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Contents
MIG/MAG welding
Kempact MIG 2530, Pulse 3000 MinarcMig Evo 200 MinarcMig Adaptive 170/180 KempoMat KempoWeld FitWeld 300 FastMig KM 300, 400, 500, KMS 300,400,500 FastMIg Pulse 350/450 SuperSnake GT02S/GT02SW ArcFeed 200,300,300P,300RC MIG-MAG welding guns
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4 7 10 13 16 19 23 26 28 30
TIG welding
MinarcTig Evo 200/200 MLP MinarcTig 180, 180 MLP, 250, 250 MLP MasterTig MLS 2000, 3000, 4000 Mastertig MLS ACDC MasterTig AC/DC 3500W TIG torches
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42 45 48 51 55 57
MMA welding
Minarc Evo 150 Minarc 150/151,220 MasterMLS 2500/3500 FastMig KMS 400 AS KempGouge Arc 800 KempArc SYN300,400,500, Pulse 350, 450
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63 65 68 70 73 75
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79 81 83 85
MIG/MAG welding
Applications
Thin sheet metal fabrication workshops Car repair Agriculture Shipyards and offshore industry Installation and set-up Repair and maintenance
Dont waste time and energy with large heavy equipment. Get up close with Kempact MIG/MAG equipment. Light in weight and compact in size, Kempact is easy to move and has enough power for a multitude of welding tasks.
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Model choice includes Kempact 2530 for basic MIG/ MAG welding and Kempact Pulse 3000 for high quality synergic and pulsed MIG/MAG welding.
Key features
Kempact 2530 is 70% lighter in weight than traditional step regulated machines. Electronic control of voltage and wire speed allows arc tuning during the weld process, so you can quickly establish the desired weld settings. Includes gun trigger latching and wire inch function. Kempact Pulse 3000 features synergic, pulsed and double-pulsed welding. Standard programs suit a variety of materials including Fe, FeMc, FeFc, St/St, Alu, CuSi3, CuAl8 fillers wires. Simply select the filler wire type, size and plate thickness and weld. For those regular welding jobs theres even a 100 channel memory function. When the heat is on, keep your gun cool with KempactCool 10. Optional fit for Kempact Pulse 3000 only.
Technical brief
Kempact
Connection voltage 3~50/60 Hz Output @ 40% duty cycle (40 C) Wire spool, max. (mm) Dimensions LxWxH (mm) Weight (kg) (MVU*) Multi-voltage version available
2530
400 V 15 % 250 A/26.5 V 300 580 x 280 x 440 20
AD705EN 1010
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MIG 2530
400 V (15%) 12 kVA 4G1.5 (5 m) 16 A 250 A/26.5 V 207 A/24 V 160 A/22 V 4050 V 0.64 87 % 1030 V 118 300 4 roll 0.61.0 0.91.2 0.91.2 0.81.0 580 x 280 x 440 20
Pulse 3000
400 V (15 %) 12 kVA 4G1.5 (5 m) 16 A 250 A/26.5 V 207 A/24 V 160 A/22 V 56 V 0.69 84 % 830 V 300 4 roll 0.61.2 0.91.2 0.91.2 0.81.2 580 x 280 x 440 22
KempactCool 10
Operating voltage Rated power Cooling power Maximum pressure Recommended cooling liquid Tank volume External dimensions Weight L x W x H, mm kg 50/60 Hz 100 % ED 400 V (-15...+10 %) 250 W 1.0 kW 450 kPa 2040 % ethanol/water 3l 580 x 280 x 300 13
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621853001 6256030 6252513MMT 6252514MMT 6252713MMT 6252714MMT 6184311 6185290 6185268 6185100
3m 4.5 m 3m 4.5 m 5m
Transport units
ST 7 (power source and gas bottle) P20 (power source, cooling unit and gas bottle) P250 (power source) Hanging device Gas hose Wire spool hub, installation kit Hub adapter, for 5 kg wire spool 6 m 6185290 6185261 6185268 4298180 W000566 4289880 4251270
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Applications
Thin sheet metal fabrication workshops Installation and set-up Repair and maintenance
1
Phase
CV
Energy e cient
Key features
MinarcMig Evo 200 packs huge MIG/MAG welding capacity and quality into its portable, compact size. Weighing only 13 kg and providing 200A welding power at 35 % duty cycle from a 16 A, 1-phase power supply, MinarcMig Evo 200 delivers premium results wherever your work takes you. Select either Automatic or Manual mode set-up for precise welding quality and arc ignition, monitored and controlled by Kemppis adaptive arc regulation system. A large graphical interface guides the user during set-up, and in Automatic mode, you can simply set the plate thickness and weld. Materials selection includes ferrous, stainless steel, aluminum and CuSi brazing filler wires, satisfying a wide variety of industrial applications. PFC power source technology offers the ultimate energy economy with a power factor of 0.99. MinarcMig Evo can also be used efficiently with extra long power supply cables of more than 100 meters long, allowing for optimum welding utility in site welding environments.
MinarcMig Evo 200 suits a variety of welding applications
AD732EN 1109
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AD732EN 1109
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61008200
6250220 6184003 W001077 9592163
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10
Applications
Thin sheet metal fabrication workshops Installation and set-up Repair and maintenance
MinarcMig Adaptive packs huge welding capacity into its small compact size. Weighing less than 10kg, both models lead their power class with an astonishing 25% duty cycle welding capacity at maximum output.
1
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Key features
MinarcMig Adaptive makes quality welding easy with its unique control system. Choose either the 170 amp basic panel model for welding with solid or cored steel filler wires, or the awarding winning 180 amp LCD panel model, providing both automatic and manual control for welding steel, stainless steel or aluminium.
MinarcMig 170 control panel. Plate thickness and weld shape control.
MinarcMig 180 LCD control panel displays intuitive parameter information. Controls include material type selection, plate thickness and weld shape. Optional MST400 carriage unit combines both machine and gas cylinder.
Technical brief
MinarcMig
Connection voltage Output @ 25% duty cycle (40 C) Wire spool, max. (mm) Filler wires (mm) Dimensions LxWxH (mm) Weight (incl. gun and cables) (kg)
Adaptive 170
1~, 50/60 Hz, 230 V 15% 170 A/22.5 V 200 0.6 1.0 (Fe, Fe FCW) 400 x 180 x 340 9.8
Adaptive 180
1~, 50/60 Hz, 230 V 15% 180 A/23.0 V 200 0.6 1.0 (Fe, Fe FCW, Ss, Al) 400 x 180 x 340 9.8
AD706EN 1010
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11
170
1 ~ 230 V 15% 4,2 kVA 100 A 3G2,5(3 m) 16 A 170 A/22,5 V 120 A/20,0 V 100 A/19,0 V 22-33 V 0,6 (170A/22,5V) 80 % (150A/21,5V) 20-170 A/15-22,5 V 200 1 roll 0.61.0 0.81.0 400 x 180 x 340 9,8 kg
180
230 V (15 %) 8.6 kVA 3G2.5 (3.3 m) 16 A 180 A/23.0 V 120 A/20 V 100 A/19 V 15.542.5 V 0.60 (180 A/23.0 V) 81 % (180 A/23,0 V) 20 A/12 V180 A/23 V 200 1 roll 0.61.0 0.81.0 0.81.0 1.0 400 x 180 x 340 9.8
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12
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KempoMat 2100 / 2500 / 3200 / 4200 KempoWeld 3200 / 3200W / 4200 / 4200W / 5500W
Recognised and appreciated for rugged construction and simple controls
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Traditional step regulated power sources, strong and enclosed wire feed systems, plus integrated cylinder carriages make KempoMat and KempoWeld ideal for professional users specialising in steel fabrication.
In brief
Basic MIG/MAG welding range, heavy duty construction Simple voltage and wire feed control Integral undercarriage and cylinder carrier Inclined gun angle improves feed quality
Applications
Heavy and medium-heavy metal workshops Installation and set-up Repair and maintenance Agriculture
3
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CV
Key features
The KempoMat name stands for no nonsense dependability and reliability. Choose from four models including 200, 250, 320 and 420 amp outputs, powered from a 3ph mains network. KempoMat provides the welding power to meet your needs. KempoWeld has a trusted reputation the world over. The range includes powerful 320 and 420 amp air cooled, plus 320, 420 and 550 amp water cooled models. Extend your welding reach with the Wire200, Wire400 and Wire500 feed unit range. Robust construction and heavy duty feed mechanisms ensure reliable filler wire delivery. Reduce operator fatigue and increase welding performance with cycle arc and spot welding timer, 2T/4T gun sequence function, burn back control.
