
Stock No. 47639
replacement
12 V
12 V
Color
Red Amber Green
5 16"
Stock No.
47662 47664 47665
Color
Red Amber Green
Miniature Bulbs 10/pack Waytek Stock No. Industry Part No. Primary Application
Auto & Instrument Auto (19MM) Diameter Auto Auto S-8 Bulb 1 (25MM) Diameter 47815 47816 47817 3757AK 4114K 1141 1076 3156 1157 1157NA 2057 3057 3157 1156 3157NA T-3 1/4 Bulb 47830 194 1893 194NA T-5 Bulb 47840 47841 912 921
5/8
Base Type
G-4 1/2 Bulb 9/16 (14MM) Diameter Miniature Bayonet Miniature Bayonet
Auto/Truck Auto/Truck Auto Auto Auto Auto/Truck Auto/Truck Natural Amber Auto/Heavy Duty Auto/Heavy Duty Auto/Heavy Duty Auto/Truck Auto/Truck
13/32
Double Filament Plastic Wedge Double Filament Plastic Wedge Single Contact Bayonet Double Contact Bayonet Single Filament Plastic Wedge Double Contact Index Double Contact Index Double Contact Wedge Double Contact Wedge Single Contact Bayonet Double Filament Plastic Wedge Double Contact Index
Halogen Lamps
Primary Application
Halogen Auto Head Lamp Halogen Auto Head Lamp Halogen Auto Head Lamp Halogen Auto Head Lamp
Base Type
Axial Prefocus Right Angle Prefocus Right Angle Prefocus Axial Prefocus
47831 47832
Wedge Wedge
87
Cable Ties
Trailer Connectors
Protection Products
Mounting Hole
Mounting Hole
Wire Coverings
Red dia. faceted lens 5/16 mounting hole Snap out socket for convenient bulb
Stove pipe lens for wider viewing angle For panel hole Comes with 6 18 ga wire leads 12 V
REELS
Wire Coverings
Tools
Heavy duty Polarized plug with three 10 amp grounded receptacles LED power status light Includes brackets for wall or ceiling mounting Cord jacket is made from 16/3 conductor SJT wire
13w fluorescent work light and tool tap Polarized plug with 10 amp grounded
receptacle Includes 13 watt, 10,000 hour rated bulb Comes with brackets for wall or ceiling mounting Push on/off switch Cord jacket is made from 16/3 conductor SJT wire
Polarized plug with 10 amp grounded Includes two 13 watt, 10,000 hour rated Comes with brackets for wall or ceiling
mounting
Protection Products
Replacement Bulb
Stock No. 10109
Independent rocker on/off switches Cord jacket is made from 14/3 conductor
SJTW wire
Replacement Bulb
Stock No. 10109
Trailer Connectors
50 ft cord length
Stock No. 10104
Cable Ties
88
EXTENSION CORDS
Lighted Extension Cords
120 V 15 A
conductors
25 50 50
Provide protection for your non GFCI cords Includes manual reset adapter and 9 in.
14/3 cord
Outdoor rated
120 V 15 A
outlet female with a built-in resettable circuit breaker 2 ft. 12/3 SJTW-A cable
125 V
Gauge/ Length Conductors Ft.
14/3 14/3 12/3 12/3 16/3 14/3 14/3 12/3 12/3 25 50 50 100 25 25 50 50 100
Jacket Type
SJEW-A SJEW-A SJEW-A SJEW-A SJEW-A SJEW-A SJEW-A SJEW-A SJEW-A
Jacket Color
Blue Blue Blue Blue Orange Orange Orange Orange Orange
Current Amps
15 15 15 15 13 15 15 15 15
Weight Lbs.
2.5 5 7 13 2.3 2.5 5 7 13
Stock No.
10212 10213 10208 10209 10232 10227 10223 10224 10228
125 V
Cube Tap
Stock No. 10330
Jacket Type
SJEW-A SJEW-A SJEW-A SJEW-A
Jacket Color
Blue Blue Blue Orange
Current Amps
15 15 15 15
Weight Lbs.
3.2 1 8 1
Stock No.
10319 10313 10300 10316
89
Cable Ties
Trailer Connectors
Illuminator Plug
125 V 15 A
Triple-Connector Cords
Protection Products
Wire Coverings
120 V 15 A
Length Ft.
Weight Lbs.
Stock No.
Used for rewiring your cords with a GFCI rainproof plug Remove the old plug and replace it for 18-12 ga
Wire Coverings
15
125
5-15
11035
11034
Yellow
Commercial
.245-.655
15
125
5-15
11037
11036
Black-White
Industrial
.245-.700
Protection Products
20
125
5-20
11041
11040
Black-White
Industrial
.245-.700
SJOOW and SOOW type service cord can be used with these items.
20
125
L5-20
11039
11038
Black-White
Industrial
.385-.780
20
250
L6-20
11044
11045
Black-White
Industrial
.385-.781
Trailer Connectors
30
125
L5-30
11046
11047
Black-White
Industrial
.385-.860
30
250
L6-30
11048
11049
Black-White
Industrial
.385-.860
Cable Ties
SJOOW and SOOW type service cord can be used with these items.
90
15
125
20
125
15 amp straight blade configuration is designed for heavy duty requirements Variety of NEMA styles in both 125 and 250 volt capacity are available Fits cord diameters of .300 to .655 Conductor range of #18 thru 10 with solid brass terminal screw Wire terminal holes close together for easy insertion of wires Dust resistant inlet with a nylon housing All solid brass screws and contacts
Amperage
15
Voltage
125
91
Cable Ties
Trailer Connectors
Protection Products
Wire Coverings
Tools
Mfr. No.
TAG1L-105 TAG2L-105 TAG5L-105 TAG9L-105 TAG26L-105 TAG49L-105 TAG51L-105 TAG52L-105 TAG63L-105
W
1.9 .5 .8 1.0 .5 1.0 1.0 2.0 1.0
H
.75 .5 .5 .75 .375 .35 .35 .47 .5
L
3.25 1.43 1.43 2.25 .75 1.0 .75 1.33 1.33
Tools
MARKER ROLLS
Wire Coverings
Replacement rolls p
Legend
0 thru 9 A thru Z
Stock No.
51400 thru 51409 5140A thru 5140Z
Ten compartments are easily refilled with the Filled with rolls numbered 0-9 Approximately 500 legends per roll
Stock No. 51301
Protection Products
MYLAR MARKERS
Produced from ultra thin polyester films and laminated
with a mylar shield Superior markers for tough applications Protected from abrasion, solvents, grease, moisture, dirt and fungus Aggressive adhesive makes permanent application Black legend on a white background 350F (177C) -40F (-40C)
Card Size & Materials
Premium Mylar Card 2 x 9 Marker 1.5 x .25
Stock No.
53001-33 53034-66 53067-99 5300A-Z
Stock No.
53100 53101 53102 thru 53109 5310A 5310B thru 5310Z
Consecutive legend
Solid legend
MARKER BOOKS
Compact sizes 450 markers in 4 different
assortments in each book white background
Trailer Connectors
Stock No.
53600 53601 53602 53603
Cable Ties
Stock No.
51241 51239*
3M Type
SWD SWD-R
Marker Size
3/4 3/4
Write-on Area
3/4 3/4
x 13/8 x 13/8
x 5/16 x 5/16
92
Allows both batteries to be charged simultaneously from one source For use in 12-36V DC negative ground systems Electronic components are embedded for protection from contamination
and vibration
Integral heat sink provides efficient heat dissipation Offered in 3 or 4-stud styles 4-stud styles comes with a yellow 16 ga GPT 72" wire lead for connection
to alternator
Stock No.
77053 77054 77055 77056
Amps
90 140 90 140
Stud Size
3
1 4"
Mounting Holes
2
9 32"
Dimensions
6
1 4"L
3 3 4 4
x 3 1 4" W x 2 3 16" H
Isolator needed in newer cars and equipment with a "Delcotron-type alternator." The small 4th stud on the Battery Isolator is for connection to the ignition switch circuit.
Works with all alternator types Reduces charging system workload by not connecting auxiliary
battery until primary battery is charged to 13.2V campground charging components
Allows bi-directional charging from alternator or from shore/ LED status indicator Optional start assist connect to a momentary switch that will
allow the auxiliary battery to assist the starting battery 185F (85C) -40F (-40C)
Stock No.
77050 77051
IP 65 9-16V
Amps
85 200
mini-disc style for 24V Compact size for tight mounting conditions Corrosion resistant and waterproof Electrical contacts are standard 1 4 blade terminals Mounting bracket .3165 dia. hole on fanfare styles
24 V
12 V
Mini-Disc Horn
Stock No. 48062
Mini-Fanfare Horn
Stock No. 48054
High pitch (435 Hz) Call Toll Free 1-800-328-2724 email: sales @waytekwire.com
93
Cable Ties
Application
Trailer Connectors
HORNS
Protection Products
Wire Coverings
Number of Studs
Tools
Prevents a battery with a higher charge from draining into a battery with a
Application
.94"
Upon request we can supply special circuit, identification and terminal combinations. Please call for minimum quantities and lead times.
Tools
.51"
Environmentally Sealed
1.08" 1.47"
Wire Coverings
.82"
Un-lit
Dimensions shown are for assembled switch with both actuator and body.
Lighted
CIRCUIT TYPES
SP Single Pole
Protection Products
Contoured Actuator
A switch device that opens, closes or changes connection in a single conductor of an electrical circuit.
DP Double Pole
ACCESSORY PRODUCTS
Tapes & Chemicals
A switch device that opens, closes or changes connection between two conductors of an electrical circuit.
ST Single Throw
A switch that opens, closes or completes a circuit at only one of the extreme positions of its actuator.
