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BUILDERS
METALWORK
AU G U S T
03
Contents
Key Page
1 2 3 4 5 6 7 8 9 10 11 12 13
SPH Joist Hangers Maxi Speedy Joist Hanger Speedy Joist Hangers Restraint Straps Herringbone Joist Struts Truss Clip Wall Ties Safe Edge Frame Cramp Steel Air Brick Framing Anchors Angle Plate Angle Bracket Timber Connectors BAT-U-Nail Plate
04 06 08 10 11 11 12 13 13 14 15 16 18 18 19 20 20 21 21 21 22 23 24 27 28 28 28 29
16
12
14
02
15
BAT Safeplate Multi-Purpose Fixing Band Soffit Vent Mesh Timber Decking Clip Cobra Wall Movement Joint System Exmet Reinforcement Expamet Brickstrength Scrolled Hip Irons Nails Wall Starter/UniStarter/Multi-Starter 16 Steel Lintels see separate brochure
10
These products meet the requirements of the BM TRADA Certification Scheme for Timber Engineering Hardware
Timber Engineering Hardware
Certificate Number 027/004
Safe working loads are based upon the use of C16 dry graded timber in Service Class 1 or 2 (Eurocode 5).
BUILDERS
METALWORK
14
5 11 7
6
03
15 13 3
75mm
Design Features
- Single-piece, non- welded construction. - Wider masonry flange to increase loadings on masonry of compressive strength 2.8N/mm2 and greater. - Manufactured from 2mm thick pre-galvanised mild steel to BS EN 10142 : 1991, DX51D + Z600. - 75mm load bearing surfaces. - All hangers 150mm deep and over are manufactured 10mm less to allow for notching and regularisation of timber joists.
Installation Requirements
Standard Type S
The back face of hanger must be flush against the wall. The timber joist should be square cut and butting to the back face of the hanger (maximum permitted gap 6mm). A minimum height of 675mm of set masonry must be in position above the supporting flange before any load is applied. Fixing: Nail to the joist through the nail holes in each side gusset with BAT 3.75 x 30mm long square twisted sherardised nails. It is recommended that joists are notched for the base of the hanger to achieve a level surface for plasterboarding. Type R and ST provide additional location and alignment during construction.
Return Type R (R Type is a Standard type S with Return Plate added), fixed by riveting.
04
- Gusset nail holes are non coaxial. - Standard available widths 38, 44, 50, 63, 75, 100, 125, 150mm.
- Hangers to suit joists and extra wide sizes (150mm - 225mm) available to special order. Price and delivery on application.
Straddle Type ST (ST Type is two Standard Joist Hangers joined together with Jointing Plate), fixed by riveting.
(b) width (c) top flange (to suit wall width) Quantity made to order
Both the R and ST Type enables the hangers to be positioned accurately whilst the masonry is built above.
BUILDERS
METALWORK
Safe Working Loads of the S.P.H. Joist Hanger used with various types of masonry
Safe working loads (kN)
M A S O N RY S T R E N G T H 2 . 8 N / m m 2
Nominal Joist Depth (mm) S.P.H. Hanger Depth (mm)
* not available
M A S O N RY S T R E N G T H 4 . 0 N / m m 2
Nominal Joist Depth (mm) S.P.H. Hanger Depth (mm)
* * * * * * * *
M A S O N RY S T R E N G T H 3 . 5 N / m m 2
Nominal Joist Depth (mm) S.P.H. Hanger Depth (mm)
M A S O N RY S T R E N G T H 7 . 0 N / m m 2
Nominal Joist Depth (mm) S.P.H. Hanger Depth (mm)
05
* * * * * * * *
Maxi Speedy
The Maxi Speedys are heavy duty hangers for the support of Timber to Timber or Timber to Masonry, Concrete, etc with provision for Nailing or Bolting.
4.5
15
40
35 23
Design Features
- Manufactured from 1.5mm thick pre-galvanised mild steel to BS EN 10142 : 1991, DX51D + Z275. - Available in 6 types: MS240; MS335; MS380; MS500; MS560 & MS620. - Nail hole diameter: 4.5mm - Available widths: Bolt hole diameter: 14mm
60 20 55 60
38, 50, 63, 75, 100mm (122 + 150 for MS500, 560 + 620 only)
Installation Requirements
38
to 1
50m
14
75
06
35
40 23
75
80*
35
40 23
Type 380*
Type 240*
Type 335*
14.5 44
20
38
38
to 1 00m
m
75
4.5
2. The Maxi Speedy blank length must be less than total calculated in step 1, therefore select MS38038 (not MS500 as the joist hanger would stand proud).
