Sunteți pe pagina 1din 86

Product Datasheet Booklet

EN

Contents
MIG/MAG welding
Kempact MIG 2530, Pulse 3000 MinarcMig Evo 200 MinarcMig Adaptive 170/180 KempoMat KempoWeld FitWeld 300 FastMig KM 300, 400, 500, KMS 300,400,500 FastMIg Pulse 350/450 SuperSnake GT02S/GT02SW ArcFeed 200,300,300P,300RC MIG-MAG welding guns

3
4 7 10 13 16 19 23 26 28 30

TIG welding
MinarcTig Evo 200/200 MLP MinarcTig 180, 180 MLP, 250, 250 MLP MasterTig MLS 2000, 3000, 4000 Mastertig MLS ACDC MasterTig AC/DC 3500W TIG torches

41
42 45 48 51 55 57

MMA welding
Minarc Evo 150 Minarc 150/151,220 MasterMLS 2500/3500 FastMig KMS 400 AS KempGouge Arc 800 KempArc SYN300,400,500, Pulse 350, 450

62
63 65 68 70 73 75

Accessories & ancillary products


Beta 90/90A/90X Remote Controls Wise ProWeld Data, Fast DLI 20

78
79 81 83 85

MIG/MAG welding

Kempact MIG 2530, Pulse 3000


Combine the economy of cost, size, weight, and performance
In brief
Basic MIG/MAG model Synergic pulsed model 4 roll wire drive system Electronic power regulation Maximum output at 40% duty cycle Light weight 22kg

Applications
Thin sheet metal fabrication workshops Car repair Agriculture Shipyards and offshore industry Installation and set-up Repair and maintenance

Dont waste time and energy with large heavy equipment. Get up close with Kempact MIG/MAG equipment. Light in weight and compact in size, Kempact is easy to move and has enough power for a multitude of welding tasks.
3
Phase

CV

Model choice includes Kempact 2530 for basic MIG/ MAG welding and Kempact Pulse 3000 for high quality synergic and pulsed MIG/MAG welding.

Key features
Kempact 2530 is 70% lighter in weight than traditional step regulated machines. Electronic control of voltage and wire speed allows arc tuning during the weld process, so you can quickly establish the desired weld settings. Includes gun trigger latching and wire inch function. Kempact Pulse 3000 features synergic, pulsed and double-pulsed welding. Standard programs suit a variety of materials including Fe, FeMc, FeFc, St/St, Alu, CuSi3, CuAl8 fillers wires. Simply select the filler wire type, size and plate thickness and weld. For those regular welding jobs theres even a 100 channel memory function. When the heat is on, keep your gun cool with KempactCool 10. Optional fit for Kempact Pulse 3000 only.

Technical brief
Kempact
Connection voltage 3~50/60 Hz Output @ 40% duty cycle (40 C) Wire spool, max. (mm) Dimensions LxWxH (mm) Weight (kg) (MVU*) Multi-voltage version available

2530
400 V 15 % 250 A/26.5 V 300 580 x 280 x 440 20

Pulse 3000 (MVU*)


400 V 15 % (*230 V/400 V) 250 A/26.5 V 300 580 x 280 x 440 22

AD705EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

Kempact MIG 2530, Pulse 3000


Technical specifications
Kempact
Connection voltage Rated power Connection cable Fuse, delayed Load capacity 40 C 40 % ED 60 % ED 100 % ED Open circuit voltage Power factor at maximum current Efficiency at maximum current Welding range Wire feed speed Wire spool, maximum Wire feed mechanism Filler wires mm Fe, Ss Cored wire Al CuSi External dimensions Weight L x W x H, mm kg m/min mm H07RN-F 3~, 50/60 Hz

MIG 2530
400 V (15%) 12 kVA 4G1.5 (5 m) 16 A 250 A/26.5 V 207 A/24 V 160 A/22 V 4050 V 0.64 87 % 1030 V 118 300 4 roll 0.61.0 0.91.2 0.91.2 0.81.0 580 x 280 x 440 20

Pulse 3000
400 V (15 %) 12 kVA 4G1.5 (5 m) 16 A 250 A/26.5 V 207 A/24 V 160 A/22 V 56 V 0.69 84 % 830 V 300 4 roll 0.61.2 0.91.2 0.91.2 0.81.2 580 x 280 x 440 22

Pulse 3000 MVU


230 V/400 V 10 kVA 4G1,5 (5 m) 16 A 250 A/26.5 V 207 A/24 V 160 A/22 V 68 V 0.78 83 % 830 V 300 4 roll 0.61.2 0.91.2 0.91.2 0.81.2 580 x 280 x 600 33

KempactCool 10
Operating voltage Rated power Cooling power Maximum pressure Recommended cooling liquid Tank volume External dimensions Weight L x W x H, mm kg 50/60 Hz 100 % ED 400 V (-15...+10 %) 250 W 1.0 kW 450 kPa 2040 % ethanol/water 3l 580 x 280 x 300 13

AD705EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

Kempact MIG 2530, Pulse 3000


Ordering information
Kempact MIG 2530 Gun holder MIG welding guns Includes earthing cable (35 mm, 5 m) and gas hose (6 m) GH 30 MMT 25 MMT 25 MMT 27 MMT 27 Earthing cable Transport units KFH 1000 wire feeder hanging device Welding boom Wire feeder hanging device Kempact Pulse 3000 Kempact Pulse 3000 MVU KempactCool 10
Gun holder Earthing cable GH 30 5 m, 35 mm

621853001 6256030 6252513MMT 6252514MMT 6252713MMT 6252714MMT 6184311 6185290 6185268 6185100

3m 4.5 m 3m 4.5 m 5m

35 mm ST 7 (power source + gas bottle) P 250

Incl. KFH 1000 feeder hanger

6264026 4298180 621830002 62183000302


621860001 6256030 6184311

Transport units
ST 7 (power source and gas bottle) P20 (power source, cooling unit and gas bottle) P250 (power source) Hanging device Gas hose Wire spool hub, installation kit Hub adapter, for 5 kg wire spool 6 m 6185290 6185261 6185268 4298180 W000566 4289880 4251270

MIG welding guns


PMT 27 PMT 27 PMT 32 PMT 32 PMT 35 PMT 35 WS 35 WS 35 MMT 32 MMT 32 MMT 35 MMT 35 3 m 4.5 m 3 m 4.5 m 3 m 4.5 m 6 m, Al 1.2 6 m Ss 1.0 3 m 4.5 m 3 m 4.5 m 6252713 6252714 6253213 6253214 6253513 6253514 6253516A12 6253516S10 6253213MMT 6253214MMT 6253513MMT 6253514MMT

AD705EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

MinarcMig Evo 200


An adaptive tool for the mobile welder
In brief
Precise weld quality and arc ignition 200 A of MIG/MAG welding power from a 16 A supply Automatic and Manual operation modes Use with Fe, Fe FCW, Ss, Al, CuSi filler wires, 1 kg and 5 kg spools Just set the plate thickness and weld Large graphical display guides user Designed for use with long supply cables of 100m+ A 3-meter gun, cable set and carrying strap included Suitable for mains network or generator use Kemppi 2+ warranty for parts and labour

Applications
Thin sheet metal fabrication workshops Installation and set-up Repair and maintenance

