Reynolds Advanced Materials d Material Worl Living in The

More Than Just A Materials Supplier . . .

Reynolds Advanced Materials has been living in the material world since 1963. We can help you turn your idea into a physical reality by showing you a world of materials that can do things you never thought possible. We specialize in helping people like you convert concepts and project designs to a finished product. Our expertise can guide you to the right material and/or equipment for just your project. So talk to us. We'll point you in the right direction for your project and send you on your way into the material world.

CONTENTS
Urethane Rubber-------------------------------------------------------------------------------------------3 Silicone Rubber--------------------------------------------------------------------------------------------4 Liquid Plastics-------------------------------------------------------------------------------------------5-6 Epoxy Tooling Compounds-----------------------------------------------------------------------------6 Flexible & Rigid Foams----------------------------------------------------------------------------------7 S praying Rubber, Plastic & Foam--------------------------------------------------------------------7 Life Casting Materials------------------------------------------------------------------------------------8 Polymer Modifiers-----------------------------------------------------------------------------------------8 Clays & Wax-------------------------------------------------------------------------------------------------9 Release Agents---------------------------------------------------------------------------------------------9 Instructional, Seminars----------------------------------------------------------------------------------9 Gypsum & Plaster----------------------------------------------------------------------------------------10 Epoxy Adhesives-----------------------------------------------------------------------------------------11 Mold Making & Casting Accessories------------------------------------------------------------11-12 2 REYNOLDS ADVANCED MATERIALS www.moldmakingmaterials.com

Urethane Liquid Rubber Overview

ADVANTAGES - Used for hundreds of industrial and artrelated applications, urethane rubbers are the easiest to use of all mold rubbers. They can be poured, brushed on or sprayed onto most prepared surfaces and cure with negligible shrinkage. They are economical, reproduce exceptional detail and are best suited for production casting of concrete, gypsum and wax. Available in Shore hardnesses of 10A - 95A. DISADVANTAGES - Urethane rubbers are adhesive and, without proper surface preparation (sealer and release agent), will bond to many surfaces. Urethanes are also moisture sensitive, meaning that relatively dry environments are necessary for mold making success.

Most Products Are Available in Trial, Gallon, 5-Gallon and Drum Units. POURABLE MIX RATIO 1:1 pbv 1:1 pbv 1:1 pbv 1:1 pbv 1:1 pbv 1:1 pbv 1:1 pbv 1:1 pbv 1:1 pbv 1:1 pbv 1:1 pbv 1:1 pbv 1:1 pbv 1:10 pbw 1:10 pbw 2:1 pbv 2:1 pbv 2:1 pbv 2:1 pbv 1:1 pbv 1:1 pbv 1:1 pbv 1:1 pbv POT LIFE 30 min. 30 min. 25 min. 30 min. 30 min. 30 min. 30 min. 30 min. 30 min. 60 min. 60 min. 30 min. 30 min. 20 min. 25 min. 15 min. 15 min. 30 min. 20 min. 20 min. 20 min. 20 min. VISCOSITY 1800 cps 1800 cps 1200 cps 1400 cps 1800 cps 800 cps 1000 cps 1800 cps 2000 cps 2000 cps 2000 cps 1800 cps 1400 cps Variable Variable 3400 cps 1200 cps 2000 cps 3000 cps Brushable Brushable Brushable Sprayable DEMOLD 16 hrs. 16 hrs. 16 hrs. 16 hrs. 16 hrs. 16 hrs. 16 hrs. 16 hrs. 16 hrs. 16 hrs. 16 hrs. 16 hrs. 16 hrs. 16 hrs. 16 hrs. 16 hrs. 16 hrs. 16 hrs. 16 hrs. 16 hrs. 16 hrs. 16 hrs. 16 hrs. DUROMETER 20A 30A 40A 50A 60A 10A 20A 30A 40A 50A 60A 30A 50A 40A 60A 44A 60A 80A 90A 40A 50A 60A 45A COLOR Off-White Off-White Off-White Off-White Off-White Clear Amber Clear Amber Off-White Off-White Off-White Off-White Clear Amber Clear Amber Clear Amber Clear Amber Clear Amber Clear Amber Clear Amber Clear Amber Off-White Off-White Off-White Blue CU .IN/ LB. 26.7 27.7 27.2 26.7 26.6 27.9 27.7 27.3 26.9 26.7 26.6 27.7 26.7 Variable 20.4 27.5 26.9 27.2 25.9 23.6 27.0 19.0 2 TEAR STR. ELONG./BRK 50 pli 55 pli 60 pli 80 pli 125 pli 30 pli 35 pli 68pli 60 pli 80 pli 136 pli 82 pli 85 pli 90 pli 100 pli 90 pli 100 pli 200 pli 300 pli 60 pli 80 pli 80 pli 80 pli 1000% 1000% 1000% 500% 581% 1000% 1000% 1000% 660% 400% 480% 1000% 500% 90% 400% 400% 650% 700% 600% 1000% 400% 400% 400%