DT Double Throw
A switch that opens, closes or completes a circuit at both extreme positions of its actuator.
TT Triple Throw
Type
SPST SPST SPDT SPDT SPST SPDT DPST DPST DPDT DPDT SPTT DPST DPDT SPTT
Contacts
2 2 3 3 3 4 4 4 6 6 6 5 7 8
Lighting
unlit unlit unlit unlit one light two lights unlit unlit unlit unlit unlit one light two lights one light
Trailer Connectors
12V 20A
ORDERING NOTES:
Cable Ties
1. Select switch body style. 2. Select actuator, with any options required.
94
the rocker
Lens Color
None Red Amber Green 2 Red Lenses None Red Amber Green 2 Red Lenses Blue Blue
Material Type
Soft Soft Soft Soft Soft Hard Hard Hard Hard Hard Soft Hard
Contura IV Switch Actuator Black Lens Material Stock No. Color Type
44390 44394 None 2 Red Lenses Hard Hard
Symbol
Symbol Meaning
Light
Symbol
Symbol Meaning
Bilge Pump
Anchor Light
Electrical Connector
Stock No. 44386
.83"
Wire Gauge
20-18
Stock No.
30090 31090 32090
Packard No.
12015869 12015870 12084590
12
.830 wide by 1.450 high Be sure to test cut a mounting hole in your actual material
95
Cable Ties
Mounting Hole
16-14
Trailer Connectors
Terminals
pre-printed actuators Offered in a variety of standard automotive and marine markings For Contura II and Contura IV hard material actuators only Custom design services also available
Horn
Bilge Blower
Actuator Markings
Protection Products
Wire Coverings
Tools
Panel Gasket
Stock No. 44380
Tools
1.19" W x 2.30" H
Mounting Panel Middle
Stock No. 44388
Wire Coverings
mount along with the multiple panel for a consistent look 1.34" W x 2.30" H Mounting hole: .98" W x 1.90" H Be sure to test cut a hole in the actual panel material
Call Sales for details.
installed with only one hole to cut in your panel 1.03" W x 2.30" H End unit reverses to fit either side of the middle unit Mounting hole for two units: 2.03" W x 1.90" H Add 1.03" width for each additional unit
End Unit
Middle Unit
Protection Products
ROCKER SWITCHES
Illuminated Round Rocker Switches
12 V 20 A
Easy to install snap-in mounting nylon frames Red Illuminated actuators are molded in polycarbonate 3/16" male tab contacts Single Pole, Single Throw (on-off) Amber and green actuator colors available
on special order
Clear Boot
Stock No. 44277
Aesthetically pleasing curved rocker Fits standard size cut outs 1/4" male tab contacts Available with a black, unmarked rocker, or a black Mounting hole is .480" by 1.072"
Trailer Connectors
DISCONNECT SWITCHES
IP65 Three-pole switch disconnectors
in housing
the right or left side of the disconnector Safety feature: Padlockable handle 8.66" W x 11.02" L x 6.69" D
Stock No.
44082 44083 44084 44085
Stock No.
44086 44087 44088 44089
Cable Ties
690V
4th Power Pole Disconnect Switches
96
Switch Boots
available
insulator
Normally open
12 V 15 A 6V 25 A
Normally open
24 V 40 A
Black Stock No. 44053 Red Stock No. 44054
Horn button
Stock No. 44003
Door Switch
Stock No. 44007
12 V 16 A
12 V 10 A
Available in
1-hole, 2-hole and 3-hole enclosures Weather resistant, IP65 Stock No. 44020 rated 4-hole and 5-hole enclosures available on special order
Normally Closed
Red
Made of polyamide
and polycarbonate Includes Mounting Adapter
Selector Switch Stock No. 44025
Normally Open
Green
Made of aluminum
and zinc alloy
E-Stop Disc
Mounting Adapter
97
Cable Ties
Mounting Adapter sold separately Typically used as an E-Stop Switch Order the following components
the mounting adapter and are keyed to ensure proper alignment Up to 4 contacts can be fitted on the mounting adapter for each operator - 2 stacked on either side Contact elements are stackable depending on control station enclosure/panel depth Recommended maximum stack is 2 deep Control station enclosures fit one contact element deep
Trailer Connectors
Made of polyamide
rear panel locking screws on mounting adapter Parts sold separately 24V 3A 140F (60C) -13F (-25C ) 120V AC 6A
Protection Products
requires temporary power and manned operation Heavy duty momentary push switch with water resistant cover Normally open
nickel plated housing Mounting holes 21/8 on center Two #6 screw contacts Normally open
threads
Wire Coverings
Tools
Stem 3/4 long, 5/8 dia. Two #8 screw contacts Optional weather and dustproof boot
Stem 5/8 long, 5/8 dia. 70A make /14VDC 20A Break Flush silver contact screws in molded
Weather and dustproof neoprene rubber Can be used for both Momentary Start
TOGGLE SWITCHES
Sealed and unsealed actuators available Lighted units available for 12V DC only Red = On, Clear = Off 1/4 male blades or #6 screw contacts Mounting stem is 15/32 dia. and fits panels to 1/8 thick Includes face nut
Nylon Toggle Metal Toggle
Nylon Toggle Switches Stock No.
44200 44201 44202 44203 44204 44205 44206 44207
Circuit
on-off mom on-off on-off-on mom on-off-mom on on-off on-off-on on-off on-off-on
Type
SPST SPST SPDT SPDT DPST DPDT SPST SPDT
Amp Rating
*A *B *A *B *A *A *B *B
1/4 "
Toggle
Black Nylon Black Nylon Black Nylon Black Nylon Black Nylon Black Nylon Lighted Lighted
Tools
Wire Coverings
Circuit
on-off
Type
SPST SPST SPST SPDT SPDT SPDT DPST DPST DPDT DPDT DPDT DPDT DPDT
Amp Rating
*B *B *B *B *B *B *B *B *B *B *B *B *B
1/4 "
Toggle
Unsealed Metal Sealed Metal Sealed Metal Sealed Metal Sealed Metal Sealed Metal Unsealed Metal Sealed Metal Sealed Metal Unsealed Metal Sealed Metal Unsealed Metal Sealed Metal
2 2 3 3 4 4 6 6 6 6 6
Lighted
Protection Products
Stock No.
44218 44230 44231 44232
Color
Red Yellow Green Blue
15/32-32 Thread .63"
a steel faceplate and plastic cover For use with the on-off metal toggles shown here
Call Sales about specic switch requirements.
.38"
.47"
.47"
.86"
.67"
.78"
.34"
.44"
.44"
1.13"
1.38" .75"
.63"
1.31" .75"
TOGGLE ACCESSORIES
Provides protection from weather and salt spray Full boot style fits over switches with 15/32 dia. mounting
stems and standard length handles Half boot style allows any handle length to protrude through (round handles only)
Trailer Connectors
Face Plate
Stock No. 44216
On-Off
Cable Ties
98
125 V 15 A 250 V 12 A
Sealed Switch
Stock No. 44280
12 V 20 A
indicator plate
on-off on-off-on mom on-off-mom on on-off on-off-on mom on-off-mom on on-off on-on mom on-off-mom on
1 Std. Black 1 Std. Black 1 Std. Black 1 Std. Chrome 1 Std. Chrome 1 Std. Chrome 11/2 Long Chrome 1 Std. Chrome 11/2 Long Chrome
Chrome nish
Black Matte
Type
SPST
Stock No.
