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Research Policy 31 (2002) 159–182

Strategic management of supplier–manufacturer relations


in new product development
Maurizio Sobrero a,∗ , Edward B. Roberts b,1
a Department of Management, University of Bologna, Piazza Scaravilli 2, 40125 Bologna, Italy
b Alfred P. Sloan School of Management, Massachusetts Institute of Technology, E52-535, 50 Memorial Drive, Cambridge, MA 02139, USA
Received 7 August 2000; received in revised form 6 November 2000; accepted 1 December 2000

Abstract
This paper discusses the role of contractual and organizational arrangements for the governance of supplier–manufacturer
relationships in new product development projects. We present cross-sectional project level data from 50 manufacturer–supplier
relations in new product development in the European Major Home Appliance industry using a single dyadic interaction as
the unit of analysis, to combine institutional decisions driving the governance of inter-firm relations and their organizational
implementation. Our results show that (a) relational outcome depends on the type of joint activities, (b) it can be decomposed
into short term (efficiency) and long term (learning) effects, (c) less articulate types of joint development activities increase
efficiency, while more articulate joint development activities increase partner’s learning, and (d) inter-organizational struc-
turing decisions are significant explanatory variables to understand relational outcome. Implications for the organization of
vertical collaboration in new product development projects are derived focusing on the emerging trade-off between short and
long term objectives as a central issue in guiding relational strategies. © 2002 Elsevier Science B.V. All rights reserved.
Keywords: Innovation; Inter-organizational relationship; New product development; Supply chain management

1. Introduction relations (Hamel, 1991; Kogut and Zander, 1992;


Gulati, 1998). The central argument of this growing
The attention paid to inter-firm relations has literature is that individual organizations can no longer
been constantly increasing during the past 15 years. rely on their own resources to compete in today’s
Research has in turn emphasized the strategic appro- world. Rather, they should look for strategic interac-
priateness (Roberts and Berry, 1985; Porter and Baden tions allowing them effectively to leverage internal
Fuller, 1987; Harrigan, 1988; Lorenzoni and Baden- resources by investing in some core competencies and
Fuller, 1995), the economic advantages (Williamson, contracting out other knowledge domains.
1979; Contractor and Lorange, 1988; Kogut, 1988), The analysis of innovation development processes
and the learning implications of inter-organizational is frequently pointed out as a prototypical example for
the need to rethink organizational boundaries (Arora
and Gambardella, 1991; Freeman, 1991). The speed
∗ Corresponding author. Tel.: +39-051-2098076;
of technological progress, the increasing amount of
fax: +39-051-2098074.
E-mail addresses: mau@economia.unibo.it (M. Sobrero),
resources needed to control fully the process and the
eroberts@mit.edu (E.B. Roberts). shortening times for investment recovery are common
1 Tel.: +1-617-253-4934; fax: +1-617-253-2660. phenomena in many industries. Changes in the drug

0048-7333/02/$ – see front matter © 2002 Elsevier Science B.V. All rights reserved.
PII: S 0 0 4 8 - 7 3 3 3 ( 0 0 ) 0 0 1 5 7 - 8
160 M. Sobrero, E.B. Roberts / Research Policy 31 (2002) 159–182

development process (Henderson, 1994), as well as between the parties during the development work.
in cars (Clark and Fujimoto, 1991; Nobeoka, 1993), Data show invariance in the specificity and extension
mainframes (Iansiti, 1995; Iansiti and Khanna, 1995), of the contracts governing the relationships. On the
and personal computers (Pine, 1993) are often used as contrary, differences in the type of mechanisms used to
examples. exchange information and the extent of their use dur-
While the key aspect of networking processes is ing the project are significantly related to the degree
identified in the organization of the interaction among of supplier involvement. Choices along integration
the partners, the empirical analysis is largely focused dimensions are associated with different evaluations
on the structural context of exchange. Both overde- by the manufacturer of the specific relationship. Less
termined and underdetermined approaches to the articulate solutions with later involvement of suppliers
study of joint product development activities examine and their use as pure subcontractors of pre-specified
the mutual exchange of rights between the parties development work are considered by the manufac-
involved. On the one hand, the agents involved are turer as positively affecting project efficiency, but not
modelled as rationally optimizing the contractual as opportunities for learning. On the contrary, higher
form of exchange in a typical market/hierarchy con- level of communication, earlier supplier involvement
tinuum. Different characteristics of the development in the project and a higher level of design responsi-
work and of the partners’ resource set guide the choice bility assigned to the supplier seem to generate higher
among alternative forms such as long term contracts coordination costs, but also provide the opportunity
(Monteverde and Teece, 1982; Ouchi and Bolton, for effectively accessing external knowledge whose
1988; Pisano, 1991), strategic alliances (Roberts and consequences are spread in future projects.
Berry, 1985; Ciborra, 1991; Hamel, 1991), or R&D This research offers several theoretical and policy
consortia (Ouchi and Bolton, 1988; Watkins, 1991; contributions to the understanding and management
Tripsas et al., 1995). On the other hand, higher level of inter-organizational relationships in innovative
institutional conditions idiosyncratic to the locus of activities. First, institutional decisions driving the gov-
interaction determine the predominant form of ex- ernance of inter-firm relations and their organizational
change and the set of norms and rules governing implementation are recomposed. The contractual per-
the relationship. Several studies performed in Japan spective of Transaction Cost Economics is comple-
(Dore, 1986; Fruin, 1992; Nishiguchi, 1995) and in lo- mented with the information processing interpretation
calized communities such as Silicon Valley (Saxenian, of organizational exchange. Second, the operational
1994) or the European industrial districts (Piore and mechanisms available to structure inter-unit flows are
Sabel, 1984; Best, 1990; Harrison, 1994) describe the extended to inter-organizational relations and related
reliance on trust among the partners as a substitute to the nature of the joint work, using the dyad as the
for more stringent legal protection mechanisms. unit of analysis. Third, the distinctions among differ-
This paper goes into the “black box” of inter-partner ent relational outcomes point to the trade-off between
exchanges in innovative activities to develop theoret- short and long term objectives as a central issue in
ically and document empirically the complementary guiding relational strategies.
role of the organization of the interface. Building From a strategy perspective, these results suggest
on some recent studies at the information processing the centrality of a planned effort on the organizational
level of inter-organizational relationships in new prod- implementation of inter-organizational relations,
uct development activities (Clark, 1989; Liker et al., which should synchronically complement contrac-
1995; Bidault, 1998; Sobrero and Roberts, 2001) we tual negotiations, rather than sequentially supplement
analyze 50 manufacturer–supplier relations in new them. In addition to that, the empirical results directly
product development projects performed by three suggest a careful examination of partners’ objectives
different business units, operating in two different to determine the task-domain in which to interact
countries, of one of the largest European Major Home and how to organize the joint work. Despite all the
Appliance manufacturers. We distinguish between the emphasis on the benefits of networking, in fact,
legal definition of the exchange and the operational inter-organizational relations are not free, and a rush
mechanisms used to integrate the flow of information toward the currently hot boundary spanning strategy
M. Sobrero, E.B. Roberts / Research Policy 31 (2002) 159–182 161