ReoFlex 20 ReoFlex 30 ReoFlex 40 ReoFlex 50 ReoFlex 60 VytaFlex 10 VytaFlex 20 VytaFlex 30 VytaFlex 40 VytaFlex 50 VytaFlex 60 PMC-121/30 PMC-121/50 PMC-724 PMC-726 PMC-744 PMC-746 PMC-780 PMC-790
Brushable

Brush-On 40 Brush-On 50 Brush-On 60

Sprayable

EZ~Spray 45

REYNOLDS ADVANCED MATERIALS www.moldmakingmaterials.com

Silicone Liquid Rubber Overview

ADVANTAGES - Silicones offer advantages for many applications that no other mold rubber can match. Silicone will not stick to most surfaces, so surface preparation is minimal. They can be poured, brushed-on, applied by hand or sprayed. Silicones offer good chemical and heat resistance, making them the best choice for production casting of chemically harsh resins or castable metals. Some can be applied directly to the skin. Available in Shore hardnesses of 0010A - 50A, silicone rubber is used for making molds, creating special effects, orthotic/orthopedic applications and much DISADVANTAGES - Silicones (especially platinum-cure) are expensive. Most silicones require precise measurement (gram scale) and vacuum degassing before pouring. Silicones are more easiliy inhibited by surface contaminates vs. other rubbers. Tin-cure silicones are not archival vs. other rubbers.

Most Products Are Available in Trial, Gallon, 5-Gallon and Drum Units.

TIN-CURE Mold Max 10 Mold Max 20 Mold Max 30 Mold Max 40 OOMOO 25 OOMOO 30 Poyo Putty 30 Poyo Putty 40 Rubber Glass PLATINUM Smooth-Sil 910 Smooth-Sil 920 Smooth-Sil 930 Smooth-Sil 940 Smooth-Sil 950 Sorta-Clear 40 Dragon Skin Dragon Skin Q Rebound 25 EcoFlex 00-10 EcoFlex 00-30 EcoFlex 5 Equinox 25 Equinox 35 Equinox 50 Body Double Std. Body Double Fast EZ~Spray Silicone

MIX RATIO 100:10 pbw 100:10 pbw 100:10 pbw 100:10 pbw 1:1 pbv 1:1 pbv 20:1 pbv 20:1 pbv 2:1 pbv 100:10 pbw 1:1 pbv 100:10 pbw 100:10 pbw 100:10 pbw 100:10 pbw 1:1 pbv 1:1 pbv 1:1 pbv 1:1 pbv 1:1 pbv 1:1 pbv 1:1 pbv 1:1 pbv 1:1 pbv 1:1 pbv 1:1 pbv 1:1 pbv

POT LIFE 45 min. 90 min. 60 min. 45 min. 10 min. 30 min. 5 min. 5 min. 15 min. 20 min. 30 min. 45 min. 20 min. 45 min. 60 min. 20 min. 8 min. 20 min. 45 min. 45 min. 1 min. 1 min. 1 min. 1 min. 5 min. 90 sec. 1.5 min.

VISCOSITY 15,000 cps 20,000 cps 30,000 cps 35,000 cps 4,250 cps 4,250 cps Putty Putty 200 cps 7,000 cps 20,000 cps 40,000 cps 35,000 cps 35,000 cps 35,000 cps 23,000 cps 23,000 cps Brushable 14,000 cps 7,000 cps 13,000 cps Putty Putty Putty Brushable Brushable Sprayable

DEMOLD 24 hrs. 24 hrs. 24 hrs. 24 hrs. 75 min. 6 hrs. 30 min. 30 min. 1 hr, 6 hrs. 4 hrs. 24 hrs. 24 hrs. 24 hrs. 16 hrs. 5 hrs. 75 min. 6 hrs. 4 hrs. 4 hrs. 5 min. 7 min. 7 min. 7 min. 30 min. 5 min. 15 min.