44290
Toggle
Sealed Metal
Compact design #6 screw contacts 1/2" dia. mounting hole Use with Recessed Switch Plate
Stock No. 44274
Application
99
Cable Ties
Trailer Connectors
Protection Products
6-24V 50 A
Circuit
Type
Contacts
Handle Type
Wire Coverings
Tools
Chrome plated bat handle Mounting stem 15/32 dia., 3/8 long Comes with a stamped metal on-off
Completely sealed on-off switch, SPST Weather resistant plastic coating with
LOCK SWITCHES
Acc Off On Start
Four position
Stock No. 44061
Ignition start switch with die-cast housing Two keys provided Four #10 contacts 3/4 dia. mounting stem, 3/4 long
Stock No. 44062
14 V 30 A
Wire Coverings
Acc
Off
Four position
On Start
lock-out feature Special ratchet is incorporated to prevent the key from being turned to the start position without first going all the way to the off position, this protects the starter motor Die-cast housing Two keys provided
Protection Products
Four #10 contacts 8A accessory terminal rating 75A make/20A break 30A continuous current 3/4 dia. mounting stem, 3/4 long
Stock No. 44064
Acc
Off
On
Three position
Stock No. 44060
On-off-on switch with die-cast housing Two keys provided Three #8 contacts 3/4dia. mounting stem, 3/4 long
Stock No. 44059 Keyed with PK-556 keys
Trailer Connectors
24 V 12 A
24 V 10 A
Off
Two position
On
On-off switch with die-cast housing Two keys provided Two #8 contacts 3/4 dia. mounting stem, 3/4 long
Stock No. 44066 Keyed with PK-556 keys
Cable Ties
24 V 12 A
24 V 10 A
100
6V 25 A 12 V 15 A
12 V 15 A
6-28 V AC 75 A
Tools
disconnection 250 amps continuous, 750 amps maximum surge For most voltage systems 3 W x 4 L x 2 H
3 W x 4 L x 21/4 H
Remote Mount-In-line
Stock No. 44093
250-750 A
Installation:
50 V 400 A
302F (105C)
101
Cable Ties
opening the circuit between a battery and the complete electrical load of a battery powered system Maximum surge of 2000 amps based on 20% duty with on times of no more than 5 seconds 1 2 brass, tin plated stud 8 W x 4.19 H
Trailer Connectors
Mount this unit in a well ventilated area, then attach a cable from your battery to the SP-1 and connect another cable from SP-1 to the starter or other power load
Application
Wire Coverings
Three position, off-on-both on Chrome knob Stem 7/16 dia., 11/4 long Three #8 screw contacts
Two position, off-on Chrome knob Stem 3/8 dia., 11/4 long Two #8 screw contacts
contacts Chrome plated knob Mounting stem 15/32 dia., 5/8 long
Rubber switch
circuit only Maximum load is 2500 amps for 5 seconds at 12 volts DC, 250 amps continuous 3 8 studs, slotted 1 4 mounting holes on 4 centers Includes cover and chain
Tools
Lever Operated
Wire Coverings
Stock No. 44030
Lever Operated
Stock No. 44031
SPST (on-off) for battery circuit only Does not disconnect alternator or
generator 3 8 stud terminals
Protection Products
Key Operated
Stock No. 44029
Face Plate
only Does not disconnect alternator or generator Includes indexing post to prevent rotation 3 8 stud terminals
BACK-UP ALARMS
Medium duty 3' 18 ga wire lead connections Steam Cleanable/Pressure
Washable
24 V 250 A
Heavy duty strike off switch Twist to connect, push to disconnect 185F (85C) -13F (-25C )
107db at 4' Compact Size: 4"W x 2.5"D x 3"H Mounting: 2 slots .5"L x .25"W and
Trailer Connectors
Army Corps of Engineers requirements CE & E-mark Certified for EMC Voltage spike and reverse polarity protected Compact size for horizontal or vertical mounting in protected areas
12-24V .3A
8A
Stock No. 48022
Cable Ties
97 db at 4' Compact Size: 4"W x 1.25"D x 2.5"H Mounting: 4 slots .5"L x .25"W slots
on 3.25" centers
automatic back-up switch circuit Mount adjacent to reverse switch Spring loaded lever permits over-travel Normally off
102
Application
Heat Shrink Products
Fuse Position for J-case Style Fuses sold separately
M8 Input Stud
Female Terminal
Part
Cable Seal
TPA
Output Connector
Female Terminal 8-10 gauge Cable Seal 8-10 gauge TPA Output Connector
J CASE FUSES
See J Case fuses on page 117.
Crimper
Stock No. 500 (Packard No. 15370042)
103
Cable Ties
Trailer Connectors
Silicone Sealed
Protection Products
Silicone Sealed
Wire Coverings
Application
M8 Input Stud
Tools
(page 35) sold separately Capable of switching and protecting high current loads Internal circuiting simplifies harnessing (reduces overall cost) Designed for high current applications, extreme moisture and high vibration environments
Fuse Position for J-case Style Fuses sold separately Steel Mounting Sleeve
Application
M8 Input Stud
Use with Output Connector Stock No. 46043 (shown below) Connect to Packards Meti-Pack 150 series #38201
2 output studs
RELAYS
High quality automotive relays available with current carrying
capacity of 10 to 100 amps DC input
SPDT is normally closed SPST is normally open Four types are stocked, high capacity and standard mini size,
micro size and high capacity power relay
Wire Coverings
Tools
Application
Permissible Continuous Current (approximate values) At 77F (25C) At 122F (50C) Amps Amps
12 16 20 30 34 51 68 91 121 8.0 10.6 13.3 19.6 22.6 34.0 45.0 60.5 80.0
Protection Products
16 14 12 10 8 6
ASSEMBLY TOOLS
Economically Priced U-barrel Crimper
Stock No. 419
Crimping Tool
Stock No. 428
POWER RELAYS
Power Relays Amp Rating NO NC
100 75 50 50 ---------
Trailer Connectors
Stock No.
75551* 75552 75561
Tyco P/N
V23232D0001X001 V23232A0001X003 V23232E0002X007 V23232A0002X009
Bosch Reference
0 332 002 150 0 332 002 156 0 332 002 250 0 332 002 256
Volt Rating
12 12 24 24
Contact Action
SPST SPST SPST SPST
Notes
four terminals, dual contact four terminals with parallel and series diodes four terminals, pre-contact four terminals with parallel and series diodes
75562
* This TYCO/BOSCH relay has a rating stamped on the cover that is based on switching 75 amps for 125,000 cycles. However, this relay can also switch 100 amps for over 100,000 cycles. Contact sales department for complete amp ratings and life cycle information. All power relays are bracket mount.
Cable Ties
104
50 50 50 50 20 20 20
----20 20 10 10 10
four terminals four terminals, bracket mount five terminals five terminals, bracket mount five terminals five terminals, bracket mount five terminals, diode
be used with any five way connector listed below. Amp Rating* NO NC
40 40 40 40 40 40 40 ------20 20 20 20 five terminals five terminals, bracket mount, diode five terminals, bracket mount five terminals five terminals, resistor five terminals, bracket mount, resistor
Tyco P/N
V23234C1001X005 V23234C0001X006 V23234C1001X008 V23234A1001X036 V23234A0001X037 V23234A0001X042 V23234A1001X043
Bosch Reference
0 332 019 150 0 332 019 151 0 332 019 155 0 332 209 150 0 332 209 151 0 332 209 159 0 332 209 161
Volt Rating
12 12 12 12 12 12 12
Contact Action
SPST SPST SPST SPDT SPDT SPDT SPDT
Notes
* The TYCO/BOSCH relays have a rating stamped on the cover that is based on switching 30 amps for over 250,000 cycles. However, these relays can also switch 40 amps for over 100,000 cycles. Contact sales department for complete amp ratings and life cycle information.
Notes
resistor, five terminals bracket mount, resistor, five terminals
Notes
resistor, four terminals resistor, five terminals
V23374A1601X003 V23374A1601X008
12 12
SPST SPDT
30 30
--10
Call Sales for complete amp ratings and life cycle information.
RELAY CONNECTORS
Waytek Stock No.
75290 75292 75280 75281 75282
Bosch Reference
3 334 485 045 3 334 485 049 3 334 485 008 3 334 485 007 3 334 485 010
Connects To
5 Pin Micro Relay 5 Pin Micro Relay 5 Pin High Capacity / Std. 5 Pin High Capacity / Std. 5 Pin High Capacity / Std.
Mounting
Panel PC Board Panel Harness PC Board Included
Terminals Required
three of 30075 & two of 31073 four or five 1 4 push-ons (31073 or 32074) four or five 1 4 push-ons (31073 or 32074) Included
ORDERING NOTES:
3/16
to crimp 30075 and 31073 terminals Use Tool 428, shown on page 104, to crimp 32074 terminal
105
Cable Ties
TERMINALS
Trailer Connectors
Tyco P/N
Bosch Reference
Protection Products
MICRO RELAYS
Wire Coverings
Tools
MINI RELAYS
257F (125C)
Stock No.
75700 75701 75705
Amp Rating NO NC
50 50 50 50 50 50 50 50
Can
Notes
Four terminals Four terminals, resistor Five terminals Five terminals, resistor Four terminals Four terminals, bracket mount, resistor Five terminals, bracket mount Five terminals, bracket mount, resistor
---30 30 ---30 30
Relay Connectors
Tools
Heat stabilized thermoplastic connectors for relays Terminals (when supplied with connector) are brass,
bright tin plated Connectors for panel mounting can be stacked together
Waytek Stock No. Bosch Reference Connects To
Mounting
Panel Harness PC Board
Terminals Required
four or five 1 4 push-ons (31073 or 32074) four or five 1 4 push-ons (31073 or 32074) Included
Wire Coverings
3 334 485 008 5 Pin High Capacity / Std. 3 334 485 007 5 Pin High Capacity / Std. 3 334 485 010 5 Pin High Capacity / Std.
ORDERING NOTES:
MICRO RELAYS
257F (125C)
Stock No. 75723
Stock No.
75720 75721 75722 75723 75724 75725
Protection Products
Volt Rating
12 12 12 12 12 12
Contact Action
SPST SPST SPST SPDT SPDT SPDT
Can
Amp Rating NO NC
35 35 35 35 35 35 ---------20 20 20
Notes
four terminals four terminals, resistor four terminals, diode five terminals five terminals, resistor five terminals diode
Relay Connectors
Tapes & Chemicals
Heat stabilized thermoplastic connectors for relays Terminals (when supplied with connector) are brass,
bright tin plated Connectors for panel mounting can be stacked together
Stock No. Bosch Reference
3 334 485 045 3 334 485 049 75290 75292
Connects To
5 Pin Micro Relay 5 Pin Micro Relay
Mounting
Panel PC Board
Terminals Required
three of 30075 & two of 31073 Included
ORDERING NOTES:
Designed with 2.8mm terminals Connects with Rear Terminal Mini Fuse and
Stock No. 75740
Stock No. Song Chuan P/N
898H-1AH-C-R1 898H-1CH-C-R1
Contact Action
SPST SPDT
Amp Rating NO NC
50 50 ---30
Notes
four terminals, resistor five terminals, resistor
Trailer Connectors
75740 75745
Designed with 2.8mm terminals Connects with Rear Terminal Mini Fuse and
Stock No. 75730
Stock No.
75730 75735
Cable Ties
Contact Action
SPST SPDT
Amp Rating NO NC
35 35 ---20
Notes
four terminals, resistor five terminals, resistor
to Rear Terminal Mini Fuse and Relay Distribution Modules See page 125 for terminals
106
RELAYS
Hella Standard Relays e a Sta da d e ays
Volt Contact Amp Rating Stock No. Rating Action NO NC
75601 75602 75360 12 12 12 SPDT SPDT SPST 40 40 70
12V
-40F (-40C)
-40F (-40C)
Tools
Description
5 pin, weatherproof (3) 12 ga and (2) 18 ga GXL 12 leads 5 pin 4 pin, two 3 8" terminals and two 1 4" terminals
ORDERING NOTES:
Relay Connector
Stock No.