might prove costly, especially when technological conditions under which the sum of production and
innovation is at stake. transaction costs will be minimized through inter-
The paper is organized as follows. In Section 2, we nalization (Pisano, 1991), market driven transactions
review the different approaches to inter-organizational such as licensing, or other intermediate forms of gov-
relationships in technology development and the in- ernance structure such as joint ventures (Hladik, 1988)
formation processing view of the organization of and consortia (Watkins, 1991; Tripsas et al., 1995).
innovative work, deriving the complementarity of Complementary to the inward focus on efficiency
the contractual and organizational structuring of the achievements, the strategic perspective on organiza-
relationship. In Section 3, we introduce the study tional interactions stresses how, by pooling their re-
designed to examine these complementarities in the sources and efforts towards innovation, all the partners
context of supplier–manufacturer relationships in new involved would improve their competitive position-
product development, describing the methodology ing (Gulati, 1998). Collaborative activities become
used and the industrial setting chosen. In Section 4, a way to overcome asymmetries in the resource en-
we present the results and discuss their implications dowments and spread the risks associated with inno-
for the management of supplier relationships in new vative activity (Combs, 1990), to control spillovers
product development projects. In Section 5, we con- (Katz, 1986), or to limit the opportunities for new
clude by interpreting these results for the more general entrants in the market by indirectly raising barriers
problem of the organization of information flows in to entry (Katz, 1986; Katz and Ordover, 1990). Once
inter-organizational relationships, discussing the lim- the determinants for collaboration in innovation pro-
its and potentiality for further extension of this work. cesses are set, the possible alternatives (e.g. joint ven-
tures, acquisitions, licensing) are examined through
an analysis of either environment specific conditions
2. Theoretical premises such as, for example, the “appropriability regime”
(Teece, 1986), or the firm resource set (Roberts and
2.1. Inter-firm relationships and innovative processes Berry, 1985).
The organizational learning explanation departs
The empirical observation of the increasing from the economic nature of the determinants of a
importance of interactions among legally distin- positive role of inter-organizational relationships in
guished units challenged the traditional image of an the development of innovation (Kogut, 1988). In par-
organization as an entity with well-defined bound- ticular, it claims that R&D activities are “interacting
aries (Contractor and Lorange, 1988). Clearly, one heuristic search processes” (Nelson and Winter, 1977,
crucial activity influenced by these changes is the p. 52) and that the very knowledge being developed
development of innovation (Roberts, 1980). Follow- is organizationally embedded. Therefore, its trans-
ing Kogut (1988), we can identify three theoretical fer cannot be achieved through a market transaction
approaches for the analysis of inter-firm relations: a because it is partly tacit (Polanyi, 1967). However,
transaction–cost based approach, a strategic approach organizations cannot rely simply on their own internal
and an organizational learning approach. knowledge base since the routines developed around
Studies based on the assumptions and proposi- it become embedded, constraining departures from
tions of transaction cost theory (Williamson, 1975, well-known and explored paths (Nelson and Winter,
1985) focus on the characteristics of the interactions 1982) and acting as filters to the introduction of inno-
involved in the development of innovation (Ouchi vation (Henderson and Clark, 1990). On the contrary,
and Bolton, 1988). Given actors’ characteristics by widening the sources of knowledge to include
(propensity to opportunistic behavior and bounded external organizations, resistance created by internal
rationality), task related factors (asset specificity and structural filters would be overtaken (Kogut and Zan-
uncertainty) are used to identify the appropriateness der, 1992). Moreover, the use of collaborative arrange-
to engage in interactions with other subjects and to ments allowing for mutual access to internal processes
determine the optimal governance structure (Pisano, will facilitate both the development and the transfer
1990). Accordingly, research has been addressing the of tacit knowledge (Hamel, 1991; Gulati, 1998).
162 M. Sobrero, E.B. Roberts / Research Policy 31 (2002) 159–182

Regardless of the differences in the approach to usually the single project, focusing on the differ-
the analysis of inter-organizational relations, the three ences in effectiveness of alternative solutions in the
streams of research mainly focus on the conditions functional/project spectrum (Marquis and Straight,
under which it would be appropriate for firms to 1965; Larson and Gobeli, 1988; Roberts, 1988), the
engage in cooperative actions to pursue innovation. influence of patterns of communication on the final
Much less attention, on the contrary, is given to the outcome (Marquis and Straight, 1965; Allen, 1977;
role that alternative organizational forms of coordi- Tushman, 1978; Allen and Katz, 1986; Allen and
nation and integration among the partners might have Hauptman, 1987), and the role of human resource
in determining the outcome of the relation (Roberts management practices (Katz and Allen, 1985; Allen
and Berry, 1985). The emphasis is on the definition and Katz, 1990).
of the conditions for the interaction to occur, rather Only recently have researchers turned their attention
than on how the relationship is then managed and to the analysis of the different organizational coor-
the actual contacts among the partners are opera- dination mechanisms in inter-organizational relation-
tionally implemented. To emphasize the necessary ships. At a macro level, for example, Rebentish and
complementarity of such aspects required to make the Ferretti (1995), studying technology transfer within
relationship work, in the next section, we discuss the international joint ventures in the chemical and steel
role of organizational design in innovative activity. industry, develop a model where the characteristics of
the object being transferred (transfer scope) and the
2.2. Organization structure and innovative processes characteristics of the organizational structure used to
achieve the transfer (transfer method) concur in deter-
Albeit almost neglected in the particular context mining the success of the transfer. Similar arguments
of inter-organizational relations, the importance of are developed by (Hakansson, 1987, 1989) who pro-
organizational structures and processes and their in- vide evidence through different case studies about how
teraction with task characteristics are strongly rooted the strengths of certain Swedish industries are based
in the organizational theory literature. Starting from on specific investments in the organizational coordi-
the seminal works of Burns and Stalker (1961), nation of a nexus of relationships at the industry level.
Woodward (1965), and Lawrence and Lorsch (1967), Imai and colleagues’ (1985) work on supplier–
the contingency school developed both at the macro manufacturer relationships in new product develop-
level, exploring the concept of fit between organiza- ment presents evidence from five in-depth case stud-
tional and environment characteristics (Aldrich, 1972; ies of Japanese firms. Their research covers different
Duncan, 1972, 1976), and at the micro level, investi- industries, from electronics (Epson dot-matrix printer,
gating the relationship between nature of the task and NEC PC8000, Fuji FX-3500 paper copier) to pho-
structural characteristics (Perrow, 1967; Allen, 1986; tographic equipment (Canon Auto-Boy lens shutter
Larson and Gobeli, 1988). camera), to automobiles (Honda City). Suppliers’
Burns and Stalker (1961) first proposed that an early involvement in the development process and the
organization’s characteristics are a function of envi- intense patterns of communication flows are indicated
ronmental uncertainty. Lawrence and Lorsch (1967) as driving forces for faster releases of new devices
continued in this direction by showing how environ- and prompt responses to competitors’ moves. Simi-
mental conditions, and hence organizational structure, lar conclusions are supported by subsequent research
could vary within the same organization among its dif- in the world auto industry (Clark, 1989; Clark and
ferent units. Organizational design therefore became Fujimoto, 1991), showing lower costs and shorter
central, and detailed work was conducted in deter- lead-time associated with higher levels of supplier
mining in more depth the effectiveness of different involvement and higher use of off-the-shelf parts, con-
organizational forms (Galbraith, 1973, 1977). trolling for industry, project and geographical level
Innovation development activities, i.e. activities characteristics. Overall, greater supplier involvement
characterized by ill-defined tasks in uncertain envi- accounts for roughly one-third of the Japanese ad-
ronments, started to attract researchers’ attention. The vantage in engineering hours and 4–5 months of their
unit of analysis was therefore shifted to a lower level, lead time advantage.
M. Sobrero, E.B. Roberts / Research Policy 31 (2002) 159–182 163