DUROMETER 10A 20A 30A 40A 25A 30A 30A 40A 32A 10A 20A 30A 40A 50A 40A 10A 10A 25A 00-10 00-30 5A 25A 35A 50A 25A 25A 35A

COLOR Light Pink Light Pink Pink Mint Green Blue Lavender Light Pink Light Pink Clear Off-White Translucent Blue Pink Blue Translucent Translucent Translucent Orange Translucent Translucent Translucent Blue Light Purple Yellow Purple Green Blue

CU .IN/ LB. TEAR STR. ELONG./BRK 24.1 23.1 23.4 23.5 20.6 20.6 22.0 22.0 28.5 24.0 23.5 24.0 23.4 22.3 27.8 25.8 25.8 23.5 26.6 26.0 25.8 21.5 21.3 21.3 23.7 23.7 24.1 90 pli 60 pli 125 pli 100 pli 40 pli 40 pli 90 pli 90 pli N/A 50 pli 100 pli 110 pli 100 pli 155 pli 120 pli 100 pli 100 pli 102 pli 22 pli 55 pli 75 pli 120 pli 140 pli 165 pli 100 pli 100 pli 100 pli 375% 450% 400% 225% 250% 250% 300% 300% N/A 450% 400% 400% 300% 320% 400% 1000% 1000% 690% 800% 900% 900% 400% 430% 300% 500% 500% 415%

REYNOLDS ADVANCED MATERIALS www.moldmakingmaterials.com

Urethane Liquid Plastic Overview

ADVANTAGES - Urethane plastics offer the user tremendous versatility and economy. They are easy to use and are available as rigids or semi-rigids. You can add different colors and/or fillers for an infinite variety of mind-blowing effects. Perfect for creating special effects and making models, toys, props, industrial parts, etc. DISADVANTAGES - Urethanes are higher in price than polyester resin (but without the health issues). Urethanes are also moisture sensitive, so reasonably dry environments are necessary to minimize contamination. Some urethane plastics may not be compatible with some silicone rubber products.

Most Products Are Available in Trial, Gallon, 5-Gallon and Drum Units.

SEMI-RIGID Smooth-Cast 45D Smooth-Cast 60D Smooth-Cast 61D RIGID Smooth-Cast 70D Smooth-Cast 300Q Smooth-Cast 300 Smooth-Cast 305 Smooth-Cast 310 Smooth-Cast 316 Smooth-Cast 320 Smooth-Cast 321 Smooth-Cast 322 Smooth-Cast 325 Smooth-Cast 326 Smooth-Cast 327 Smooth-Cast 385 C-1508 Plasti-Paste Feather Lite StyroCoat Spray EZ~Spray Plastic Crystal Clear 200 Crystal Clear 202 Crystal Clear 204 Crystal Clear 206 Crystal Clear 220 SMASH! Plastic

MIX RATIO 1:1 pbv 1:1 pbv 1:1 pbv 1:1 pbv 1:1 pbv 1:1 pbv 1:1 pbv 1:1 pbv 100:90 pbw 1:1 pbv 1:1 pbv 1:1 pbv 1:1 pbv 1:1 pbv 1:1 pbv 1:5 pbw 26:100 pbw 1:31 pbv 1:1 pbv 1:1 pbv 1:1 pbv 100:90 pbw 100:90 pbw 100:90 pbw 100:90 pbw 100:75 pbw 1:1 pbv

POT LIFE 5 min. 5 min. 7 min. 4 min 1 min. 3 min. 7 min. 15-20 min. 20 min. 3 min 7-9 min. 15-20 min. 2.5 min. 7-9 min. 10-20 min. 20 min. 20 min. 10 min. 8.5 min. 2 seconds 2 seconds 20 min. 9 min. 2 hrs. 3 hrs. 22 min. 5 min.

VISCOSITY 500 cps 300 cps 300 cps 400 cps 80 cps 80 cps 80 cps 80 cps 600 cps 80 cps 80 cps 80 cps 100 cps 100 cps 100 cps 3,000 cps 4,400 cps Paste 410 cps Variable Variable 600 cps 600 cps 600 cps 600 cps 675 cps 900 cps

DEMOLD 20 min. 20 min. 60 min. 15 min. 4-5 min. 10 min. 30 min. 2-4 hrs. 16 hrs. 10 min. 30 min. 2-4 hrs. 10 min. 30 min. 2-4 hrs. 8 hrs. 16 hrs. 90 min. 2 hrs. 1 hr. 1 hr. 16 hrs. 90 min. 48 hrs. 48hrs. 4 hrs. 1.5 hrs.