75612
5 pin, weatherproof
Harness
2 of 31085 3 of 32037
Connector Body
Stock No. 38139
Weatherproof Seal
Stock No. 39022
ORDERING NOTES:
Terminal Chart
Packard No.
12065662 12065663 12077994 12066614 12033997
SOLENOIDS
Solenoids remotely switch high electrical current when a much
lower current is applied to its electromagnet coil 10-32 thread and 5 16-24 thread copper terminals Hex nuts and lock washers included Bracket mounting: holes are 5 16 x 19/32, 2 13 64 on center Intermittent duty solenoids are designed to be on for a limited time followed by a minimum off period Continuous duty solenoids relay power for any length of time on an uninterrupted basis
Continuous Solenoids Grounded/ Contact Continuous Make/Break Stock No. Insulated Action Volt Current Rating Amp Rating
77000 77001 77002 77003 77004 77005* 77006 Grounded Grounded Insulated Insulated Insulated Insulated Insulated SPST SPST SPST SPST SPST SPST SPDT 12 24 12 12 24 24 12 85 85 85 85 85 65 85/35 85/85 120/65 85/85 85/85 120/65 65/65 85/35
Insulated solenoids have studs that are electrically isolated from the
Application
Housing Type
Steel Steel Steel Weatherproof Plasticized Steel Weatherproof Plasticized Steel Steel
* UL Marine & CE/ISO Listed Intermittent Solenoids Grounded/ Contact Make/Break Stock No. Insulated Action Volt Amp Rating
77020 77021 77022 77023 77024 Grounded Grounded Insulated Insulated Insulated SPST SPST SPST SPST SPST 12 12 12 12 24 750/100 750/100 750/100 750/100 120/65
Housing Type
Steel Weatherproof Plasticized Steel Steel
107
Cable Ties
Trailer Connectors
Steel
housing Grounded solenoids have one of the studs internally connected to the housing
5 pin connector body weatherproof seal 5 way wire seal 16-14 ga terminal (2 needed) 12 ga terminal (3 needed)
Terminal
31073 75362 31085 32037
Protection Products
Description
Wire Coverings
Trailer Connectors
Wire & Cable
MOLDED CONNECTORS
12 V 24V
Male End Female End Female End Loop GPT Loop GXL GPT 8 Wires GPT 8 Wires GPT 48 Wires 12 Wires 12 Wires Contacts Stock No. Stock No. Stock No. Stock No. Stock No.
1 2 3 4 Flat 4 Square 37119 37120 37121 37122 37153 37154 37155 37129 37130 37131 37132 37163 ---37165 37109 37110 37111 37112 37173 37174 37175 37009 37000 37001 37002 37143 37144 37145 37139 37140 37141 37142 ----------
Tools
5 6
Wire Coverings
Contacts
Female End
Wire Colors
1. blue
Male End
Female End
Male End
2
Protection Products
1 2
1. brown 2. red
1 2
1 2 3
1 2 3
4 at
1 2 3 4
1 2 3 4
SAE J928
Special configurations and wire types may be available. Call Sales for details.
4 square
1 2
3 4
3 4
1 2
1 2
3 4 5
1. green 2. blue 3. yellow 4. brown 5. white 1. yellow 2. brown 3. white 4. green 5. blue 6. black
3 4 5
1 2
1 2 3
4 5 6
4 5 6
1 2 3
Cable Ties
Trailer Connectors
108
Trailer Connectors
Wire & Cable
Socket Only
Dependable in harsh mounting environments Terminal pins are tin plated copper alloy providing higher conductivity and less resistance and are silicone sealed at the back of socket to prevent moisture High impact nylon solves corrosion problems and eliminates rusting
Application
PLUG ADAPTERS
Can be used in place of re-wiring Wires tinned prior to attaching and protected with vinyl
tubing that meets UL requirements and is CSA listed Meets MIL-I-23053/2 Class 2 Specs
12 V 35 A
Die-cast 4-Way round plug (dust & water resistant) to molded 4-Way
flat female connector with color coding
CONNECTORS
Stock No. 37622 2-Way Stock No. 37642 4-Way
Die-cast 6-Way round plug (dust & water resistant) to molded 4-Way flat female connector with color coding
Plastic bodies, PVC caps and split brass contacts Available as sets only
12-24 V 20A
4-Way shown
109
Cable Ties
Trailer Connectors
Protection Products
Wire Coverings
Tools
Kit includes: cable, mounting bracket, fasteners & socket Socket also sold separately (Stock No. 37683) 4 harness assembly with 0.500 I.D. convoluted tubing, and
Trailer Connectors
Wire & Cable
4-WAY
Metal die-cast design
12-24 V 35A
6-WAY
Metal die-cast design Dust and water resistant
12-24 V 35A
Tools
Wire Coverings
Socket
Stock No. 37644
Plug
Stock No. 37645
Socket
Stock No. 37664
Plug
Stock No. 37665
5-WAY
Chrome plated metal housing
12-24 V 15A
Protection Products
Socket
Stock No. 37654
Plug
Stock No. 37655
CONNECTOR BRACKETS
For 7-way socket 37674
Silver Stock No. 37601
Trailer Connectors
Cable Ties
110
Trailer Connectors
Wire & Cable
RV 7-WAY
High impact plastic housing
12-24V 20A-30A Peak
7-WAY
Heavy duty, metal die-cast design Interchangeable with all ATA types
12-24 V 40A
Socket
Stock No. 37676
Plug
Stock No. 37677
9-WAY
12-24V 20A-30A Peak
Socket
Stock No. 37672
Plug
Stock No. 37673
Socket
Stock No. 37696
Plug
Stock No. 37697
Color
White Green Yellow or Red Brown
Circuits
Ground Return Right Turn and Brake Lights Left Turn and Brake Lights Tail Lights
Color
White Brown Yellow Red Green Blue
Circuits
Ground Return Tail Lights Left Turn Stop Right Turn Auxiliary Circuit
Heavy Duty Truck 7-Pole Connectors Recommended No. Color Circuits Wire Gauge
1 2 3 4 5 6 7 White Black Yellow Red Green Brown Blue Ground Return Clearance, Side Marker and Identification Lamps Left Turn Signal and Hazard Signal Stop Lamps and Anti-Lock Devices Right Turn Signal and Hazard Signal Tail, Rear Clearance, Marker and License Plate Lamps Auxiliary Circuit /ABS 8 ga. 12 ga. 12 ga. 10 ga. 12 ga. 12 ga. 10 ga.
Recreation Vehicle 7-Pole Connectors Recommended No. Color Circuits Wire Gauge
1 2 3 4 5 6 7 White Blue Green Black Red Brown Yellow Ground Return Electric Brake Tail, License Running Lights Battery Charge Stop and Left Hand Turn Signal Stop and Right Hand Turn Signal Auxiliary Circuit 10 ga. 12 ga. 14 ga. 10 ga. 14 ga. 14 ga. 14 ga.
5 6
111
Cable Ties
Trailer Connectors
Protection Products
Wire Coverings
Socket
Plug
Tools
32V
glows brightly if the fuse is blown Eliminates guess work and speeds the replacement of the blown fuse Color coded for amperage Snaps into place without special tools Provides easy identification of blown fuses in hard-to-reach locations
Maxi and glass fuses that glow when blown may be available on special order. Call Sales for details.
Color
Violet Tan Brown Red Blue Yellow Clear Green
Tools
25 30
Wire Coverings
12V
to any existing circuit Just plug into mini fuse slot Fuses sold separately
Holder for mini automotive fuse For 20-16 ga wires To use: strip wires ", insert
into fuse holder and crimp in place 32 V 20 A
Protection Products
32 V 30 A
16 V 30A
Individual components
32 V 30 A
Comes with water proof cover Stackable 12 ga GPT 11" loop wire Fuse sold separately
12 V 30 A
Fuse clip
Switches & Relays
Stock No. 37062
Used with 4, 6, 8
Cable Ties
or 10 mini fuses Clear cover with insulated 0-ring creates a water resistant seal 1 4 " male blade side insertion Recommended for supplemental accessory power requirements 20 amps per circuit, 150 amps maximum
32 V 20 A
Application
Fuse clip
Stock No. 37064
Number of Fuses
4 6 8 10
3 16 " push-on
112
Application
Shown with optional tall cover and two brackets p p Order two brackets per fuse panel
Wire Gauge
22-20 18-16 16-14 14-12
Stock No.
39004 39000 39001 39002
(Packard No. 12010300) Cavity plugs are required for all unused pin locations
*Replacement part for packard number listed above. Changed from 4% oil to 2% oil.
See page 125 for other Rear Terminal Mini Fuse Modules that work with some relays.
separate operations
113
Cable Ties
Cover Stock No. 46012 Holder Stock No. 46011 Provides an efficient installation method for MAXI Fuse 32 V applications 60 A Recommended use with WL (GXL) wire on page 8 Cover sold separately
Trailer Connectors
Color
32 V 60 A
Crimps a variety of terminals and cable seals in separate operations For 20-14 ga terminals Ratchet operation
Protection Products
Wire Coverings
Tools
30A max output per contact IP 66-IEC 529 rated Accepts wire sizes 22-12 ga Use terminals and seals from chart and crimp with tools listed Comes with standard fuse-length cover Optional Taller Cover Optional taller circuit breaker cover is available
Color
Violet Tan Brown Red Blue Yellow Clear Green
12 V
Color
Black Gray Violet Pink Tan Brown Red Blue Yellow Clear Green Amber
the fuse glows brightly if the fuse is blown Eliminates guess work and speeds the replacement of the blown fuse Color coded for amperage Snaps into place without special tools Provides easy identification of blown fuses in hard-to-reach locations
Maxi and glass fuses that glow when blown may be available on special order. Call Sales for details.