Technical Specifications
KempoMat 2100 KempoMat 2500 KempoMat 3200 KempoWeld 3200/3200W
3~ 230/400 V 320 A/32 V @ 40% 40 0.6 1.6 970 x 480 x 970 118
KempoWeld 5500W
380 V -10%...415 V +6% 550 A/42 V @ 60% 32 0.6 2.4 1075 x 480 x 1140 194
Connection voltage Output (40 C) Voltage steps Filler wires (mm) Dimensions LxWxH (mm) Weight (kg)
3~ 230 V/400 V 200 A/23 V @ 25% 10 0.6 1.2 910 x 410 x 820 54
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AD707EN 1010
KempoMat 2100 / 2500 / 3200 / 4200 KempoWeld 3200 / 3200W / 4200 / 4200W / 5500W
Technical Specifications
KempoMat
Rated voltage 50/60 Hz Connection capacity 25% ED 30% ED 40% ED 60% ED 100% ED Fuse delayed Load capacity 25% ED 30% ED 40% ED 60% ED 100% ED Voltage steps Filler wires mm Fe, Ss Cored wire Al Dimensions Weight L x W x H mm kg
14
2100
3~ 230 / 400 V 7.5 kVA 4.0 kVA 2.8 kVA 10 A 200 A / 23 V 130 A / 20.5 V 100 A / 19 V 10 0.6 ... 1.0 0.9 ... 1.2 1.0 910 x 410 x 820 54
2500
3~ 230 / 400 V 9.2 kVA 5.9 kVA 4.0 kVA 10 A 250 A / 26 V 180 A / 23 V 140 A / 21 V 10 0.6 ... 1.2 0.8 ... 1.2 1.0 ... 1.2 930 x 440 x 860 80
3200
3~ 230 / 400 V 13.6 kVA 10.0 kVA 6.6 kVA 16 A 320 A / 32 V 265 A / 27 V 205 A / 24 V 40 0.6 ... 1.2 0.8 ... 1.6 1.0 ... 1.6 970 x 480 x 970 118
4200
3~ 400V 18.5 kVA 13.5 kVA 9.0 kVA 16 A
420 A / 37.5 V 325 A / 31 V 265 A / 27 V 56 0.6 ... 1.2 0.8 ... 1.6 1.0 ... 1.6 970 x 480 x 970 130
Kempoweld
Connection voltage 3~ 400V 3~ 230V Load capacity 40% ED 60% ED 100% ED Open circuit voltage Fuse delayed A/V Dimensions Weight kg Cooling unit power LxWxH mm
3200
380V -10%... 415V +6% 220V -10%... 240V +6% 320 A / 32 V 265 A / 27 V 205 A / 24 V 15-42V 40 steps 20A/230V 16A/400V 990 x 530 x 880 106 -
3200W
380V -10%... 415V +6% 220V -10%... 240V +6% 320 A / 32 V 265 A / 27 V 205 A / 24 V 15-42V 40 steps 20A/230V 16A/400V 990 x 530 x 1090 118 230 V / 250 VA
4200
380V -10%... 415V +6% 220V -10%... 240V +6% 420 A / 37.5 V 325 A / 31 V 265 A / 27 V 15-48V 56 steps (* 25A/230V 16A/400V 990 x 530 x 880 126
4200W
380V -10%... 415V +6% 220V -10%... 240V +6% 420 A / 37.5 V 325 A / 31 V 265 A / 27 V 15-48V 56 steps (* 25A/230V 16A/400V 990 x 530 x 1090 138 230 V / 250 VA
*) 32 steps (230V)
5500W
380V -10%... 415V +6% 550 A / 42 V 430 A / 36 V 18-56V 32 steps 32A/400V 1075 x 480 x 1140 194 230 V / 250 VA
KempoWeld
Operating voltage Load capacity 40% ED 60% ED 100% ED Operation principle Wire spool max. weight max. size Filler wires Fe, Ss Flux cored Al Dimensions Weight kg L x W x H mm
Wire 200
30 VAC 400 A 260 A 2-roll drive 20 kg 300 mm 0.6 ... 1.2 mm 0.8 ... 1.6 mm 1.0 ... 1.6 mm 570 x 210 x 440 12
Wire 400
30 VAC 400 A 260 A 4-roll drive 20 kg 300 mm 0.6 ... 1.2 mm 0.8 ... 1.6 mm 1.0 ... 1.6 mm 570 x 210 x 440 12
Wire 550
30 VAC 550 A 430 A 4-roll drive 20 kg 300 mm 0.6 ... 2.4 mm 1.0 ... 1.6 mm 1.0 ... 1.6 mm 570 x 210 x 440 13
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AD707EN 1010
KempoMat 2100 / 2500 / 3200 / 4200 KempoWeld 3200 / 3200W / 4200 / 4200W / 5500W
Ordering options
Kempomat 2100 package - 230/400V power source, MMT 25 - 3m, earth return cable 25 mm, 5 m Kempomat 2100 package - 230/400V power source, MMT 25 - 4.5 m, earth return cable 25 mm, 5 m Kempomat 2500 package - 230/400V power source, MMT 25 - 3 m, earth return cable 25 mm, 5 m Kempomat 2500 package - 230/400V power source, MMT 25 - 4.5 m, earth return cable 25 mm, 5 m Kempomat 3200 package - 230/400V power source, MMT 32 - 3 m, earth return cable 35 mm, 5 m Kempomat 3200 package - 230/400V power source, MMT 32 - 4.5 m, earth return cable 35 mm, 5 m Kempomat 4200 package - 400V power source, MMT 42 - 3 m, earth return cable 50 mm, 5 m Kempomat 4200 package - 400V power source, MMT 42 - 4.5 m, earth return cable 50 mm, 5 m P1201 P1202 P1203 P1204 P1205 P1206 P1207 P1208
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Power sources
Kempoweld 3200 Kempoweld 3200W Kempoweld 4200 Kempoweld 4000W Kempoweld 5500W 400 V 400 V 621532002 621632002 6215424 6216424 6216554
Interconnection cables
KW 50-1.3-GH Multimig 50-5-GH Multimig 50-10-GH KW 50-1.5-WH KW 50-5-WH KW 50-10-WH 6260350 626010401 626010601 6260352 626035401 626035601 6260373 6260374 6260391 6260393 6260394 6260351 6260353 6260392 MMT 25 MMT 27 MMT 32 MMT 35 MMT 42
3m
6252513MMT 6252713MMT 6253213MMT 6253513MMT 6254213MMT
4,5 m
6252514MMT 6252714MMT 6253214MMT 6253514MMT 6254214MMT 6219150 6185666 6256020
Wire feeders
Kempoweld Wire 200 Kempoweld Wire 400 Kempoweld Wire 550 62172001 621740001 621755001
KMW Sync 2 (Synchronization unit) MSD-1 (Volt / Ampere metering unit) GH 20 (Gun holder)
Accessories
MSD-1 Digital V/A KMW Sync 2 KV 400 Swing arm P 500 Transport unit Lift hook 6185666 6219150 6185247 6185265 3135870
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AD707EN 1010
FitWeld 300
Big power, small package, quick ignition
In brief
300A, 20% duty cycle, 14.5kg Easy tune step-less voltage and wire speed Adjustment for shielding gas flow to welding gun Three position switch for self shielded and shielded filler wires
16
Applications
Shipyards and offshore industry Metal fabrication workshops Installation and set-up Car repair Agriculture
FitWeld 300 MIG/MAG machine is the solution for tacking and welding in heavy industry. QuickArc ignition techniques, the latest GT WireDrive mechanics and Brights cabinet lighting, combine with other features to make welding faster, easier and safer.
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Key features
Offering real economy of size and weight, FitWeld also saves up to 57% on input power and increases tack and welding speed to twice that of traditional MMA equipment. FitWelds welding heritage shines through with precise and crisp arc character. Its tough and robust plastic case protects the power source in extreme conditions. The GT WireDrive unit is compact and strong, giving rapid response to welding gun trigger signals, making it ideal for multiple arc starts in tack welding environments.
Technical brief
FitWeld
Connection voltage Output @ 20% duty cycle (40 C) Connection cable/fuse delayed Wire spool, max. Dimensions LxWxH (mm) Weight (kg)
300
3 ~, 50/60 Hz 400 V -15% +10% 300 A HO7RN 4G1,5 (5m)/10 A 200 mm 457 x 226 x 339 14.5
AD708EN 1010
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FitWeld 300
Technical specifications
FitWeld
Connection voltage Rated power at max. current Supply current I1max I1eff Load capacity 40 C Connection cable Fuse (delayed) Open circuit voltage Power factor at max. current Efficiency at max. current Welding range Wire spool (max. ) Wire feed mechanism Filler wires Fe solid Fe cored Ss Al External dimensions Weight EMC class Degree of protection LxWxH H07RN-F 3 ~, 50/60 Hz
17
300
400 V -15% +10% 11.0kVA 16 A 7A 300 A / 20% 4G1.5 (5m) 10A 43 V 0.95 0.85 11- 32 V 200 mm 2-roll feed 0.8 - 1.2 mm 0.8 - 1.2 mm 0.8 - 1.2 mm 1.0 - 1.2 mm 457 x 226 x 339 mm 14.5 kg A IP23S
AD708EN 1010
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FitWeld 300
Ordering information
FitWeld
Fitweld 300, MMT32, 3 m Fitweld 300, MMT32, 4.5 m MMT32, 3 m MMT 32, 4.5 m Earth return cabel, 35 mm, 5 m Shield gas hose, 6 m
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300
6291001 6291002 6253213MMT 6253214MMT 6184311 W000566
Brights LEDs illuminate the wire feed cabinet, making wire spool changes and adjustment easy and safe in dark conditions.
GT WireDrive is compact and strong, giving rapid response to welding gun trigger signals. Designed for multiple arc start use.
QuickArc ignition ensures precise, clean arc ignition, so spatter is minimised and arc stabilisation is fast.
Reinforced fibre plastic case protects the power source in extreme conditions.
Three position switch for self shielded and shielded filler wires.
Strong grab handles make carrying and lifting easy, also protecting rear fittings.
Enclosed wire cabinet design helps to protect filler wire from the welding environment.
Cabinet door latch mechanism is protected from damage and accidental opening.
AD708EN 1010
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19
Applications
Metal fabrication workshops Shipyards and offshore industry Chemical and process industry Steel structure workshops
FastMig KM and KMS MIG/MAG machines pack huge duty cycle performance into compact lean dimensions and weight, increasing productivity and work site mobility.
3
Key features
Phase
CV
CV CC
Precise arc performance suits environments where quality matters and 10% more power efficiency over conventional designs will please every user. FastMig KM range is the modern alternative to traditional step-switch designs. New control technology ensures excellent arc ignition and welding performance, so you spend more time welding and less time cleaning weld spatter. Choose from 300/400/500 amp power source models, plus two robust, impact resistant, plastic cased wire feeders for 200mm and 300mm wire spools. Electronic control means you can tune and adjust the weld settings from the wire feed unit, even during welding. Choose from our wide range of interconnecting cable sets and youll have the reach, control and distance you need. Power efficient 300/400/500 amp KMS models combine with three MXF wire feed units suiting different work site conditions and 200mm and 300mm wire spools. A choice of basic or synergic control panels offer large, clear meter displays and logical, useful functions that make welding easy in any situation. Synergic SFW control panels simplify weld process control including selections for Fe, St/St, Al, CuSi, CuAl8 filler wires in a range of diameters. FastMig KMS is compatible with several Wise process products, including WiseRoot and WisePenetration, ensuring KMS users have the option to easily tackle those specialist tasks when needed.
Technical brief
FastMig
Connection voltage, 3~, 50/60Hz Output @ 100% duty cycle (40 C) Connection cable/fuse delayed Dimensions LxWxH (mm) Weight (kg) 400/230A Multi-voltage model also available.