DUROMETER 45D 60D 60 D 70D 70D 70D 70D 70D 80D 70D 70D 70D 70D 70D 70D 85D 88D 70D 58D 80D 80D 80D 80D 80D 80D 85D 80D

COLOR Amber Amber Amber

CU .IN/ LB. 26 26 26 25.9 26.6 26.6 26.6 26.6 26.7 26.6 26.6 26.6 27.7 27.7 27.7 17.3 17.6 26.8 41 24.7 24.7 26.7 26.7 26.7 26.7 25.9 26.7

TENSILE 1,500 psi 1,800 psi 1,800 psi 3,600 psi 3,000 psi 3,000 psi 3,000 psi 3,000 psi 2,500 psi 3,000 psi 3,000 psi 3,000 psi 3,170 psi 3,170 psi 3,170 psi 3,000 psi 6,200 psi 2,575 psi 2,160 psi 2,469 psi 2,469 psi 2,500 psi 2,500 psi 2,500 psi 2,500 psi 8,190 psi N/A

Tan
White White White White White Off-White Off-White Off-White Clear Amber Clear Amber Clear Amber Beige Metal Gray Off-White Beige Off-White Off-White Clear Clear Clear Clear Clear Clear

REYNOLDS ADVANCED MATERIALS www.moldmakingmaterials.com

Urethane Liquid Plastic Overview

(continued)

Many applications call for materials with higher physical and performance properties. TASK Plastics are a step up from the Smooth-Cast line of general purpose plastics. Do you need higher heat distortion temperatures, strength in ultra-thin sections, high impact or abrasion resistance or better resistance to moisture? TASK Plastics were developed with these applications in mind, and more. There are several TASK Plastics to choose from, and each is easy to use (convenient mix ratio and low viscosity). Ask your Reynolds rep. which TASK Plastic is right for your project.

Most Products Are Available in Trial, Gallon, 5-Gallon and Drum Units.

RIGID & SEMI TASK 2 TASK 3 TASK 4 TASK 5 TASK 6 TASK 7 TASK 8 TASK 9 TASK 12 TASK 15 TASK 21

MIX RATIO 1:1 pbv 1:1 pbv 1:1 pbv 1:1 pbv 1:1 pbv 1:1 pbv 1:1 pbv 1:1 pbv 100:44 pbw 75:100 pbw 2:1 pbv

POT LIFE 7 20 20 3 7 7 2.5 7 20 6 6

VISCOSITY 150 cps 150 cps 250 cps 600 cps 800 cps 80 cps 650 cps 300 cps 2,400 cps 600 cps 500 cps

DEMOLD 1 hr. 1.5 rs 16 hrs. 15 min. 75 min. 30 min. 10-15 min. 1 hr. 16 hrs. 75 min. 75 min.

DUROMETER 80 80 83 80 80 70 80 85 60 75 75

COLOR

CU .IN/ LB. TENSILE STR. 24.7 24.7 24 24.5 26 2606 27.7 24.3 26 24.7 25.8 6,650 psi 6,650 psi 6,500 psi 3,900 psi 5,500 psi 3,170 psi 7,200 psi 7,800 psi 2,720 psi 2,720 psi 5,500 psi

White
White Ivory Tan Tan Off-White Off-White Clear Amber Clear Amber Opaque White White

Epoxy Tooling Compounds

Epoxy resins are harder and offer higher physical properties and better heat resistance. Epoxies can be cast or laminated and are used for a variety of applications including making composite parts, tooling, vacuum forming molds, holding fixtures as well as encapsulating electronics.

Epoxies PT1105 PT1414 PT1554 PT1945 PT1995 PT2114 PT2846 PT4431 PT4935 Formula 20-136 Metalset A30

MIX RATIO Varies 100:10 pbw 100:12 pbw 100:10 pbw 100:13 pbw 100:16 pbw Varies Varies Varies 100:15.5 pbw 100:8 (varies)

POT LIFE 20 min. 30 min. 25 min. Varies 50 min. 30-60 min. Varies Varies Varies 3 hrs.

VISCOSITY Paste 50,000 cps 106,000 cps 150,000 cps 40,000 cps 3,100 cps 5,000 cps 5,400 cps 11,000-25,000 12,000 cps

DEMOLD 10-12 hrs. 24 hrs. Varies Varies Varies 24 hrs. 24 hrs. 24 hrs. 24 hrs. 6 hrs. 24 hrs.

