COMPANY PROFILE

OCEAN RUBBER FACTORY established in the year 1989, is well equipped with compounding and manufacturing facilities to meet a wide range of applications and demanding requirements. Way ahead of its competitors the factory can proudly claim to be the pioneer in the Arabian Gulf region. Backed by an expert team of engineers and technicians, the factory provides round the clock service and has a successful history of meeting the emergencies as well as undertaking turnkey projects. The factory is the only one of its kind in the UAE having a full-fledged laboratory and a documented quality system. The company has been successfully accredited to ISO 9001:2000 Quality System. Our presence in the UAE enables us to be competitive and deliver products quickly anywhere in the Middle East.

Stress relaxation test

Aging test Apparatus

Tensile & Tear tester

Rheometer and viscometer

The rubbers are compounded as per formulations to meet specific applications. The right quality of rubber is selected from a databank of formulations after evaluating the functional requirements of the product. The compounds vary in chemical / physical properties and sometimes in external appearances. Natural Rubber as well as Synthetic rubbers like Chloroprene (Neoprene) rubber, Styrene Butadiene Rubber, Acrylonitrile and Butadiene Rubber, Butyl Rubber, EPDM, etc. are used to manufacture the components. The mouding section, supplemented by an in-house mechanical shop produces a range of gaskets, seals, fenders, couplings, diaphragms etc. to name a few, while the extrusions section manufactures beadings, packings and other profiles irrespective of their complexity. The lining section undertakes external coatings of riser pipes and material coatings of tanks, vessels, process pipes etc. for media like oils, acids, sea water etc. Tests are carried out on samples, in-process and all finished products to ensure the quality and relevant certificates are issued, whenever required.

CONTENTS

CAR PARKS Rubber Wheel Stopper Rubber Speed Humps Rubber Corner Guards Rubber Wall Guards Steel Bollards DOCK BUMPERS D Bumpers Square Bumper Laminated Dock Bumper Light Duty Bumpers 08 09 09 09 04 05 06 07 08

INTERNAL PROTECTION SYSTEMS Vinyl Crash Rails / Hand Rails Luxury Hand Rails Rubber Crash Rails Vinyl / Rubber Corner Guards STRUCTURES Ocean Elastomeric Bearings 12 10 10 11 11

ELECTROMECHANICAL Electrical Resistant Floor Matting Cable Protection Guards Rubber Pipe Supports Flexcon Rubber Gaskets 13 13 14 14

COLOUR RANGES

RUBBER WHEEL STOPPER (KGARD)

K GARDS are specially built kerb stoppers or wheel stoppers

Features
Dual function yellow coloured UV resistant reflective cover strip covers the fixing accessories giving smooth and attractive appearance.

Sizes

Base Width (A) 138 mm 150 mm

Height (B) 100 mm 150 mm

Length As per customer requirement As per customer requirement

K GARD

Other sizes can also be manufactured based on orders.

KGARDs are designed to cover the complete width of individual car parks. KGARD are also laid as two pieces of shorter legths as per photographs shown However, length of each unit shall be as per customer requirements. Countersunk holes shall be drilled on the top.

A
Cross-sectional view

Bolt sizes
M10 / M12 Bolts with anchors. Length of bolt to be decided based on the anchor type. However, as a standard we recommend UNIFIX anchors with bolts length 75 to 80mm.

Installation
To drill holes on the floor using suitable drill bit. Place the K-GARD and fasten the same using anchor bolts. Cover the top side of the K-GARD with yellow coloured reflective strip.
K GARD Installed as two pieces

Advantages
Easy installation. No floor preparation required as the installation is done with mechanical anchors. Can be installed after the floor coating and traffic markings. Easy maintenance. Longer life.

Wheel Stoppers (K GARD)

RUBBER SPEED HUMPS / SPEED GARDS

SPEED-HUMPS / SPEED GARDS are speed beakers designed for controlling the speed of vehicles. Speed Breakers are used in roads, vehicle pathways in parking area of buildings, service stations, vehicle testing centers etc.

Features
SPEED-HUMPS / SPEED GARD comprises of individual units length as per table below, arranged alternatively in black and yellow colours. Two end pieces are provided for each length of Speed Breakers except for extruded design.
Groove Design

Reflective eyes are provided on both traffic approach sides, red and green respectively except for extruded design.