More detailed analyses of the micro-organizational uncertainty. Asset specificity determines the extent
mechanisms used to coordinate suppliers’ participa- to which the activities performed in the relationships
tion in new product development extend these results. have some economic value per se or not (Williamson,
In two other studies (Sobrero and Toulan, 2000; 1979). The higher the asset specificity, the lower the
Sobrero and Roberts, 2001) of supplier–manufacturer chances for the partners to benefit from their activities
relationships in new product development projects, we outside the relationship. The level of task uncertainty
showed that the type of knowledge being partitioned can be referred to the action or to the goal domain
and its level of interdependency with the rest of the (Thompson, 1967). In the first case, the partners have
project are important predictors of performance out- agreed on the objective of their relationships but
comes of the relationship, controlling for contractual have multiple options to achieve the goal. Ring and
differences. Further, the analyses demonstrate a clear Rands (1989), for example, document how NASA
trade-off between short term efficiency-increasing and and 3M were able to specify up front their goal for
longer term learning-enhancing outcomes. While firm common projects on microgravity experiments and
(Dyer and Ouchi, 1993; Dyer, 1996; Nishiguchi and subsequently worked through the implementation of
Ikeda, 1996) and country level (Helper, 1991; Liker their collaboration. In the second case, the goal itself
et al., 1995; Nishiguchi, 1995) differences seem to be is unclear. These situations have been documented in
time-dependent and to show convergent patterns, all many studies of collaborative R&D projects, when
these works independently support the importance of the partners might initiate the relationship for some
adequate investments in the organizational structuring generic strategic reason but lack an operational objec-
of exchange flows according to the characteristics of tive (Brockhoff, 1992; Kleinknecht and Reijen, 1992;
the tasks jointly performed. Choices along the fre- Tripsas et al., 1995).
quency of communication between the partners, the Given different characteristics of the tasks to be
type of communication channels used, the timing of performed within the relationship, the partners can
partners’ involvements in the problem solving process structure the interaction by (a) articulating the legal
and the assignment of specific design responsibility conditions governing the transaction and (b) identi-
must be accurately balanced to have a positive impact fying the mechanisms to transfer information among
on project outcomes. them to implement the transaction. Contractual
coordination mechanisms are used to define the legal
2.3. The research framework boundaries of the relationships. They involve the
choice of the legal form governing the agreement (e.g.
These two different research approaches to the joint venture or strategic alliance, equity and non-
analysis of inter-organizational coordination mech- equity joint venture), the length of the agreement, the
anisms stress separate albeit complementary aspects extent to which partners are bound to the agreement
of the same problem (Sobrero and Schrader, 1998). (e.g. exclusivity clauses, penalties) and the degree to
On the one hand, strategic approaches examine the which these choices are specific to the agreement or
institutional governance mechanisms necessary to not (e.g. standardized versus personalized contracts).
define the rule set agreed upon by the partners. The Research shows the impact on relationship perfor-
focus is on the mutual exchange of rights among the mance of these choices. Studying strategic alliances,
parties involved. On the other hand, organizational for example, Parkhe (1993) documents how the def-
approaches highlight the informational characteris- inition of contractual safeguards positively affected
tics of the interaction. The focus is on the possible the fulfillment of partners’ strategic objectives. Simi-
alternatives to put into place the mutual exchange of larly, in a sample of Scandinavian collaborative, R&D
information among the partners. ventures Hakanson (1993) finds that a clear contrac-
The choice along both dimensions is related to the tual definition of ex-ante safeguards decreases the
characteristics of the tasks performed in the relation- likelihood of anticipated termination of the venture.
ship. Combining the different perspectives reviewed, Information transferring mechanisms are used as
the task domain can be articulated focusing on three an alternative way to put into place the relation-
aspects: asset specificity, means uncertainty, and goal ships within the institutional boundaries defined by
164 M. Sobrero, E.B. Roberts / Research Policy 31 (2002) 159–182

means of the contractual coordination mechanisms dimensions must therefore be considered (see Fig. 1).
chosen. They are targeted to the structuring of in- First, choices on both dimensions are linked to the
formation flows between the partners. Decisions on characteristics of the tasks jointly performed. Second,
the frequency, timing, directionality of information they both independently account for the performance
flows, as well as the means through which these flows of the relationship. Third, their combination might
occur identify the operational dimensions of procedu- in and of itself be a strategic lever to be used by
ral coordination mechanisms. For a given institutional the partners. In the next sections, we present a study
setting defined by a specific combination of contrac- of supplier–manufacturer relationships designed to
tual coordination mechanisms, alternative choices of include in the analysis all these aspects, to deepen
information transferring coordination mechanisms are our understanding of the implications of structuring
going to impact the outcome of the relationship dif- decisions in innovation processes.
ferently. Carter and Miller (1989), for example, show
how frequent and bilateral communication between
vendors and buyers sensibly limited the occurrence 3. The study
of quality problems in the materials delivered. Dyer
(1996) reports that higher levels of face to face com- We studied the whole population of 50 different
munications between suppliers and manufacturers supplier–manufacturer relationships for the develop-
contribute to reduce new model cycle time. Hakan- ment of new components or new equipment in three
son (1993) documents the positive impact of the development projects performed between 1993 and
coordination procedures used by the partners on the 1995 by three business units (SBUs) of one of the five
survival of collaborative R&D ventures, provided that largest European groups in the Major Home Appli-
managerial autonomy is granted by avoiding detailed ances industry. The existence of an established body
specification of implementation procedures within the of research on supplier–manufacturer relationships
contractual arrangement. provides a valuable opportunity to anchor the empir-
To examine fully how partners should organize ical analysis to a policy domain where the strategic
their relationships to achieve the intended goals, both relevance of the problem examined can be easily

Fig. 1. The theoretical framework.


M. Sobrero, E.B. Roberts / Research Policy 31 (2002) 159–182 165

appreciated. The Major Home Appliance industry is and if (b) the relationship structuring decisions affect
characterized by complex assembled products made the relationships outcomes. This design is particularly
of parts and subsystems requiring the combination advantageous to approach these research questions
of different knowledge domains, from mechanics to (Yin, 1994) because (1) the phenomena investigated
electronics to plastic molding. The evolutionary pat- are recent or even contemporary, (2) the phenomena
terns of this industry in Europe show how cyclical investigated are analyzed within a specific context,
interactions between product and process innovation (3) the research is focused on “how” and “why”
have converged towards highly fragmented and tem- aspects, and (4) the researcher has limited control
porarily unstable patterns of consumption, generating over the phenomena.
at the same time the constraints of large scale man- Multiple sources of information are used to avoid
ufacturing and the opportunities for creative product typical potential sources of bias deriving from organi-
differentiation (Sobrero, 1995). zational role, individual’s memory failure, protection
Firms’ successful responses to these challenges mechanisms and the like. The a priori identification
have been a constant shaping of internal structures of multiple units of analysis allows the structured col-
around the technological base. Failures of these lection of a larger amount of information. Finally, the
strategies resulted in exits at different times (Goshal stratification of the units of analysis and sources of
and Haspeslagh, 1990). The contemporary need for information allows mapping the within-case sources
size and scope has not been achieved merely by of variance and determines a base of comparison for
functional or geographical separation, but rather multi-case analysis. Specific actions were taken to
fostered through increased inter-unit coordination avoid threats to validity (Yin, 1994; Stake, 1995).
(Baden-Fuller and Stopford, 1991). Specific activities, To control for the construct validity of the results,
such as product development, where different and we triangulated different sources of information and
frequently contradictory task characteristics are con- confronted the fit between the analytical categories
veyed, became the institutional environment to shape selected and the data representation derived. This pro-
the internal and external structure of the organization cess is also suggested to control for internal validity
and to adapt it to the changed nature of the external biases, as introducing possible alternative sources of
environment. variance and forcing the analysis to resolve incon-
Within this context, suppliers are being called gruencies between sources. To further strengthen the
upon to play an ever increasingly important role. The internal validity of the study, data were collected at
strategic relevance of product–process interaction, three different levels of analysis: the business unit,
the shortening product life cycles, and the need to the project, and the relationship between a supplier
balance volumes with product differentiation require and the SBU manufacturer.
home appliance manufacturers to focus on processes Multiple cases were selected to strengthen the
and product architecture knowledge. Such knowledge, external validity of the results. It is important, how-
though, cannot successfully be exploited without ever, to define properly the generalizability domain
also utilizing components-related knowledge. Exter- (Eisenhardt, 1989). Within case-studies, in fact, gen-
nal sources are used more and more to complement eralizability refers to the analytical level and not, as
internal competencies, subcontracting the control of is more usual, to the statistical level. In the first case,
parts-related knowledge domains. The internal re- the discriminant criterion lies in the adherence of the
organization is hence accompanied by the need to selected observation to the logical categories defined
appropriately structure the supplier chain within new up front, and it suffices to define certain dimensions
product development activities. and find matches between them and the selected cases.
In the second case, instead, representativeness is
3.1. Methodology defined by the attributional properties of the sam-
ple with respect to the larger population of which
The study uses a multi-case and multi-unit of analy- it is a part, which has to be defined up front to
sis approach to explore if (a) the characteristics of the devise the appropriate sampling strategy. The goal
object of the relationships affect structuring decisions, here was to achieve analytical representativeness of
166 M. Sobrero, E.B. Roberts / Research Policy 31 (2002) 159–182