32 V
Wire Coverings
Tools
Type
Maxi Fuses
Tripuller/Fuse Puller
Clamps & Clips
Stock No. 580
Allows for easy fuse removal and replacement Extracts Glass, Ceramic, ATO and MINI
style fuses from various fuse blocks
ATO/ATC Fuses
and Maxi Fuses in a convenient kit Great for repair jobs when a variety of fuses are needed
Mini Fuses
ATC type blade fuses Units slide together to gang for multiple combinations Includes 12 ga GPT wire, 8" leads Mounting holes for #10 screws are 3 1 8 " apart Individual components available (see table below) ( )
Item Description
Body 12 ga Terminal 16-14 ga Terminal 20-18 ga Terminal
Complete assembly with body and cap Sealed, weather resistant with mounting tab on cap Stock No. 46033 12 ga GPT wire, 8" leads Stock No. 46047 12 ga GXL wire, 9" leads Stock No. 407 Crimper Tool
32V 30A
Recommended Packard Tool
---407 401 401 ----
Cap
Packard No.
12020400 12020321 12020334
Mounting Tab
Two terminals required for each assembly to make a complete holder See page 10 for GPT and page 8 for GXL wire needs
Item Description
Body with Seals Cap 12 ga Terminal 12 ga Terminals on reel
Packard No.
12020400 12020321 12020334
Packard No.
12033769 ---12033997 12033997
Trailer Connectors
3M
Self Stripping Fuse Holder
Stock No. 46031
Cable Ties
18 ga GPT wire
114
20 positions
200A
Application
Hand Tool Stock No. 507
Clear, durable dust cover with fastening nut 1 4 " male blade side insertion Recommended for supplemental accessory power
requirements
Stock No.
46080 46081 46082 46083 46084
12V 30A
requirements
Stock No.
46070 46071 46072 46073
12V 15A
Application
1 4 "
blade insertion
115
Cable Ties
Trailer Connectors
Space saver Holds 4, 6, 8, or 10 fuses Water resistant cover with rubber seal is included Recommended for supplemental accessory power
Application
Protection Products
Wire Coverings
Tools
All holders shown are for the standard ATO/ATC fuses. Wire colors are typical, but are subject to change.
32V 30A
Stock No. 46236
32V 20A
Cover
Stock No. 46019
4" leads
4" leads
Wire Coverings
32V 30A
30 A
Stock No. 46237
12 ga GPT wires,
8" leads
12V 40A
Protection Products
CIRCUIT BREAKERS
Both types marked with capacity data Works with fuse panels 46050 - 46063 Not for use with Fuse Panels 46032
and 47070
Automatic Reset Type I yp
Amps Stock No.
46751 46752 46753 46754 46755 10 15 20 25 30
28 V
14 V
24 V
Stock No.
46741 46742 46743 46744 46745
Stock No.
46841 46842 46843 46844 46845 46846 46847
30
Trailer Connectors
circuit breakers Maximum current for all circuits is 100 amps Recessed fuse contacts help prevent shorting of circuits Available with optional common ground terminals
push-on terminal
20A
Application
1 4 "
push-on terminal
Circuits
6 8 10 12
Without With Ground Terminals Ground Terminals Stock No. Stock No.
46050 46051 46052 46053 46060 46061 46062 46063
20A
Without ground terminals Fuses sold separately
Cable Ties
116
Housing Color
Brown Red Blue Yellow Clear Green
Type
Stock No.
46570 46571 46572
Amps
30 40 50 60 70 80 100 120 20 30 40 50 60 30 40
Color
Pink Green Red Yellow Brown Black Blue Gray Light Blue Pink Green Red Yellow Pink Green
Termination Style
Bolts Into Fuse Block 13/16 Bolt Terminal Bolts Into Fuse Block Bolts Into Fuse Block Bolts Into Fuse Block Bolts Into Fuse Block
13/16 13/16 13/16 13/16
Application
Protection Products
13 16
46573 46574 46575 46576 46577 46580 46581 46582 46583 46584
Bolts Into Fuse Block 13/16 Bolt Terminal Bolts Into Fuse Block 13/16 Bolt Terminal Bolts Into Fuse Block 13/16 Bolt Terminal Female Termination Female Termination Female Termination Female Termination Female Termination Female Mini Termination Female Mini Termination
46585 46586
JCase Fuses
Stock No.
46590 46591 46592 46593 46594
20 30 40 50 60
JCASE
117
Cable Ties
32V 50A
Trailer Connectors
Weatherproof holder for JCase style fuses Mates with Packard Metri-Pack 800 46043
Amps
Color
Wire Coverings
Tools
58V
Tan
Stock No.
46131 46132 46133 46101 46102 46103
Amps
1/10 1/4 1/2
Volts
250 250 250 250 250 250
Stock No.
46104 46105 46137 46108 46110 46115 46120* 46125 46130 46140
Amps
4 5 71/2 8 10 15 20 25 30 40
Volts
250 250 250 250 250 32 32 32 32 32
Stock No.
46151 46152 46153 46155 46160 46165
Amps
1 2 3 5 10 15
Volts
250 250 250 250 250 250
Tools
1 2 3
Wire Coverings
Tripuller/Fuse Puller
Stock No. 580
* same as SFE 20
Protection Products
Accepts 18-12 ga wire Snap-together nylon housings will fit 1 4 " dia.
32V 30A
32V 20A
32V 40A
Step 2
Step 3
1. Strip insulation from wire (approx. 3 8"). 2. Insert wire in holder. 3. Crimp terminal through body. 4. Repeat steps 1-3 for other half of holder. 5. Insert fuse. 6. Snap housings together.
Rivet Stock No. 46009 Body Stock No. 46014 Spring Stock No. 46015
Ideal for damp, moist or dusty environments Accepts 18-12 ga wire One piece molded construction Includes two fuse clips Wire leads not included Loop will support holder in free
hanging applications For 1 4 " dia. by 1 1 4 " long fuses 302F (150C) -40F (-40C)
Trailer Connectors
Crimp
Tool
32 V 30 A
Fuse Clip
Installation
Cable Ties
1. Thread wire through housing. 2. Strip insulation per strip gauge. 3. Crimp fuse clip to wire. 4. Pull wire and seat fuse clip in housing. 5. Insert fuse. 6. Snap housings together.
118
Amps
10 15 20 30 40
Stock No.
46715 46720 46730 46740
Mounting Holes
.461
250V 20A
.461
.506
FUSE CLIPS
Stock No. 37060
.506
For use with 1 4 " dia. glass fuses Convenient to use in a fuse block
when another circuit is required
250V 15 A
.560
FUSE TESTER
Stock No. 447
300 V 30 A
For AGC type fuses 1 4 " dia. by 1 1 4 " long #6 screw terminal Mounting holes .146 dia. on 5 8 " spacing
#6 Screw Terminals
blade (ATC, ATM and MAX) glass (1 1 4 ", 1 and 5mm x 20mm) Simply slide the removable probe to appropriate fuse length to test fuse in fuse block If fuse is good, a green light turns on If there is no light, the fuse is blown Continuity tester or for fuses in circuit
24 V
119
Cable Ties
Trailer Connectors
Application
.500
Protection Products
Wire Coverings
12V
Tools
46710
125V
ANL Fuses
32V
ANN and ANL Fuse Holder
Stock No. 46097
Furnished with lock nuts Molded thermoplastic base Two countersunk mounting holes
Wire Coverings
Tools
Other amperages may be available on special order. Call Sales for details.
Clamps & Clips
Weather and dust resistant 5 16 " studs are 24kt gold plated steel
Bolt down design Mounting holes .34 diameter spaced 2 apart 32V
Cable Ties
Trailer Connectors
High amp mountable fuse holder Comes with black rubber cover for protection Cables can be attached from the front, side or the back Nuts included, 5 16 " thread size 1 4 " mounting hole
Convenient mounting for high amp fuse Black glass filled thermoplastic construction
with black cover for protection
120
CIRCUIT BREAKERS
Various sizes, configurations and styles meet
many application requirements
Manual trip feature allows opening of the circuit path without Single pole thermal type 10-32 stud nuts included IP66, ABYC E11
SAE J553 SAE J1171
Application
32 V DC 250 V AC
30V
Manual Trip Push Button
Stock No. 46972
Automatic Reset
Amps
10 15 20 30 40
Stock No.
46481 46482 46484 46485* 46483
Panel Mount
Automatic Reset Stock No.