Sizes

Groove Design

Bolt sizes
M10/12 Bolts with anchors. Length of bolt to be decided based on the anchor type. However, as a standard we recommend UNIFIX anchors with bolts length 50 to 60mm.

Chequred Plate Design

Installation
To drill holes on the floor using suitable drill bit. Mark the hole locations. Locate the SPEED-HUMPS / SPEED GARD and fasten the same using anchor bolts.

Advantages
Easy installation. No floor preparation as the installation is done with mechanical anchors. Can be installed after the floor coating and traffic markings. Easy maintenance. Longer life. Extruded design is provided with three yellow coloured UV resistant cover strips on the top covering the fixing accessories.
Extruded Design with Yellow strip

Extruded Design Full Black

RUBBER CORNER GUARD (COLGARD)

COLGARDs are extruded profiles manufactured from high impact resistant rubber, designed to protect the corners of the columns. COLGARDs are specially formulated to resist harsh weather conditions. The special blend of formulation also helps COLGARD to withstand damages caused by collisions as well as abrasions. COLGARDs are available with or without steel backing plates at various wing lengths as per table below: Sizes

COLGARDs Installed in Car park

Other sizes can also be manufactured based on orders. CL with steel backing plates (galvanised iron or aluminium) AD without clips (Adhesive type)

Standard sizes
The standard lengths of the COLGARD ranges from 1.0 meter and 1.2 meters. However, on request, CL range of COLGARDs can be supplied upto a maximum length of 2400 mm per pc and AD type COLGARD in a maximum length of 6000 mm per pc.

COLGARDs Installed in Car park

Installation
The COLGARD-CL range are mounted on metal backing plates which are screwed/bolted on to the columns. Holes are drilled on metal clips on each face at equal intervals in a staggered pattern so that the bolt ends do not meet. Similar holes on the columns are also drilled and fastened on to the columns by means of screws/bolts. The COLGARD-AD range are glued on to the columns with proper adhesives. To ensure proper and permanent fixation, fasten the COLGARD-AD with suitable screws and washers.
B
C

COLGARDs with yellow strips Installed in Car park

COLGARD with Yellow strip

Screw/Bolt sizes
M5/M6 Screws with suitable plastic plugs and washers M6/M8 bolts with anchors.
TYPE CL

With Yellow Strip

TYPE CL

TYPE CL
With O Ring

Advantages
Easy installation. Easy maintenance Longer life. Corner guards can also be manufactured on various colours.

TYPE AD

TYPE AD
With Yellow Strip

RUBBER WALL GUARD (E-GARD)

EGARDs are manufactured from high impact resistant rubber and can be fixed horizontally or vertically onto flat or curved surfaces. EGARDs are designed to protect round section columns and walls in the parking area. EGARDs are chemically resistant to harsh weather conditions. The special blend of the formulation withstand damages caused by collisions as well as abrasions. Sizes

D B
A

Other sizes can also be manufactured based on orders.

EGARD EGARD with Yellow strip

Standard sizes
EGARD can be supplied as per customer specification and could be manufactured to a maximum length of 12 meters.
EGARD with two Yellow strips

Installation
Fixing holes are drilled with a maximum centre pitch of 600mm. Fixings in the two channels of the profile should be in a staggered pattern as illustrated. Place the EGARD on to the surface and drill corresponding holes on the surface. EGARD may then be secured by means of steel anchors or other fixings appropriate to the substrate.
600 mm Max.

EGARD Installed in Ramps

Specifications
The rubber material used for the manufacture of the COLGARD and EGARD are designed for an expected life of five to ten years. They are also designed to resist abrasion, impact, ozone, oxidizing conditions and atmospheric heat.
EGARD Installed in Service Corridors

Colour
Standard colour of E GARD/WALL GARD is black. However, other colours like Blue, Green, Offwhite, Grey could be produced on request.

EGARD Installed in Round Columns

STEEL BOLLARDS

Steel Bollards are used to guard fagile areas or corner locations on the roads, car parks and other industrial segments. Sizes

Steel Bollards

Standard colour combination of Steel Bollards is Black and Yellow However other colour combinations can be made agianst orders The standard length of the STEEL BOLLARDS ranges from 0.6 meter and 2.0 meters. However, on request, STEEL BOLLARDS can be supplied upto a maximum length of 6000 mm per pc pc. Installation can be done using mechanical anchors of size M10/M12 with length 50 to 60 mm.