inter-organizational relationships in the development project portfolio, the impact of each project on the
of innovation. SBU and the group marketing strategy, and an indirect
involvement in the project. The selection process
3.2. Case selection was guided by the following three criteria (see also
Table 1).
Three separate SBUs of one of the five largest
European Major Home Appliance groups agreed to 3.2.1. Degree of innovativeness
participate in the study. The group has facilities lo- Focusing on a new product development project,
cated all around Europe and operates in different the first necessary step is to define the extent to which
countries both with multiple brands and as the OEM the project represents major or minor departures
for large retailers. It produces the whole product line from the SBU’s existing competencies. Innovative-
of major home appliances, from refrigerators (“cold” ness is therefore defined here as change with respect
line) to washing machines (“wet” line) and kitchen to the established knowledge base of the observed
stoves and ovens (“hot” line). The SBUs selected unit (Henderson and Clark, 1990). The knowledge
operate in two different countries. Two SBUs produce base itself is articulated into a technical and market
and develop different ranges of products in the “wet” knowledge base (Abernathy and Clark, 1985; Roberts
line and the third one develops and produces the and Berry, 1985). Working with the top management,
whole “cold” line. All of them produce for all group three projects were selected to span across the inno-
brands. vativeness domain, assessing the extent to which the
Within each unit, we selected one new product specific project represented a departure from existing
development project with the aid of top managers, market and technological competencies at the given
namely the chief executive officer (CEO), the group SBU level. One case is about a radical departure from
managing director and the group R&D director. existing competencies, another one is about incre-
Top managers were considered the most appropriate mental departure, and the third one lies somewhere in
informants because of their overall knowledge of the the middle.

Table 1
Informants, selection criteria and rationale for the identification of product development projects
Informant Selection criteria Rationale
Top management Degree of internal market and technological To partition ex-ante the projects within
innovativeness (one radical, one incremental homogeneous classes
and one in between the two) To identify an internal benchmark with
respect to an external one in order to
circumstantiate change within a specific
reality
To map the widest possible range of
innovative projects
To recognize the complementary nature
of market and technological newness
Recency (finished not more than 1 year prior To avoid memory retrieval problems
to beginning of research) To limit ex-post rationalizations embedded
in the shared organizational memory
To take into account typical development
times in the industry
Representativeness (prototypical of certain To minimize between case variance within
class of projects) homogeneous classes
To avoid rare cases or outliers
M. Sobrero, E.B. Roberts / Research Policy 31 (2002) 159–182 167

3.2.2. Recency They were used to guide the field research, to provide
The second requirement for project selection was a standard format for data coding, and as a device to
the timing of its completion. In addition to consider- be challenged with new evidence emerging from the
ing typical memory retrieval problems in the analysis analysis. Whenever new elements not initially consid-
of past events, the issue of timing needs to account for ered were included, old notes were re-elaborated to
industry specific development cycles (Baden-Fuller address the new aspects and further data collection
and Stopford, 1991; Sobrero, 1995). Following both followed if data were not available.
methodological and context specific considerations, Data were collected between March 1995 and Jan-
the selection criteria required the project not be ended uary 1996 through direct interviews, the analysis of
earlier than 1 year prior to the beginning of the study. internal records, and public sources such as industry
specific newsletters, consumer reports and business
3.2.3. Representativeness press. After selecting the projects, a first round of
The third criterion is related to the first and reflects interviews was conducted with “top management” to
the intention, within the study, not to sample outliers. gather general data at the group level (see Table 2).
Although this is considered a common research strat- In addition to an historical account of the group evo-
egy whenever using case-design, the intention here lution and growth during the years, and its current
was to avoid either rare or peculiar cases. Rather, to en- positioning in the European markets, some specific
sure analytical representativeness, the project selected issues were covered with the group R&D director
must have been considered typical of its own innova- and the group purchasing director. With the first, to-
tiveness category. gether with each unit R&D manager, we examined
the evolution of the product families at the “unit”
3.3. Data collection level. With the second, the general purchasing strate-
gies and objectives were discussed at length. The goal
To address the usual concerns on the reliability of here was two-fold. First, we wanted to place each
the data gathering process in qualitative research, we project within the proper product and market related
used a priori developed data protocols (Yin, 1994). context. Second, we wanted to identify the general
These protocols identified a set of items to be covered environment in which the relationships with suppliers
in the data collection and their logical relationships. we were going to study were being activated.

Table 2
An account of the interviewing activity: number of interviews by round, unit and informanta
Round Purpose Informant Unit

A B C

1 To select the projects Group CEO, group CTO, 5 5 4


To obtain an historical account of the company and of each unit group CPO
To define the technical and market evolution of the company’s products
To determine the company’s purchasing strategies
2 To confirm the evidence collected in the previous round Unit CTO 7 7 6
To reconstruct the history of the project examined
3 To confirm the evidence collected in the previous round Unit CPO, PM, designers, 7 7 8
To reconstruct the history of the project examined engineering, director
To identify specific instances of interactions with suppliers
4 To confirm the evidence collected in the previous round Unit CPO, PM, designers, 7 6 5
To analyze each relationship with suppliers engineering, director
Total 26 25 23
a CEO: chief executive officer; CTO: chief technology officer; CPO: chief purchasing officer; PM: project manager.
168 M. Sobrero, E.B. Roberts / Research Policy 31 (2002) 159–182

The second round of interviews was conducted at a structured questionnaire to obtain a judgmental
the “unit” level. With the R&D manager, we recon- indication of each single relationship’s performance.
structed an historical account of each project, both
directly through his descriptions, and indirectly by ac-
cessing internal reports, budgets and product planning 4. Data analysis
documents. Typically, after a first meeting organized
along these lines, we were granted access to archival 4.1. The context
documents that we used to triangulate the information
collected during the interview. For each project, we The three SBUs selected can be considered
identified the different phases, their timing and costs, representative of strategic players operating in today’s
an articulation of the different dimensions of the mature mass markets. They are focused on spe-
problem solving activities, which organizational units cific product segments within which they support
were involved and responsible during the different all group brands. The export share is therefore quite
phases, major difficulties encountered and unresolved high (see Table 3), even for unit C, which offers a
issues, and a judgment on the overall performance geographically-specific product. Productivity levels,
of the project both financially and organizationally. measured in number of pieces per employee, are
We then prepared a summary of the evidence col- within industry average (Paba, 1991), and so are the
lected and of the discrepancies that had emerged. number of different product codes recorded in the pro-
This summary was used as the basis of a subsequent duction plan. Overall, these data offer more specific
discussion, after which the process was repeated one evidence for the general characteristics of fragmenta-
more time, for a total of three interviews which lasted tion of consumer preferences and excess of installed
between 2 and 4 h each. manufacturing capacity, pushing for technical sepa-
During these interviews, in addition to deepening ration of product responsibilities into separate units,
the understanding of the project, particular attention able to serve the whole set of brands used by the
was given to the identification of other key informants, group both in local markets and all around Europe.
with whom a third set of interviews was conducted. Suppliers participate intensively in this organization
The purpose was to confirm the evidence collected of production. Total purchases account for between
on the project and to go into greater depth about the 26 and 65% of each SBU’s sales. Even the lower 26%
specific interactions with suppliers. The interviewees value for unit A is fairly high, considering the level
were the Project Manager, some designers, key peo- of vertical integration of refrigerator plants. Despite
ple from the Engineering Department, and the Unit this key role, purchasing strategies are quite different
Purchasing Director. The interviews with each person from one unit to another. Unit C uses formal ven-
lasted between 1 and 2 h and covered their individ- dor rating procedures and has initiated a program to
ual role in the project and any account of specific reduce the number of suppliers and introduce a qual-
interactions with suppliers. ity certification system. Units A and B, in contrast,
Working with the Project Manager and the Unit lack any strategic action on supply management. The
Purchasing Director, we developed a list of all the
suppliers that were involved at some stage of the Table 3
project. This list was used as a basis for further dis- Main characteristics of the three SBUs: mean yearly values
cussion with the project members about each single 1990–1994
relation with the supplier through a fourth round of A B C
direct interviews. First, we discussed at length the
Product segment Cold Wet Wet
characteristics of each single interaction (e.g. what Productivitya 564 613 587
was the supplier called to do, at which stage was it Export (%) 40 30 14
involved, what type of communication channels were No. of models produced 600 600 150
used), and the responses collected were reviewed Purchasing costs (%)b 26 60 65
with the informants to resolve any major inconsis- a Number of pieces per employee.
tencies. Then, we distributed to the project manager b As a percentage of total SBU sales.
M. Sobrero, E.B. Roberts / Research Policy 31 (2002) 159–182 169