1
Phase

CV
Energy e cient

Key features
MinarcMig Evo 200 packs huge MIG/MAG welding capacity and quality into its portable, compact size. Weighing only 13 kg and providing 200A welding power at 35 % duty cycle from a 16 A, 1-phase power supply, MinarcMig Evo 200 delivers premium results wherever your work takes you. Select either Automatic or Manual mode set-up for precise welding quality and arc ignition, monitored and controlled by Kemppis adaptive arc regulation system. A large graphical interface guides the user during set-up, and in Automatic mode, you can simply set the plate thickness and weld. Materials selection includes ferrous, stainless steel, aluminum and CuSi brazing filler wires, satisfying a wide variety of industrial applications. PFC power source technology offers the ultimate energy economy with a power factor of 0.99. MinarcMig Evo can also be used efficiently with extra long power supply cables of more than 100 meters long, allowing for optimum welding utility in site welding environments.
MinarcMig Evo 200 suits a variety of welding applications

Quality welding, wherever work takes you

AD732EN 1109

For more product information, videos and news, please visit our website at www.kemppi.com

MinarcMig Evo 200


Technical specifications
MinarcMig Evo 200
Connection voltage Rated power at max. current Supply current Connection cable Fuse Output 40 C Welding range No-load voltage Idle power Voltage steps Power factor at max. current Efficiency at max. current Filler wires Fe solid wire Fe cored wire Ss Al CuSi Wire feed speed adjustment range Wire spool Shielding gases External dimensions Weight Temperature class EMC class Degree of protection Operating temperature range Storage temperature range Standards IEC 60974-1 IEC 60974-5 IEC 60974-10 IEC 61000-3-12 LxWxH incl. gun and cables 3.0 kg max. 1 ~ 50/60 Hz 35 % ED 35 % ED I1max 100 % ED I1eff H07RN-F type C 35% ED 100% ED 230 V 15 % 200 A/6.2 kVA 26.2 A 13.2 A 3G1.5(1.5 mm2, 3 m) 16 A 200 A/24 V 120 A/20 V 20 A/15 V 200 A/ 26 V 74 V 12 W fan off, 26 W fan on 0.1 V 0.99 83,6 % 0.61.0 mm 0.81.0 mm 0.81.0 mm 1.0 mm 0.81.0 mm 113 m/min 200 mm/5 kg CO, Ar, Ar + CO-mixed 450 x 227 x 368 mm 13 kg F (155 C) A IP23S -20+40 C -40+60 C

AD732EN 1109

For more product information, videos and news, please visit our website at www.kemppi.com

MinarcMig Evo 200


Ordering information
MinarcMig Evo 200
Welding gun MMG22 Earthing cable and clamp Shielding gas hose Shoulder strap Consumables for wire feed mechanism Feed roll 0.6 1.0 mm 0.8 1.0 mm, knurled Pressure roll Wire rear guide Parts for wire spool hub Spool flange Spring Wire spool lock Consumables for MMG22 gun Gas nozzle Gas nozzle insulating bush Contact tip M6 Contact tip M6 Contact tip M6 Contact tip M6 Contact tip adapter Neck insulating ring Wire guide Wire guide 0.6 1.0 mm (Fe) 0.6 1.0 mm (Ss, Al) 0.6 mm 0.8 mm 0.9 mm 1.0 mm 9580101 9591010 9876634 9876635 9876633 9876636 9580173 9591079 4307650 4307660 W000728 W000980 W000727 W000749 W001692 9510112 W000651

includes gun, cables, gas hose and shoulder strap


3m 3m 4.5 m

61008200
6250220 6184003 W001077 9592163

AD732EN 1109

For more product information, videos and news, please visit our website at www.kemppi.com

MinarcMig Adaptive 170 / 180


An adaptive tool for the mobile welder
In brief
Package includes welding gun, return lead and gas hose Simply select the plate thickness and weld Suitable for use with power generators Impact resistant plastic case

10

Applications
Thin sheet metal fabrication workshops Installation and set-up Repair and maintenance

MinarcMig Adaptive packs huge welding capacity into its small compact size. Weighing less than 10kg, both models lead their power class with an astonishing 25% duty cycle welding capacity at maximum output.

1
Phase

CV

Key features
MinarcMig Adaptive makes quality welding easy with its unique control system. Choose either the 170 amp basic panel model for welding with solid or cored steel filler wires, or the awarding winning 180 amp LCD panel model, providing both automatic and manual control for welding steel, stainless steel or aluminium.

MinarcMig 170 control panel. Plate thickness and weld shape control.

MinarcMig 180 LCD control panel displays intuitive parameter information. Controls include material type selection, plate thickness and weld shape. Optional MST400 carriage unit combines both machine and gas cylinder.

Technical brief
MinarcMig
Connection voltage Output @ 25% duty cycle (40 C) Wire spool, max. (mm) Filler wires (mm) Dimensions LxWxH (mm) Weight (incl. gun and cables) (kg)

Adaptive 170
1~, 50/60 Hz, 230 V 15% 170 A/22.5 V 200 0.6 1.0 (Fe, Fe FCW) 400 x 180 x 340 9.8

Adaptive 180
1~, 50/60 Hz, 230 V 15% 180 A/23.0 V 200 0.6 1.0 (Fe, Fe FCW, Ss, Al) 400 x 180 x 340 9.8

AD706EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

MinarcMig Adaptive 170 / 180


Technical specifications
MinarcMig Adaptive
Connection voltage Rated power at maximum current Connection cable Fuse, delayed Load capacity 40 C 25 % ED 35 % ED 60 % ED 100 % ED Open circuit voltage Power factor at maximum current Efficiency at maximum current Welding range Wire spool, maximum Wire feed mechanism Filler wires mm Fe solid wire Fe cored wire Ss Al External dimensions Weight (incl. gun and cables) L x W x H, mm kg mm H07RN-F 1~, 50/60 Hz

11

170
1 ~ 230 V 15% 4,2 kVA 100 A 3G2,5(3 m) 16 A 170 A/22,5 V 120 A/20,0 V 100 A/19,0 V 22-33 V 0,6 (170A/22,5V) 80 % (150A/21,5V) 20-170 A/15-22,5 V 200 1 roll 0.61.0 0.81.0 400 x 180 x 340 9,8 kg

180
230 V (15 %) 8.6 kVA 3G2.5 (3.3 m) 16 A 180 A/23.0 V 120 A/20 V 100 A/19 V 15.542.5 V 0.60 (180 A/23.0 V) 81 % (180 A/23,0 V) 20 A/12 V180 A/23 V 200 1 roll 0.61.0 0.81.0 0.81.0 1.0 400 x 180 x 340 9.8

AD706EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

MinarcMig Adaptive 170 / 180


Ordering information
MinarcMig Adaptive 170, (includung gun, cables, gas hose and shoulder strap) MinarcMig Adaptive 180, (includung gun, cables, gas hose and shoulder strap) Welding gun MMG20 (3 m) Earthing cable and clamp (3 m) Shielding gas hose (4,5 m) Shoulder strap 6108170 6108180 6250200 6184003 W001077 9592162

12

Consumables for wire feed mechanism


Feed roll 0,6-1,0 mm Feed roll 0,8-1,0 mm, knurled Pressure roll Wire rear guide W000749 W001692 9510112 W000651

Parts for wire reel hub


Reel flange Spring Wire reel lock W000728 W000980 W000727

Consumables for MMG20 gun


Gas nozzle Gas nozzle insulating bush Contact tip M6 0,6 mm Contact tip M6 0,8 mm Contact tip M6 0,9 mm Contact tip M6 1,0 mm Contact tip adapter Neck insulating ring Wire guide 0,6-1,0 mm (Fe) Wire guide 0,6-1,0 mm (Ss, Al) 9580101 9591010 9876634 9876635 9876633 9876636 9580173 9591079 4307650 4307660

2-wheel transport unit


MST 400 6185294

AD706EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

KempoMat 2100 / 2500 / 3200 / 4200 KempoWeld 3200 / 3200W / 4200 / 4200W / 5500W
Recognised and appreciated for rugged construction and simple controls

13

Traditional step regulated power sources, strong and enclosed wire feed systems, plus integrated cylinder carriages make KempoMat and KempoWeld ideal for professional users specialising in steel fabrication.

