LO 5-3895-385-13

LUBRICATION ORDER FOR BITUMINOUS MATERIAL PAVING MACHINE (BMPM) (NSN 3895-01-577-2425) MODEL 8816M CAGEC (58785) EIC: 6IO

References: TM 5-3895-385-10, TM 5-3895-385-23, and TM 5-3895-385-24P REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS You can help improve this publication. If you find any errors, or if you would like to recommend any improvements to the procedures in this publication, please let us know. The preferred method is to submit your DA Form 2028 (Recommended Changes to Publications and Blank Forms) through the Internet on the TACOM Unique Logistics Support Applications (TULSA) Web site. The Internet address is https://tulsa.tacom.army.mil. Access to all applications requires CAC authentication, and you must complete the Access Request form the first time you use it. The DA Form 2028 is located under the TULSA Applications on the left-hand navigation bar. Fill out the form and click on SUBMIT. Using this form on the TULSA Web site will enable us to respond more quickly to your comments and to better manage the DA Form 2028 program. You may also mail, e-mail, or fax your comments or DA Form 2028 directly to the U.S. Army TACOM Life Cycle Management Command. The postal mail address is U.S. Army TACOM Life Cycle Management Command, ATTN: AMSTA-LCL-MPP/ TECH PUBS, MS 727, 6501 E. 11 Mile Road, Warren, MI 48397-5000. The e-mail address is tacomlcmc.daform2028@us.army.mil. The fax number is DSN 786-1856 or Commercial (586) 282-1856. A reply will be furnished to you. DISTRIBUTION STATEMENT A Approved for public release; distribution is unlimited. NOTICE A copy of this lubrication order will remain with the equipment at all times; instructions contained herein are mandatory.

HEADQUARTERS, DEPARTMENT OF THE ARMY 28 NOVEMBER 2011

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GENERAL This Lubrication Order (LO) is for operator or field maintenance. The localized views (LV A LV AG) illustrate the specific lubrication items on the Bituminous Material Paving Machine (BMPM). Lube intervals (on-condition or hardtime) are based on normal operation. Lube more during constant use and less during inactive periods. Use correct grade of lubricant for seasonal temperature expected. Engine, transmission, and hydraulic system oil filters shall be changed: a) When they are contaminated or known to be clogged. b) At prescribed hard time intervals. Clean all fittings and areas around lubrication points with dry cleaning solvent or equivalent before lubricating equipment. After lubrication, wipe off excess oil or grease to prevent accumulation of foreign matter. Before you start your lube service: ALWAYS a) Clean grease fittings before lubrication. b) Use the lubrication order as your guide. NEVER a) Use wrong type/grade grease. b) Use too much lubricant. Army Oil Analysis Program (AOAP) Sampling Statement This BMPM is not enrolled in the AOAP. HARDTIME INTERVALS APPLY. Warranty Hardtime Statement For equipment under manufacturers warranty, hardtime oil service intervals shall be followed. Intervals shall be shortened if lubricants are known to be contaminated or if operation is under adverse conditions such as longer than usual operating hours, extended idling periods, extreme dust, etc.

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Explanation of Interval Symbols Table. 1 Maintenance Level Symbols Symbol C F H L D Maintenance Level Crew Field Below Depot Specialized Repair Depot Table. 2 Man Hours Interval 10 100 250 500 Man-Hours 1.0 4.0 2.0 16.0 Table 3. Lubricant Table for Engine

ITEM

TEMPERATURE RANGE

LUBRICANT MIL. SYMBOL (NATO CODE) SPECIFICATION

CAPACITY

INTERVAL

0F to +120F (+18C to +49C)

OE/HDO-15/40 (SAE 15W-40) MIL-PRF-2104

12 qt (11.35 L)

500 hrs

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Table 4. Lubricant Table for Double Pump Drive

ITEM

TEMPERATURE RANGE

LUBRICANT MIL. SYMBOL (NATO CODE) SPECIFICATION

CAPACITY

INTERVAL

-10F to +120F (-23C to +49C)

GO-80/90 (SAE 80W-90) MIL-PRF-2105

4.5 qt (4.26 L)

500 hrs

Table 5. Lubricant Table for Hydraulic System

ITEM

TEMPERATURE RANGE

LUBRICANT MIL. SYMBOL (NATO CODE) SPECIFICATION

CAPACITY

INTERVAL

-40F to +120F (-23C to +49C)

MIL-PRF-46170

50 gal

500 hrs

Table 6. Lubricant Table for Grease Fitting Lubrication Points

ITEM

TEMPERATURE RANGE

LUBRICANT MIL. SYMBOL (NATO CODE) SPECIFICATION

CAPACITY

INTERVAL

-50F to +120F (-46C to +49C)

GAA (G-403) MIL-PRF-10924

N/A

10 hrs

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Table 7. Lubricant Table for Cooling System

ITEM

TEMPERATURE RANGE

LUBRICANT MIL. SYMBOL (NATO CODE) SPECIFICATION

CAPACITY

INTERVAL

-10F to +120F (-23C to +49C)