KM/KMS 300
400 V -15%...+20% 300 A/29 V HO7RN 4G6 (5m)/25 A 590 x 230 x 430 34
KM/KMS 400
400 V -15%...+20% 380 A/33 V HO7RN 4G6 (5m)/35 A 590 x 230 x 430 35
KM/KMS 500
400 V -15%...+20% 430 A/35.5 V HO7RN 4G6 (5m)/35 A 590 x 230 x 430 36
AD709EN 1010
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KM/KMS 300
400 V (-15+20 %) 12.9 kVA/ 13.9 kVA 4G6 (5 m) 25 A 300 A/29 V 50V 65V 87 % 20A/12V - 300A/32V 10A/20V - 300A/32V 590 x 230 x 430 34
KM/KMS 400
400 V (-15+20 %) 18.5 kVA/ 19.5 kVA 4G6 (5 m) 35 A 400 A/34 V 380 A/33 V 50V 65V 87 % 20A/12V - 400A/36V 10A/20V - 400A/36V 590 x 230 x 430 35
KM/KMS 500
400 V (-15+20 %) 25.9 kVA/ 26.1 kVA 4G6 (5 m) 35 A 500 A/39 V 430 A/35.5 V 50V 65V 87 % 20A/12V - 500A/40V 10A/20V - 500A/40V 590 x 230 x 430 36
MF 29
24 V DC 100 W 520A 440A 4 roll 025 200 0,61,6 0,81,6 1,01,6 510 x 200 x 310 9,4
MF 33
24 V DC 100 W 520A 440A 4 roll 025 300 0,61,6 0,81,6 1,01,6 510 x 200 x 310 13,6
MXF 63
50 V DC 100 W 520 A 440 A 4 roll 025 200 0,61,6 0,81,6 1,01,6 510 x 200 x 310 9,4
MXF 65
50 VDC 100 W 520 A 440 A 4 roll 025 300 0,61,6 0,82,0 1,02,4 620 x 210 x 445 11,1
MXF 67
50 VDC 100 W 520 A 440 A 4 roll 025 300 0,61,6 0,82,0 1,02,4 625 x 243 x 476 14
FastCool 10
24 V DC 50 W 1.0 kW 450 kPa 2040 % ethanol/water 3l 570 x 230 x 280 11 kg
AD709EN 1010
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21
Control panels
SF 51 SFW 52 SFW 53 SF 54 6085100 6085200W 6085300W 6085400 6265011
Earthing cables
5 m, 50 mm 5 m, 70 mm 6184511 6184711
Other lengths if requested * FastMig requires a mounting kit, order number W002085.
Accessories
KWF 200 hanging frame KWF 200 protection sliders KWF 300 protection sliders KV 200 mounting plate KV 400 swing arm (PM 500) MXF 63 hanging frame (incl. KPS mounting set) MF 65 hanging kit 6185285 6185286 6185287 6185249 6185248 6185285 W001694
AD709EN 1010
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22
DataGun
SuperSnake GT02SW
R30 DataRemote
Combine FastMig KMS with SuperSnake GT02SW for the ultimate distance and access welding solution, extending the reach of standard welding guns up to 25m from the wire feed unit.
If you need remote arc control, connect R30 DataRemote with MXF wire feed units for the complete solution. R30 DataRemote is compact and robust, combining real-time power control and clear weld data display.
AD709EN 1010
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23
Applications
Shipyards and offshore applications Metal fabrication workshops The chemical and process industry Automotive manufacture Production welding
Build the pulsed MIG/MAG machine you need. Air- or watercooled packages combine with innovative distance wire feeding and remote control options to deliver outstanding welding performance. Kemppis Wise software products offer additional choice and solutions that match welding business in the real world, so you can be sure to cover your welding requirements now and far into the future.
3
Phase
Key features
CV CC
Clear, simple control panel. Power and arc length control, memory channels and lock, safety isolation, inductance, gas test, wire inch, 2T/4T, hot start, crater fill and MMA and MatchLog options. DuraTorque 4x4 wire drive mechanism ensures consistent wire speed and quality welds. Three-core control cable makes distance cable sets lightweight and easy to maintain. Tough, dual-skin wire feed case options made from impact resistant plastic. MXF63 and MXF67 casings offer long service life protection. Select, manage and refine weld process with P65 control panel. Process and materials menu, specialist welding functions, menu language selection, security lock, user channels. Increase welding performance and gun consumable life with optional FastCool units.
Technical brief
FastMig Pulse 350
Connection voltage, 3~, 50/60Hz Output (40 C) Fuse, delayed Dimensions LxWxH (mm) Weight (kg) 400 V -15%...+20% 350 A @ 80% duty cycle 25 A 590 x 230 x 430 36
Wire feed units for different applications. MXF 65/MXF 67 for 300mm wire spools. MXF 63 for 200mm wire spools.
AD710EN 1010
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24
DataGun
SuperSnake GT02SW
R30 DataRemote
Choose your welding software Off the peg or made to measure? For all your basic welding needs choose Work Pack, including selections for steel, aluminium, and stainless steel filler wires. Choose Project Pack to match your local needs perfectly. Upgrade either version anytime with DataGun.
SuperSnake GT02SW The ultimate distance and access solution. Extend the reach of standard welding guns up to 25m from the wire feed unit.
When remote arc control is necessary, R30 DataRemote provides the solution.
AD710EN 1010
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25
Interconnection cable sets Interconnection cable, 1.8 m Interconnection cable, 5 m Interconnection cable, 10 m Interconnection cable, 15 m Interconnection cable, 20 m Interconnection cable, 30 m Water cooled interconnection cable, 1.8 m Water cooled interconnection cable, 5 m Water cooled interconnection cable, 10 m Water cooled interconnection cable, 15 m Water cooled interconnection cable, 20 m Water cooled interconnection cable, 30 m Other lengths available Return current cable 5 m, 70 mm 6184711 6260401 6260405 6260326 6260325 6260327 6260330 6260410 6260407 6260334 6260335 6260337 6260340
Remotes R30 DataRemote, 5m R30 DataRemote, 10m Transport units P 501 wire feed transport unit PM 500 power source transport unit Welding software options MMA welding process WiseRoot welding function WiseThin welding function WiseFusion welding function WisePenetration welding function MatchLog DataGun software installation device 9991016 6265011 9991013 9991014 9991000 9991017 6265023 6185269 6185291 6185420 618542001
AD710EN 1010
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SuperSnake GT02S/GT02SW
The ultimate distance and access solution
26
In brief
Suitable for Fe/SS/Al/FCW/MCW filler wires Includes voltage and wire speed adjustment Large, clear meter display Brights LED cabinet lighting 10, 15, 20, 25m air- and water-cooled models Visible safety with tough, bright orange 1 sheathing
Phase
Applications
Heavy and medium-heavy metal fabrication workshops Shipyards and offshore industry Installation and set-up
CV
Key features
If distance and access are your problem, then take a look at SuperSnake GT02S and GT02SW. SuperSnake extends the reach of standard Euro MIG welding guns, providing simple distance wire feeding for a variety of filler wires up to 30m from the wire feed unit.Negotiating its terrain with ease, SuperSnake is the ultimate predator of the welding world. The SuperSnake GT02S/GT02SW removes the need to carry large and heavy wire feed units, reducing personnel fatigue, improving safety, and increasing productivity. The SuperSnake connects easily to FastMig MXF wire feed units, bringing quality welding to locations that other welding brands just cant reach.
Technical specification
SuperSnake
Output @ 60% duty cycle (40 C) Wire feed mechanism Wire feed speed Feeder body (GT02SW) dimensions LxWxH (mm) Wire recommendations, 25m 380A 2-roll 025m/min 102 x 371 x 138 Solid Fe/SS Al alloys FCW/MCW Cable diameter Supply voltage Protection class 50 mm2 50 VDC IP23S 1.01.6 1.21.6 1.21.6
AD711EN 1010
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SuperSnake GT02S/GT02SW
Ordering information
SuperSnake GT02S, 10 m GT02S, 15 m GT02S, 20 m GT02S, 25 m GT02SW, 10 m GT02SW, 15 m GT02SW, 20 m GT02SW, 25 m MXF Synchronisation kit 6153100 6153150 6153200 6153250 6154100 6154150 6154200 6154250 W004030
27
Additional information
SLENDER PROFILE. A tough and slim body profile makes it easy for the SuperSnake GT02S to follow the welder into the tightest spaces. There is no need to carry large, heavy wire feed units and cable sets. MANY OPTIONS. Model options include 10-, 15-, 20-, and 25-metre air- and liquid-cooled units. You have real choice for your welding environment. REMOTE POWER CONTROL. Easy and simple parameter adjustments are exactly where you need them at the welding end. Adjust weld characteristics precisely in real time. METER DISPLAY. A large and clear meter display provides a welding parameter reference just where the welder needs it. The unit stores weld data conveniently for 30 s after welding. BRIGHTS. LED cabinet lighting illuminates the wire feed mechanism from switch-on, improving visibility and safety for wire feed mechanism adjustment in low light conditions. GT WIREDRIVE. Provides many years of reliable service. Simple adjustments, quick-change drive, and pressure rolls make life easy and simple. GUN CHOICE. The standard Euro gun connector allows a variety of welding guns to be fitted, including Kemppis awardwinning WeldSnake distance gun range. LOW FRICTION LOSS. Kemppi gun models use a unique, patented range of low-friction-loss DL liner materials that make welding and feeding aluminium and stainless steel wires over a distance simple and cost-effective. VISIBLE SAFETY. Encased in high-visibility bright orange composite material, the SuperSnake GT02S has tough and slippery sheathing, supporting, protecting, and preventing cable stretch, plus signalling the potential tripping hazard. DECK OR BOOM. Use as a `deck-based or boom delivery system. With the optional aerial hanging kit, the SuperSnake GT02S can be conveniently positioned above the welding areaas a boom delivery wire feed system.
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ArcFeed 200/300/300P/300RC
MIG/MAG productivity from any CC or CV welding power source
In brief
Utilise MMA power sources for productive MIG/MAG welding Ideal for tough site environments Excellent for self shielded filler wires Compact, lightweight, robust Large, clear LCD display
28
Applications
Heavy steel welding in workshops Construction and shipyards Oil and gas pipe welding On-site welding Equipment hire business
ArcFeed 200 and 300 are voltage sensing wire feed units for productive MIG/MAG welding and can be used from almost every welding power source, including welder generators. Even old static MMA equipment can be transformed for productive MIG/MAG welding. ArcFeed gives a good, smooth start and the backlit LCD display is protected by thick polycarbonate glass.
Key features
CV CC
ArcFeed equipment only requires one power cable and the earth return lead from the power source, so its ideal for site conditions where multi-core control cables could easily damage. Less cable means less to carry on site, making the lightweight cabinets easy to live with. Each unit is equipped with a 4x4 wire drive mechanism and ArcFeed 300RC model is equipped with a useful remote control function for adjusting welding current. Other additional features include: Burn back time control Wire inch switch Gas test Post gas timer.