In brief
Basic MIG/MAG welding range, heavy duty construction Simple voltage and wire feed control Integral undercarriage and cylinder carrier Inclined gun angle improves feed quality

Applications
Heavy and medium-heavy metal workshops Installation and set-up Repair and maintenance Agriculture
3
Phase

CV

Key features
The KempoMat name stands for no nonsense dependability and reliability. Choose from four models including 200, 250, 320 and 420 amp outputs, powered from a 3ph mains network. KempoMat provides the welding power to meet your needs. KempoWeld has a trusted reputation the world over. The range includes powerful 320 and 420 amp air cooled, plus 320, 420 and 550 amp water cooled models. Extend your welding reach with the Wire200, Wire400 and Wire500 feed unit range. Robust construction and heavy duty feed mechanisms ensure reliable filler wire delivery. Reduce operator fatigue and increase welding performance with cycle arc and spot welding timer, 2T/4T gun sequence function, burn back control.

Technical Specifications
KempoMat 2100 KempoMat 2500 KempoMat 3200 KempoWeld 3200/3200W
3~ 230/400 V 320 A/32 V @ 40% 40 0.6 1.6 970 x 480 x 970 118

KempoMat 4200 KempoWeld 4200/4200W


3~ 230/400 V 420 A/37.5 V @ 40% 56 0.6 1.6 970 x 480 x 970 130

KempoWeld 5500W
380 V -10%...415 V +6% 550 A/42 V @ 60% 32 0.6 2.4 1075 x 480 x 1140 194

Connection voltage Output (40 C) Voltage steps Filler wires (mm) Dimensions LxWxH (mm) Weight (kg)

3~ 230 V/400 V 200 A/23 V @ 25% 10 0.6 1.2 910 x 410 x 820 54

3~ 230/400 V 250 A/26 V @ 30% 10 0.6 1.2 930 x 440 x 860 80

For additional product information, videos and news, please visit our website www.kemppi.com

AD707EN 1010

KempoMat 2100 / 2500 / 3200 / 4200 KempoWeld 3200 / 3200W / 4200 / 4200W / 5500W
Technical Specifications
KempoMat
Rated voltage 50/60 Hz Connection capacity 25% ED 30% ED 40% ED 60% ED 100% ED Fuse delayed Load capacity 25% ED 30% ED 40% ED 60% ED 100% ED Voltage steps Filler wires mm Fe, Ss Cored wire Al Dimensions Weight L x W x H mm kg

14

2100
3~ 230 / 400 V 7.5 kVA 4.0 kVA 2.8 kVA 10 A 200 A / 23 V 130 A / 20.5 V 100 A / 19 V 10 0.6 ... 1.0 0.9 ... 1.2 1.0 910 x 410 x 820 54

2500
3~ 230 / 400 V 9.2 kVA 5.9 kVA 4.0 kVA 10 A 250 A / 26 V 180 A / 23 V 140 A / 21 V 10 0.6 ... 1.2 0.8 ... 1.2 1.0 ... 1.2 930 x 440 x 860 80

3200
3~ 230 / 400 V 13.6 kVA 10.0 kVA 6.6 kVA 16 A 320 A / 32 V 265 A / 27 V 205 A / 24 V 40 0.6 ... 1.2 0.8 ... 1.6 1.0 ... 1.6 970 x 480 x 970 118

4200
3~ 400V 18.5 kVA 13.5 kVA 9.0 kVA 16 A

420 A / 37.5 V 325 A / 31 V 265 A / 27 V 56 0.6 ... 1.2 0.8 ... 1.6 1.0 ... 1.6 970 x 480 x 970 130

Kempoweld
Connection voltage 3~ 400V 3~ 230V Load capacity 40% ED 60% ED 100% ED Open circuit voltage Fuse delayed A/V Dimensions Weight kg Cooling unit power LxWxH mm

3200
380V -10%... 415V +6% 220V -10%... 240V +6% 320 A / 32 V 265 A / 27 V 205 A / 24 V 15-42V 40 steps 20A/230V 16A/400V 990 x 530 x 880 106 -

3200W
380V -10%... 415V +6% 220V -10%... 240V +6% 320 A / 32 V 265 A / 27 V 205 A / 24 V 15-42V 40 steps 20A/230V 16A/400V 990 x 530 x 1090 118 230 V / 250 VA

4200
380V -10%... 415V +6% 220V -10%... 240V +6% 420 A / 37.5 V 325 A / 31 V 265 A / 27 V 15-48V 56 steps (* 25A/230V 16A/400V 990 x 530 x 880 126

4200W
380V -10%... 415V +6% 220V -10%... 240V +6% 420 A / 37.5 V 325 A / 31 V 265 A / 27 V 15-48V 56 steps (* 25A/230V 16A/400V 990 x 530 x 1090 138 230 V / 250 VA
*) 32 steps (230V)

5500W
380V -10%... 415V +6% 550 A / 42 V 430 A / 36 V 18-56V 32 steps 32A/400V 1075 x 480 x 1140 194 230 V / 250 VA

KempoWeld
Operating voltage Load capacity 40% ED 60% ED 100% ED Operation principle Wire spool max. weight max. size Filler wires Fe, Ss Flux cored Al Dimensions Weight kg L x W x H mm

Wire 200
30 VAC 400 A 260 A 2-roll drive 20 kg 300 mm 0.6 ... 1.2 mm 0.8 ... 1.6 mm 1.0 ... 1.6 mm 570 x 210 x 440 12

Wire 400
30 VAC 400 A 260 A 4-roll drive 20 kg 300 mm 0.6 ... 1.2 mm 0.8 ... 1.6 mm 1.0 ... 1.6 mm 570 x 210 x 440 12

Wire 550
30 VAC 550 A 430 A 4-roll drive 20 kg 300 mm 0.6 ... 2.4 mm 1.0 ... 1.6 mm 1.0 ... 1.6 mm 570 x 210 x 440 13

For additional product information, videos and news, please visit our website www.kemppi.com