purchasing office is organized in two second level between-project differences, indicating how central is
units, one for components and materials and the other the overall product architecture engineering to harmo-
for manufacturing equipment. There are some attem- nize the technical subsystems included in the product.
pts to monitor suppliers’ capability to respect some For this reason, all projects are also targeted to high
given quality levels, but attention is primarily given to levels of components reduction, reflecting the type of
manufacturing activities and does not take into con- innovative efforts performed. In project A, the value is
sideration a more integrated vision of vertical relation- the highest, with a target of 27% fewer components.
ships to include new product development activities In project C, on the contrary, the value is the lowest,
as well. with a target of 20%, and project B somewhere in the
Within these specific contexts, the three projects middle, with a target of 25%. The more the innova-
were selected by design to represent different inno- tive activity is limited in its scope, the more the efforts
vation efforts. The first project, developed in unit A, are focused on more stringent product rationalization
was targeted to the introduction of new models in an plans, with rather limited direct opportunities on the
existing product family (different sizes in a line of manufacturing side. Product simplification, in fact, po-
refrigerators). The second project, developed in unit tentially determines at the same time a reduction of
B, was centered around the re-engineering of a key material costs and of direct costs through the elimi-
subsystem (the washing group in a washing machine). nation of manufacturing activities. In contrast, more
The third project, developed in unit C, was targeted to innovative projects like project C can specifically in-
the complete redesign of a new product platform and corporate in the new design radical intervention on the
the corresponding changes in the manufacturing plant. process side, and leave to future projects more focused
Due to confidentiality reasons, projects cannot be actions on the overall product architecture.
compared using financial data. Yet some other quite
informative dimensions can be used instead (see 4.2. Characteristics of the tasks jointly performed
Table 4). Total development time from the official
launch of the project to the beginning of production Within all three projects, suppliers played a central
is 13 months for project A, 30 months for project role in the development of new solutions. Overall,
B, and 50 months for project C. The targeted cost 11, 18, and 21 suppliers of components or dedi-
reduction, measured in real values with respect to the cated equipment were involved at some stage of the
corresponding previous product generation is about development process and assigned specific design
2.5% for project A, 3% for project B and a high 10% responsibilities in projects A, B, and C, respectively.
for project C. The expected product life is more sen- Their activities accounted for about 25% of the final
sitive to the specific product–market conditions, with manufacturing cost for project A, 20% for project B,
a low of 3 years for project B, a high of 10 years for and 27% for project C. These are quite large values,
project C, and 5 years for project A. if one takes a closer look at their economic implica-
The percentage of new components with respect tions. In the case of washing machines, for example,
to previous products is in general fairly high, despite the full manufacturing cost is around US$ 170 per
unit. If the project target is to reduce such cost by
3%, this means to save in real terms US$ 5.40 per
Table 4 unit. A clear distinction of the activities performed by
The three projects: main characteristics suppliers and how these relationships are structured
A B C therefore becomes a key strategic issue to be managed
by the manufacturer, not only ex-post on the produc-
New components (%)a 90 55 95
Development time (months) 13 30 50
tion side, but also ex-ante during the development
Components reduction (%)a 25 27 20 process itself. Extensive interviews were conducted
Cost reduction target (%)b 2.5 3 10 with each Project Manager to distinguish what kind
Expected product life (years) 5 3 10 of development work was assigned and what kind of
a In comparison with previous product generation. design autonomy and responsibility was granted to
b Real values, relative to previous product generation. each supplier. After an initial round of interviews, a
170 M. Sobrero, E.B. Roberts / Research Policy 31 (2002) 159–182

first classification of the relationships discussed was has been highly documented in Japanese firms as a
provided to the interviewee, together with an account way to reduce the overall product development time
of the evidence that emerged during previous meet- and costs (Imai et al., 1985; Clark, 1989). Components
ings. Possible disagreements were resolved during an developed according to these arrangements have been
additional round of interviews and through the use of identified as “black box” parts which term we there-
internal documents. fore adopted as our label.
Four typologies of interactions were identified Fig. 2 reports data on the economic impact of each
through this process (Sobrero and Roberts, 2001). In category of relationships for the three projects studied,
the first case, all design work and related problem measured as the percentage of full manufacturing cost
solving was done internally. The supplier received accounted for by externally developed components.
detailed drawings and technical specifications to be Suppliers’ involvement goes well beyond the mere
met for a component which was not considered to design of already well-defined engineering solutions
critically affect other parts of the overall project. typical of “traditional subcontracting” parts. Rela-
The supplier’s action domain was therefore limited tionships requiring specific interactions to integrate
to meet these technical specifications. This group external solutions in the overall product architecture
represents the traditional subcontracting approach in are at the core of the economic impact of suppliers on
new product development and is therefore labelled the project. Most of the outside involvement is cen-
“traditional subcontracting” parts. tered on “integrated subcontracting” and “advanced
In the second case, suppliers were involved in the subcontracting” parts, while reliance on “black box”
design of components, which might critically impact parts seems fairly limited with respect to what has
other parts of the project. The control over suppliers’ been observed in other studies (Clark and Fujimoto,
design freedom was imposed indirectly by the up-front 1991; Liker et al., 1995; Dyer, 1996).
definition of the interface specification provided. In This can partly be explained by the nature of the
this type of relationship, suppliers were recognized technology involved. Innovation in major home appli-
as an important source of knowledge, but the char- ances comes from investments in product architecture
acteristics of the component suggested limiting their and process flexibility, rather than from the inclusion
freedom in problem solving activities. In a way, they of sophisticated components or subsystems alone. On
are integrated into the manufacturer’s problem solv- the one hand, it would be hardly perceived by the con-
ing logic and process. We label this group “integrated sumer; on the other hand, the different technologies
subcontracting” parts. used tend to be rather mature. Even the most recent
In the third case, suppliers worked on components efforts towards the production of “intelligent”
with low interdependency with the rest of the project. machines relying on fuzzy logic programmed micro-
The manufacturer here limited its own activities by sel- processors are based on the integration and adapta-
ecting an area of the project and delegating it entirely tion of knowledge already used in other industries.
to the supplier. The supplier domain of action was External sources therefore become potentially useful
therefore widened, albeit limited to areas of potentially in the process as long as the manufacturer controls
low influence on the overall project. In this type of and masters their coordination and integration in the
relationship, the manufacturer tried to access a specific process. In the next paragraphs, we therefore turn the
knowledge domain of the supplier, without limiting its attention to the contractual and information transfer
potential outcome by a predetermined set of solutions. mechanisms used in the sample observed.
We called this group “advanced subcontracting” parts.
In the fourth case, suppliers were responsible for 4.3. Contractual coordination mechanisms
the whole problem solving activity for highly critical
components. Despite the potentially high influence on To evaluate the extent to which each one of the mul-
the overall project, suppliers were given freedom to tiple interactions activated within the three projects
define the solution starting from the concept design was governed by a set of contractual coordination
domain and then moving to the functional parameter mechanisms explicitly articulated for that specific rela-
domain (Alexander, 1964; Clark, 1985). This practice tionship, we asked each unit’s purchasing manager
M. Sobrero, E.B. Roberts / Research Policy 31 (2002) 159–182 171