DUROMETER 90D 90D 90D 90D 89D 88D 90D 89D 91D Barcol 55 Barcol 65-90

COLOR

CU .IN/ LB. TENSILE STR. N/A 16.2 19.5 19.1 19.9 20.1 23.6 19 17.7 20.51 17.9 6,300 psi 17,400 psi 9,850 psi N/A 7,690 psi 29,200 psi 30,000 psi 8,800 psi 8,000 4500 psi 4,000 psi

White
Blue Gray Black Black White Amber Gray Gray Beige Gray

90-250 min. 12,000-46,000

REYNOLDS ADVANCED MATERIALS www.moldmakingmaterials.com

Flexible & Rigid Urethane Foam Overview

Urethane foams are mixed 1A:1B by volume, can be poured into a mold or over any surface and cure quickly. The density of the foam will determine how much it expands; the lower the number, the more it will expand. Rigid foams can be used to make lightweight castings, create special effects or provide lightweight reinforcement to resins and other materials. Flexible foams are available in different hardnesses (pillow-like to stiff) and are used for cushioning, casting, creating special effects and many other applications. Foams can be pigmented for a variety of color effects.

Most Products Are Available in Trial, Gallon, 5-Gallon and Drum Units.

RIGID FOAMS Foam-iT! 3 Foam-iT 5 Flame Out 7 Foam-iT 10 Foam-iT 15 FLEXIBLE FOAMS FlexFoam-iT! III FlexFoam-iT V FlexFoam-iT X

MIX RATIO 1:1 pbv 1:1 pbv 1:1 pbv 1:1 pbv 1:1 pbv 1:2 pbv 1:1 pbv 1:1 pbv

POT LIFE 1 min. 1.5 min. 1 min. 1.5 min. 1.5 min. 35 sec. 1min. 1min.

VISCOSITY 200 cps 300 cps 500 cps 400 cps 500 cps 1,000 cps 1,000 cps 1,000 cps

TACK-FREE 6.5 min. 5 min. 5 min. 5 min. 4 min. 25 min. 90 min. 60 min.

DEMOLD 2 hrs. 2 hrs. 1 hr. 2 hrs. 2 hrs. 2 hrs. 2 hrs. 2 hrs.

COLOR

CU .IN/ LB. 530-630 300-350 247 150-175 105-125 400-450 275-300 150-200

EXPANSION 18 x 10 x 7x 6x 4x 18 x 10 x 6x

Tan Tan Tan Tan Tan

White White White

S praying Rubber, Plastic & Foam

EZ Spray Junior is a versatile and convenient spray system for spraying rubbers, plastics or foam. It is inexpensive and simple to use; if you have a compressor, you can spray any of these materials: 1. Spray urethane or silicone rubber to make
incredibly detailed production molds that can be used to cast concrete, plaster, wax, resins, etc. Silicone cures in 1 hour - minimal surface prep! 2. Spray urethane plastic over rubber molds to make fast support shells. Plastic can also be sprayed into molds to make fast, lightweight castings.
OM CD-R -cost ou how No y how will s works! it

Spray StyroCoat Styrofoam Coating to coat large areas of styrofoam quickly with a plastic that is flame and impact resistant. Can then be sanded, primed and painted. Great for creating themed environments, theater/movie special effects, etc.

EZ~Spray Rigid Foam - Make lightweight, flame resistant castings, create special effects. Can also be used for making fast spray support shells or lightweight reinforcement.

REYNOLDS ADVANCED MATERIALS www.moldmakingmaterials.com

Life Casting
Here are the latest technologies in apply-to-the-skin mold making materials. Both are skin safe and reproduce incredible detail. Alja-Safe is the worlds first alginate that does not contain free crystalline silica (a known carcinogen). Mixed 1part water to 1 part Alja-Safe by volume, working time can be varied by altering water temperature. Molds can be used to cast plaster, Matrix NEO, Dragon Skin silicone rubber or Smooth-Cast 300Q fast plastic to make a reproduction. Alja-Safe is economical, but molds are good for one casting only. Body Double silicone rubber is easy to use (1A:1B by volume) and can be brushed directly onto the skin to make fast molds of faces, hands and any body part. Molds are durable and will last to make many reproductions. You can cast just about anything into Body Double including resins, wax, plaster, concrete, etc. Two speeds of Body Double are available and Starter Kits come complete with everything you need to start making molds from life now.