AD707EN 1010

KempoMat 2100 / 2500 / 3200 / 4200 KempoWeld 3200 / 3200W / 4200 / 4200W / 5500W
Ordering options
Kempomat 2100 package - 230/400V power source, MMT 25 - 3m, earth return cable 25 mm, 5 m Kempomat 2100 package - 230/400V power source, MMT 25 - 4.5 m, earth return cable 25 mm, 5 m Kempomat 2500 package - 230/400V power source, MMT 25 - 3 m, earth return cable 25 mm, 5 m Kempomat 2500 package - 230/400V power source, MMT 25 - 4.5 m, earth return cable 25 mm, 5 m Kempomat 3200 package - 230/400V power source, MMT 32 - 3 m, earth return cable 35 mm, 5 m Kempomat 3200 package - 230/400V power source, MMT 32 - 4.5 m, earth return cable 35 mm, 5 m Kempomat 4200 package - 400V power source, MMT 42 - 3 m, earth return cable 50 mm, 5 m Kempomat 4200 package - 400V power source, MMT 42 - 4.5 m, earth return cable 50 mm, 5 m P1201 P1202 P1203 P1204 P1205 P1206 P1207 P1208

15

Power sources
Kempoweld 3200 Kempoweld 3200W Kempoweld 4200 Kempoweld 4000W Kempoweld 5500W 400 V 400 V 621532002 621632002 6215424 6216424 6216554

Interconnection cables
KW 50-1.3-GH Multimig 50-5-GH Multimig 50-10-GH KW 50-1.5-WH KW 50-5-WH KW 50-10-WH 6260350 626010401 626010601 6260352 626035401 626035601 6260373 6260374 6260391 6260393 6260394 6260351 6260353 6260392 MMT 25 MMT 27 MMT 32 MMT 35 MMT 42

3m
6252513MMT 6252713MMT 6253213MMT 6253513MMT 6254213MMT

4,5 m
6252514MMT 6252714MMT 6253214MMT 6253514MMT 6254214MMT 6219150 6185666 6256020

Wire feeders
Kempoweld Wire 200 Kempoweld Wire 400 Kempoweld Wire 550 62172001 621740001 621755001

KW 70-5-WH KW 70-10-WH KW 95-1.5-WH KW 95-5-WH KW 95-10-WH

KMW Sync 2 (Synchronization unit) MSD-1 (Volt / Ampere metering unit) GH 20 (Gun holder)

Accessories
MSD-1 Digital V/A KMW Sync 2 KV 400 Swing arm P 500 Transport unit Lift hook 6185666 6219150 6185247 6185265 3135870

KV400 50-1.5-GH KV400 50-1.7-WH KV400 95-1.9-WH

For additional product information, videos and news, please visit our website www.kemppi.com

AD707EN 1010

FitWeld 300
Big power, small package, quick ignition
In brief
300A, 20% duty cycle, 14.5kg Easy tune step-less voltage and wire speed Adjustment for shielding gas flow to welding gun Three position switch for self shielded and shielded filler wires

16

Applications
Shipyards and offshore industry Metal fabrication workshops Installation and set-up Car repair Agriculture

FitWeld 300 MIG/MAG machine is the solution for tacking and welding in heavy industry. QuickArc ignition techniques, the latest GT WireDrive mechanics and Brights cabinet lighting, combine with other features to make welding faster, easier and safer.
3
Phase

CV

Key features
Offering real economy of size and weight, FitWeld also saves up to 57% on input power and increases tack and welding speed to twice that of traditional MMA equipment. FitWelds welding heritage shines through with precise and crisp arc character. Its tough and robust plastic case protects the power source in extreme conditions. The GT WireDrive unit is compact and strong, giving rapid response to welding gun trigger signals, making it ideal for multiple arc starts in tack welding environments.

Technical brief
FitWeld
Connection voltage Output @ 20% duty cycle (40 C) Connection cable/fuse delayed Wire spool, max. Dimensions LxWxH (mm) Weight (kg)

FitWeld 300 mounted on ST7 transport unit.

300
3 ~, 50/60 Hz 400 V -15% +10% 300 A HO7RN 4G1,5 (5m)/10 A 200 mm 457 x 226 x 339 14.5

AD708EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

FitWeld 300
Technical specifications
FitWeld
Connection voltage Rated power at max. current Supply current I1max I1eff Load capacity 40 C Connection cable Fuse (delayed) Open circuit voltage Power factor at max. current Efficiency at max. current Welding range Wire spool (max. ) Wire feed mechanism Filler wires Fe solid Fe cored Ss Al External dimensions Weight EMC class Degree of protection LxWxH H07RN-F 3 ~, 50/60 Hz

17

300
400 V -15% +10% 11.0kVA 16 A 7A 300 A / 20% 4G1.5 (5m) 10A 43 V 0.95 0.85 11- 32 V 200 mm 2-roll feed 0.8 - 1.2 mm 0.8 - 1.2 mm 0.8 - 1.2 mm 1.0 - 1.2 mm 457 x 226 x 339 mm 14.5 kg A IP23S

AD708EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

FitWeld 300
Ordering information
FitWeld
Fitweld 300, MMT32, 3 m Fitweld 300, MMT32, 4.5 m MMT32, 3 m MMT 32, 4.5 m Earth return cabel, 35 mm, 5 m Shield gas hose, 6 m

18

300
6291001 6291002 6253213MMT 6253214MMT 6184311 W000566

Adjustment for shielding gas flow to welding gun.

Brights LEDs illuminate the wire feed cabinet, making wire spool changes and adjustment easy and safe in dark conditions.

GT WireDrive is compact and strong, giving rapid response to welding gun trigger signals. Designed for multiple arc start use.

QuickArc ignition ensures precise, clean arc ignition, so spatter is minimised and arc stabilisation is fast.

Reinforced fibre plastic case protects the power source in extreme conditions.

GasGuard function prevents welding without shielding gas in 2T/4T position.

Three position switch for self shielded and shielded filler wires.

Strong grab handles make carrying and lifting easy, also protecting rear fittings.

Enclosed wire cabinet design helps to protect filler wire from the welding environment.

Cabinet door latch mechanism is protected from damage and accidental opening.

Easy polarity change allows either positive or negative welding.

AD708EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

FastMig KM 300 / 400 / 500, KMS 300 / 400 / 500


Power, quality and economy seldom sit together, but FastMig combines them all
In brief
Precise electronic control Quality welding performance Practical, modular design Low energy consumption Distance wire feeding options Practical and versatile functions Wise process solutions

19

Applications
Metal fabrication workshops Shipyards and offshore industry Chemical and process industry Steel structure workshops

FastMig KM and KMS MIG/MAG machines pack huge duty cycle performance into compact lean dimensions and weight, increasing productivity and work site mobility.
3

Key features

Phase

CV

CV CC

Precise arc performance suits environments where quality matters and 10% more power efficiency over conventional designs will please every user. FastMig KM range is the modern alternative to traditional step-switch designs. New control technology ensures excellent arc ignition and welding performance, so you spend more time welding and less time cleaning weld spatter. Choose from 300/400/500 amp power source models, plus two robust, impact resistant, plastic cased wire feeders for 200mm and 300mm wire spools. Electronic control means you can tune and adjust the weld settings from the wire feed unit, even during welding. Choose from our wide range of interconnecting cable sets and youll have the reach, control and distance you need. Power efficient 300/400/500 amp KMS models combine with three MXF wire feed units suiting different work site conditions and 200mm and 300mm wire spools. A choice of basic or synergic control panels offer large, clear meter displays and logical, useful functions that make welding easy in any situation. Synergic SFW control panels simplify weld process control including selections for Fe, St/St, Al, CuSi, CuAl8 filler wires in a range of diameters. FastMig KMS is compatible with several Wise process products, including WiseRoot and WisePenetration, ensuring KMS users have the option to easily tackle those specialist tasks when needed.