Fig. 2. Total value of supply by type and group (% of full manufacturing cost).

two different questions: first, if the contract negoti- While there are no statistically significant differences
ated with the supplier included elements regulating among supply types (F3,44 = 0.32, n.s.), the use of
a set of 10 items 2 derived from previous research contractual coordination mechanisms varies among
on European purchasing activities (Zanoni, 1984); projects (F2,44 = 11.26, P < 0.001). A closer look
and second, for each of these items, to indicate on at the use of each of the items considered for a con-
a 5-points Likert scale their positioning between re- tract, however, limits the substantial implications of
lying on standard contracts (1) and negotiating a inter-project differences along the contractual coordi-
specific agreement (5). In this way, information on nation dimension (see Fig. 4).
the breadth of the contractual arrangement and on its Only quantity and price items are included in all
specificity was collected for each one of the 50 dyadic contracts, while more sophisticated items such as some
relationships (Cronbach’s α = 0.78). The scores on kind of agreement governing volume elasticity, how
each item were then added up and divided by 10 (for orders are activated, the possibility to rely on penalties
the 10 items), generating a final index between 0 (no or fines, and ex-ante options to renew the contract are
element included in the contract) and 5 (all elements never present in any of the relationships observed. The
explicitly negotiated for that specific relationship detected differences are explained by the inclusion of
included in the contract). specific clauses regulating suppliers’ quality levels,
Fig. 3 reports the values of this index measuring the mechanisms to control such levels and exclusiv-
the extent of use of contractual coordination mecha- ity agreements in 5 contracts out of 11 in project A.
nisms for each project, distinguishing different types Contracts are here used as a substitute for more elab-
of supply. Clearly, the attention paid to the contrac- orated form of supplier management such as the one
tual definition of several contingencies is limited. being introduced in unit C, where the certification and
definition of specific vendor rating procedures make
2 The items were price, quantity, quality levels, lead time, vol- individual negotiations on these aspects redundant.
ume elasticity, order activating procedures, penalties and fines, Previous research suggested the importance of
exclusivity, control mechanisms, renewal. repetitive interaction among the partners to foster
172 M. Sobrero, E.B. Roberts / Research Policy 31 (2002) 159–182

Fig. 3. Contract specificity by supply type and project.

mutual reliance, favor inter-partner knowledge and projects (F2,47 = 0.41, n.s.). This evidence for a repet-
limit the need for leveraging on contracts (Hamel, itive interaction effect to explain the low investment
1991; Heide and Miner, 1992; Powell and Brantley, in contractual coordination mechanisms, however, is
1992). The percentage of suppliers involved in the challenged by the absence of a significant correlation
project which had already interacted with the different between the existence of a previous relationship and
units in the past is quite high (see Table 5), ranging the level of contractual specification used to govern
from 72% for project A to 86% for project C and the interaction observed. There is inconsistency in
with no statistically significant difference among the the sign, the size and the significance level of the

Fig. 4. Contract items by cases of use.


M. Sobrero, E.B. Roberts / Research Policy 31 (2002) 159–182 173
174 M. Sobrero, E.B. Roberts / Research Policy 31 (2002) 159–182

coefficients computed for each project, with appar- and underdetermined explanations should rather rely
ently supporting evidence emerging only in the case on some general patterns of interaction at the whole
of project B. A comparison of the three correlation industry level (Granovetter, 1985; Cusumano and
coefficients standardizing the magnitude differences Takeishi, 1995). Contrary to what we expected, how-
and taking into account the unequal sample sizes, ever, in the sample studied, there are no significant
however, does not detect any statistical heterogeneity differences in the use of the contractual leverage ac-
among them (χ 2 -test = 3.72, d.f. = 2, n.s.). cording to the object of the exchange. This absence of
Similar results are also obtained when linking the a strong link between two variables that are oftentimes
economic value of the activity performed within the presented as critical areas for strategic decision mak-
relationship and the level of contractual specification. ing whenever approaching potential collaboration is
Different authors have used cost-based measure of particularly interesting if we consider that the presence
dyadic interaction to operationalize asset specificity, of previous relationships between the partners does not
indicating that high levels of asset specificity justify emerge as a significant intervening variable in our data.
investments in contractual coordination mechanisms Previous research suggested that information trans-
(see, for example, Joskow, 1987). Yet the correlation ferring mechanisms can be used as substitutes for con-
between the value of the component developed en- tractual coordination mechanisms (Piore and Sabel,
tirely or in part by the supplier, measured as a percent- 1984; Granovetter, 1985; Best, 1990). Repetitive in-
age of the cost of the component over the total cost of teractions generate inter-partner learning, fostering
the final product, and the level of contract specificity trust and facilitating communication processes. The
does not support this conclusion. While this seems investments necessary for these changes may already
to be true in the case of project B, the correlation is sufficiently commit the relationship partners to each
negligible for project C and reversed for project A. other (Heide and Miner, 1992). Consequently, addi-
Moreover, these apparent differences are not statisti- tional contractually based commitment mechanisms
cally confirmed by the numerical comparison of the might not be necessary anymore. In other words,
three coefficients (χ 2 -test = 4.07, d.f. = 2). Finally, while the task characteristics may suggest that the
we examined the examined the relationship between partners should establish a high level of contractual
supply type and the level of contractual specification, coordination, it may actually be unnecessary to do so
controlling for possible inter-project differences. A if the partners have already committed to each other
two-way ANOVA did not show any significant sup- through previous investments in procedural coordina-
ply type effect (F3,40 = 1.1, n.s.) or any significant tion mechanisms, which contribute to steer decisions
interaction between supply type and inter-project on the legal and organizational arrangements chosen
differences (F4,40 = 0.651, n.s.). to govern subsequent interactions.
In general, therefore, despite quite substantial dif- This evidence suggests the limits of contractual
ferences in the type of activities performed within the coordination mechanisms as the main leverage for
relationships examined, there seem to be no particular structuring inter-organizational relationships, and the
investments in contractual coordination mechanisms. need for a complementary analysis of the information
Contrary to previous evidence, neither a trust-based transfer mechanisms used in the different cases.
explanation focusing on repetitive contact among the
partners, nor a transaction cost-based explanation fo- 4.4. Procedural coordination mechanisms
cused on the economic value of the interaction can
be exclusively used to account for these choices. Pos- For each one of the 50 relationships identified we
sible influences of a group-level policy towards the gathered data to determine (a) how early the supplier
form of legal agreements with external actors are also was involved in the project, (b) the extent to which
not supported by the recorded differences in the three the manufacturer and the supplier worked sequen-
SBUs’ purchasing strategies and procedures described tially or in overlap during the project, (c) how often
before. Differences in geographical location of both they exchanged information, and (d) what kind of
the units and the suppliers are not helpful either to information media they used to exchange informa-
assess a predominant role of the external context, tion. The first two dimensions take into consideration
M. Sobrero, E.B. Roberts / Research Policy 31 (2002) 159–182 175

Table 6
Use of Information transfer mechanisms by type of supply: mean values and inter-group comparisons
Dimension of evaluation Supply type Kruskal–Wallis χ 2

Traditional Integrated Advanced Black box

Early involvement 0.62 0.57 0.61 0.71 2.68


Degree of overlap 0.28 0.64 0.50 0.44 7.99∗
Communication frequency 1.20 2.28 1.92 1.75 16.08∗∗
Richness of information media 1.80 2.61 2.38 2.75 8.30∗
∗ P < 0.05.
∗∗ P < 0.01.