ArcFeed 200 shown with KMS 400 AS power source
Technical brief
200
Output @ 100% duty cycle Wire spool, max. (mm) Dimensions LxWxH (mm) Weight (kg) Welding wire types 300A 200 510 x 200 x 310 11
Flux-cored wires, 1.22.0 mm (2.4 mm, 300P) Self-shielded wires, 1.62.0 mm (2.4 mm, 300P) Solid wires, 1.01.6 mm
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ArcFeed 200/300/300P/300RC
Technical specifications
ArcFeed
Rated power Load capacity 40 C Wire feed mechanism Filler wires mm Cored filler wires Self-shielded flux-cored wires Solid wires External dimensions Weight L x W x H, mm kg 100 % ED
29
200
150 W 300 A 4 roll 1.22.0 1.62.0 1.01.6 510 x 200 x 310 11
300, 300RC
150 W 300 A 4 roll 1.22.0 1.62.0 1.01.6 590 x 240 x 445 15
300P
150 W 300 A 4 roll 1.22.4 1.62.4 1.01.6 590 x 240 x 445 15
Ordering information
Wire Feeders
Kemppi ArcFeed 200 Kemppi ArcFeed 300 Kemppi ArcFeed 300P Kemppi ArcFeed 300RC 6120200 6120300 6120310 6120301
Accessories
Gas flow regulator Hanging frame for the ArcFeed 200 model KFH 1000 hanging device for ArcFeed 300, 300P and 300RC models Safety slide bars for the ArcFeed 200 model Safety slide bars for ArcFeed 300, 300P and 300RC models W000364 6185285 6185100 6185286 6185287
Cables
Extension cable Extension cable Earthing cable 70 mm, 25 m 70 mm, 10 m 16 mm, 5 m SKM25 6183725 6183710 6184015
MIG Guns
MMT 32 MMT 32 MMT 35 MMT 35 MMT 42 MMT 42 3m 4.5 m 3m 4.5 m 3m 4.5 m 6253213MMT 6253214MMT 6253513MMT 6253514MMT 6254213MMT 6254214MMT
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Key features
The best combination of weight and balance ensures welding craftsmen comfortably deliver their skill weld after weld. Choose from a wide range of Euro connected MIG/MAG welding guns in a variety of lengths from 3m to 8m. MMT guns are suitable for use in all Euro connected machines and are available from 3m to 4.5m in length. PMT guns accept the RMT10 remote control device for power or channel remote selection during welding for use with specific Kemppi equipment models. Available from 3m to 4.5m in length. WS guns offer extended reach and distance for stainless steel and aluminium welding and are available from 6m to 8m in length. WS guns use a patented DL liner material that reduces friction loss and makes distance wire feeding possible.
MMT 25
250 A Air 0.61.2 6252513MMT 6252514MMT
MMT 27
270 A Air 0.61.2 6252713MMT 6252714MMT
MMT 32
320 A Air 0.81.6 6253213MMT 6253214MMT
MMT 35
350 A Air 0.81.6 6253513MMT 6253514MMT
MMT 42
420 A Air 0.81.6 6254213MMT 6254214MMT
MMT 30W
300 A Liquid 0.81.6 6253043MMT 6253044MMT
MMT 42W
400 A Liquid 0.81.6 6254203MMT 6254204MMT
MMT 52W
500 A Liquid 0.81.6 6255203MMT 6255204MMT
PMT
Load capacity, Ar + CO Cooling Filler wires Length / Ordering code mm 3m 4.5 m 35 % 100 %
PMT 25
250 A Air 0.61.2 6252513 6252514
PMT 27
270 A Air 0.61.2 6252713 6252714
PMT 32
320 A Air 0.81.6 6253213 6253214
PMT 35
350 A Air 0.81.6 6253513 6253514
PMT 42
420 A
PMT 30W
300 A
PMT 42W
400 A Liquid 0.81.6 6254203 6254204
PMT 52W
500 A Liquid 0.81.6 6255203 6255204
The guns standard delivery has welding set for steel wire.
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WS35
300 A/35 % Air 1.0 1.2 6253516A12 6253516S10 -
WS30W
250 A/100 % Liquid 1.01.2 1.2 (1.6) 6253046A12 6253046S10 6253046S12 6253048A12 6253048S10 6253048S12
WS42W
300 A/100 % Liquid 1.01.2 1.2 (1.6) 6254206A12 6254206S10 6254206S12 6254208A12 6254208S10 6254208S12
MMG
MMG18
150 A (35%) Air
MMG20
180 A (25 %) Air 0.61.0 0.81.0 6250200
Fe Ss, Al 3m
0.61.0 6250180
MMG18 and MMG20 guns are used only in MinarcMig equipment. Wire liners: MMG18 MMG20 0.61.0 mm (Fe) 0.61.0 mm (Fe) 0.81.0 mm (Ss. Al) 4307650 4307650 4307660
The ordering number comprises the gun, the DL Teflon wire liner and 5 contact tips.
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Gas nozzle
60,5 60,5 60,5 1. 9580101* 2. 4113470 3. 9580101E 18 mm 18 mm 18 mm Standard For spotwelding Thick wall
Insulating bush
9591010*
Contact tip
9876636* 1,0 mm / M6
Insulating ring
9591079*
Locking spring
4275240*
Neck 45
4153040*
Wire conduits
4188581* 4188582* Spiral Spiral 0.9-1.2 0.9-1.2 3m/red 4.5m/red
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PMT 27, PMT 32, PMT 30W, MMT 27, MMT 32, MMT 30W, WS 30W
1. 14 mm
2. 14 mm
3. 12 mm
4. 14 mm
Gas nozzle
1. 4295760* 76 79 76 70 2. 4295760L 3. 4295760C 4. 4294970 20 mm Standard / M8 Long Conical Standard / M6
Contact tip
9580123* 1.0 / M8
Gas diffuser
4294880* 4294880CER 1. 2.
1. Neck 50
3146800 MMT 30W/PMT 30W/WS 30W
2. Neck 50
3146780 MMT 27/PMT 27/MMT 32/PMT 32
Wire conduits
4188581* 4188582* Spiral Spiral 0.9-1.2 0.9-1.2 3m/red 4.5m/red
Suitable liners: white, red, yellow, DL-teflon. * Standard delivery/WeldSnake according to filler wire.
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PMT 35, MMT 35, WS 35, PMT 42W, MMT 42W, WS 42W
TYPE 1
1.
16 mm
2.
16 mm
3.
16 mm
4.
13 mm
Gas nozzle
1. 4307050* 77 77 80 77 2. 4300260 3. 4300260L 4. 4300260C 22 mm 22 mm Standard, isolated Standard Long Conical
Insulating bush
4307020*
Contact tip
9580123* 1.0 / M8
Gas diffuser
4298290* 4298290CER* MMT 42W/PMT 42W/WS 42W MMT 35/PMT 35/WS 35, ceramic
1.
2.
3.
1. Neck 50
3149600* MMT 42W/PMT 42W/WS 42W
2. Neck 50
3151110* PMT 35/MMT 35
3. Neck 50
4304950 PMT 35/MMT 35
Wire conduits
4188581* 4188582* Spiral Spiral 0.9-1.2 0.9-1.2 3m/red 4.5m/red
Suitable liners: white, red, yellow, DL-teflon. * Standard delivery/WeldSnake according to filler wire.
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PMT 35, MMT 35, WS 35, PMT 42W, MMT 42W, WS 42W
TYPE 2
1. 16 mm
2. 16 mm
3. 16 mm
4. 13 mm
Gas nozzle
1. 4307050* 2. 4300260 3. 4300260L 4. 4300260C Standard, isolated Standard Long Conical
77
77
80
77
Insulating bush
22 mm 22 mm 4307020*
Insulator
W004165* PMT/MMT/WS 35
Contact tip
9580123* 1.0 / M8
Gas diffuser
W004390*
1.
2.
3.
1. Neck 50
SP004539* MMT 42W/PMT 42W/WS 42W
2. Neck 50
SP004585* PMT 35/MMT 35
Wire conduits
4188581* 4188582* Spiral Spiral 0.9-1.2 0.9-1.2 3m/red 4.5m/red
Suitable liners: white, red, yellow, DL-teflon. * Standard delivery/WeldSnake according to filler wire.
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TYPE 1
1.
18 mm
2.
18 mm
3.
18 mm
4.
14 mm
Gas nozzle
1. 4307070* Standard, isolated Standard Long Conical Special long (89.5 mm) 2. 4300380 3. 4300380L 4. 4300380C 5. 4308190
80
80
83
80
25 mm
Insulating bush
4307030*
Contact tip
9580124* 1.2 / M8
Gas diffuser
4298300* 4298300CER* PMT 52W/MMT 52W PMT 42/MMT 42
1.
2.
3. 1. Neck 50
3149640* PMT 52W/MMT 52W
2. Neck 50
3151140* PMT 42/MMT 42
3. Neck 50
4304960 PMT 42/MMT 42
Wire conduits
4188581* 4188582* Spiral Spiral 0.9-1.2 0.9-1.2 3m/red 4.5m/red
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TYPE 2
Gas nozzle
1. 18 mm 2. 18 mm 3. 18 mm 4. 14 mm 1. 4307070* 2. 4300380 3. 4300380L 4. 4300380C 80 80 83 80 5. 4308190 Standard, isolated Standard Long Conical Special long (89.5 mm)
Insulating bush
25 mm 4307030*
Insulator
W004579 PMT 42/MMT 42
Contact tip
9580124* 1.2 / M8
Gas diffuser
W004505* 1. 2. 3. PMT 52W/MMT 52W/ PMT 42/MMT 42
1. Neck 50
SP004563* PMT 52W/MMT 52W
2. Neck 50
SP004578* PMT 42/MMT 42
Wire conduits
4188581* 4188582* Spiral Spiral 0.9-1.2 0.9-1.2 3m/red 4.5m/red
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MMG18, MMG20
1. 18 mm
2. 18 mm
Gas nozzle
80 80 1. 9580101* 2. 9580101E Thick wall
25 mm
Insulating bush
9591010*
Contact tip
9876635* 0.8 / M6
Locking spring
4275240*
Neck 45 4153040*
Wire conduits
4307650 * 4307660 Fe Ss, Al 0.6-1.0 0.8-1.0 3m 3m
* Standard delivery
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Key features
Kemppis wire liners are strong and durable. The sturdy and stiff spiral supports the filler wire excellently and prevents it from bending too much when installing in the gun. The liners have the same colour as the corresponding feed rolls of the same wire diameter in Kemppi wire feeders. The selection table for consumable parts includes the liner colours which fit to the gun in question. The liners are also suitable for welding of cored filler wires of the corresponding wire diameter. Kemppis new solution for aluminium, stainless steel and acid-resistant steel welding is the twolayer DL-teflon liner. It is suitable for all common wire diameters and materials, and all Kemppi MIG guns.