Technical brief
FastMig
Connection voltage, 3~, 50/60Hz Output @ 100% duty cycle (40 C) Connection cable/fuse delayed Dimensions LxWxH (mm) Weight (kg) 400/230A Multi-voltage model also available.

KM/KMS 300
400 V -15%...+20% 300 A/29 V HO7RN 4G6 (5m)/25 A 590 x 230 x 430 34

KM/KMS 400
400 V -15%...+20% 380 A/33 V HO7RN 4G6 (5m)/35 A 590 x 230 x 430 35

KM/KMS 500
400 V -15%...+20% 430 A/35.5 V HO7RN 4G6 (5m)/35 A 590 x 230 x 430 36

AD709EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

FastMig KM 300 / 400 / 500, KMS 300 / 400 / 500


Technical specifications
FastMig
Connection voltage Rated power at max current Connection cable Fuse, delayed Load capacity 40 C 60 % ED 80 % ED 100 % ED Open circuit voltage MMA MIG Power ratio at maximum current Welding range External dimension Weight MIG MMA L x W x H, mm kg H07RN-F 3~, 50/60 Hz

20

KM/KMS 300
400 V (-15+20 %) 12.9 kVA/ 13.9 kVA 4G6 (5 m) 25 A 300 A/29 V 50V 65V 87 % 20A/12V - 300A/32V 10A/20V - 300A/32V 590 x 230 x 430 34

KM/KMS 400
400 V (-15+20 %) 18.5 kVA/ 19.5 kVA 4G6 (5 m) 35 A 400 A/34 V 380 A/33 V 50V 65V 87 % 20A/12V - 400A/36V 10A/20V - 400A/36V 590 x 230 x 430 35

KM/KMS 500
400 V (-15+20 %) 25.9 kVA/ 26.1 kVA 4G6 (5 m) 35 A 500 A/39 V 430 A/35.5 V 50V 65V 87 % 20A/12V - 500A/40V 10A/20V - 500A/40V 590 x 230 x 430 36

KM/KMS 400 MVU


400 V (-15+20%) 19 kVA 4G10 (5 m) 35 A/50 A 400 A/34 -36V 380 A/35 V 50V 65V 87 % 20A/12V - 400A/36V 10A/20V - 400A/36V 590 x 230 x 580 49 230 V (10%) 20 kVA 4G10 (5 m) 35 A/63 A 400 A/36 V 380 A/33-35 V 50V 65V 87 % 20A/12V - 500A/40V 10A/20V - 500A/40V 590 x 230 x 580 49

FastMig wire feeders


Operating voltage Rated power Load capacity 40 C Wire feed mechanism Wire feed speed Wire spool, maximum Filler wires mm m/min mm Fe, Ss Cored wire Al External dimensions Weight L x W x H, mm kg 60 % ED 100 % ED

MF 29
24 V DC 100 W 520A 440A 4 roll 025 200 0,61,6 0,81,6 1,01,6 510 x 200 x 310 9,4

MF 33
24 V DC 100 W 520A 440A 4 roll 025 300 0,61,6 0,81,6 1,01,6 510 x 200 x 310 13,6

MXF 63
50 V DC 100 W 520 A 440 A 4 roll 025 200 0,61,6 0,81,6 1,01,6 510 x 200 x 310 9,4

MXF 65
50 VDC 100 W 520 A 440 A 4 roll 025 300 0,61,6 0,82,0 1,02,4 620 x 210 x 445 11,1

MXF 67
50 VDC 100 W 520 A 440 A 4 roll 025 300 0,61,6 0,82,0 1,02,4 625 x 243 x 476 14

FastMig cooling device


Operating voltage Rated power Cooling power Maximum pressure Recommended cooling liquid Tank volume External dimensions Weight L x W x H, mm

FastCool 10
24 V DC 50 W 1.0 kW 450 kPa 2040 % ethanol/water 3l 570 x 230 x 280 11 kg

AD709EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

FastMig KM 300 / 400 / 500, KMS 300 / 400 / 500


Ordering information
Power Sources
FastMig KM 300 FastMig KM 400 FastMig KM 500 FastMig KM 400 MVU FastMig KMS 300 FastMig KMS 400 FastMig KMS 500 FastMig KMS 400 MVU 6033000 6034000 6035000 603400003 6053000 6054000 6055000 605400003 MXF 63 protection sliders (incl. KPS mounting set) KWF Sync 300 GG200/300 gas guard MXF SuperSnake synchronisation kit Gun holder GH30 Swing arm KV 401 (PM 500) 6185286 6263300 6237406 W004030 6256030 6185248

21

MIG welding guns


MMT 35 3 m MMT 35 4.5 m MMT 42 3 m MMT 42 4.5 m MMT 42W 3 m MMT 42W 4.5 m MMT 52W 3 m MMT 52W 4.5 m PMT 35 3 m PMT 35 4.5 m PMT 42 3 m PMT 42 4.5 m PMT 50 3 m PMT 50 4.5 m PMT 30 W 3 m PMT 30 W 4.5 m PMT 42W 3 m PMT 42W 4.5 m PMT 52W 3 m PMT 52W 4.5 m 6253513MMT 6253514MMT 6254213MMT 6254214MMT 6254203MMT 6254204MMT 6255203MMT 6255204MMT 6253513 6263514 6254213 6254214 6255013 6255014 6253043 6253044 6254203 6254204 6255203 6255204

Control panels
SF 51 SFW 52 SFW 53 SF 54 6085100 6085200W 6085300W 6085400 6265011

WiseRoot feature Wire Feeders


MF 29 MF 33 MXF 63 MXF 65 MXF 67

6063200 6063300 6152300 6152100 6152200 606810001

Cooling device FastCool 10 Transport units


PM 500 PM 501 (with PSL 55) PM 502 P 500 (MF 29, MF 33, MXF 63) P 501 (MXF 65, MXF 67) T 10* T 120*

6185291 6185292 6185293 6185265 6185269 6185231 6185252

Earthing cables
5 m, 50 mm 5 m, 70 mm 6184511 6184711

Remote control units


R10, 5 m R10, 10 m R20, 5 m RMT 10 (PMT) R30 DataRemote 5 m R30 DataRemote 10 m Remote control cable, 10 mm 6185409 618540901 6185419 6185475 6185420 618542001 6185481

Cable for MMA welding


5 m, 50 mm 5 m, 70 mm 6184501 6184701

Other lengths if requested * FastMig requires a mounting kit, order number W002085.