the results of numerous studies on effective ways Table 6 reports the average values of the four indi-
to accelerate product development (for a review, see cators of procedural coordination mechanisms, distin-
Brown and Eisenhardt, 1995). To measure early sup- guishing by type of activities. In general, all classes of
plier involvement, we computed the difference in days suppliers are involved fairly early in the project. The
between the date of first contact with the supplier in the values of the “early involvement” index are all above
project and the end of the project, normalized by the 0.5, indicating that initial contacts with suppliers were
total length of the project. The index varies between always established in the first half of the project life.
0 (latest involvement) and 1 (earliest involvement). The difference among the various classes are not stati-
To measure the degree of overlap in develop- stically significant and the largest value is recorded for
ment activities, we computed the difference in days “black box” parts, signalling an earlier involvement of
between the date the contract was signed and the suppliers in the project for these type of activities.
date of first contact with the supplier, normalized The analysis of the timing of information transfer
against the longest time span within each of the three within the relationship provides statistical support
projects. The longer this span, the more both parties for differences among relationships types, suggesting
had a chance to overlap their activities. The index higher levels of overlapping for those activities req-
therefore varies between 0 (perfectly sequential) and uiring a more direct involvement of suppliers in the
1 (completely overlapping). design phase. The largest value (0.64), however, is
The other two dimensions tackle the role played by recorded for “integrated subcontracting” parts, indi-
frequent and rich information transfer for faster and cating that the higher level of overlap occurs for acti-
more effective problem solving activities (Allen, 1977; vities where the supplier is still quite strongly bound
Bastien, 1987; Orlikowsky, 1993). In the first case, we to specific engineering indications communicated
measured how often the supplier and the manufacturer by the manufacturer. Considering how the index is
interacted during the project. Communication fre- constructed—i.e. the normalized difference between
quency was coded using a 3-points Likert scale (1 = the date when the contract was signed and the date
less than once a month, 3 = information more than of first contact—the results might be suggesting that
once a month), determining the appropriate anchoring in these cases it takes longer to “freeze” the design
lag through several in-depth interviews. In the second of the component. With this interpretation in mind,
case, we measured what kind of information me- larger values could also signal more intensive infor-
dia was used predominantly in the relationship. Five mation exchange processes needed to jointly define
options ordered hierarchically following a Gutman the preferred solution.
scale logic were derived from previous research on These intuitions are confirmed by a closer look at
communication (Rogers and Agarwala-Rogers, 1983) the values of the indicators of frequency and richness
to form a “media type” index for each relationship of information transfer. In general, differences among
ranging between 1 and 5: (1) drawings, (2) faxes, the four type of relationships identified on the basis
(3) meetings, (4) personal communication among the of the design work performed by the parties involved
project members and (5) electronic data exchange. are statistically confirmed in both cases. Moreover,
176 M. Sobrero, E.B. Roberts / Research Policy 31 (2002) 159–182

relationships with suppliers for the development of important to conclude this analysis by looking at the
“integrated subcontracting” parts require on average performance implications of the use of different types
more frequent communication and use more elabo- of relationships.
rate type of information transfer mechanisms. The
increasing level of investment in the type of me- 4.5. Relationship outcomes
dia used to transfer information is also observed in
general for more sophisticated type of relationships. Inter-organizational relationships can be activated
Differences in communications frequency, on the for different reasons (Sobrero and Roberts, 2001).
contrary, are less evident when focusing on specific Efficiency-increasing goals are based on the assump-
comparisons between pairs of relationships. “tradi- tion that economic activities could indifferently be
tional subcontracting” parts are clearly characterized organized through internal integration or through the
by the lowest value, but the differences between “ad- combination and coordination of the work of sepa-
vanced subcontracting” parts and “black box” parts rate economic agents, and the outsourcing decision
are negligible. is cost driven. Learning-enhancing arguments, on the
The analysis of procedural coordination mecha- contrary, focus on the characteristics of the knowl-
nisms offers some elements to unveil the interaction edge being transacted. While explicit knowledge can
processes behind the different types of relationships. easily be codified and transferred among different
In general, we observe that whenever suppliers are actors, tacit knowledge is embedded in its owner.
assigned problem solving responsibilities, they tend Inter-organizational relationships therefore become
to work in overlap, focusing on a part of the problem the necessary structuring solution to overcome the
which then needs to be linked through more fre- difficulties of trading knowledge-based assets, by pro-
quent interactions, using more sophisticated ways of viding the opportunities to establish direct contacts
transferring information. However, if this freedom is with the sources of knowledge and their development
limited to the identification of a solution within well environments.
pre-specified boundaries, as is the case with “inte- To distinguish between these two possibly contrast-
grated subcontracting” parts, the interaction process ing relationship outcomes, we distributed a eight-item
seems to require more resources and a larger coordi- questionnaire to the three Project Managers, asking
nation effort. In these cases, the access to an external them to evaluate each supplier involved in the de-
knowledge pool seems to be nominal, as it is con- velopment project by expressing a judgment on a
fined within boundaries pre-specified internally by 5-points Likert scale associated with each item. Six of
the manufacturer. The manufacturer is constraining the eight items were typical operationalization of effi-
the development of functional parameters, with the ciency such as the adherence to time, cost and quality
identification of a design concept developed internally levels, respect for initial agreements and the expected
using an inappropriate knowledge base. level of competencies, and a general judgment of
These differences in the interaction patterns, satisfaction (efficiency Cronbach’s α = 0.91). The
reflected in alternative use of procedural coordination other two items asked whether the supplier developed
mechanisms, are likely to be reflected in different some new solutions that were used in other occasions
relationship outcomes. More sophisticated types of (e.g. other product lines, other projects), and whether
interactions might be establishing the conditions to they felt they had learned something during the in-
leverage external knowledge sources, but certainly teraction (learning Cronbach’s α = 0.72). To further
require higher levels of organizational investments, support the results of the reliability analysis, we ran
which are reflected in more intensive and frequent a “principal components” analysis using the whole
interactions. Similarly, outsourcing decisions might set of items. The first two eigenvalues accounted for
speed up the whole process by efficiently using exter- 75% of the variance (50 and 25%, respectively). The
nal resources to subcontract part of the development efficiency items all loaded strongly and positively on
activity, but a lack of clarity on the goals or a mispec- the first eigenvalue (component loadings varied from
ification of the initial problem might generate a costly 0.75 to 0.93) and not on the second (component load-
trial and error adjustment process. It is therefore ings varied from −0.20 to 0.20), while the “learning”
M. Sobrero, E.B. Roberts / Research Policy 31 (2002) 159–182 177

Table 7
Evaluation of relationship by type of supply: mean values and inter-group comparisons
Relationships outcome Supply type Kruskal–Wallis χ 2

Traditional Integrated Advanced Black box

Efficiency 0.181 −0.455 0.993 0.246 14.411∗∗∗


Learning −0.853 0.072 0.737 0.961 20.338∗∗∗
∗∗∗ P < 0.001.

items loaded strongly on the second eigenvalue (com- integration of the component in the overall project
ponent loadings 0.85 and 0.91) but not on the first does not require particular investments in the design
(component loadings −0.04 and 0.08). of its interface. On the contrary, these specific design
We used the results of the “principal component” requirement lower on average the overall efficiency of
analysis to create the two output indicators. For the interaction focused on “black box” parts, where the
“efficiency” indicator, for each relationship, all the interaction must be more intense to co-ordinate the
responses to the six items described above were integration of the subsystem in the product archi-
summed, weighted by their corresponding component tecture, requiring specific joint efforts in the design
loadings on the first eigenvalue. For the “learning” and problem solving activities dedicated to the def-
indicator, the same procedure was applied, using the inition of the technical interface. Average levels of
other two items and their corresponding component efficiency result from interactions on “traditional
loadings on the second eigenvalue instead. Both indi- subcontracting” parts, where suppliers’ contributions
cators were then standardized to make between-case are reflected in asymmetric cost structures. While
comparison more meaningful and more easily inter- there seem to be some opportunities to benefit from
pretable. the cost advantages provided by external partners in
Several elements of interest emerge comparing the engineering phase of the development process,
the average standardized “efficiency” and “learning” the internalization of the detailed definition of com-
outcome levels focusing on the type of development ponents design specifications clearly limit the oppor-
work characterizing the interaction (Table 7). First, tunities to compress component development costs.
in both cases, there are clear differences in the out- The same conditions favoring higher levels of effi-
come depending on the characteristics of the activity ciency in the relationships outcome, however, seem to
performed within the relationship. be acting in a reverse manner towards the emergence
“Integrated subcontracting” parts show the low- of learning effects. The “learning” indicators asso-
est value, clearly indicating an impact on the final ciated with the different types of relationships show
outcome of the relationship of the repetitive inter- increasing values for more complex and articulated
action patterns highlighted before, mainly generated interactions. Suppliers’ involvement in the project
by the need to correct through trial-and-error pro- for “traditional subcontracting” parts and “integrated
cesses the problems generated by initial mispeci- subcontracting” parts show below average or average
fications. On the contrary, relationships based on opportunities to foster the accumulation and transfer
“advanced subcontracting” parts and “black box” of new knowledge through the relationship. On the
parts are characterized by above average levels of contrary, relationships with suppliers responsible for
efficiency, showing a more appropriate combination of “advanced subcontracting” parts, and even more so
the type of activity performed by the partners and the relationships with suppliers responsible for “black
organization of their interaction. box” parts, provide more opportunities to stimulate
The leverage of supplier competencies is best internal learning processes.
achieved for “advanced subcontracting” parts, when Once more, the results reflect the differential
the knowledge specificity associated with the design investments in procedural coordination mechanisms.
of the new solution suggests granting complete free- A higher level of involvement of external actors in
dom to the partner involved, but the limited need of the process generate higher coordination costs, as
178 M. Sobrero, E.B. Roberts / Research Policy 31 (2002) 159–182