Steel/cored wire
White Red Yellow Green Black Blue
Filler wire
0.6 - 0.8 0.9 - 1.2 1.4 - 1.6 (1.2) 1.6 - 2.0 2.0 - 2.4 2.8 - 3.2
Order number 3 m
4188571 4188581 4188591 4188601 4188611 4188621
Aluminium
DL-teflon liner - Neck part (spiral/teflon) 0.8 - 1.6 4300840 4302150 4300850 4302150
Stainless steel
DL-teflon liner - Neck part (spiral/teflon) DL-teflon liner - Neck part (spiral/teflon) 1.2 - 1.6 0.8 - 1.0 4302680 4302740 4300840 4302750 4302690 4302740 4300850 4302750
WeldSnake
DL-teflon liner /AL DL-teflon liner /SS DL-teflon liner /SS
Filler wire
1.0 - 1.6 1.0 1.2 - 1.6
Order number 6 m
4304100 4304120 4304100
Order number 8 m
4304110 4304130 4304110
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M8 Standard contact tips M8 (DHP) for solid mild steel and flux cored wire
Marking: Kemppi 1.2 Wire 0.8 0.9 1.0 1.2 1.4 1.6 2.0 2.4 2.8 3.2 Hole 0.9 1.05 1.15 1.4 1.6 1.8 2.3 2.7 3.1 3.6 Tolerance +0.1/-0.0 +0.05/-0.02 +0.05/-0.02 +0.05/-0.05 +0.05/-0.05 +0.1/-0.0 +0.0/-0.1 +0.05/-0.05 +0.1/-0.0 +0.05/-0.05 Order number 9580122 9580121 9580123 9580124 9580125 9580126 9580127 9580128 9580129 9580130
Contact tips M8 (CuCrZr) for solid mild steel and flux cored wire
M6 Standard contact tips M6 (DHP) for solid mild steel and flux cored wire
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TIG welding
42
Applications
Installation and set-up Repair and maintenance Thin sheet metal fabrication workshops Chemical and process industry
1
Phase
CC
DC
Energy e cient
Key features
MinarcTig Evo is just what youd expect from a Kemppi TIG welding machine. Accurate and refined HF ignition and the necessary control, power and work capacity to reliably complete a variety of professional welding tasks. MinarcTig Evo is the ideal DC TIG welding solution for light industrial manufacturing, installation, repair and maintenance applications. The lightweight and compact size is a real bonus for welding professionals on the move. Models include both MinarcTig Evo 200 and MinarcTig Evo 200MLP. The powerful PFC power source design combines useful performance advantages, including excellent energy efficiency and the ability to reliably perform on extra long power supply cables of more than 100 meters long. MinarcTig Evo models include large LED metering displays and feature a range of functions including pre and post gas time control, slope current time controls and remote control options. MLP models are equipped with additional functions including Minilog control and semi-automatic arc pulse function. MinarcTig Evo is a dual-process machine that also provides quality MMA welding for a range of DC electrode types.
MinarcTig Evo range is the ideal DC TIG welding solution for installation, repair and maintenance applications.
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Applications
Installation and set-up Repair and maintenance Thin sheet metal fabrication workshops Chemical and process industry
Just what youd expect from Kemppi TIG welding equipment, accurate and refined ignition, plus the necessary control, power and duty to complete your welding task.
3
Phase
Key features
Phase
CC
DC
MinarcTig range is the ideal DC TIG welding solution for installation, repair and maintenance applications. 180 and 250 amp models suit high quality work and their lightweight and compact size is a real bonus for professionals on the move around site.. MinarcTig is a dual-process machine, providing an impressive DC TIG and MMA welding experience. Choose from a four model range including 180, 180 MLP, 250, 250 MLP models. High 35% duty cycle and light weight combine real performance advantages, plus exceptional control in low current ignition means refined TIG welding quality for precise applications. MLP models are equipped with additional functions including Minilog and semi-automatic pulse welding features..
Technical brief
MinarcTig
Connection voltage Output @ 35% duty cycle (40 C) Dimensions LxWxH (mm) Weight (kg)
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180/180 MLP
1~, 230 V (15 % ) 6.7 kVA 7.0 kVA 3G2.5 (3 m) 16 A 180 A/17.2 V 120 A/14.8 V 140 A/25.6 V 100 A/24 V 5 A/10.2 V180 A/ 17.2 V 10 A/20.4 V140 A/ 25.6 V 95 V 0.62 0.63 75 % 81 % 1.53.25 400 x 180 x 340 8 (8.5 with connection cable)
250/250 MLP
3~, 400 V (-20+15 %) 7.2 kVA 8.2 kVA 4G1.5 (5 m) 10 A 250 A/20.1 V 160 A/16.4 V 220 A/28.8 V 150 A/26.0 V 5 A/10.2 V250 A/ 20.1 V 10 A/20.4 V220 A/ 28.8 V 95 V 0.92 0.91 80 % 86 % 1.55.0 400 x 180 x 340 11 (11.5 with connection cable)
Remote controls
R11F
RTC 10
RTC 20
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MinarcTig 250
Power source, TTC 160; 4 m, earthing cable; 25 mm 5 m Power source, TTC 160; 8 m, earthing cable; 25 mm 5 m Power source, TTC 220; 4 m, earthing cable; 25 mm 5 m Power source, TTC 220; 8 m, earthing cable; 25 mm 5 m Power source, TTC 160; 4 m, earthing cable; 25 mm 5 m Power source, TTC 160; 8 m, earthing cable; 25 mm 5 m Power source, TTC 220; 4 m, earthing cable; 25 mm 5 m Power source, TTC 220; 8 m, earthing cable; 25 mm 5 m MINARC250TTC164 MINARC250TTC168 MINARC250TTC224 MINARC250TTC228 MINARC250MLPTTC164 MINARC250MLPTTC168 MINARC250MLPTTC224 MINARC250MLPTTC228
Accessories
Welding cable Earthing cable Torch TTC 160, 4 m Torch TTC 160, 8 m Torch TTC 220, 4 m Torch TTC 220, 8 m Gas flow regulator AR/clock Remote control unit for TIG torch RTC 10 Remote control unit for TIG torch RTC 20 Remote control unit R10, 5 m Remote control unit R 11F 16 mm 5 m 16 mm 5 m 6184103 (180/180 MLP) 6184113 (180/180 MLP) 627016004 627016008 627022004 627022008 6265136 6185477 6185478 6185409 6185407 25 mm 5m 25 mm 5m 6184201 (250/250 MLP) 6184211 (250/250 MLP)
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Applications
Installation and set-up Repair and maintenance Thin sheet metal fabrication workshops Chemical and process industry
Key features
MasterTig MLS DC range has become an industry standard for many users, offering precise welding performance and lightweight, portable design. A popular choice for welding professionals, options include 200, 300 and 400 amp power sources with 30% duty cycle at maximum output current.
1
Phase
3
Phase
CC
DC
MTL
MTX
Technical brief
2000
Connection voltage Fuse, delayed Output @ 30% duty cycle (40 C) Dimensions LxWxH (mm) Weight (kg) 1~ 230 V 3G2.5 (3.3m)/16 A 200 A/18 V 410 x 180 x 390 15
MTM
3000
3~ 400 V 4G1.5 (5m)/10 A 300 A/22 V 500 x 180 x 390 22
MTZ
4000
3~ 400 V 4G1.5 (5m)/16 A 400 A/26 V 500 x 180 x 390 23
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2000
1~, 230 V -10 % +10 % 6.5 kVA 7.1 kVA 3G2.5 (3.3 m) 16 A 200 A/18 V 150 A/16 V 130 A/15.2 V 160 A/26.4 V 140 A/25.6 V 120 A/24.8 V 5 A/10 V200 A/18 V 10 A/20.5 V160 A/26.4 V 80 V DC 0.75 80 % 1.54.0 410 x 180 x 390 15
3000
3~, 400 V -15 % +20 % 8.4 kVA 9.4 kVA 4G1.5 (5 m) 10 A 300 A/22 V 230 A/19.2 V 200 A/18 V 250 A/30 V 205 A/28.2 V 160 A/26.4 5 A/10 V300 A/22 V 80 V DC 0.95 86 % 1.55.0 500 x 180 x 390 22
4000
3~, 400 V -15 % +20 % 13.8 kVA 15 kVA 4 G2.5 (5 m) 16 A 400 A/26 V 320 A/22.8 V 270 A/20.8 V 350 A/34 V 285 A/31.4 V 220 A/28.8 V 5 A/10 V400 A/26 V 80 V DC 0.95 86 % 1.56.0 500 x 180 x 390 23
Cooling units
Connection voltage Cooling power Rated power External dimensions Weight 50/60 Hz 100 % ED 100 % ED L x W x H, mm kg
MasterCool 10
400 V (-15+20 %) 230 V (-15+10 %) 1.0 kW 250 W 500 x 180 x 260 10
MasterTig MLS models can be equipped with optional MasterCool units. Shown here with T100 2-wheel transport unit.
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Transport units
T 100 T130 T200 6185250 6185222 6185258
Adapters
For air-cooled TTK torches For liquid-cooled TTK torches 3148720 3148720 + 3148710
Cooling units
MasterCool 10 612235001
Cables
Remote control cable,10 m (R 6185481 Earthing and welding cables when requested
Control panels
MTL MTX MTM MTZ
Remote controls
Remote controls
R11F RTC 10
R11F RTC 10 RTC 20
Order code
6185407 6185477 6185478
RTC 20
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Applications
Metal fabrication workshops Shipyards and offshore industry Chemical and process industry Mechanised welding
The best tools make demanding work easy. MasterTig MLS ACDC offers TIG welding professionals the necessary control to meet their exacting needs. Whatever the application, enjoy the performance. Model choice includes a 230A version with 1-phase 230V power supply, and 300A versions with 3-phase 400V or 230/460V power supply.
AC/DC
50/60
Hz
Key features
MasterTig MLS ACDC is a precise aluminium welding specialist that suits all welded materials. Modular design allows you to build the package that best suits your needs. Choose from either ACS or ACX control panels allowing fast adjustment of base parameters including: pre/post gas time, AC arc frequency and slope time values. ACS provides all necessary controls for DC, AC and MIX TIG welding with either HF or contact ignition. ACX offers additional functions including MicroTack, memory channels and pulsed welding function.
| ACS |
| ACX |
MasterTig MLS ACDC models can be equipped with optional MasterCool units. Shown here with a T100 2-wheel transport unit.