46950 46951 46952 46953 46954 46955 46956 46957
Amps
10 15 20 25 30 35 40 50
121
Cable Ties
7 16 "-28 thread
Trailer Connectors
Protection Products
Wire Coverings
reset methods: Automatic Reset breaker keeps cycling on and off until the overload is removed Type II Modified Reset or Non Cycling breaker doesnt reset until the overload is removed or power is turned off Type III Manual Reset breaker must be manually reset, trip indication shown on body Type III Switchable similar to manual reset with a manual trip
Type I
Tools
1.57
reset, and switchable with a manual trip feature Panel mount design is available in the automatic reset style only Manual reset and switchable styles feature a unique reset mechanism for visual indication of a tripped condition Plastic housing is approved for engine compartments or marine bilge area applications
Single pole thermal type breakers and automatic breakers are rated 1 4 "-28 studs and surface mount style have rubber boots for insulat180F (82C) -25F (-32C)
SAE J1171 SAE J1625
50150A
INTERRUPT RATING 30 V 3000A
Tools
Application
Wire Coverings
Panel Mount
Surface Mount
2.41
Protection Products
30 V
30 V
48 V
48 V
Amps
50 60 80
Amps
50 60 80 100 120 150
48 V
Application
Trailer Connectors
Surface Mount
Amps
50 60 100 120 150
2.75
Cable Ties
5 16 "-18
122
CIRCUIT BREAKERS
Non-cycling Type II
SAE J553
12 V
12 V
SAE J553
24 V
No mounting In-line mounting Right angle bracket bracket mounting bracket Standard Automotive Type I Breaker Metal Housings In-line In-line Right angle Right angle No No Bracket Bracket Bracket Bracket Bracket Bracket w/ Nuts wo/ Nuts wo/ Nuts w/ Nuts wo/ Nuts w/ Nuts Amps Stock No. Stock No. Stock No. Stock No. Stock No. Stock No.
10 15 20 25 30 40 50 46410 46415 46420 46425 46430 46440 46450 46410B 46415B 46420B 46425B 46430B 46440B 46450B 46510 46515 46520 46525 46530 46540 46550 46510B 46515B 46520B 46525B 46530B 46540B 46550B 46310 46315 46320 46325 46330 46340 46350 46310B 46315B 46320B 46325B 46330B 46340B 46350B
Amps
10 15 20 30 40 50
Reset button
Plastic Housings
No mounting bracket
2 nuts required for each breaker See price list for details
10 15 20 25 30 40 50
Application
Two Grommets
123
Cable Ties
8.08 8.68
3.18 3.7 5
Includes: 4 hex screws 4 hole plugs 14 keps nuts 2 wire grommets Junction box
Hole Plug
Trailer Connectors
Height: 2.55
Standard Automotive Type I Breaker Plastic Housings In-line In-line Right angle Right angle No No Bracket Bracket Bracket Bracket Bracket Bracket w/ Nuts wo/ Nuts wo/ Nuts w/ Nuts wo/ Nuts w/ Nuts Amps Stock No. Stock No. Stock No. Stock No. Stock No. Stock No.
46373B
Protection Products
Wire Coverings
Tools
CIRCUIT BREAKERS
Mini Circuit Breakers
Automatic Reset Type I
Designed to fit in place of a mini fuse Gray plastic housing with a gold cover Marked with capacity data
SAE J553
Amps
10 15 20 25
Standard 1 4 " blade mounting matches standard blade mount fuses Maxi size case
SAE J553
12V
24V
Manual Reset Type III
Amps
10 15 20 25 30
Amps
10 15 20 25 30
Stock No.
46642 46643 46644 46645 46646
Stock No.
46652 46653 46654 46655 46656
Tools
14V
Wire Coverings
Non-cycling Type II
Designed to fit in place of a mini fuse Gray plastic housing with a silver cover Marked with capacity data
SAE J553
Amps
10 15 20 25
Stock No.
46861 46862 46863 46864
Type I has a gold cover Type III has a silver cover ATO/ATC size case For use with fuse holders, Stock No. 46032 and 47070 on pages 116 & 114 Not for use with fuse panels, Stock No. 46050-46063
SAE J553
14V
Stock No.
46771 46772 46773 46774 46775
28V
yp Manual Reset Type III
Amps
10 15 20 25 30
14V
Protection Products
Stock No.
46781 46782 46783 46784 46785
SAE J553
24V
SAE J1284
Stock No.
46791 46792 46793 46794 46795 46796 46797 46798
28 V
Color
Tan Green Brown Red Blue Yellow White Lt. Green
5 6
7.5 10 15 20 25 30
Stock No.
46673 46675 46677 46678
Stock No.
46683 46685 46687 46688
40 50
Trailer Connectors
Use in place of the ATO and ATC type fuses Blades can be snapped off to fit three different lengths:
.30", .50" or .75" Breakers remain open until the trouble on the line is corrected, or the power is turned off
12V
.30" .50" .75"
Amps
10 15 20 25 30
Stock No.
46610 46615 46620 46625 46630
Cable Ties
124
Thermoplastic; Input studs are made of bright nickel plated brass 30A max output per contact IP 66-IEC 529 rated Use terminals and seals from chart and crimp with tools listed Comes with tall cover to accommodate circuit breakers and relays
Stock No.
46343
Description
5 Micro Relays with 10 Fuses, nuts assembled, with cover 3 Mini OR 5 Micro Relays 10 Fuse, with cover 3 Mini Relays or 5 Micro Relays, 10 Bussed Fuses, nuts assembled, with cover 3 Bussed mini or 5 Micro Relays & 10 Fuses, nuts assembled, with cover
46344
46345
46346
Mounting Bracket
Stock No. 46085
Works with:
Cavity Plug
Stock No. 39010
Wire Gauge
Stock No.
39004 39000 39001 39002
*Replacement part for packard number listed above. Changed from 4% oil to 2% oil.
125
Cable Ties
14-12
Trailer Connectors
(Packard No. 12010300) Cavity plugs are required for all unused pin locations
Replacement Cover
Protection Products
Wire Coverings
Application
Tools
Cable Ties
Wire & Cable
Tools
Standard
21021C 21021M 21022C 21022M 21018C 21018M 21023C 21023M 21073C 21073M 21074C 21074M 21075C 21024C 21024M 21025C 21026C
21041C 21041M 21042C 21042M 21019C 21019M 21043C 21043M 21093C 21093M 21094C 21094M 21095C 21044C 21044M 21045C 21046C
4 4 6.1 6.1 8 8 6 6 8 1/2 8 1/2 11 1/2 11 1/2 14 1/2 7 1/2 7 1/2 11 14 1/2
0.10 0.10 .095 .095 0.10 0.10 0.14 0.14 0.15 0.15 0.15 0.15 0.15 0.18 0.18 0.18 0.18
1/16 1/16 1/16 1/16 1/16 1/16 1/16 1/16 1/16 1/16 1/16 1/16 1/16 1/16 1/16 1/16 1/16
3/4 3/4
18 Lbs. 18 Lbs. 18 Lbs. 18 Lbs. 18 lbs. 18 lbs. 40 lbs. 30 lbs. 40 lbs. 40 lbs. 40 lbs. 40 lbs. 40 lbs. 50 lbs. 50 lbs. 50 lbs. 50 lbs.
100 1000 100 1000 100 1000 100 1000 100 1000 100 1000 100 100 1000 100 100
Protection Products
Wire Coverings
Heavy Duty
2 3 4 6 8
120 lbs. 120 lbs. 120 lbs. 120 lbs. 120 lbs.
15 25 36 48 1/2
1 1 1 6
4 7 11 14 1/2
25 50 50 50
Standard Mounting
3/4 3/4
Trailer Connectors
21034C
21555 -------
14 21 1/2 28
4 6 8
Cable Ties
126
Cable Ties
Wire & Cable
Military Standard No. Width Tensile Strength
MS3367-4 MS3367-4 --------MS3367-5 MS3367-5 ------------MS3367-1 MS3367-1 MS3367-7 MS3367-7 MS3367-2 MS3367-2 .09 .09 .09 .09 .09 .09 .14 .14 .14 .14 .14 .14 .14 .14 .19 .19 .19 .19 .19 .19 18 lbs. 18 lbs. 18 lbs. 18 lbs. 18 lbs. 40 lbs. 40 lbs. 40 lbs. 40 lbs. 40 lbs. 40 lbs. 40 lbs. 40 lbs. 50 lbs. 50 lbs. 50 lbs. 50 lbs. 50 lbs. 50 lbs. 18 lbs.
Engineered for labor savings and high performance Standard black ties are UV resistant nylon 6/6
Type
Tie Color
Approx. Length
Standard
Natural Black Natural Black Natural Black Natural Black Natural Black Natural Black Natural Black Natural Black Natural Black Natural Black
21621 21641 21618 21619 21616 21617 21614 21615 21673 21693 21674 21694 21675 21695 21624 21644 21625 21645 21626 21646
21721 21741 21718 21719 21716 21717 21714 21715 21773 21793 21774 21794 21775 21795 21724 21744 21725 21745 21726 21746
TY523M TY523MX TY5232M TY5232MX TY5234M TY5234MX TY524M TY524MX TY5242M TY5242MX TY526M TY526MX TY5244M TY5244MX TY525M TY525MX TY5253M TY5253MX TY528M TY528MX
3.62 3.62 8.00 8.00 14.00 14.00 5.50 5.50 8.19 8.19 11.10 11.10 14.50 14.50 7.31 7.31 11.40 11.40 14.20 14.20
.625 .625 2.000 2.000 4.000 4.000 1.125 1.125 2.000 2.000 3.000 3.000 4.000 4.000 1.750 1.750 3.000 3.000 4.000 4.000
Type
Tie Color
Approx. Length
Width
Tensile Strength
Heavy Duty
120 lbs. 120 lbs. 120 lbs. 120 lbs. 120 lbs. 120 lbs. 120 lbs.
TY-GRIP FASTENERS
Handy, easy to use and release Used for temporary applications where continuous changes are anticipated
Type Color Stock No. Ty-Grip Part No. Approx. Length Bundle Dia. Max. Tensile Strength Package Qty.