Steel Bollards in for Fragile areas

DOCK BUMPERS
Dock Bumpers are moulded / extruded profiles manufactured from high impact resistant rubber, designed to protect the walls of loading/unloading bays. Installed either vertically or horizontally on the wall. Holes shall be pre-drilled on the Bumpers as per requirements. The following are the available types of Dock Bumpers D Bumpers Square Bumpers Laminated Dock Bumpers Light Duty Bumpers

D Bumpers
Product Code 1 2 3 4 5 6 DD 100 DD 150 DD 200 DD 250 DD 300 DD 400 Width 100 150 200 250 300 400 Height 100 150 200 250 300 400 Wall thickness 25 35 50 60 75 100

D Bumbers installed at Boat Landing facilities

D Bumbers installed at loading areas

DOCK BUMPERS
Square Bumpers
Product Code 1 2 3 4 5 6 7 SQ 200 SQ 250 SQ 300 SQ 400 SQ 400 A SQ 500 A SQ 600 A Width 200 250 300 400 400 500 600 Height 200 250 300 400 100 100 600 Length 500 mm to 4000 mm 500 mm to 4000 mm 500 mm to 4000 mm 500 mm to 4000 mm 400 mm 500 mm 600 mm

Square Bumpers

Laminated Dock Bumpers

Product Code 1 2 3 4 5 6 LDB 115 A LDB 115 B LDB 115 C LDB 150 A LDB 150 B LDB 150 C Width 150 150 150 250 250 250 Height 115 115 115 150 150 150 Length 405 mm 660 mm 965 mm 405 mm 660 mm 965 mm
Laminated Dock Bumpers

Other sizes can also be manufactured based on orders.

Light Duty Bumpers

INTERNAL PROTECTION SYSTEM

VINYL
Product Code
VCR65 VCR65EC

Product Name
Vinyl Crash Rail Vinyl End Cap

Product Size
65 mm width x 25 mm height with aluminium insertion and rubber strip

VCR125 VCR125EC

Vinyl Crash Rail Vinyl End Cap

125 mm width x 25 mm height with aluminium insertion and rubber strip

VCR150 VCR150EC

Vinyl Crash Rail Vinyl End Cap

150 mm width x 25 mm height with aluminium insertion and rubber strip

VCR200 VCR200EC

Vinyl Crash Rail Vinyl End Cap

200 mm width x 25 mm height with aluminium insertion and rubber strip

Product Code
VHR140 VHR140EC VHR140B VHR140EC VHR200 VHR200EC LXVHR200 VHR200

Product Name
Vinyl Hand Rail Vinyl End Cap Vinyl Hand Rail Bicoloured Vinyl End Cap Hand Rail End Cap Luxury Vinyl Hand Rail End Cap
Sl No. 01 02 03 04 05 06

Product Size
140 mm width x 100 mm height with aluminium insertion

140 mm width x 100 mm height with aluminium insertion, bicoloured

200 mm width x 100 mm height with aluminium insertion

140 mm width x 100 mm height with aluminium insertion

TECHNICAL INFORMATION

Description Material type Chloroethelene Monomer Lead Cadmium Quantity of volatile limited to Impact against drop of hammer Drop of hammer from a height of 2000 mm once

Results / Remarks Poly Vinyl Chloride 5 mg/Kg 20 mg/m2 20 mg/m2 10 g/m2 NO CRACKS

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INTERNAL PROTECTION SYSTEM

RUBBER
RCR140x40 RCR200x25 RCR200x50 RCR200x50B Rubber Crash Rail with backing plate Rubber Crash Rail Rubber Crash Rail Rubber Crash Rail Bicoloured 140 mm width x 40 mm thick with metal backing plate 200 mm width x 25 mm thick 200 mm width x 50 mm thick 200 mm width x 50 mm thick with coloured strip on the center

VINYL CORNER GARDS

Product Code
VCG50 VCG75 VCG50AD VCG75AD

Product Name

Product Size

Vinyl Corner Guard 50 x 50 mm wings, with aluminium insertion Vinyl Corner Guard 75 x 75 mm wings, with aluminium insertion Vinyl Corner Guard Vinyl Corner Guard 50 x 50 mm wings, adhesive type 75 x 75 mm wings, adhesive type

RUBBER CORNER GARDS

RCG65 RCG75 65 x 65 mm wings, Rubber Corner Guard with aluminium / G.I insertion 75 x 75 mm wings, Rubber Corner Guard with aluminium / G.I insertion 100 x 100 mm wings, with aluminium / G.I insertion