Water Soak 2 min. N/A Alja-Safe available in 3-lb. boxes and 20-lb. pails Body Double available in trial sizes, cartridges, gallon units and 5-gallon units

MATERIALS Alja-Safe Alginate Body Double Standard Set Body Double Fast Set Plaster Bandage Material

MIX RATIO 1:1 pbv (Water) 1:1 pbv 1:1 pbv

POT LIFE 8 min. 5 min. 90 seconds

VISCOSITY Thick Liquid Brushable Brushable

DUROMETER N/A 25A 25A N/A

DEMOLD 10 min. 30 min. 5 min. 15 min.

COLOR

CU .IN/ LB. 26 23.7 23.7 N/A

Pink Purple Green

White

Polymer Modifiers
Plaster With An Attitude! - duoMatrix-G is a polymer additive system for alpha gypsums that greatly enhances physical and performance properties. Castings are stronger, lighter, weather resistant and can be demolded four times faster. It's versatility allows adding of metal powders and other fillers to simulate the look of metal, stone and other facades. Matrix-G can also be pigmented and painted. duoMatrix NEO: No Scale? No problem! . . . and UL Flame Rated! A new, easy-to-use version of Matrix-G, NEO's dry components (PART A) are pre-measured for easy measuring and mixing with PART B latex liquid. Easy two-to-one by volume mix ratio means no scale is required. NEO can be used to make lightweight pieces that are very strong and water-resistant. NEO is also flame resistant (has passed UL-94 Flame Test and is Flame Rated). duoMatrix-C: Concrete With An Attitude! duoMatrix-C is a new polymer additive for concrete that greatly enhances physical and performance characteristics. Matrix-C greatly reduces water/salt absorption and virtually eliminates microcracks. Freeze/thaw, chemical and UV resistance are also enhanced, and Matrix-C also eliminates the usual 7-day post cure.

REYNOLDS ADVANCED MATERIALS www.moldmakingmaterials.com

Chavant Model Clays

NSP (Non Sulphur Plasteline) - contains no sulphur filler that causes cure inhibition with various liquid rubber mold making materials. The NSP line consists of clays that contain higher percentage of wax components making the clays somewhat tuffer. Available in Soft, Medium or Hard, these clays have good adhesive qualities, flexibility and length. Because they are tuffer, NSP tend to accept cut detail lines very cleanly, with no ragged edges. Le Beau Touch and Le Beau Touch-HM are two distinctive products with some very similar characteristics. Both are sulphur-free clays that have exceptional smoothness and adhesive qualities. Both hold very good detail and carve and shape easily. They have tremendous flexibility and will not dry or crack. The original Le Beau Touch is very sensitive to heat, while the HM remains stable at higher temperatures. Y2-Klay is an industrial design clay that is lightweight and sulphur-free. It is excellent for milling (clay fragments do not stick to milling bits) and is resistant to shrinking and cracking.

Aves Apoxie Sculpt

Apoxie Sculpt is a self-hardening synthetic clay that combines the features and benefits of clay with those of epoxies. Apoxie Sculpt is self-hardening with a 3-hour working time and 24-hour cure. It has 0% shrinkage and strongly adheres to most clean surfaces. Fully machineable Apoxie Sculpt is nontoxic and available in 10 colors plus two metals.

Klean Klay
Kleen Klay is a non-drying, nonhardening, nonsulphur modeling clay for a variety of applications. It remains pliable at room temperature and is non-toxic, sanitary and odorless. Kleen Klay is easy to handle and work with-keeps its smooth, firm consistency while retaining the shape into which it is molded.

V ictory Brown Wax

This wax is less crystalline than paraffin wax, although it is a microcrystalline petroleum-based wax. Victory Brown remains flexible at low temperatures and may be used as an adhesive, in investment castings, and blended in for candle making. Easily molded by hand, Victory Brown may also be used as a sculpture wax.

Mold Release Agents

Poly Urethane Universal Mold Release ER 200 ER 800 ER 1700 ER 2831 Epoxy Polyester Poly Foam Silicone Rubber Shiny Surface Satin Surface Flat Surface

Instructional Books, Videos & Seminars

Reynolds Advanced Materials conducts mold making & casting seminars on a regular basis at each location. Call for the schedule or visit www.moldmakingmaterials.com. We also offer how-to videos, CD-ROMs, booklets and other instructional literature to help you visualize and learn the mold making and casting process. Call your nearest location or order online at www.moldmakingmaterials.com. REYNOLDS ADVANCED MATERIALS www.moldmakingmaterials.com 9