Loop Ties
10 10 10
127
Cable Ties
Trailer Connectors
Protection Products
Wire Coverings
Tools
Cable Ties
Wire & Cable
Type
Standard 18 pound
T18R9C T18R9M T18I9C T18I9M T18L9C T18L9M T30R9C T30R9M T30XL9C T30XL9M T40R9C T40R9M T40I9C T40I9M T40L9C T40L9M T50R9C T50L9C
21941 21841 21942 21842 21919 21819 21943 21843 21916 21816 21993 21893 21994 21894 21995 21895 21944 21946
T18R0C T18R0M T18I0C T18I0M T18L0C T18L0M T30R0C T30R0M T30XL0C T30XL0M T40R0C T40R0M T40I0C T40I0M T40L0C T40L0M T50R0C T50L0C
4 4 5 3/4 5 3/4 8 8 6 6 14 1/4 14 1/4 8 1/2 8 1/2 11 1/2 11 1/2 14 1/2 14 1/2 8 15 1/2
0.10 0.10 0.10 0.10 0.10 0.10 0.14 0.14 0.14 0.14 0.15 0.15 0.15 0.15 0.15 0.15 0.18 0.18
3/4 3/4
18 lbs. 18 lbs. 18 lbs. 18 lbs. 18 lbs. 18 lbs. 30 lbs. 30 lbs. 30 lbs. 30 lbs. 40 lbs. 40 lbs. 40 lbs. 40 lbs. 40 lbs. 40 lbs. 50 lbs. 50 lbs.
100 1000 100 1000 100 1000 100 1000 100 1000 100 1000 100 1000 100 1000 100 100
Tools
30 pound
Wire Coverings
40 pound
50 pound
21924 21926
Protection Products
2 3 4 8 3/4
50 50 50 50
15 21 32 43
4 6 9 13
25 25 25 25
Trailer Connectors
soft bundles Low profile head provides compact bundling Thinner strap provides increased flexibility for improved ergonomics
Package Quantity
30 30
Cable Ties
128
Cable Ties
Wire & Cable
2 50 lbs. 100
diameter holes
Approx. Approx. Bundle Tensile Package Width Dia. Max. Strength Quantity
0.18
Push-Mount Ties
sheet metal
Approx. Length
6 1/2 8 1/2
Approx. Width
0.14 0.18
Approx. Bundle Tensile Mounting Max. Panel Package Dia. Max. Strength Hole Dia. Thickness Quantity
1 1/4 1 3/4 30 lbs. 50 lbs. .19 - .22 .25 - .28 .04 - .09 .04 - .14 100 100
2 1 3/8 2 3/4
strength is required Buckle feature allows the end of the tie to be tucked away
Approx. Width
0.50 0.50 0.50 0.50 0.50 0.50
nylon
Mounts on a 1/4-20
threaded stud
Approx. Width
0.30
129
Cable Ties
Trailer Connectors
UV resistant nylon 250 lbs. tensile strength Used for jobs where extra
Approx. Approx. Bundle Tensile Package Width Dia. Max. Strength Quantity
Protection Products
Releasable Ties
Wire Coverings
Tools
Cable Ties
Wire & Cable
Mounting Surface
Optional Direction
Two-piece construction
Application
head in either direction to speed installation High impact, heat stabilized material
Tensile Strength
105 lbs.
Tensile Strength
20 lbs. 60 lbs.
Standard Package
100 100
Approx. Black Approx. Approx. Bundle Stock No. Length Width Dia. Max.
21087 9 5/8 0.22 2 5/8
Standard Package
50
Wire Coverings
Some nylon cable ties can be combined for the best price. See online Price List for details.
Protection Products
between any two beads to allow for multiple lengths Easily unlocks and can be reused
Tensile Strength
18 lbs. 18 lbs. 18 lbs.
Standard Package
1000 1000 250
1 7/8 2 1/2 5
Standard Package
100 100
Standard Package
100 100 100 100 50 50 50 50
Applications
Harsh environments
Cable Ties
A tie manufactured from 316 stainless steel for highly corrosive environments may be available on a special order basis. Call Sales for details.
130
Cable Ties
Wire & Cable
Width
0.178 0.178 0.300 0.300
Qty.
200 100 200 300 -
21452
21453
300 50 -
Reduced head height compared to standard designs Design eliminates cuts or abrasions to wires, cables,
hoses, products and users
Stock No.
21248 21249 21258 21259
Color
natural black natural black
Length
7 1/2 7 1/2 14 14
Tensile Strength
50 lbs. 50 lbs. 120 lbs. 120 lbs.
Standard Package
100 100 100 100
Notes:
Some nylon cable ties can be combined for the best price. See online Price List for details.
Combines the ease of using a cable tie with the permanent identification of your product
Natural Stock No. Approx. Length Approx. Width Approx. Bundle Dia. Max. Tensile Strength Writing Area Standard Package
Identication Plates
Manufactured of natural
21065 21068 8 15 1/4 0.18 0.18 1 3/4 4 50 lbs. 50 lbs. 1 x 7/16 2 1/8 x 1/2 100 100
.195 Dia.
21066
0.10
3/4
18 lbs.
1 x 5/16
100
Stock No.
52301 52302 21067 4 1/8 0.10
3/4
WxL
.75 x 1.50 .75 x 2.50
18 lbs.
13/16
x 5/16
200
IPC/WHMA-A-620A
IPC/WHMA-A-620A pictures and information used in this catalog are IPC, Bannockburn, IL and WHMA, Eden Prairie, MN, used by permission.
131
Cable Ties
Restraining devices are locking. (They Restraining devices do not cause noticeable should remain secure for the expected indentation or distortion of the wires of the service life of the product.) assembly. The end of the tie wrap is cut (1) off Spacing of restraining devices is uniform. not greater than one tie wrap thickness Spacing (S) of restraining devices from the and is reasonably square to the face of rearmost connector accessory or between the tie wrap. each other is 3 diameters of the wire bundle or 10 cm [4 in] whichever is less. Restraining devices do not move.
Trailer Connectors
.015 thick
Protection Products
Applications
Wire Coverings
Tools
Cable Ties
Wire & Cable
Color
Brown Red Orange Yellow Green Blue Purple Gray Neon Pink Neon Orange Neon Yellow Neon Green Brown Red Orange Yellow Green Blue Purple Gray Neon Pink Neon Orange Neon Yellow Neon Green
Length
4 4 4 4 4 4 4 4 4 4 4 4 7 1/2 7 1/2 7 1/2 7 1/2 7 1/2 7 1/2 7 1/2 7 1/2 7 1/2 7 1/2 7 1/2 7 1/2
Width
0.100 0.100 0.100 0.100 0.100 0.100 0.100 0.100 0.100 0.100 0.100 0.100 0.187 0.187 0.187 0.187 0.187 0.187 0.187 0.187 0.187 0.187 0.187 0.187
Tensile Strength
18 lbs. 18 lbs. 18 lbs. 18 lbs. 18 lbs. 18 lbs. 18 lbs. 18 lbs. 18 lbs. 18 lbs. 18 lbs. 18 lbs. 50 lbs. 50 lbs. 50 lbs. 50 lbs. 50 lbs. 50 lbs. 50 lbs. 50 lbs. 50 lbs. 50 lbs. 50 lbs. 50 lbs.
Standard Package
100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100
Tools
1 3/4 1 3/4 1 3/4 1 3/4 1 3/4 1 3/4 1 3/4 1 3/4 1 3/4 1 3/4 1 3/4 1 3/4
Wire Coverings
21522 21523 21524 21525 21526 21527 21528 21532 21533 21534 21535
RECLOSABLE FASTENERS
3M reclosable fastening systems replace conventional fastening methods to add greater convenience and easier accessibility, while saving steps and costs in the production process. Fast, easy open-and-close action makes these products ideal for dozens of applications where hooks, latches, snaps, zippers, dials, screws, bolts and other fastening methods once prevailed.
Saves production costs Pressure sensitive woven strips with general purpose adhesive
backing
Saves production costs More convenient and easier to use than conventional latches, snaps,
and screws
Stiff hook strip presses together with pliable loop strip More convenient and easier to use than conventional latches,
snaps, and screws
Can mate to itself 5 times more holding power than hook & loop
Additional styles and sizes may be available on special order. Call Sales for details.
Application
Application
Trailer Connectors
Color
black black
Size
1x50 yd roll 1x50 yd roll
Liner
Bulk Rolls
Stock No.
92000 92001
Type
hook loop
Color
black black
Size
1x50 yd roll 1x50 yd roll
Mini-Packs
Pressure Sensitive Adhesive
Mini-Packs
Loop Hook Pressure Sensitive Adhesive
Stock No.
92004 92005
Color
black
Size
1x4.9 yd roll
Type
hook & loop hook & loop
Color
black white
Size
1x4.9 yd roll 1x4.9 yd roll
DualLock Rounds
Non-Adhesive Rounds
Stems Stock No. per inch
92007 92008 400 400
Cable Ties
Color
black black
Size
9/16 13/16
diameter diameter
132
Cable Ties
Wire & Cable
Stock No. 411 Stock No. 412
wrist fatigue while securing and cutting your cable ties Weighs only 81/2 ounces and has an adjustable handle span that results in less stress and strain with repeated use Quick tension adjustment at the front of the tool 360 degree head rotation eliminates using the tool in awkward positions and assures increased efficiency
Stock No. 538
For18-50 lbs. ties, including Ty-Raps and all nylon ties T&B Tool ERG50
Stock No. 537
State of the art cable tie tool designed with an internal low friction
mechanism to reduce hand effort
One inch stroke reduces number of trigger cycles Adjustable tension knob Weighs 91/2 ounces For 18-50 lbs. ties Durable high impact, glass reinforced nylon housing and double-wall
Similar to 414 tool, but handles ties from 18-250 lbs. ties Handle contains space for replacement blades (sold separately) Weighs 12 ounces
Kit Stock No. 416K
133
Cable Ties
standard size ties Adjustable tension and cutoff with one quick stroke For 18-50 lbs. ties
plastic tool for tensioning and cutoff of most standard size ties To use, insert tie, pull handle to tension and then twist tool to cut tie For 18-50 lbs. ties
Heavy duty tool for any size tie Especially useful on the heavy duty
and extra heavy duty ties
Trailer Connectors
high strength steel linkages and components ensure high performance service and extra long life Tensions and cuts ties
Protection Products
Wire Coverings
Tools
Cable Ties
Wire & Cable
MOUNTING BASES
Screw and Adhesive Mount Bases
Popular method to secure wires, hoses, cables, etc. Order cable ties separately
Typical 2 way
Typical 4 way
Tools
Style
2 way
Mounting Type
Adhesive/Screw Screw Adhesive Adhesive/Screw Adhesive/Screw Adhesive/Screw Screw Screw Screw
Screw Size
8 8 --4 8 8 8 10
1 4
Approx. Size
1 x 1 x 1/4 1 x 1 x 1/4
3/4 3/4
Wire Coverings
4 way
Base
Trailer Connectors
mount onto harness, then push into a hole on the panel .31 of movement on either side of center to allow for alignment adjustments
Cable Ties
134
Cable Ties
Designed to route bundles by
Stock No. 21294
21301 Shown
between cables and hoses; keeps them from rubbing against each other and deteriorating
Application
and trailers where high tensile strength and flexibility is needed
Protection Products
1.3 2.3 150 lbs. 150 lbs.