38mm
Type 500*
Fixing: use BAT 3.75 x 30mm long square twisted sherardised nails.
Type 560*
Type 620*
BUILDERS
METALWORK
NAILS ONLY
Type 240 335 380 500 560 620 No. of Nails Into Face 12 18 20 32 38 44 SWL kN. 3.9 5.9 6.5 10.5 11.2 13.0 Type 240 335 380 500 560 620
BOLTS ONLY
No. of Bolts Into Face 2 4 6 6 6 8 SWL kN. 3.6 6.9 10.1 10.1 10.1 13.0
M12 Bolts
07
COACH SCREWS
Type 240 335 380 500 560 620 No. of Coach Screws Into Face 2 4 6 6 6 8 SWL kN. 3.0 5.9 8.6 8.6 8.6 11.1 12mm 12mm 12mm
MASONRY ANCHORS
SWLs for Masonry Strengths of 20N 7.2kN 15N 5.4kN 7N 2.5kN 5kN 7.5kN 3.5N 1.2kN 2.5kN 3.7kN 2.8N 1kN 2kN 3kN
Indicative loads
Speedy Joist Hangers provide a quick and safe method of joist trimming for light and medium duty joints.
SHORT-LEG/STANDARDLEG SPEEDY SPEEDY MINOR GIRDER SPEEDY
0.9
mm
SPEEDY MINOR
34mm W = 38 : L = 70 W = 50 : L = 64
W 36mm
Designed to offer a safe and economical method of connecting trusses to girder units. It incorporates a specially extended bearing surface of 85mm.
Long Leg Speedy (LLS)
Strap Side Gusset 0.9mm
Medium duty 225mm maximum joist depth. Suitable for underslung joists (maximum 100mm drop).
Girder/Girder Speedy
08
Design Features
- Speedy Hangers Manufactured from 0.9mm thick pre-galvanised mild steel to BS EN 10142 : 1991, DX51D + Z275. Hole diameter: 3.8mm. LLS manufactured from 1.5mm thick material - Girder/Girder Speedy Manufactured from 3mm thick galvanised mild steel to BS 729. Hole diameter: 22mm.
W Shoe
50mm
How to Order/Specify
Please quote type reference and joist width to be carried.
Type Joist Width (mm)
SM SL ST SGTS LLS 38, 50 38, 45, 50 38, 45, 50, 63, 75, 100 38, 44, 50, 75 38, 50, 63, 75, 100 80, 105, 120, 155
Installation Requirements
Fixing: use BAT 3.75 x 30mm long square twisted sherardised nails. For ease of use the legs are adjustable by hand to suit all varying depths of supporting timber. The depth of the supporting timber must not be less than the hanger side gusset height.
Speedy Minor Speedy Short Leg Standard Leg Girder Truss Shoe Long Leg
BUILDERS
34.5mm
METALWORK
Strap
29 Holes 3.8mm
W = 38 W = 45 W = 50 W = 63 W = 75 W = 100
36 nail holes 36 nail Nails: holes 9swg x 32mm Nails: long x 30mm 3.75 square twisted long square sheradised twisted sherardised
L X
Shoe
35mm
W
34 Holes 3.8mm 44mm
50mm
09
L X 10 Holes 4mm
W 123mm
STANDARD STRAP
M305 STRAP
Straps
BAT straps are manufactured in two types. The M305 to provide horizontal restraint and Standard to provide vertical restraint against wind pressure and uplift forces.
12.5 25 12.5 30 27.5 3 3
Dimensions
Design Features
50
- The straps are manufactured from pre-galvanised steel strips with zinc coated edges to BS EN 10142 : 1991, DX51D + Z275 or stainless steel to BS EN 10088-1 : 1995 : 1.4301. - Nominal Dimensions M305 - 27.5 x 5.0mm Standard - 27.5 x 2.5mm - Hole diameters are 6mm and they are holed at 12.5mm grouped in threes, diagonally across the width of the strap.