Gypsum

USG No. 1 Casting Plaster The industry standard for figurines, plaques, and lamp bases. Special additives maintain smooth-working qualities and upon drying, result in a hard working surface with reduced paint absorption and degree of chip-resistance. GARDENCAST Gypsum Cement Specially Designed for free-standing, solid cast outdoor statuary. Produces strong, hard casts that set rapidly and can be demolded in one hour after set, resulting in increased productivity versus conventional cements. Also produces a uniform white color. HYDROCAL White Gypsum Cement A good general use product that offers a gradual setting time and a long period of plasticity. Recommended for solid and hollow casting of lamp bases and figurines. Designed for thin sections which require high green strength to minimize breakage during removal from an intricate mold. HYDRO-STONE Gypsum Cement HYDRO-STONE is recommended for producing high-quality novelty and statuary castings requiring extremely hard surfaces. This product is self-leveling when poured and not suitable for hollow cast applications. HYDRO-STONE must be mechanically mixed for best results. TUF-CAL Plaster A special plaster blended with polymer and synthetic fibers. Ideal for larger items where a high strength-to-weight ratio is required. It provides better chip resistance and impact strength in cast items than either White Art Plaster, No. 1 Casting Plaster, or HYDROCAL White Gypsum Cement. Available in 20 and 30 minute set times. USG No. 1 Pottery Plaster Highly uniform, USG No. 1 Pottery Plaster is noted for outstanding performance and long life. The standard of the industry, it is the best material available for sanitary-ware and dinnerware slip casting. DRYSTONE Casting Media This unique product eliminates the need for expensive drying and provides an environmentally sound alternative to resin-based products.

HYDROCAL FGR-95 Gypsum Cement Hydrocal FGR-95 Gypsum Cement is a specially formulated gypsum cement which sets fast, develops high strength, and permits fabrication of strong, resilient glass-reinforced products. The superior fire retardant properties of Hydrocal FGR-95 Gypsum Cement allow for safe, code-compliant installation in all types of public and private structures. ULTRACAL 30 Gypsum Cement Super-strength gypsum cement recommended where extreme accuracy and greater surface hardness are required, as in duplicator models. Harder and stronger than HYDROCAL A-11 and HYDROCAL B-11 cements, ULTRACAL 30 cement has the lowest expansion of any rapid-setting gypsum cement available. Has a gradual set and long period of plasticity. Ideal for splash-casting molds and models for phenolic, polyester and epoxy resins. It was designed to give the pattern making industry the ultimate in a gypsum cement-tooling medium.
Use Consistency (Parts of Water by Weight Per 100 Parts Plaster)

Gypsum Product
No. 1 Casting Plaster Gardencast Hydrocal White Hydrostone Tuf Cal No. 1 Pottery Plaster Drystone Hydrocal FGR 95 UltraCal 30

1 Hour Compressive Strength

Dry Compressive Strength

Maximum Setting Expansion

Density Wet

Density Dry

Set Time

65 12.5 45 32 32 70 18-20 cc 30-36 cc 32

1,200 psi 2,500 psi 1,000 psi 4,000 psi 4,000 psi 1,000 psi 8,000 N/A 4,000 psi

2,400 psi 8,000 psi 5,000 psi 10,000 psi 10,000 psi 2,400 psi 16,000 psi N/A 10,000 psi

0.210% 0.10% 0.390% 0.240% 0.240% 0.210% 0.275% N/A 0.240%

100.0 lb/ft

72.5 lb/ft

27-37 min.

131.0 lb/ft 110.5 lb/ft 25-35 min. 110.0 lb/ft 9.0 lb/ft 25-35 min. 119.0 lb/ft 106.0 lb/ft 17-20 min. 122.0 lb/ft 112.0 lb/ft 25-30 min. 99.0 lb/ft 69.0 lb/ft 14-24 min. 5-10 min. N/A

130.0 lb/ft 128.0 lb/ft N/A N/A

119.0 lb/ft 106.0 lb/ft 17-20 min.

10

REYNOLDS ADVANCED MATERIALS www.moldmakingmaterials.com

Smooth-On Epoxy Adhesive Overview

ADHESIVE Super Instant Metalset A4 MT-13 EA-40 PC-3 (Lab tops) FLEXIBLE Ure-Bond II (urethanes) Sil-Poxy (silicones)
MIX RATIO 1:1 pbv 1:1 pbv 1:1 pbv 1:1 pbv 1:1 pbv 1:1 pbv No Mixing POT LIFE 2.5 min. 22 min. 35 min. 2 hrs. 20 min. 5 min. 5 min. VISCOSITY 1,100 cps Paste-Like Light-Paste Light-Paste Paste-Like 5,400 cps Paste-Like FULL CURE 10 min. 16 hrs. 16 hrs. 24 hrs. 24 hrs. 20 min. 12 min. COLOR Clear Amber Metal Gray White Clear Amber Black Amber Translucent TENSILE ELONGATION COMPR. STR. 10+% 1.2% 0.8% 1% N/A 121% 750% 4,500 psi 7,500 psi 8,700 psi 8,100 psi 5,000 psi N/A N/A