Accessories
KWF 200 hanging frame KWF 200 protection sliders KWF 300 protection sliders KV 200 mounting plate KV 400 swing arm (PM 500) MXF 63 hanging frame (incl. KPS mounting set) MF 65 hanging kit 6185285 6185286 6185287 6185249 6185248 6185285 W001694
AD709EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

FastMig KM 300 / 400 / 500, KMS 300 / 400 / 500


Ordering information
Intermediate cables
KM 70-1.8-WH KM 70-1.8-GH KM 70-10-GH KM 70-10-WH KM 70-20-GH KM 70-20-WH KM 70-30-GH KM 70-30-WH KWF 70-1.8-GH KMS 70-1.8-WH PROMIG 2/3 70-10-GH PROMIG 2/3 70-10-WH PROMIG 2/3 70-20-GH PROMIG 2/3 70-20-WH PROMIG 2/3 70-30-GH PROMIG 2/3 70-30-WH 6260411 6260413 6260417 6260418 6260450 6260451 6260454 6260455 6260401 6260410 6260326 6260334 6260327 6260337 6260330 6260340

22

FastMig KMS Options

DataGun

SuperSnake GT02SW

R30 DataRemote

Add compatible Wise process software with DataGun.

Combine FastMig KMS with SuperSnake GT02SW for the ultimate distance and access welding solution, extending the reach of standard welding guns up to 25m from the wire feed unit.

If you need remote arc control, connect R30 DataRemote with MXF wire feed units for the complete solution. R30 DataRemote is compact and robust, combining real-time power control and clear weld data display.

AD709EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

FastMig Pulse 350 / 450

23

Modular design, digital precision and quality


In brief
Basic, 1-MIG, pulsed, double-pulsed, and MIG/MAG processes High quality welding performance Wise arc solution compatible Menu language choice Power cost efficient Security code lock

Applications
Shipyards and offshore applications Metal fabrication workshops The chemical and process industry Automotive manufacture Production welding

Build the pulsed MIG/MAG machine you need. Air- or watercooled packages combine with innovative distance wire feeding and remote control options to deliver outstanding welding performance. Kemppis Wise software products offer additional choice and solutions that match welding business in the real world, so you can be sure to cover your welding requirements now and far into the future.

3
Phase

Key features

CV CC

Clear, simple control panel. Power and arc length control, memory channels and lock, safety isolation, inductance, gas test, wire inch, 2T/4T, hot start, crater fill and MMA and MatchLog options. DuraTorque 4x4 wire drive mechanism ensures consistent wire speed and quality welds. Three-core control cable makes distance cable sets lightweight and easy to maintain. Tough, dual-skin wire feed case options made from impact resistant plastic. MXF63 and MXF67 casings offer long service life protection. Select, manage and refine weld process with P65 control panel. Process and materials menu, specialist welding functions, menu language selection, security lock, user channels. Increase welding performance and gun consumable life with optional FastCool units.

Technical brief
FastMig Pulse 350
Connection voltage, 3~, 50/60Hz Output (40 C) Fuse, delayed Dimensions LxWxH (mm) Weight (kg) 400 V -15%...+20% 350 A @ 80% duty cycle 25 A 590 x 230 x 430 36

Wire feed units for different applications. MXF 65/MXF 67 for 300mm wire spools. MXF 63 for 200mm wire spools.

FastMig Pulse 450


400 V -15%...+20% 450 A @ 60% duty cycle 35 A 590 x 230 x 430 36

AD710EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

FastMig Pulse 350 / 450


Technical specifications
FastMig Pulse 350 Mains voltage 3~50/60 Hz Rated power 60 % ED 80 % ED 100 % ED Connection cable / fuse delayed Load capacity 40 C 60 % ED 80 % ED 100 % ED Welding current and voltage range Max. welding voltage MMA Open circuit voltage MMA Open circuit voltage MIG/MAG/Pulse Open circuit power Efficiency Power factor Storage temperature range Operating temperature range Protection class External dimensions (L x W x H) Weight Voltage supply for auxiliary devices X14, X15 Voltage supply for cooling unit MMA MIG 350 A 330 A 10350 A 850 V 49 V 50 V 80 V 100 W 88 % 0.85 -40+60 C -20+40 C IP 23 S 590 x 230 x 430 mm 36 kg DC 50 V fuse 6.3 A, delayed DC 24V, 50 VA 350 A 10450 A 850 V 53 V 50 V 80V 100 W 88 % 0.9 -40+60 C -20+40 C IP 23 S 590 x 230 x 430 mm 36 kg DC 50 V fuse 6.3 A, delayed DC 24V, 50 VA 16.0 kVA 15.3 kVA 4G6 (5m) / 25 A 16.0 kVA 4G6 (5m) / 35 A 450 A 400 V -15 %...+20 % FastMig Pulse 450 400 V -15 %...+20 % 22.1 kVA

24

FastMig Pulse Options

DataGun

SuperSnake GT02SW

R30 DataRemote

Choose your welding software Off the peg or made to measure? For all your basic welding needs choose Work Pack, including selections for steel, aluminium, and stainless steel filler wires. Choose Project Pack to match your local needs perfectly. Upgrade either version anytime with DataGun.

SuperSnake GT02SW The ultimate distance and access solution. Extend the reach of standard welding guns up to 25m from the wire feed unit.

When remote arc control is necessary, R30 DataRemote provides the solution.

AD710EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

FastMig Pulse 350 / 450


Ordering information
Power sources FastMig Pulse 350 power source FastMig Pulse 450 power source Wire feeders MXF63 wire feeder, 200 mm MXF65 wire feeder, 300 mm MXF67 wire feeder, 300 mm MXF63 wire feeder, 200 mm MXF65 wire feeder, 300 mm MXF67 wire feeder, 300 mm Gun holder GH 30 Control panels Arc Wizard P65 setup panel PF63 wire feeder panel PF65 wire feeder panel Coolers FastCool 10 cooling unit SuperSnakes The Kemppi SuperSnake GT02S range includes 10, 15, 20, and 25 m models, gas- and water-cooled. Sub feeder synchronisation unit FastMig MXF Sync W004030 606810001 Included with power source SP6155300 6155200 6155100 Work Pack profile Work Pack profile Work Pack profile Project Pack profile Project Pack profile Project Pack profile 6152300EL 6152100EL 6152200EL 6152300 6152100 6152200 6256030 6150400 6150500

25

Interconnection cable sets Interconnection cable, 1.8 m Interconnection cable, 5 m Interconnection cable, 10 m Interconnection cable, 15 m Interconnection cable, 20 m Interconnection cable, 30 m Water cooled interconnection cable, 1.8 m Water cooled interconnection cable, 5 m Water cooled interconnection cable, 10 m Water cooled interconnection cable, 15 m Water cooled interconnection cable, 20 m Water cooled interconnection cable, 30 m Other lengths available Return current cable 5 m, 70 mm 6184711 6260401 6260405 6260326 6260325 6260327 6260330 6260410 6260407 6260334 6260335 6260337 6260340

Remotes R30 DataRemote, 5m R30 DataRemote, 10m Transport units P 501 wire feed transport unit PM 500 power source transport unit Welding software options MMA welding process WiseRoot welding function WiseThin welding function WiseFusion welding function WisePenetration welding function MatchLog DataGun software installation device 9991016 6265011 9991013 9991014 9991000 9991017 6265023 6185269 6185291 6185420 618542001

AD710EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

SuperSnake GT02S/GT02SW
The ultimate distance and access solution

26

In brief
Suitable for Fe/SS/Al/FCW/MCW filler wires Includes voltage and wire speed adjustment Large, clear meter display Brights LED cabinet lighting 10, 15, 20, 25m air- and water-cooled models Visible safety with tough, bright orange 1 sheathing
Phase

Applications
Heavy and medium-heavy metal fabrication workshops Shipyards and offshore industry Installation and set-up

CV

Key features
If distance and access are your problem, then take a look at SuperSnake GT02S and GT02SW. SuperSnake extends the reach of standard Euro MIG welding guns, providing simple distance wire feeding for a variety of filler wires up to 30m from the wire feed unit.Negotiating its terrain with ease, SuperSnake is the ultimate predator of the welding world. The SuperSnake GT02S/GT02SW removes the need to carry large and heavy wire feed units, reducing personnel fatigue, improving safety, and increasing productivity. The SuperSnake connects easily to FastMig MXF wire feed units, bringing quality welding to locations that other welding brands just cant reach.