Installation Requirements
The installation of restraint straps must comply with the current Building Regulations, British Standards BS 5628 : Part 1 and Part 3 and BS 8103 : Part 1, as well as NHBC recommendations. When straps are being fixed across joists or trussed rafters which are parallel with the wall, and where there is a gap between the wall and the first joist or truss, the gap must be packed. Noggins must be provided between each joist or truss. Fixing for M305 and Standard Straps: use either No 12 x 50mm wood screws or 4.00 dia x 75mm corrosion resistant nails. For stainless steel straps, stainless steel fixings must be used.
10
400 250
100
Floor level straps M305 notched into parallel joists. Note: Gaps between masonry and adjacent joists must be packed.
Floor level straps M305. 150 x 650mm long once bent and once twisted fixed to perpendicular joists. Note: Turn down of the strap must be in contact with the masonry.
Ordering
When ordering quote the overall length and distance of bend/twist from END of strap. eg. overall length, bent at 100mm, bent at 250mm, twisted at 400mm. If in doubt, provide sketch.
BUILDERS
METALWORK
Design Features
- Manufactured from 1mm thick pre-galvanised mild steel to BS EN 10142 : DX51D + Z275. - Suitable for joist widths between 38mm and 63mm, and joist depths between 150mm and 225mm. - Available in 3 sizes: Ref. HJS400 HJS450 HJS600 Joist Centres 400mm 450mm 600mm Length 480mm 523mm 660mm Qty/Box 50 50 50
Fixing Detail
9 swg x 32mm Sheradised Square Twisted Nail
When fixing the second strut a 6mm (approx) gap should be kept between the struts.
Installation Requirements
Joist Span 2.5m to 4.5m 1 Row at mid span greater than 4.5m 2 Rows at 1/3 span positions Fixing: use BAT 3.75 x 30mm long square twisted sherardised nails.
Length 57mm 30mm 4 Holes (both ends)
Truss Clip
The Bat Truss Clip eliminates the disadvantages of skew nailing trussed rafters to timber wall plates; damaged connector plates; split rafters or wall plates.
Design Features
11
- Manufactured from 0.9mm thick pre-galvanised mild steel to BS EN 10142 : 1991, DX51D + Z275. - Hole diameter: 4mm - Available in 2 sizes: Ref. Width TC38 TC50 38mm thick truss 50mm thick truss Height: 117mm Qty/Box 200 200
38 to 50
- Other thicknesses of trussed rafters may be fixed using pairs of BAT Framing Anchors, type MFAAL and MFAAR.
Installation Requirements
12 Holes @ 4mm
Fixing: use BAT 3.75 x 30mm long square twisted sherardised nails. All nail holes must be filled.
117.5
28.5
The timber wall plate must be securely held down onto the supporting masonry.
Wall Ties
Type Ref. Material DD140 Classification Use Nominal Cavity Width (Tie Length)
POWER TIE
SSCT
Stainless Steel
SSCD (blue)
Insulation Disc
Masonry General Purpose Domestic Housing & Small Commercial up to 3 storey & 15m high
Stainless Steel
Timber Frame Domestic Housing Industrial/Commercial up to 4 storey & 15m high 50mm
POSI-TIE
PT1 (grey)
Polypropylene
PTD
Insulation disc
12
POLI-TIE
PT2 (black)
Polypropylene
PLD
Insulation disc
Stainless Steel & Nylon Stainless Steel & Nylon Stainless Steel & Nylon
BUILDERS
METALWORK
Design Features
2.4 3.0 100 // 150 / 200 100 150 / 200
Manufactured from pre-galvanised steel strip with zinc coated edges to BS EN 10142 : 1991 DX51D + Z275.
Installation Requirements
Fixing: use 2 No 4.5mm nails or No. 8 screws, galvanised or sherardised.
6 Dia Holes 4.5 DiaHoles
28 25. 0 14 12. 7
50 50
36 25.4
10 12. 7 50 50
13
Design Features
- Manufactured from 1mm thick pre-galvanised mild steel to BS EN 10142 : DX51D + Z275. - Brown powder coated paint finish to merge in with brick facings. Ref: AB75 = 222 x 70mm - 5000mm2 air flow 25 per box
Installation Requirements
The number of air bricks must provide the opening requirements given in the current Building Regulations.
MFAAL
MFABL
MFAC
Framing Anchors
BAT Multi-Grip Framing Anchors offer the most effective and economical method of providing strong, mechanical joints for framing of timbers
29 26 18 15 40 60 55 35 10 29 26 18
MFAAL & MFAAR: for anchoring rafters and trusses to wall plate. MFABL & MFABR: for anchoring headers to studs, beams to posts and studs to plates. MFAC: for right or left handed use for anchoring joists to beams, stringers to headers and hip joints.