Technical brief
MasterTig MLS
Connection voltage Fuse, delayed Output @ 40 % duty cycle (40 C, TIG) Dimensions LxWxH Weight
2300 ACDC
1~, 50/60 Hz 230 V 15 % 3G2.5 (3.3 m)/15 A 230 A / 19.2 V 430 x 180 x 390 mm 15 kg
3000 ACDC
3~, 50/60 Hz 400 V 10 % 4G2.5 (5 m)/16 A 300 A / 22 V 500 x 180 x 390 mm 23 kg
3003 ACDC
3~, 50/60 Hz 230 V -10 % 460 V +10 % 4G2.5 (5 m)20/16 A 300 A / 22 V 500 x 180 x 390 mm 25 kg
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2300 ACDC
1~, 230 V (15 %) 5.7 kVA 6.0 kVA 3G2.5 (3.3 m) 15 A 230 A/19.2 V 200 A/18 V 170 A/16.8 V 180 A/27.2 V 150 A/26 V 120 A/24.8 V 3 A/10 V230 A/19.2 V 10 A/20.5 V180 A/27.2 V 58 V DC 20 V DC/VRD 0.99 82 % 1.54.0 430 x 180 x 390 15
3000 ACDC
3~, 400 V (10 %) 13.3 kVA 14.4 kVA 4G2.5 (5 m) 16 A 300 A/22 V 230 A/19.2 V 190 A/17.6 V 250 A/30 V 230 A/29.2 V 190 A/27.6 V 3 A/10.0 V300 A/22 V 10 A/20.5 V250 A/30 V 63 V DC 20 V DC/VRD 0.62 83 % 1.55.0 500 x 180 x 390 23
3003 ACDC
3~, 230 V (10 %)460 V (+10 %) 9.2 kVA 10 kVA 4G2.5 (5 m) 20/16 A 300 A/22 V 230 A/19.2 V 190 A/17.6 V 250 A (230 V AC 30 %)/30 V 230 A/29.2 V 190 A/27.6 V 3 A/10.0 V300 A/22 V 10 A/20.5 V250 A/30 V 58 V DC 0.95 81 % 1.55.0 500 x 180 x 390 25
Cooling unit
Connection voltage Rated power Cooling power Maximum pressure Recommended cooling liquid Tank volume External dimensions Weight L x W x H, mm kg 100 % ED
MasterCool 20
230 V (15 %) 50 W 1.0 kW 400 kPa 2040 % ethanol/water mixture 3l 500 x 180 x 260 8
MasterCool 30
24 V DC 50 W 1.0 kW 400 kPa 2040 % ethanol/water mixture 3l 500 x 180 x 260 8
| MasterCool 30 |
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AD703EN 1004
53
Cooling units
MasterCool 20 MasterCool 30 6162900 6163900
Torches
TTC 160, 4 m TTC 160, 8 m 627016004 627016008 627016016 627022004 627022008 627022016 627020504 627020508 627020516 627025504 627025508 627025516
Control panels
ACS ACX 6162805 6162804
Welding cable
16 mm, 5 m 25 mm, 5 m 25 mm, 10 m 35 mm, 5 m 6184103 6184201 6184202 6184301
TTC 220, 16 m TTC 200W, 4 m TTC 200W, 8 m TTC 200W, 16 m TTC 250W, 4 m TTC 250W, 8 m
TTC 250W, 16 m
Transport units
T130 T110 T100 6185222 6185251 6185250
| RTC 20 |
| RTC 10 |
TTC TIG welding torches are available in a variety of lengths and support either RTC10 or RTC20 remote control modules.
| R11F |
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AD703EN 1004
54
TTC 130F
130 A
TTC 160
160 A
TTC 160S
160 A
TTC 220
220 A
RTC 10 (6185477) and RTC 20 (6185478) remote control units are available as options.
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AD703EN 1004
55
Applications
Fabrication workshops Chemical and process industry Installation and set-up Repair and maintenance
MasterTig AC/DC 3500W only requires a 20 amp 3ph power supply, some small indication of the economy offered by this modern power source design. A maximum power output of 350 amp at 60% duty cycle ensures you have enough power and the integral water cooling unit keeps water cooled torches cool during high duty production welding.
3
Phase
CC
AC/DC
ACDC
ACDC Minilog
ACDC Pulse
Technical brief
AC/DC 3500W
Connection voltage Fuse, delayed 400 V Output @ 60% duty cycle (40 C) Dimensions LxWxH (mm) Weight (kg) 3~, 50 / 60 Hz, 400 V 10 % 20 A TIG AC 350 A/24 V 690 x 260 x 870 74
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56
Ordering information
Mastertig AC/DC 3500W Control panels
ACDC basic panel ACDC Minilog panel ACDC Pulse panel Torches Cables 6162801 6162802 6162803 Kemppi TTK Earthing and welding cables when requested
6163505
Transport units
T120 T 22 6185252 6185256
Gun holder
GH 20 6256020
AD716EN 1010
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TTM/TTK/TTC
TIG welding torch range
57
Welding craftsmen deserve the best tools. Kemppi TIG torches just feel that little bit better in the hand for those quality welding tasks. Kemppi TIG torches suit a variety of equipment and are available from 4m to 16m in length. Manufactured using the best materials, you can trust Kemppi TIG torches to perform, allowing you to concentrate on completing beautiful looking TIG welds.
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TTM/TTK/TTC
Technical specifications and ordering codes
TTM 15V
Load capacity, DC-TIG Machine connector Order code 140 A (35%) R1/4 6271432
58
TTM 15V BC
150 A (35%) R3/8 627143201
TTC 220 GV
220 A (40%) R3/8 627022304
TTK
Load capacity DC 40 % ED DC 100 % ED AC 40 % ED AC 100 % ED Electrodes Connection mm Gas/current Liquid/current Gas Length / Ordering code 4m 8m 16 m
TTK 130
130 A 100 A 1.02.4 R 627063004 627063008 627063016
TTK 160S
160 A 110 A 1.02.4 R 627066204 627066208 627066216
TTK 220
220 A 160 A 1.03.2 R 627072004 627072008 627072016
TTK 220S
220 A 120 A 1.03.2 R 627072304 627072308 627072316
TTK 300W
300 A 200 A 250 A 140 A 1.02.4 R3/8 R 627080504 627080508 627080516
TTK 350W
350 A 250 A 300 A 200 A 1.04.0 R3/8 R 627085504 627085508 627085516
TTK 250WS
250 A 200 A 250 A 140 A 1.04.0 R3/8 R 627075704 627075708 627075716
TTC
Load capacity DC 40 % ED 100 % ED Electrodes Connection mm Gas/current Liquid Length / Ordering code 4m 8m 16 m
TTC 130
130 A 1.02.4 R 627013004 627013008 627013016
RTC 10 (6185477) and RTC 20 (6185478) remote control units are available as options
Remote controls
RTC 10
RTC 20
AD717EN 1010
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TTM/TTK/TTC
Torch necks
TTC 250 WS / TTK 250 WS TTC 200 W / TTK 300 W TTC 250 W / TTK 350 W
59
4285650
9878040 (Flex)
4270580
4285660
4270600
4276530
4276300
4276290
4276550
TTK 220S
TTC/TTK
AD717EN 1010
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TTM/TTK/TTC
Consumable parts
60
Big torch head: TTK 160, 220, 220S, 350W, TTC 160, 220, 250W
1. Gas nozzle
No. 4 5 6 7 8 10 12 Ordering number 7990766 7990770 7990771 * 7990772 7990773 7990775 7990776
mm
a 18.0 18.0 18.0 18.0 18.0 21.0 24.0 b 11.5 12.5 14.5 16.0 18.0 21.0 24.0 c 6.5 8.0 9.5 11.0 12.5 16.0 19.0 d 47.5 47.5 47.5 47.5 47.5 47.5 47.5
1.
c b d a
129 mm 96.5 mm
2. Gas nozzle/lens
No. 5 6 7 8 11 Ordering number 7990783 7990784 7990785 7990786 7990787
mm
a 25.0 25.0 25.0 25.0 25.0 b 12.5 14.0 15.5 16.5 22.0 c 7.5 9.0 11.0 12.0 17.0 d 42.0 42.0 42.0 42.0 42.0
2.
c b d a
2. gas lens
1.6 2.4 3.2 4.0 7990711 7990712 7990713 7990714
1.
2.
129 mm 96.5 mm
Insulating ring
1. 9580266 * 2. 9876860 3. 9580267
1.
2.
Tightening bush
1.6 2.4 3.2 4.0
O-ring
* Delivery equipment is for 2.4 mm electrode. Lens equipment is delivered as an accessory. The above-mentioned dimensions are directive.
AD717EN 1010
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TTM/TTK/TTC
Consumable parts
61
Small torch head: TTK 130, 130F, 160S, 250WS, 300W, TTC130, 130F, 160S, 200W, 250WS
1. Gas nozzle
No. 4 5 6 7 Ordering number 7990760 7990761* 7990762 7990763
mm
a 14.5 14.5 14.5 14.5 b 10.0 11.0 14.5 14.5 c 6.5 8.0 10.0 11.0 d 30 30 30 30
1.
c b d a
mm
15.0 15.0 15.0 10.5 11.5 13.5 6.5 8.0 9.5 48 48 48
90 mm 59 mm
mm
a 18.5 18.5 18.5 18.5 b 10.5 12.0 13.5 15.0 c 7.0 8.0 9.5 11.0 d 25.5 25.5 25.5 25.5
2.
c b d a Height / Lens equipment 191 mm
2. lens
1.0 1.6 2.4 7990700 7990701 7990702
1.
2.
95 mm 63 mm
Insulating ring
9878013 *
Torch body
Tightening bush 1.
1.0 1.6 2.4 7990635 7990636 7990637 *
2. short
1.0 1.6 2.4 7990640 7990641 7990642
1.
2. Electrode
grey 1.0 1.6 2.4 white 1.0 1.6 2.4 175 mm 9873531 9873532 9873533 * 9873520 9873521 9873522
O-ring
* Delivery equipment is for 2.4 mm electrode. Lens equipment is delivered as an accessory. The above-mentioned dimensions are directive.
AD717EN 1010
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62
MMA welding
63
Applications
Metal workshops Construction industry Agriculture Repair and maintenance
1
Phase
CC
Energy e cient
Key features
Outstanding welding performance is no overstatement. Every element of Minarc Evo 150 is designed to meet the needs of professional welders on the move. Where size, weight and welding quality are concerned, there is no equal. Ideal for site use, you can use Minarc Evo 150 from mains or generator power supplies, even with extra long supply cables. Minarc Evo is easy to carry, so you can normally take everything you need in one journey. Large voltage reserves and automatic arc force control provide excellent arc stability in all welding positions and for a wide range of electrode types, making sure you get quality welding results every time. The large and clear meter display makes accurate current setting simple and easy, and precise lift TIG ignition ensures high quality DC TIG welding. Connect Minarc Evos remote control option and you can adjust welding parameters at distance during welding, for the ultimate convenience and weld pool control.