1,100 3,600 4,300 3,400 3,000

psi psi psi psi psi

800 psi 750 psi

Smooth-On has been manufacturing adhesives since 1895. They continue to be the choice of all branches of the U.S. Military, every major airline and auto manufacturer in the world, and many other major industrial manufacturing and repair operations.

Mold Making & Casting Accessories

Polypropylene Mixers. PolyPro Squirrel Mixers have a solid core galvanized steel shaft and a durable, easy to clean polypropylene cage. These are the perfect mixers for any project. If your PolyPro Squirrel Mixer finds its way to the bottom of your toolbox and becomes a bit out of shape, just place it in boiling water for a few minutes. Then it is as good as new! 1 Gallon/Quart PolyPro 5 Gallon PolyPro Skinny (Bunghole) Steel Mixers. ProSteel Squirrel Mixers have a solid core steel shaft and galvanized mixing cage. Industrial Squirrel Mixers have a solid core stainless steel shaft and stainless steel mixing cage. They are kind to containers and do not have any spot welds or solder joints, which can come loose or separate. Unmatched mixing performance for larger jobs is guaranteed when using ProSteel and Industrial Squirrel Mixers. ProSteel 5 (5-10 gallons) Industrial 55 (10-55+ gallon) Industrial BIG (55-100+ gallon)

Metal Powders

Color Tints Mixing Containers

Powder-Free Gloves Concrete & Plaster Colorants

Dry Gas Blanket

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Mold Making & Casting Assessories

AACCESSORIES So-Strong Color Tints Silc Pig Pigments Metal Powders Ure-Fil 3, 5 & 7 Fillers Cast Magic System Cab-O-Sil Matrix Chopped Glass Xtend-It Kick-It So-Cure SuperSeal FastCat Catalysts Thi-Vex Silicone Thinner Lambo Colors Sonite Wax Ease Release 2831 In & Out II Squirrel Mixers Mix N Measure Containers Gloves DESCRIPTION
Colorants for urethane rubbers, plastics & foams. Red, Blue, Green, Yellow, Orange, Purple, Black, Brown, White Colorants for silicone rubbers. Blue, Black, Red, Green, Yellow, Fleshtone, White Bronze, Brass, Copper and Nickel-Silver. Add to urethane resins for cold cast metal effects Fillers for urethane plastics that act as extenders and provide different effects. Powders and glitters for urethane resins to create hundreds of looks and effects Filler used for thickening mold rubber A-R Glass for duoMatrix system, gypsums Dry gas blanket removes moisture from urethane rubber and plastic containers Cure Accelerator for urethane rubbers Cure Accelerator for urethane plastics Sealing Agent for porous materials Accelerators for Mold Max Silicone Rubbers Thickening agent for some silcone rubbers Lowers the viscosity of silicone rubbers Dry powdered pigment for coloring concrete, stucco, plaster and other cementitious materials Excellent sealing & releasing wax Liquid release agent for releasing polyurethane foams. Can be brushed on or sprayed on. Dilute with water for an economical release agent for removing concrete from molds Mixing attachments for power drills - available in both polypropylene and steel construction Plastic containers for measuring & mixing Industrial grade, powder-free latex gloves.

AUNITS
2-OZ., PINTS, GALLONS

4-OZ. 1, 5, 10, 25 and 50-lb. sizes 3 to 500-lb. sizes 0.5 t0 250-gram sizes 0.6 & 10-lb. sizes 2, 5 & 44-lb. sizes 7-oz. aerosol Pint, gallon & 5-gallon sizes 4-oz., pints & gallon sizes Pint, gallon & 5-gallon sizes 4-oz., Pint, 1/2-gallon, 6-gallon sizes Pint, gallon & 5-gallon sizes Pint, gallon & 5-gallon sizes Variety of sizes Quart, gallon & 5-gallon sizes Pint, gallon & 5-gallon sizes Gallon, 5-gallon & 55-gallon sizes Variety of sizes 16-oz. - 1 qt. - 2.5 qt. - 5-qt. sizes M - L - XL sizes

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