Normal welding gun max. 5 metres

Kemppi SuperSnake GT02S max. 30 metres

Technical specification
SuperSnake
Output @ 60% duty cycle (40 C) Wire feed mechanism Wire feed speed Feeder body (GT02SW) dimensions LxWxH (mm) Wire recommendations, 25m 380A 2-roll 025m/min 102 x 371 x 138 Solid Fe/SS Al alloys FCW/MCW Cable diameter Supply voltage Protection class 50 mm2 50 VDC IP23S 1.01.6 1.21.6 1.21.6

AD711EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

SuperSnake GT02S/GT02SW
Ordering information
SuperSnake GT02S, 10 m GT02S, 15 m GT02S, 20 m GT02S, 25 m GT02SW, 10 m GT02SW, 15 m GT02SW, 20 m GT02SW, 25 m MXF Synchronisation kit 6153100 6153150 6153200 6153250 6154100 6154150 6154200 6154250 W004030

27

Additional information
SLENDER PROFILE. A tough and slim body profile makes it easy for the SuperSnake GT02S to follow the welder into the tightest spaces. There is no need to carry large, heavy wire feed units and cable sets. MANY OPTIONS. Model options include 10-, 15-, 20-, and 25-metre air- and liquid-cooled units. You have real choice for your welding environment. REMOTE POWER CONTROL. Easy and simple parameter adjustments are exactly where you need them at the welding end. Adjust weld characteristics precisely in real time. METER DISPLAY. A large and clear meter display provides a welding parameter reference just where the welder needs it. The unit stores weld data conveniently for 30 s after welding. BRIGHTS. LED cabinet lighting illuminates the wire feed mechanism from switch-on, improving visibility and safety for wire feed mechanism adjustment in low light conditions. GT WIREDRIVE. Provides many years of reliable service. Simple adjustments, quick-change drive, and pressure rolls make life easy and simple. GUN CHOICE. The standard Euro gun connector allows a variety of welding guns to be fitted, including Kemppis awardwinning WeldSnake distance gun range. LOW FRICTION LOSS. Kemppi gun models use a unique, patented range of low-friction-loss DL liner materials that make welding and feeding aluminium and stainless steel wires over a distance simple and cost-effective. VISIBLE SAFETY. Encased in high-visibility bright orange composite material, the SuperSnake GT02S has tough and slippery sheathing, supporting, protecting, and preventing cable stretch, plus signalling the potential tripping hazard. DECK OR BOOM. Use as a `deck-based or boom delivery system. With the optional aerial hanging kit, the SuperSnake GT02S can be conveniently positioned above the welding areaas a boom delivery wire feed system.

AD711EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

ArcFeed 200/300/300P/300RC
MIG/MAG productivity from any CC or CV welding power source
In brief
Utilise MMA power sources for productive MIG/MAG welding Ideal for tough site environments Excellent for self shielded filler wires Compact, lightweight, robust Large, clear LCD display

28

Applications
Heavy steel welding in workshops Construction and shipyards Oil and gas pipe welding On-site welding Equipment hire business

ArcFeed 200 and 300 are voltage sensing wire feed units for productive MIG/MAG welding and can be used from almost every welding power source, including welder generators. Even old static MMA equipment can be transformed for productive MIG/MAG welding. ArcFeed gives a good, smooth start and the backlit LCD display is protected by thick polycarbonate glass.

Key features

CV CC

ArcFeed equipment only requires one power cable and the earth return lead from the power source, so its ideal for site conditions where multi-core control cables could easily damage. Less cable means less to carry on site, making the lightweight cabinets easy to live with. Each unit is equipped with a 4x4 wire drive mechanism and ArcFeed 300RC model is equipped with a useful remote control function for adjusting welding current. Other additional features include: Burn back time control Wire inch switch Gas test Post gas timer.
ArcFeed 200 shown with KMS 400 AS power source

Technical brief
200
Output @ 100% duty cycle Wire spool, max. (mm) Dimensions LxWxH (mm) Weight (kg) Welding wire types 300A 200 510 x 200 x 310 11

300, 300RC, 300P


300A 300 590 x 240 x 445 15

Flux-cored wires, 1.22.0 mm (2.4 mm, 300P) Self-shielded wires, 1.62.0 mm (2.4 mm, 300P) Solid wires, 1.01.6 mm

AD712EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

ArcFeed 200/300/300P/300RC
Technical specifications
ArcFeed
Rated power Load capacity 40 C Wire feed mechanism Filler wires mm Cored filler wires Self-shielded flux-cored wires Solid wires External dimensions Weight L x W x H, mm kg 100 % ED

29

200
150 W 300 A 4 roll 1.22.0 1.62.0 1.01.6 510 x 200 x 310 11

300, 300RC
150 W 300 A 4 roll 1.22.0 1.62.0 1.01.6 590 x 240 x 445 15

300P
150 W 300 A 4 roll 1.22.4 1.62.4 1.01.6 590 x 240 x 445 15

Ordering information
Wire Feeders
Kemppi ArcFeed 200 Kemppi ArcFeed 300 Kemppi ArcFeed 300P Kemppi ArcFeed 300RC 6120200 6120300 6120310 6120301

Accessories
Gas flow regulator Hanging frame for the ArcFeed 200 model KFH 1000 hanging device for ArcFeed 300, 300P and 300RC models Safety slide bars for the ArcFeed 200 model Safety slide bars for ArcFeed 300, 300P and 300RC models W000364 6185285 6185100 6185286 6185287

Cables
Extension cable Extension cable Earthing cable 70 mm, 25 m 70 mm, 10 m 16 mm, 5 m SKM25 6183725 6183710 6184015

MIG Guns
MMT 32 MMT 32 MMT 35 MMT 35 MMT 42 MMT 42 3m 4.5 m 3m 4.5 m 3m 4.5 m 6253213MMT 6253214MMT 6253513MMT 6253514MMT 6254213MMT 6254214MMT

AD712EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

MMT/PMT/WS MIG/MAG welding gun range


High quality materials and effective design

30

Key features
The best combination of weight and balance ensures welding craftsmen comfortably deliver their skill weld after weld. Choose from a wide range of Euro connected MIG/MAG welding guns in a variety of lengths from 3m to 8m. MMT guns are suitable for use in all Euro connected machines and are available from 3m to 4.5m in length. PMT guns accept the RMT10 remote control device for power or channel remote selection during welding for use with specific Kemppi equipment models. Available from 3m to 4.5m in length. WS guns offer extended reach and distance for stainless steel and aluminium welding and are available from 6m to 8m in length. WS guns use a patented DL liner material that reduces friction loss and makes distance wire feeding possible.