Lightweight, compact and super portable
AD731EN 1109
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64
Ordering information
Minarc Evo 150
Minarc Evo 150 welding machine Minarc Evo 150 welding machine (Denmark) Minarc Evo 150VRD welding machine Earth return cable and clamp Welding cable and electrode holder Carrying strap Optional: TIG torch TTM15V BETA 90X electronic welding helmet R10 hand held remote control 5m 4m (includes earth return and welding cables) (includes earth return and welding cables) (includes earth return and welding cables) 61002150 61002150DK 61002150VRD 6184015 6184005 9592163 6271432 9873047 6185409
AD731EN 1109
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Minarc 150/151/220
Little giants of the MMA welding world
In brief
Excellent welding quality and ignition dynamics Light weight, high power and duty Ready to weld packages
65
Applications
Metal workshops Construction industry Agriculture Repair and maintenance
Outstanding performance is no overstatement. Every element of Minarc MMA is designed to meet the needs of welders on the move. Where size, weight and welding quality are concerned, there is no equal.. Ideal for site use, you can use Minarc MMA from either mains or generator power supplies. Enjoy 140/220 amp welding power at 35% duty cycle.
1
Phase
3
Phase
CC
Minarc is easy to carry. Even when climbing site ladders and staircases you can normally take everything you need in one journey.
Key features
Minarc MMA equipment has a superb reputation among its worldwide user base. Large voltage reserve and automatic arc force control provide excellent arc stability in all positions and for a wide range of electrode types. Tolerance of input voltage fluctuation gives further performance advantage, even when using extra-long cables up to 50m from the power source. In addition, Minarc 220 is equipped with TouchArc TIG ignition and remote current control options.
Technical brief
150/151
Connection voltage Output @ 35% duty cycle (40 C) MMA electrodes (mm) Dimensions LxWxH (mm) Weight (kg) 1~230 V (110 V for 151) 140 A (MMA) 150 A (TIG) 1.5 3.25 320 x 123 x 265 4.0/4.4
220
3~400 V 220 A (MMA) 220 A (TIG) 1.5 5.0 400 x 180 x 340 9.2
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Minarc 150/151/220
Technical specifications
Minarc
Connection voltage Rated power 1~, 50 /60 Hz 35 % ED MMA 50 % ED MMA 100 % ED MMA 35 % ED TIG 50 % ED TIG 100 % ED TIG Connection cable Fuse, delayed Welding range Plug type Open circuit voltage Power factor at max current Efficiency at max current Stick electrode External dimensions Weight mm L x W x H, mm kg MMA TIG H07RN-F
66
150 AU
240 V + 10 % ... - 20 % 140 A/7.5 kVA 100 A/5.1 kVA 150 A/5.0 kVA 110 A/3.3 kVA 3G2.5 (3.3 m) 15 A 110 A/3.3 kVA 10 A/10.5 V 150 A/15.6 V AU plug 30 V 0.60 80 % 1.53.25 320 x 123 x 265 4
120 AU
240 V + 10 % ... - 20 % 110 A/5.5 kVA 80 A/3.9 kVA 120 A/3.5 kVA 80 A/2.2 kVA 3G1.5 (3.3 m) 10 A 10 A/20.5 V - 110 A/24.4 V 10 A/10.5 V 120 A/14.4 V AU plug 30 V 0.60 80 % 1.52.5 320 x 123 x 265 4
Minarc
Connection voltage Rated power 1~, 50/60 Hz 35 % ED MMA 100 % ED MMA 35 % ED TIG 100 % ED TIG Connection cable Fuse, delayed Welding range Open circuit voltage Power factor at max current Efficiency at max current Stick electrode External dimensions Weight mm L x W x H, mm kg Puikko MMA TIG H07RN-F
151
110 V 15 % 140 A 100 A 150 A 110 A 3G6 (2 m) 32 A 10 A/20.5 V140 A/ 25.6 V 10 A/10.5 V 150 A/15.6 V 85 V 0.60 0.80 1.53.25 320 x 123 x 265 4.4 3~
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Minarc 150/151/220
Ordering information
Ordering codes
Minarc 150, incl. earthing and welding cable, connection cable with Schuko Minarc 151, incl. earthing and welding cable, connection cable Minarc 220, incl. earthing and welding cable, connection cable Minarc 150 VRD, incl. earthing and welding cable, connection cable with Schuko Minarc 220 VRD, incl. earthing and welding cable, connection cable Minarc 120AU, incl. earthing and welding cable, connection cable with AU plug Minarc 150AU, incl. earthing and welding cable, connection cable with AU plug 6102150 6101151 6102220 6102150VRD 6102220VRD 6102120AU 6102150AU
67
Accessories
Earthing cable Welding cable Carrying straps TIG torch
AD718EN 1010
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68
Applications
Installation and set-up Repair and maintenance Shipyards and offshore industry Chemical and process industry
3
Phase
CC
Master MLS machines offer the best choice in MMA welding refinement. Combine either the 250 or 350 amp power source with the basic MEL or advanced MEX control panels for outstanding welding performance. High 40% duty cycle ensures you have the work capacity to get the job done; whilst the compact and lightweight specification makes work around site easy.
MEL
MEX
Control panel options MEL and MEX include all of the necessary parameter functions for high quality MMA welding. MEL panel includes process selection for MMA or basic TIG welding, large, clear meter display, hot start and arc force control, plus remote control function. MEX panel offers a more diverse selection of parameter controls including: Electronic electrode type selector, arc gouging, or broken arc welding technique and memory channel function. High quality TouchArc function provides a credible DC TIG welding facility.
Technical brief
Master MLS
Connection voltage 3~50/60 Hz Output @ 40% duty cycle (40 C) Fuse, delayed Stick electrode mm Dimensions LxWxH (mm) Weight (kg)
2500
400 V, -15 % +20 % 250 A/30 V (300 A/22 V TIG) 4G1.5 (5m)/10 A 1.5 5.0 500 x 180 x 390 20
3500
400 V, -15 % +20 % 350 A/34 V (400 A/26 V TIG) 4G2.5 (5m)/16 A 1.5 6.0 500 x 180 x 390 21
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2500
400 V (-15+20 %) 9.4 kVA 8.4 kVA 4G1.5 (5 m) 10 A 250 A/30 V (300 A/22 V TIG) 160 A/26.4 V 10 A/20.5 V250 A/30 V 5 A/10 V300 A/22 V 80 V 0.95 86 % 1.55.0 500 x 180 x 390 20
3500
400 V (-15+20 %) 15 kVA 13.8 kVA 4G2.5 (5 m) 16 A 350 A/34 V (400 A/26 V TIG) 220 A/28.8 V 10 A/20.5 V350 A/34 V 5 A/10 V400 A/26 V 80 V 0.95 86 % 1.56.0 500 x 180 x 390 21
Ordering codes
Power Sources
Master MLS 2500 Master MLS3500 6104250 6104350 R10 R11T wireless R11F foot pedal Remote control cable for R 10 6106000 6106010 10 m 10 m 618540901 6185442 6185407 6185481
Control panels
MEL MEX
Transport units
T100 T110 T130 6185250 6185251 6185222
R11T
R11T wireless remote control for MMA welding. Compatible with Master and MasterTig MLS models.
AD719EN 1010
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70
3
Phase
CV CC
Key features
Site welding machines normally serve a little compromise in performance. Not so with FastMig KMS 400 AS. 400 amp at 80% duty cycle, 0.58m3 and weighing only 35kg leaves most competitors in the cold and thats before you start comparing the welding performance. Use FastMig KMS 400 AS for MMA welding or as a quality MIG/MAG power supply. The perfect partner for ArcFeed 200/300 tough case site wire feed units. FastMig KMS 400 AS and ArcFeed combination requires no control cable and only a single power cable and earth return lead. Excellent for site welding applications. FastMig KMS 400 AS operation is clear and simple, providing clean, efficient welding results. Select either CC mode for MMA welding or CV for MIG/MAG welding. Arc tuning functions are available at the touch of a button including MMA arc force and MIG/MAG dynamics control. For the Kemppi MSF/MXF wire feed user, FastMig KMS 400 AS provides full functionality for SF and SFW control panels, including appropriate Wise welding processes. KMS 400 AS features include: Power source metering CC/CV process mode selection MMA Arc Force control MIG/MAG dynamics adjustment Start power control
KMS 400 AS shown with ArcFeed 200 voltage sensing site wire feed unit.
Technical brief
FastMig
Connection voltage, 3~, 50/60Hz Output @ 100% duty cycle (40 C) Fuse delayed Welding current and voltage range Dimensions LxWxH (mm) Weight (kg)
KMS 400 AS
400 V -15%...+20% 380A 4G6 (5m)/35 A 10 A 400 A (MMA), 10 V 39 V (MIG) 590 x 230 x 430 35
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6054000AS
Accessories
Return current cable Return current cable Cable for MMA welding Cable for MMA welding Remote controlled interconnecting cable Cooling unit Fastcool 10 Transport unit PM 500 Gun holder GH 30 PM 502 5 m, 50 mm 5 m, 70 mm 5 m, 50 mm 5 m, 70 mm 10 m 6184511 6184711 6184501 6184701 6185481 606810001 6185291 6256030 6185293
AD720EN 1010
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73
Applications
Shipyards Metal fabrication workshops Foundries
KempGouge offers 800 amps of gouging power with 50% duty cycle. The characteristics curve is specifically designed for carbon arc gouging, so gouging properties are optimised and noise levels kept very low. Package includes power source, control panel, and transport unit for easy mobility. KempGouge lets you open roots or faulty welds, prepare welding grooves, cut metals, pierce holes, clean casts and remove excess metal.