CID-A-A-52624 (Type I)

12 qt (11.35 L)

500 hrs

Table 8. Lubricant Table for Track Drive Torque Hub

ITEM

TEMPERATURE RANGE

LUBRICANT MIL. SYMBOL (NATO CODE) SPECIFICATION

CAPACITY

INTERVAL

-10F to +120F (-23C to +49C)

GO-80/90 (SAE 80W-90) MIL-PRF-2105

32 oz (0.355 L) each

100 hrs

Table 9. Lubricant Table for Conveyor Torque Hub

ITEM

TEMPERATURE RANGE

LUBRICANT MIL. SYMBOL (NATO CODE) SPECIFICATION

CAPACITY

INTERVAL

-10F to +120F (-23C to +49C)

GO-80/90 (SAE 80W-90) MIL-PRF-2105

0.625 qt (0.59 L)

10 hrs

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Table 10. Lubricant Table for Conveyor Drive Chain Assemblies

ITEM

TEMPERATURE RANGE

LUBRICANT MIL. SYMBOL (NATO CODE) SPECIFICATION

CAPACITY

INTERVAL

-50F to +120F (-46C to +49C)

LPS-1 Chain Lubricant MIL-C-23411A

N/A

10 hrs

Table 11. Lubricant Table for Auger Drive Chain Assemblies

ITEM

TEMPERATURE RANGE

LUBRICANT MIL. SYMBOL (NATO CODE) SPECIFICATION

CAPACITY

INTERVAL

-50F to +120F (-46C to +49C)

LPS-1 Chain Lubricant MIL-C-23411A

N/A

10 hrs

Table 12. Lubricant Table for Screed Crown Chain Assemblies

ITEM

TEMPERATURE RANGE

LUBRICANT MIL. SYMBOL (NATO CODE) SPECIFICATION

CAPACITY

INTERVAL

-50F to +120F (-46C to +49C)

LPS-1 Chain Lubricant MIL-C-23411A

N/A

10 hrs

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Table 13. Lubricant Table for BMPM Fuel

ITEM

TEMPERATURE RANGE

LUBRICANT MIL. SYMBOL (NATO CODE) SPECIFICATION

CAPACITY

INTERVAL

-50F to +120F (-46C to +49C)

JP-8 (F-34) MIL-DTL-83133

60 gal

10 hrs

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LOCALIZED VIEWS

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LOCALIZED VIEWS

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LOCALIZED VIEWS

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LOCALIZED VIEWS

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LOCALIZED VIEWS

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LOCALIZED VIEWS

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LO 5-3895-385-13
NOTES: 1. Engine Oil. If engine has been running, wait 10 minutes for oil to drain back into the oil pan before checking. Oil level should be between the Add and Full marks on the engine oil level gage. Change engine oil every 100 hours. 2. Engine Oil Filter. The engine oil filter should be changed with every engine oil service. 3. Engine Coolant. Coolant level in recovery tank must be between hot and cold lines on the side of the coolant reservoir. If no coolant level is visible in coolant reservoir, remove radiator cap and add coolant to radiator and recovery tank. Change engine coolant every 500 hours. 4. Hydraulic System Oil. Check the hydraulic oil level from the liquid sight indicator. Drain and fill the hydraulic tank every 500 hours. 5. Hydraulic Charge Filter. The hydraulic charge filter is to be replaced every 250 hours or whenever a complete hydraulic oil flush is performed. 6. Hydraulic Return Filter. The hydraulic return filter is to be replaced every 250 hours or whenever a complete hydraulic oil flush is performed. 7. Drive Torque Hub. Check the torque hub oil every 100 hours and add oil as necessary. Oil should come out from the check plug on the torque hub. If it does not, remove the fill plug and fill torque hub. Change the oil in the drive torque hubs every 500 hours. 8. Conveyor Torque Hub. Change the oil in the conveyor torque hubs every 500 hours. 9. Conveyor Drive Chains. Lubricate conveyor drive chains daily with chain lube. 10. Grease Fittings. Lubricate each grease fitting In Accordance With (IAW) Preventive Maintenance Checks and Services (PMCS). Card 17 of 18/Card 18 of 18 blank 11. Fuel Filter. Replace the fuel filter every 500 hours. 12. Spin-On Fuel Filter. Replace the spin-on fuel filter every 500 hours. 13. Double Pump Drive Oil. Change the oil in the double pump drive every 500 hours. 14. Auger Drive Chains. Lubricate auger drive chains daily with chain lube. 15. Screed Crown Chains. Lubricate screed crown chains daily with chain lube.

By Order of the Secretary of the Army: RAYMOND T. ODIERNO General, United States Army Chief of Staff

Official: JOYCE E. MORROW Administrative Assistant to the Secretary of the Army

1129010

Distribution: To be distributed in accordance with the initial distribution number (IDN) 257889 requirements for LO 5-3895-385-13.

PIN: 086332-000