43 32 26 8 33.5
TYPE MFAAL
Design Features
- Manufactured from 1mm thick pre-galvanised mild steel to BS EN 10142 : 1991, DX51D + Z275. Overall height: Hole dimension: 127mm 4mm Width: 34mm 200 no. per box
15 40 60 15 40 60
TYPE MFABL
127
Installation Requirements
14
Framing anchors must always be used in pairs to minimise eccentric loading. Recommended fixing: BAT 3.75 x 30mm long square twisted sherardised nails. Note: Use all available timber facing holes.
15 40 35 60 55 10
43 32 26 8 33.5
Longitudinal Loads
Types A & B: longitudinal capacity 1.3kN/pair lateral capacity 1.3kN/pair Type C: longitudinal capacity 3.7kN/pair
127
TYPE MFAC
32
26 8 10 20 28
32
26 11 10 20 28
BUILDERS
METALWORK
Steel Beam
Angle Plate
BAT Angle Plates are used as a safe and economical method of connecting joists to purlins.
Design Features
- Manufactured from 2mm thick hot dipped pre-galvanised mild steel to BS EN 10142 : 1991, DX51D + Z275. - Safe Working Loads: 1 pair = 3.5kN 2 pairs = 7.5kN Ref: AP30030 300mm x 30mm x 30mm 50 per bag
150mm minimum
15
Installation Requirements
Fixing: use BAT 3.75 x 30mm long square twisted sherardised nails. Use all timber facing nail holes. Minimum timber depth of 150mm.
Angle Bracket
A B
38
LIGHT DUTY
60mm x 40mm x 60mm 12 holes @ 4.5mm 100 no. per box
60 5.5 12 25 12 5.5
BAT Angle Brackets are designed for multi-purpose fixing applications and can be used as replacement cleats, nailed or bolted.
11x30 14 16 18.5 12 5.5 14 6
7 11 7
VIEW ON B
12 25 12 5.5
11 9
Design Features
- Manufactured from hot dipped pre-galvanised mild steel to BS EN 10142 : 1991, DX51D + Z275. - Light Duty: LD60 2mm thick - Heavy Duty: HD9090; HD15090; HD150150 2mm thick, ribbed
VIEW ON A
14
14
VIEW ON A
10 7 17.5 17.5 35 10
Installation Requirements
16
Angle Brackets may be used for timber/timber, timber/steel and timber/masonry connections. May be fixed with nails, bolts or coach screws. Must be used in pairs.
10
HEAVY DUTY
9
11x30
9
59
VIEW ON B
22.5 32 32 17
11
17
59
Uplift
0.6 0.8 0.7
Shear
0.9 1.8 2.3
13
A B
9
42
BS 5268 Pt 2 Long term loads Nails 3.75 x 30mm long square twisted sherardised
87
9
17
27 87 2 59
VIEW ON C
10 7 10 17.5 17.5 35 10
BUILDERS
METALWORK
9
11x30
63
9
VIEW ON D
63
10 7 10
32
17 11x30
22
30
C
30
51
HEAVY DUTY
90mm x 150mm x 63mm 20 holes @ 4mm 50 no. per box
90 (TYP) 150
11
17.5
42
17.5
9
35
17
9
10
90
2 27 63
11 6 10
25
25
30
30
29
10 9 11x30 63 9 9
VIEW ON E
HEAVY DUTY
150mm x 150mm x 63mm 20 holes @ 4mm 40 no. per box
23 54 30 26
17
53
150
F E
9 30
9 10
VIEW ON F
150 2 31 63
Timber Connectors
BAT Timber Connectors are made in accordance with the requirements of BS 1579 specification for connectors for timber. Safe working loads, end distances and spacing are all set out in BS 5268 Part 2.
Design Features
Shear Plate
Manufactured in 2 sizes: SPT67 (150 per box) and SPT101 (50 per box) Designed for use with M20 bolt. Material Specification: 67mm Manufactured from HRPO mild steel to BS1449 Part 1 : 1991. 100mm Cast forging.
Split Ring
Manufactured in 2 sizes: SRTC63 (250 per box) and SRTC100 (100 per box) Designed for use with M12 and M20 bolts respectively. Double bevelled.