noted in the analysis of the “efficiency” indicator, but 5. Conclusions


also create the conditions for an effective information
transfer process to occur. The theoretical requirements This paper contributes to the debate on the analysis
for facilitating the exchange of invisible assets such of inter-organizational relationships in the develop-
as knowledge and competencies are operationalized ment of innovations with the recomposition of institu-
in specific structuring arrangements chosen to govern tional decisions driving the governance of inter-firm
the interaction between the two partners. An earlier relations and their organizational implementation.
involvement in the project, coupled with more elab- Building on previous works in economics, strategy
orated communication structures and an overlapping and organizational design, the framework developed
approach to problem solving activities are necessary considers as fundamental elements for the effective-
conditions to foster inter-partner learning. ness of inter-firm relations both status variables (e.g.
These investments on the procedural coordina- determinants of cooperation) and process variables
tion side, however, are costly. Clearly, they are more (e.g. procedural mechanisms to coordinate the rela-
demanding in terms of coordination time, as well as tion). It links inter-organizational structures to the
resource allocation to the management of the relation- nature of the task being performed and articulates
ship. A comparison of the trends of “efficiency” and such structures into contractual and procedural co-
“learning” indicators is informative in this sense. On ordination mechanisms, distinguishing between the
the one hand, there seems to be a trade-off between institutional definition of the legal boundaries of the
the two different types of outcome. On the other hand, transaction, and the information transfer mechanisms
a closer look at the data suggest that we rethink the needed to achieve an effective transfer. Finally, it
whole problem of inter-organizational relationships shows the theoretical relevance of distinguishing
in new product development as a set of comple- between these two complementary dimensions to
mentary decisions involving coherent choices on the ascertain the implications for individual partners’
characteristics of the interaction and its structuring outcome of the activation of external relationships.
arrangements to achieve the desired outcome. Unless Using a multi-case multi-level analysis approach
the involvement of external actors goes beyond a mere to the study of 50 supplier–manufacturer relationships
subcontracting of part of the development process, any in new product development, the empirical results
potential effect can at best be limited to a partial reduc- show that, indeed, the leverage on contractual coor-
tion of overall development cost. Yet it can also gen- dination mechanisms can be fairly limited, and so
erate severe sources of inefficiency if the nature of the will be its impact on the relationship outcome. On
general definition of the problem solving domain can- the contrary, procedural coordination mechanisms
not be effectively approached using internal resources. offer more opportunities to differentiate the struc-
More articulated types of relationships, on the con- turing mechanisms used to manage the interaction
trary, offer the opportunity for limiting these risks by among the partners.
a proper allocation of the design responsibilities to In addition to that, with different formulations
the owner of the relevant knowledge. The apparently of the outcome variable, similar choices along the
higher coordination costs faced during the project to structuring dimensions generate different results,
structure and manage these relationships are compen- depending on the characteristics of the joint problem
sated in the end by the avoidance of negative loops solving. Higher investments in procedural coordi-
generated by initially weak definitions of the problem nation mechanisms are costly to set up and offer
to be solved, and by the emergence of opportunities to opportunities to pay back as long as they are used to
generate variance in the internal resource set with the nurture the manufacturer’s knowledge base, rather
exposure to new ideas and solutions. Initially greater than merely reduce internal development costs through
investments are therefore to be compared to the pos- sub-contracting. On the contrary, whenever short term
sible alternatives focusing on the characteristics of efficiency is the goal of the interaction, suppliers
the information exchange process that will emerge should be given full responsibilities, limiting the in-
from the use of different procedural coordination teractions with the manufacturer and its investments
mechanisms. in procedural coordination mechanisms.
M. Sobrero, E.B. Roberts / Research Policy 31 (2002) 159–182 179

Several implications can be derived from these ments in dense and differentiated relational arrange-
results for an analysis of the strategic impact of ments are certainly increasing the opportunities for
relational activities. First, planning and implement- exchanges, but the related costs are also increasing.
ing ties and connections with other actors goes well Depending on the expected outcome therefore the
beyond the definition of the contractual coordination choice of the corresponding set of procedural coordi-
mechanisms chosen to govern the relation. Although nation mechanisms should be made accordingly.
frequently considered as a fundamental aspect, the In this paper, we have discussed how inter-organiza-
definition of the legal boundaries of the agreement is tional structuring decisions can impact the innovative
not sufficient to obtain the desired outcome. External outcome of new product development projects, while
conditions such as local systems of norms and prac- we have not collected data on process innovation.
tices might even question the necessity of specific in- Closer and denser interactions with suppliers, how-
vestments in the contractual coordination side. While ever, have emerged in different studies as powerful
still a key component of the decisions over alterna- sources of continuous improvements also on the shop
tive structuring arrangements of inter-organizational floor. More generally, it can be argued that such op-
relations, the research presented in this paper sug- portunities could be multiple, depending on all the
gests that manufacturers not overlook the procedural opportunities that the partners have to interact. Future
coordination side by placing an excessive emphasis research could be directed to mapping and assess-
on the contractual coordination side, at the expenses ing the connections between the different relational
of the final outcome of the relation. sets activated by the partners, and the impact of such
Second, the impact on the performance of the ac- spillovers on innovation. Finally, while we have de-
tors is strictly linked with the structuring decision cided to focus on one specific actor along the value
taken with respect to the procedural coordination system (the manufacturer) we believe that the issues
mechanisms used to make the relationship work. The raised in the paper could be useful and transferable all
effect of alternative choices on how to implement along the chain. The well-established concept of orga-
the exchange among the parties attracts the attention nizing suppliers in multiple level tiers, which as been
to the relevance of inter-organizational structuring widely explored in the automobile industry, is quickly
decisions. migrating to other industries, from aerospace to
Similar structures, however, might be economically packaging machinery. Managing inter-organizational
justified only in certain cases, considering the coordi- relationship therefore becomes a key aspect of more
nation costs associated with more articulated relational advanced approaches to the extended supply chain, re-
options. Indeed, the empirical results show that for quiring the development of specific relational capabil-
investments in relational activities to generate attrac- ities not only at the manufacturer level, but also at the
tive returns they need to be congruent with the type of supplier level.
task jointly performed. Depending on the characteris-
tics of the task at hand therefore different procedural
coordination mechanisms can have very different im- Acknowledgements
pact on the outcome of the subjects involved. On the
one hand, a pure financial evaluation based on short Partial support from MIT Industrial Performance
term observations of such impact might underestimate center, MIT International Center for Research on the
the effect deriving from changes in the competence Management of Technology, and MURST ex-40%
set which need longer time spans to become visible. #9913628915-003.
On the other hand, leaner structures might generate
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