1/4 1/4
Approx. Approx. Tensile Approx. Max Panel Stock No. Strength Length Bundle Thickness
21301 21302* 21303 21304 50 lbs. 50 lbs. 50 lbs. 50 lbs. 8 7.9 8 8 1.8 1.8 1.8 1.8 .039-.117 .039-.117 .039-.117 .039-.117
21088 21089
13 19.2
0.50 0.50
50 50
Description
Wire bundle runs parallel to edge Wire bundle runs perpendicular to edge Side mounted tie; wire bundle runs parallel Side mounted tie; wire bundle runs perpendicular
ORDERING NOTE:
Application
Accepts ties from .18 to .50 wide Mount hole designed to fit a 5 16 bolt
Application
Heat stabilized UV resistant nylon 6/6 Accepts all standard ties up to 1 2 wide
Application
1.22 W x 2.12 H
Application
135
Cable Ties
threads, allowing assemblers to pre-install the mount on a stud before securing with a washer and nut (not included)
wire bundles 9 long; bundle diameters of 1 2 to 2.16 250 lbs. minimum tensile strength
SUPER TIE
Black Nominal Nominal Bundle Dia. Tensile Stock No. Length Width Max. ea. Side Strength
Stud Size
Standard Package
Wire Coverings
Tools
securing them to the edge of a plastic or metal sheet without the need for a mounting hole Easy to secure High extraction force due to the integrated metal clamp that holds the edge clip in place UV resistant, heat stabilized Comes pre-assmbled with a 50 lb. tensile strength black cable tie
Application
Typical Application
EDGE CLIPS
New Products
Wire & Cable Terminals & Connectors
MINI RELAY
page 106
MICRO RELAY
page 106
Tools
Wire Coverings
70 AMP RELAY
page 107
Protection Products
XRC CONNECTORS
page 43
TERMINAL STRIPS
page 24
REPLACEMENT BLADES
page 53
Trailer Connectors
CUTTING PLIERS
page 49
Cable Ties
136
137
Cable Ties
Trailer Connectors
Protection Products
Wire Coverings
Tools
Tools
QUICK INDEX
Wire & Cable
Pages 8 to 15
Tools
Pages 48 to 53
Terms: Terms are 2% in 10 days, net 30 days with approved credit. To establish credit with Waytek, Inc. (Waytek), call us at 1-800-328-2724 and ask for a credit application. Waytek requires three trade references and bank information. Visa, MasterCard, American Express and Discover Card are accepted at time of shipment only. All payments are due in U.S. Dollars. These terms and conditions supersede any prior Waytek terms and conditions. Shipping: All shipments are FOB Chanhassen, MN. Waytek may ship via UPS, FedEx or common carrier per your request. (Products over 60 pounds and/or bulky products are generally shipped via common carrier.) Same day shipment is generally available on most in-stock products if orders are received by Waytek before 3 p.m. central time. Expedited order express service, air freight and other premium shipping services are also available at additional costs. All shipping costs and duties are the responsibility of the purchaser. Waytek prepays shipping charges and adds them to your invoice for orders shipped via UPS and FedEx. Shipments via other common carriers are shipped freight collect. Contact Waytek for details regarding other options for shipping charges. Inspect all shipments and report any shortages or damages to the delivering carrier immediately Prices: All prices are in U.S. Dollars. Prices do not include shipping; duties; handling charges (if any); federal, state and local taxes. Call Waytek to inquire about the availability of volume and/or quantity discounts. Minnesota orders will include sales tax at a rate of 6.5% and North Dakota orders will include sales tax at a rate of 5.0% unless Waytek has a then current tax-exempt certicate on le for that purchaser. Prices are not guaranteed and are subject to change without notice. Due to the nature of the copper market, copper wire and copper cable prices may uctuate. The current Waytek Price List can be found at www.waytekwire.com, under the Products tab. Minimum Order: Orders/Releases under $35 are subject to a $5 handling charge. Combine your needs to minimize your charges. See the current Waytek Price List for line minimums (Min Qty). Material Safety Data Sheets (MSDS): Some products have MSDS information available. Check our website at www. waytekwire.com for MSDS. Just click on Products, enter the product you are interested in and go to the item description to get the MSDS. If you need assistance, please call us at 1-800-328-2724. Limited Warranty: All products provided by and through Waytek are provided as is and with all faults. Special orders are non-cancellable and non-returnable. Except for special orders, all new, unused and undamaged product may be returned to Waytek within thirty (30) days from the date of purchase for a refund, replacement or credit to the original purchaser of the amount paid. Please call Waytek at 1-800-328-2724 for return product information prior to shipping the product(s) to Waytek. The purchaser shall bear the cost of shipping and insurance on product(s) returned to Waytek.
THE FOREGOING WARRANTIES ARE EXCLUSIVE AND ARE IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Disclaimer and Limitation of Liability: All information provided by Waytek and on Wayteks website is subject to change without notice. Waytek shall in no event be liable to the original purchaser, its customers or to any other person or organization using or involving products purchased from Waytek for loss of use, lost prots, inconvenience, property damage, personal injury or death arising out of breach of warranty, breach of contract, delay, negligence, strict tort liability or otherwise. IN NO EVENT AND UNDER NO CIRCUMSTANCES SHALL WAYTEK BE LIABLE FOR INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL LOSSES OR DAMAGES. The entire liability of Waytek for any claim of loss, damage or expense from any cause whatsoever shall in no event exceed, at Wayteks option, the repair, replacement cost or purchase price paid for the product purchased from Waytek which directly gives rise to the claim. No action or proceeding against Waytek may be commenced more than twelve (12) months after the product from Waytek is initially shipped to the original purchaser. Governing Law: Waytek Terms and Conditions are governed by and construed in accordance with the laws of the State of Minnesota, without regard to or application of conicts or law rules and principles. If for any reason a court of competent jurisdiction nds any provision or portion of the Terms and Conditions to be unenforceable, that provision will be enforced to the maximum extent permissible so as to affect its intent and the remainder of the Terms and Conditions will continue in full force and effect. Legal notices to Waytek shall be sent to: Waytek, Inc., 2440 Galpin Court, PO Box 690, Chanhassen, MN 55317, Attn: Legal Dept.
Wire Coverings
Wire Coverings
Protection Products
Pages 54 to 63
Protection Products
Pages 70 to 71
Trailer Connectors
Trailer Connectors
Pages 108 to 111
Cable Ties
Pages 126 to 135
All information in this catalog is subject to change without notice. While efforts have been made to ensure the information in this catalog is accurate, Waytek, Inc. does not warrant the accuracy of information included in this catalog. 2010 Waytek, Inc.
Cable Ties
138
STEP 2.
Click on PRODUCTS
STEP 4.
Click on PRICE LIST pdf file If you cant view the pdf, go to: http://www.adobe-reader.org/ and download the free software to view file.
CUSTOM SERVICES
Waytek Inc. offers many custom services, some of which are shown here. We pride ourselves on the quick turn around time and convenience offered to our customers. If you have any questions on custom services, just call, fax, or email our sales department.
Contact Waytek for more information
139
Cable Ties
Custom Length Fuse Holders Custom lengths and wire colors available on some fuse holders. Please contact the sales department for details.
Wire Printing Eliminate guessing which wire you have in your hand. Custom printing allows you to easily identify your wire when dealing with multiple wires.
Custom Cut Terminals Delphi Packard terminals can be supplied on reels. Waytek can also supply these loose piece.
Switches Several standard switches are offered in this catalog. Upon request we can supply special circuit, identification and terminal combinations. Please call for minimum quantities and lead times.
Wire Striping Spiral wire striping is offered in most color combinations. When more circuit identification is needed than our broad wire color selection, striped wire is an easy answer to your problem. High contrast color combinations are the best, such as white or yellow wire with a black or red stripe. Pick your combinations and call the sales department for prices, delivery, and minimums.
Corrugated Loom Pieces, Special Materials and Colors Corrugated loom can be supplied in custom lengths cut to your specifications. Also, a variety of colors, materials, configurations, and profiles are available by special order. For details, including minimum quantity requirements, pricing, and lead times, contact the sales department.
Trailer Connectors
Custom Size of Heat Shrink All sizes and styles of heat shrink tubing can be cut to your length requirements.
STEP 3.
Protection Products
Wire Coverings
Tools