SHEAR PLATE 67
Material Specification: Material Specification: Manufactured from pre-galvanised Manufactured from HRPO mild steel to BS EN 10142 : DX51D + Z275. steel to BS1449 Part 1 : 1991.
Application Tools
REF
SRGT63 DT67 DT101
354 305 254 203
TYPE
Split Ring Grooving &Dapping Tool Shear Plate Grooving &Dapping Tool Shear Plate Grooving &Dapping Tool
18
51
152 100
BAT-U-Nail Plate
BAT-U-Nail is a plate system which enables timber structures
152 114 76
nailed by hand.
19
50 .8 3.5 12.7
Installation Requirements
BAT-U-Nail plates are to be fixed on both sides of the timber. Fixing: use BAT 3.75 x 30mm long square twisted sherardised nails Loading in the direction of the plate stiffening ribs (50.8 nail spacing direction); 345 N/nail (parallel to timber grain). 145 N/nail (perpendicular to timber grain). Plate compression value 40 N/mm width of plate. To calculate capacity of connections, the lesser of anchorage, plate compression and tension should be taken. Fix in accordance with BS 5268 : Part 2.
Design Features
- Manufactured from 0.9mm pre-galvanised mild steel to BS EN 10142 : DX51D + Z275. - Widths: 76, 114 and 152mm - Lengths: 51, 100, 152, 203, 254, 305 and 354mm. - Various quantities per box. Ref. eg. BP7651.
BUILDERS
METALWORK
Splice Plates
18mm
Design Features
L61
400mm 61mm 18mm
- Manufactured from 1.2mm thick pre-galvanised mild steel to BS EN 10147 : 1992 S280GD + Z275. - Available in 3 types: L61 61 x 400mm long L80 80 x 560mm long L98 98 x 560mm long
L80
560mm 80mm
18mm
Installation Requirements
L98
560mm 98mm
Joint consists of 4 pieces. All nail holes must be used. Minimum timber thickness 50mm. Can be used for: Replacement of rotten and decayed floor joist ends.
Timber Joist
19
Replacement of fire damaged structural timbers. Making good localised damage or decay in structural timber work.
Existing Joist
Frame Cramp
To provide positive location and support of window from timber framing to resist wind and incidental loadings.
Design Features
- Manufactured from 0.9mm thick hot dipped galvanised mild steel to BS EN 10142 : DX51D + Z275. - Available in 2 sizes: Ref. FC1 FC2 Width 76mm 76mm Length 202mm 212mm Upstand 40mm Qty/Box 100 100
Installation Requirements
Fixing: use BAT 3.75 x 30mm long square twisted sherardised nails.
PLAN VIEW
Design Features
- Manufactured from 0.9mm thick hot dipped galvanised mild steel to BS EN 10142 : DX51D + Z275. - Available in 2 sizes: Ref. SPA112 SPA162 Width 76mm 76mm Length 112mm 162mm Upstand 40mm 40mm Qty/Box 100 100
Installation Requirements
BAT Sole Plate Angles may be fixed on the inside of the sole plate or alternatively fixed under the sole plate with the upstand on the outside of the sole plate. Fixing: use 3.75 x 50mm minimum length nails/masonry nails.
SECTION VIEW
BUILDERS
METALWORK
Junction Clip
Can be used instead of noggins, at wall junctions and at contact points between ceiling and walls when fitted at 300mm centres.
BAT Safeplate
For protection of plumbing and electrical wiring against random nailing into studs.
Design Features
- Manufactured from 1mm hot dipped galvanised mild steel to BS EN 10142 : DX51D + Z275. Ref: JC1 250 per box.
Design Features
- Manufactured from 1mm hot dipped galvanised mild steel to BS EN 10142 : DX51D + Z275. Ref: SAF1 90 x 54mm 200 per box
Installation Requirements
Fixing: use BAT 3.75 x 30mm long square twisted sherardised nails or ordinary plasterboard nails.
Installation Requirements
Use wherever services occur within 75mm of face of plasterboard or 100mm of surface of floor deck. Fixing: Tap in with hammer.
Expamet Fixing Band is an easy-to-use coil strip designed for all types of light fixing applications.
17 20 x 1.0mm 10 Metre Coil 58 Pitch 29 31
Design Features
- Manufactured from hot dipped galvanised mild steel to BS EN 10142 : DX51D + Z275. - Available in 3 sizes Ref. Width Thickness 1.0mm 0.7mm 1.0mm Length 10 metre coil 10 metre coil 20 metre coil MFBA 20mm MFBB 20mm MFBA/20 20mm
Installation Requirements
Fixing: use BAT 3.75 x 30mm long square twisted sherardised nails, screws or bolts. Not to be used below ground.