RCG100

Rubber Corner Guard

for other sizes corner guards please refer page nr. 6

TECHNICAL INFORMATION
Sl No. 01 02 03 04 Description Results / Remarks Material type Hardness Tensile Strength Elongation at Break SBR / EPDM 70 5 Shore A 25 Kg/cm2 250 %

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OCEAN ELASTOMERIC BEARINGS Bearing pads transfer loads or accommodate relative movement between a superstructure and its supporting sub-structure, or both uniformly. Bearing pads are available in various types depending on the area of application. The types include : Plain elastomeric bearing pads Sandwich bearings Steel laminated elastomeric bearings [no external load plates] Steel laminated elastomeric bearings [with one external load plate] The bearing pads are manufactured using either virgin natural rubber or virgin Polychloroprene (Neoprene) rubber. No reclaimed rubber is used. The plain bearing pads are cut from premolded or extruded strips. The laminated or sandwich bearing pads are manufactured by moulding under temperature and pressure. The internal steel laminates used are of rolled mild steel. Internal laminates are free from sharp edges and corners. The corners and edges of the reinforcing plates are rounded with a radius at the corners not exceeding 9mm and a radius at the edges not exceeding 6mm. The thickness of the individual layers, both elastomer and steel are decided based on the load values. Nr. of steel inserts and total height of the pads are decided based on the load applied. Standards AASHTO 1992 DIVISION I SECTION 14 AND DIVISION II SECTION 18 ASTM D 4014-81 Tests Following tests can be performed at our laboratory: Hardness Compression Set Tensile Strength Bonding Strength Elongation at break Load v/s Deflection tests Material tests can be done and certificates shall be issued based on the test values.
STEEL LAMINATED
PLAIN BEARINGS SANDWICH BEARINGS

STEEL LAMINATED WITH LOAD PLATE

Other sizes can also be manufactured as per project requirements and specifications.

Ocean Elastomaric Load Bearings

Ocean Elastomeric Bearings with Steel Laminates

Ocean Elastomaric Bearings with top and bottom load plates

Heavy duty bearing pads with load plates Load v/s deflection tests

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ELECTRICAL RESISTANT MATTING (ELMAT)

TESTED UP TO 30,000 VOLTS

ELMATS are electrical resistant rubber mattings. ELMATS are made of special quality rubber to resist shocks and are used in control rooms, switchboard panel basements, Electrical machinery rooms and other similar areas. Size ELMATS are 1 metre wide and 10 metre long rolls having project square grooves. Minimum base 6mm thickness as per BS standard specifications. Features Project along the length of 2mm thickness x 3mm width spaced at 10mm gap makes the matting very attractive and slip-free. The total thickness of the matting is 8mm. Installation ELMATS can be placed directly onto the floor or can be stuck with rubber cement solution.
Cross-section Of El-mats

ELMATs installed in L.V Panel Room

CABLE PROTECTION GUARDS CAB GUARD

CAB GUARDS are cable protectors which are durable economical and convenient for protecting cables for offices, lobbies, pathways, exhibition walls and any other similar application. CabGards are made of heavy duty rubber to protect the cable from damage and keeps the cables concealed and intact, giving the surroundings a clean appearance Colour Choice: Black, Grey, Blue, Green Size Base width of 100mm height at the centre, tapering towards the two ends 30mm x 10mm provision for cables. Maximum size of cables is 8mm dia. Any other sizes of Cab-Gard can be made to order Features Projected lines along the length on the top side gives good resistance and appearance to Cab-Gard. The design of Cab-Gard makes it ideal in appearance without giving obstruction to movements Installation The base centre line of Cab-Gard to be split, cables inserted and closed and stuck on the ground with a double sided tap 13

RUBBER PIPE SUPPORTS

Construction Features Very high Load Bearing Capacity Dimensionally accurate as each piece is moulded Tongue and groove design on the joints Excellent Resistance to Distortion / Vibration Available with steel reinforcements for higher sizes Technical Data Density : 1400 kg/m3 Thermal Conductivity : 0.16w/m0 C Fire Resistant (Self Existinguishing) Rubber Inserts also available on request Application Used at the supporting points of insulated pipes to revent crushing of insulation Inherently superior to wood

FLEXCON RUBBER GASKETS

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