50/60
3
Phase
Hz
CC
Technical brief
KempGouge
Connection voltage 3~, 50/60 Hz Output @ 50% duty cycle (40 C) Fuse, delayed Dimensions LxWxH (mm) Weight (kg)
ARC 800
400 V, -15 % +20 % 800 A/44 V 63 A 700 x 660 x 1400 115
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ARC 800
400 V, -15 %...+20 % 44 kVA 800 A/44 V 600 A/44 V 63 A delayed 20 A/20 V800 A/44 V 4G16 (16 mm) 50 V 0,9 0,90 700 x 660 x 1400 mm 115 kg
Ordering codes
Power Sources
KempGouge ARC 800 (includes transport unit) 6284000
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In brief
Synergic or pulsed MIG/MAG welding Digital or analogue models Compact, lightweight wire drive mechanism Wise welding solutions compatible KempArc browser robot interface
CV
AD722EN 5010
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76
SYN 400
400 V (-15 +20 %) 35A 400 A @ 80% duty cycle 590 x 230 x 500 35
SYN 500
400 V (-15 +20 %) 35A 400 A @ 80% duty cycle 590 x 230 x 500 36
Pulse 350
400 V (-15 +20 %) 25A 350 A @ 80% duty cycle 590 x 230 x 430 36
Pulse 450
400 V (-15 +20 %) 35A 450 A @ 60% duty cycle 590 x 230 x 430 37
Technical specifications
SYN 300
Connection voltage Rated power at max current Connection cable Fuse, delayed Load capacity 40 C 60 % ED 80 % ED 100 % ED Open circuit voltage Power factor at maximum current Efficiency at maximum current Dimensions LxWxH (mm) Weight (kg) HO7RN-F 400 V (-15 +20 %) 13.9 kVA 4G6 (5 m) 25A 300 A 50 V 0.9 0.87 590 x 230 x 500 34
SYN 400
400 V (-15 +20 %) 19.5 kVA 4G6 (5 m) 35A 400 A 380 A 50 V 0.9 0.87 590 x 230 x 500 35
SYN 500
400 V (-15 +20 %) 26.1 kVA 4G6 (5 m) 35A 500 A 430 A 50 V 0.9 0.87 590 x 230 x 500 36
Pulse 350
400 V (-15 +20 %) 16.0 kVA 4G6 (5 m) 25A 350 A 330A 50 V 0.85 0.88 590 x 230 x 430 36
Pulse 450
400 V (-15 +20 %) 22.1 kVA 4G6 (5 m) 35A 450 A 350A 50 V 0.9 0.88 590 x 230 x 430 37
DT 400
Operating voltage Rated power Load capacity 40 C Operating principle Wire feed speed Filler wires 0 Fe, Ss 0 Flux-cored wire 0 Al Welding gun connector Operating temperature range Storage temperature range EMC class Degree of protection Dimensions LxWxH (mm) Weight (kg) 80% ED 100% ED 50 V DC 100 W 600 A 500 A 4 wheel feed 0 ... 25 m/min 0.6 ... 1.6 mm 0.8 ... 1.6 mm 1.0 ... 1.6 mm Euro -20 ... +40 C -40 ... +60 C A IP23S 269 x 175 x 169 4.5
AD722EN 5010
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Cooling unit
KempCool 10 6208100
Cables
Interconnection cable 5 m, air cooled Interconnection cable 10 m, air cooled Interconnection cable 5 m, liquid cooled Interconnection cable 10 m, liquid cooled Cable clamps, jointless Cable clamps, ball-joint Earthing cable 70 mm, 5 m, Earthing cable 70 mm, 10 m 6260441 6260445 6260461 6260465 W003210 W003211 6184711 6184712
Undercarriages
PM 500 6185291 6185292 6185293 PM 501 (with PSL 55)
Wire feeders
DT 400 DT 400L 6203400 6203400L
PM 502
Interface cards
Interbus S Interbus S, optical Profibus Devicenet 9774120IBC 9774120IBO 9774120PRF 9774120DEV
Control devices
KempArc Browser Synergic KempArc Browser Pulse 6202100 6202200
AD722EN 5010
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78
Beta 90/90A/90X
Beta welding helmets
79
Beta 90
Beta 90A
Beta 90X
In brief
Beta 90 standard glass lens model Beta 90A fixed shade EN3/11 electronic lens model Beta 90X variable shade and sensitivity EN4/9-13 electronic lens model Welding and grinding impact rated for eye and face protection to EN175 Two stage pivoting filter glass including peep position Deep cut design ensures additional face and neck protection
Key features
Kemppi Beta welding helmets provide excellent protection for welding and post weld cleaning and grinding processes. Equipped with either a standard glass filter or electronic arc sensitive lens, in fixed or variable filter shade specification. All Beta models feature the same lightweight shell that includes grinding impact rating. So whichever model you choose, you can be sure to enjoy the same safety protection.
Technical specifications
Beta
Filter lens dimensions (mm) Viewing window (mm) Shade range Sensitivity Switching time Delay (dark i bright), (s)
90
90 x 110 90 x 110 EN 814
90A
90 x 110 46.5 x 95 EN 3 / 11 Fixed 0.0005 0.2
90X
90 x 110 46.5 x 95 EN 4 / 9 - 13 Adjustable 0.00015 0.20.8 adjustable
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Beta 90/90A/90X
Ordering codes
Welding helmet
Beta 90 Beta 90 A Beta 90 X 9873045 9873046 9873047 A C B
80
A. Filter glass
90 x 110 mm EN 8 90 x 110 mm EN 9 90 x 110 mm EN 10 90 x 110 mm EN 11 90 x 110 mm EN 12 90 x 110 mm EN 13 90 x 110 mm EN 14 9873241 9873242 9873243 9873244 9873245 9872146 9873247
A - Filter glass, Auto-darkening welding filter B - Spatter protection glass C - Spatter protection glass D - Safety plate
D. Safety plate
Clear safety plate Colored safety plate Beta, polycarb. DIN 3 90 x 110 x 1.5 90 x 110 x 1.5 9873254 9873255
Headband
Beta Sweatband 4306370 9873018
AD723EN 1010
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Remote Controls
Increase productivity, reduce fatigue
81
Increase welding quality, work efficiency, comfort and safety with appropriate, easy to use remote controls. Gun remotes, hand-held and pedal control units reduce the need for movement between workplace and power source, increasing work efficiency and reducing fatigue.
C100F
R11F
R11T
Remote controls
Length (m) Order code MinarcTig MasterTig MLS MasterTig MLS ACDC MasterTig AC/DC
C100F
5 6185405
R11F
5 6185407
l l l
R11T wireless remote control for MMA welding. Compatible with Master and MasterTig MLS models.
C100
C100A
C100D
R10 R10
5
l
R20 R10
10
l
R11T R20
5
l
R30 R30
5
R20
10 6185419E
l
R11T
6185442
R30
10 m
l (MXF) l
5 6185410
10 6185411
10 6185417
5 6185413
10 6185414
6185420 618542001
l(MXF) l
l l l l
l l l l l
l l
l l
AD724EN 1010
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Remote Controls
RMT 10 RTC 10 RTC 20
82
Order code
6185475 6185477 6185478
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Wise Root/Penetration/Fusion/Thin
Wise decisions create a more productive result
In brief
Manage welding skill requirement Increase welding productivity Improve welding quality Reduce rework costs
83
Key features
WISE products are welding software solutions that provide a range of useful benefits, enabling levels of welding performance that otherwise would be impossible to achieve with standard MIG/MAG welding process. Compatible with FastMig KMS and Pulse and KempArc automation equipment, Wise process solutions can be purchased and integrated to your equipment delivery or added later if your welding needs change.
WiseRoot
WiseRoot is a highly efficient and unique tailored cold arc process for manual (WiseRoot) and automated (WiseRoot-A) root pass welding in Fe/StSt materials. Designed for the effective closure of root joints and tolerance of gaps created by poor joint fit-up, WiseRoot is three times faster in root welding than TIG process, is easy to learn and use and saves time on rework costs. Traditionally, welding engineers have been reluctant to employ the standard MIG/MAG process for quality root welding, due to known quality issues. However Kemppi WiseRoot is everything but traditional and is now a proven and accepted root welding solution.
Produces high quality root welds Allows wide root gap tolerance No need for backing ring or ceramics Three times faster than TIG welding Easy to learn and use Saves rework costs Can decrease joint volume in thick materials, reducing filler materials volume and cost
WisePenetration
WisePenetration delivers consistent power to the weld pool regardless of distance changes and deviations between the welding gun nozzle and work piece. Suitable for both manual and automated synergic MIG/MAG welding, WisePenetration solves some age old problems.
Reduce the risk of lack of fusion Reduce the need for welding parameter adjustments Save rework time cost through reductions in weld defects Easy to use and deploy into production Suitable for use with long or short cable sets Can reduce welding time and filler materials costs
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Wise Root/Penetration/Fusion/Thin
WiseFusion
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WiseFusion creates and maintains an optimal short circuit characteristic in pulsed MIG/MAG and spray-arc welding applications. Keeping the arc length optimally short for manual (WiseFusion) and automated (WiseFusionA) welding, WiseFusion ensures consistent weld quality in all positions, and once set, eliminates the need for regular parameters adjustments.
Automatic arc length regulation for pulsed MIG/MAG and spray-arc welding Excellent weld pool control for positional welding Narrow and energy dense arc Improved weld quality and appearance
WiseThin
WiseThin is a tailored cold arc process for manual (WiseThin) and automated (WiseThin-A) thin sheet welding and brazing. Typical applications include automotive manufacturing and quality light plate fabrication in ferrous and stainless steel materials.
Reduces spatter with all materials including zinc-coated plates Provides 1025% lower heat input than normal MIG/MAG welding, reducing post weld material distortion Excellent weld pool control with varying joint geometry and fit-up Reduced post weld rework Increased welding speed in many applications
Order information
Wise
Root Root-A Thin Thin-A Penetration Penetration-A Fusion Fusion-A
Order code
6265011 9991011 6265013 9991013 9991000 9991010 9991014 9991015
KempArc Synergic
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KempArc Pulse
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FastMig Synergic
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FastMig Pulse
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Application
Quality control in manual and automated welding Tracing deviations Calculation of production costs
Pro Weld Data lets you collect and analyse data from FastMig and KempArc automation welding machines. Connect the equipment as part of a LAN system or independently. Pro Weld Data provides a wealth of valuable information in a variety of report types. Measure primary welding data, set parameter limits and include important WPS information. Pro Weld Data Fast DLI 20 compliments any in-house welding quality system and presents easy, manageable report files.
Key features
Clearly presented in real-time numeric or graphical format, Pro Weld Data makes weld, job and labour cost calculations easy. Measure and calculate average values I, U, Wfs, motor current, arc time, electrical energy consumed ( kWh ), filler wire consumption (kg), gas cost, labour time/cost, total welding cost and heat input (kJ/mm).
Ordering codes
Pro Weld Data Network
Pro Weld Data software Interbus host card desktop (PC card, incl. Interbus software) FAST DLI 20 adapter (needed for each FastMig power source) The Interbus cable used for cabling the system is supplied per meter depending on the client and number of devices. The ordering code for the cable is 9720770. 6265003 9774110 6265017
Pro-PC interface
DLI 10, RS cable , PRO cable (1 m) DLI 10, RS cable , PRO cable (5 m) 6265006 6265007
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For more product information, videos and news, please visit our website at www.kemppi.com
For more product information, videos and news, please visit our website at www.kemppi.com