Pipe fixing, General support & Duct work Clamping, Bracing & Restraining Timber repair... Fencing, Garden Sheds etc
Design Features
- Manufactured from stainless steel to BS EN 10088-1 : 1995 : 1.4404. - Approx. weight 0.370kg/m2. Ref: SVM1 30m x 75mm.
Mesh bent to shape required Mesh fixed to rear of soffit board
Installation Requirements
Stainless steel nails or staples should be used for fixing the eaves vent mesh.
Mesh held in position by soffit board
Closed area 34%. The vent gap should be increased to 15mm or 38mm to compensate.
22
Mesh fixed to rear of fascia prior to fixing fascia Mesh bent to shape required and compressed to fill gap on fixing of fascia board Mesh is fixed to rafter ends, bent and returned to underside Fascia and soffit boards are then fixed
Examples of Applications
75 x 50mm fixing block Soffit board rebated to fascia board Mesh fixed to soffit board prior to fixing of soffit board Mesh bent to shape required
BUILDERS
METALWORK
Design Features
- Easy to install deckboards - clip one side and skew-nail fix the other side. - Ensures an unmarked deck surface no visible nail holes no water pools no hot spots no rust stains - Galvanised for corrosion protection. - Suitable for use with complex patterns.
Installation Requirements
1. Fasten both edges of the first deckboard to each joist by skew-nailing with hot-dipped galvanised nails. 2. Set the deckboard on edge and use the locator prongs to position the timber decking clip tight against the bottom of the deckboard (within 50mm of each joist - but not on the joist itself ). Fasten with 30 x 2.65mm dia hot-dipped galvanised nails. These must be fitted as tightly as possible to the bottom of the deckboard. 3. Place the deckboard so that the timber decking clips slide tightly under the previously anchored deckboard. 4. Ensure the new deckboard sits tight against the anchored deckboard. 5. Skew-nail the front edge of the deckboard into the top of each joist. The deckboard is now tightly anchored on both edges. 6. Repeat the above steps for each board on the deck and anchor the final edge by skew-nailing.
23
The result is a smooth, unmarked deck surface with a longer life and easier maintenance.
Deckboards can be laid in a number of different ways. It is important that you decide on the deckboard layout before assembling the support joists, as some patterns will affect the spacing and number of joists, e.g. a double joist will be needed for a chevron style layout. A Note on Butting Deckboards Unless your deck size uses standard timber lengths, you will need to stagger boards to cover the deck area. For safety and to prevent movement, staggered deckboards must meet over a joist. Nail two short lengths on either side of the joist, for an adequate skew-nailing surface.
EXPAMET
Design Features
- Expamet Cobra Intumescent and standard foam joints offer 0, 2 or 4 hour fire protection options. - Repairs existing failed wall expansion or contraction joints fast. - Expamet Cobra movement wall ties for In-line or 900 wall expansion joints. - Expamet Cobra Ties suit most standard expansion joint materials and are easy to install at 450mm centres. - Expamet Cobra Ties will accommodate up to 10mm vertical movement. - Column or 900 Ties are complete with screws, plugs and washers. - Suits all wall widths 90-300mm wide. - BBA Approved. Certificate No. 99/3574.
24
5. For External Walls (additional protection) if joint is open to direct moisture use a silicone mastic seal from top to bottom of the wall joint, the standard foam will act as the backing for the mastic joint.
Cavity Walls
Fix as above but stagger Expamet Cobra Movement Ties (225mm vertical offset between leaves) to allow a cavity wall tie to be built at 225mm centres.
BUILDERS
METALWORK
Fig. 1
450
2400
Fig. 2
225
Push standard foam into outer face of wall after wall has set.
In-line Ties
Stainless Steel, slotted flat tie: 220 x 25 x 2.5mm.
Ref CDT CDT50 Description 5 ties & pvc sleeves/pack (to suit 2.4m) 50 ties only
Exposed Face Inside Face
25mm 100mm 120mm
25
900 Ties
Stainless Steel, slotted 90o bent tie: 220 0/a x 25 x 2.5mm.
Ref CCT CCT50 Description 5 ties & pvc sleeves & fixing/pack (to suit 2.4m)
50mm
130mm
50 ties only
30mm M6 50mm M6
PVC Sleeve
Exposed Face
95mm 44mm
Inside Face
130mm
Structural Performance
Characteristic shear loads for Expamet Cobra ties embedded in mortar designation (IV) to BS5628 : Part 1 : 1992 tested at maximum 20mm gap. Values per single tie:
Loading Lateral Vertical In-Line Tie 2.2kN 2.5kN 90 Tie 0.7kN 0.7kN
The provision of movement joints shall be in accordance with the recommendations of BS 5628 : Part 3 : 1985
Fire Performance
Expamet Cobra CF0, CF2 and CF4 joints shown will have 0 hour, 2 hour and 4 hour fire resistance respectively. Tested to BS 476 : Part 20 : 1987.
Thermal Resistance
The thermal resistance of the Expamet Cobra foam joint is such that it will not constitute a cold bridge.
Movement
Expamet Cobra masonry movement joints are suitable for use to accommodate longitudinal expansion and/or contraction, and up to 10mm vertical movement in brick or blockwork masonry.
CF0
Suit gap 10-16mm
CF2
Suit gap 10-16mm
CF4
26 Expamet Cobra Patent Stainless Steel Movement Ties For in-line Expansion Joints
5 No. Expamet Cobra Inline Movement Ties 220 x 25 x 2.5mm
CDT
Suit gap 10-20mm
CCT
CFO
CF2
CF4
BUILDERS
METALWORK
Exmet Reinforcement
In stainless steel for brickwork, blockwork and partitions (conforms to the requirements of BS5628: Part 3: 1985).
Reinforced brickwork is preferable to unreinforced in all types of building because steel reinforcement adds tensile strength to the inherent compressive strength of this traditional construction method.
Reasons why you should select stainless steel Exmet for reinforcing brickwork.
- Exmet is a length of expanded steel mesh with continuity of steel throughout. - Exmet has no joints, welds or interweaving to fail under stress. - Once mortared into brickwork the diamond-shaped meshes are anchored immovably so that the reinforcement cannot slip under tension.
27
20 20 20 20
Stainless steel Exmet is manufactured from stainless steel to BS EN 10088-1 : 1995 : 1.4301, (grade 304/S15).
Exmet is easily cut on site with tin snips.
Expamet Brickstrength
Bed Joint Reinforcement (Stainless Steel) steel type : BS EN 10088-1, 1.4301
Ref No. Depth SBS4060 SBS40100 SBS40150 SBS40175 SBS40200 Width (mm) 60 100 150 175 200 Length (mm) 3050 3050 3050 3050 3050 Wire Diameter (mm) 4.0 4.0 4.0 4.0 4.0
Nails
Sherardised Nails
SN32 BAT 3.75 x 30mm twisted 1000 per box SN321 BAT 3.75 x 30mm twisted 10000 per box
BUILDERS
METALWORK
Description
Stainless Steel Stainless Steel Stainless Steel Stainless Steel Plastisol Coated Galv Plastisol Coated Galv Plastisol Coated Galv Plastisol Coated Galv
Type
Single Flange Integral Tie Single Flange Integral Tie Single Flange Integral Tie Single Flange Integral Tie Single Flange Integral Tie Single Flange Integral Tie Single Flange Integral Tie Single Flange Integral Tie
Wall Thickness
60 - 75mm 100 - 115mm 125 - 180mm 190 - 260mm 60 - 75mm 100 - 115mm 125 - 180mm 190 - 260mm
UniStarters
UWSS UWGC Stainless Steel Plastisol Coated Galv No Flange Integral Tie No Flange Integral Tie Up to 250mm Up to 250mm
Multi-Starters
MSSS MSGC MSGFIX MSGFIX Stainless Steel Plastisol Coated Galv Plastisol Coated Galv Stainless Steel No Flange Turn-n-slide Ties Up to 250mm No Flange Turn-n-slide Ties Up to 250mm Fixing Pack Fixing Pack Contains 10 ties, 5 screws, plugs & washers
Wall Starters
Individual products designed for specic widths of new walls
There are four flanged products in the Expamet Wall Starter range, each designed for a specific wall widths, from 60mm to 260mm thick.
UniStarters
The universal wallstarter for any wall
The flat flange-free design of Expamet UniStarters means they can be used to construct any wall between 75mm and 250mm thick one product, multiple applications.
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Stainless Steel Ref. WS060 Plastisol Coated Galvanised Steel Ref. WGC060 For lightweight block walls 60 to 75mm thick.
Stainless Steel Ref. WS090 Plastisol Coated Galvanised Steel Ref. WGC090 For brick or block walls 100 to 115mm thick.
Stainless Steel Ref. WS120 Plastisol Coated Galvanised Steel Ref. WGC120 For brick or block walls 125 to 180mm thick.
Stainless Steel Ref. WS185 Plastisol Coated Galvanised Steel Ref. WGC185 For brick or block walls 190 to 260mm thick.
Fixing Details
WALL STARTERS
CAVITY WALLS Brick & Block The left hand Wall Starter is fixed with its ties extending upwards ready for bending down into the mortar courses. The right hand Wall Starter is inverted and fixed with the ties extending downwards. They must then be bent upwards ready for setting into the mortar course as the wall is built.
in Tie-l e
in Tie-l
e Tie-lin
e Tie-lin
joining adjacent Wall Starters, and UniStarters fixing points 675 either hole may be used slot flat slot 25
UNISTARTERS
CAVITY WALLS Brick & Block UniStarters are fixed with their ties extending upwards ready for bending down into the mortar courses. The right hand UniStarter is higher to allow the tie to bed into the first blockwork mortar course.
450
drill, plug and fix using fixings supplied 675 either hole may be used
Additional fixing packs available. Wall Starters/UniStarters (5 screws, plugs and washers) Ref: WSF
450
BUILDERS
METALWORK
Multi-Starters
Featuring a turn-n-slide tie to accommodate all sizes of brick/block.
The Multi-Starter is suitable for all wall widths from 60mm-250mm.
Installation
The turn-n-slide ties enable the starter to be tied into any course the builder wishes, ideally every (225mm deep) block course or every third course of (75mm deep) bricks. Each pack contains two 1165mm lengths. Slots at each end allow easy connection of one length to the next. For more information see Wall Starter & UniStarter installation details on previous page.
Stainless Steel Ref. MSSS Plastisol Coated Galvanised Steel Ref. MSGC
Fixing Details
Insert Turn
(anti-clockwise)
Slide
Additional fixing packs available. Multi-Starter (10 ties, 5 screws, plugs and washers) Ref: MSGFIX Plastisol Coated Galvanised Ref: MSSFIX Stainless Steel
For Masonry Movement Joint applications use Expamet Cobra Movement Ties.
Drill, plug and fix using fixings supplied
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PLUMB
Ensure existing wall is sound and clean. Locate the starter above the DPC. Plumb the section and mark positions of the fixing holes.
DRILL
Drill and plug the existing wall, taking care to avoid mortar joints.
FIX
Lightly screw the first length to the existing wall over weatherseal if required, then plumb, mark and drill out the next starter. Make sure that the slot at the end of one length always lies on top of the slot of the adjacent length. Tighten all screws when all required lengths are in position.
BUILD
Lay bricks or blocks, be sure to bed them with mortar against the starter.
Multi-Starter: Turn-n-slide ties into the mortar as you build. Wall Starters and UniStarters: Bend ties into the mortar as you build.
PO Box 52, Greatham Street, Longhill Industrial Estate (North), Hartlepool TS25 1PR England
TELEPHONE
General: +44 (0)1429 866688 Sales: +44 (0)1429 866611 Fax: +44 (0)1429 866633 E-mail: expamet@compuserve.com Technical: +44 (0)1429 866655 Tech E-mail: techdept.expamet@ukgateway.net Website:
www.expamet.co.uk
SALES OFFICE DUBLIN: Westlink Industrial Estate, Kylemore Road, Ballyfermot, D10 Tel: 00-3531 626 5981 Fax: 00-3531 626 7802 E-mail: expamet@eircom.net
The company policy is one of continuous development, we therefore reserve the right to alter specifications, etc. without notice. Stock material may be collected from company depots for cash or by prior arrangement. Customers are advised to check availability of material. COSHH We are not aware of any risk to the person arising from chemicals or other substances present on or in our products. However, there exists the possibility of superficial injury from edges of relatively thin gauge metals but this is obvious and arises largely from careless handling. It is akin to the risk from timber splinters or any sharp corner.
FM 36694
EMS 45225
Quality Assurance BS EN ISO 9002:1994 and ISO 14001 Registered Firms Certicate No. FM36694, EMS 45225