Technical specification and ordering code


MMT
Load capacity, Ar + CO Cooling Filler wires Length / Ordering code mm 3m 4.5 m 35 % 100 %

MMT 25
250 A Air 0.61.2 6252513MMT 6252514MMT

MMT 27
270 A Air 0.61.2 6252713MMT 6252714MMT

MMT 32
320 A Air 0.81.6 6253213MMT 6253214MMT

MMT 35
350 A Air 0.81.6 6253513MMT 6253514MMT

MMT 42
420 A Air 0.81.6 6254213MMT 6254214MMT

MMT 30W
300 A Liquid 0.81.6 6253043MMT 6253044MMT

MMT 42W
400 A Liquid 0.81.6 6254203MMT 6254204MMT

MMT 52W
500 A Liquid 0.81.6 6255203MMT 6255204MMT

PMT
Load capacity, Ar + CO Cooling Filler wires Length / Ordering code mm 3m 4.5 m 35 % 100 %

PMT 25
250 A Air 0.61.2 6252513 6252514

PMT 27
270 A Air 0.61.2 6252713 6252714

PMT 32
320 A Air 0.81.6 6253213 6253214

PMT 35
350 A Air 0.81.6 6253513 6253514

PMT 42
420 A

PMT 30W
300 A

PMT 42W
400 A Liquid 0.81.6 6254203 6254204

PMT 52W
500 A Liquid 0.81.6 6255203 6255204

Air 0.81.6 6254213 6254214

Liquid 0.81.6 6253043 6253044

The guns standard delivery has welding set for steel wire.

AD713EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

MMT/PMT/WS MIG/MAG welding gun range


Technical specification and ordering code
WS
Load capacity, Ar + CO Cooling Filler wires mm Ordering codes Ss Al 6 m, Al 1.2 6 m Ss 1.0 6 m Ss 1.2 8 m, Al 1.2 8 m Ss 1.0 8 m Ss 1.2

31

WS35
300 A/35 % Air 1.0 1.2 6253516A12 6253516S10 -

WS30W
250 A/100 % Liquid 1.01.2 1.2 (1.6) 6253046A12 6253046S10 6253046S12 6253048A12 6253048S10 6253048S12

WS42W
300 A/100 % Liquid 1.01.2 1.2 (1.6) 6254206A12 6254206S10 6254206S12 6254208A12 6254208S10 6254208S12

MMG

MMG18
150 A (35%) Air

MMG20
180 A (25 %) Air 0.61.0 0.81.0 6250200

Fe Ss, Al 3m

0.61.0 6250180

MMG18 and MMG20 guns are used only in MinarcMig equipment. Wire liners: MMG18 MMG20 0.61.0 mm (Fe) 0.61.0 mm (Fe) 0.81.0 mm (Ss. Al) 4307650 4307650 4307660

The ordering number comprises the gun, the DL Teflon wire liner and 5 contact tips.

PMT/WS guns accept the RMT10 remote control device

AD713EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

MMT/PMT/WS MIG/MAG welding gun range


Consumable parts

32

PMT 25, MMT 25


1. 14 mm 2. 14 mm 3. 14 mm

Gas nozzle
60,5 60,5 60,5 1. 9580101* 2. 4113470 3. 9580101E 18 mm 18 mm 18 mm Standard For spotwelding Thick wall

Insulating bush
9591010*

Contact tip
9876636* 1,0 mm / M6

Contact tip adapter


9580173*

Insulating ring
9591079*

Locking spring
4275240*

Neck 45
4153040*

Wire conduits
4188581* 4188582* Spiral Spiral 0.9-1.2 0.9-1.2 3m/red 4.5m/red

Suitable liners: white, red, yellow, DL-teflon.. * Standard delivery

AD713EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

MMT/PMT/WS MIG/MAG welding gun range


Consumable parts

33

PMT 27, PMT 32, PMT 30W, MMT 27, MMT 32, MMT 30W, WS 30W

1. 14 mm

2. 14 mm

3. 12 mm

4. 14 mm

Gas nozzle
1. 4295760* 76 79 76 70 2. 4295760L 3. 4295760C 4. 4294970 20 mm Standard / M8 Long Conical Standard / M6

Contact tip
9580123* 1.0 / M8

Contact tip adapter


4295740* M8 4294890 M6

Gas diffuser
4294880* 4294880CER 1. 2.

1. Neck 50
3146800 MMT 30W/PMT 30W/WS 30W

2. Neck 50
3146780 MMT 27/PMT 27/MMT 32/PMT 32

Wire conduits
4188581* 4188582* Spiral Spiral 0.9-1.2 0.9-1.2 3m/red 4.5m/red

Suitable liners: white, red, yellow, DL-teflon. * Standard delivery/WeldSnake according to filler wire.

AD713EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

MMT/PMT/WS MIG/MAG welding gun range


Consumable parts

34

PMT 35, MMT 35, WS 35, PMT 42W, MMT 42W, WS 42W

TYPE 1

1.
16 mm

2.
16 mm

3.
16 mm

4.
13 mm

Gas nozzle
1. 4307050* 77 77 80 77 2. 4300260 3. 4300260L 4. 4300260C 22 mm 22 mm Standard, isolated Standard Long Conical

Insulating bush
4307020*

Contact tip
9580123* 1.0 / M8

Contact tip adapter


4295740* M8

Gas diffuser
4298290* 4298290CER* MMT 42W/PMT 42W/WS 42W MMT 35/PMT 35/WS 35, ceramic

1.

2.

3.

1. Neck 50
3149600* MMT 42W/PMT 42W/WS 42W

2. Neck 50
3151110* PMT 35/MMT 35

3. Neck 50
4304950 PMT 35/MMT 35

Wire conduits
4188581* 4188582* Spiral Spiral 0.9-1.2 0.9-1.2 3m/red 4.5m/red

Suitable liners: white, red, yellow, DL-teflon. * Standard delivery/WeldSnake according to filler wire.

AD713EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

MMT/PMT/WS MIG/MAG welding gun range


Consumable parts

35

PMT 35, MMT 35, WS 35, PMT 42W, MMT 42W, WS 42W

TYPE 2

1. 16 mm

2. 16 mm

3. 16 mm

4. 13 mm

Gas nozzle
1. 4307050* 2. 4300260 3. 4300260L 4. 4300260C Standard, isolated Standard Long Conical

77

77

80

77

Insulating bush
22 mm 22 mm 4307020*

Insulator
W004165* PMT/MMT/WS 35

Removable surface for gaz nozzle


SP004531* PMT/MMT/WS 42W

Contact tip
9580123* 1.0 / M8

Contact tip adapter


4295740* M8 W004389* PMT/MMT/WS 35 PMT/MMT/WS 42W

Gas diffuser
W004390*

1.

2.

3.

1. Neck 50
SP004539* MMT 42W/PMT 42W/WS 42W

2. Neck 50
SP004585* PMT 35/MMT 35

3. Neck 50 (temperature resistance)


SP600317 PMT 35/MMT 35

Wire conduits
4188581* 4188582* Spiral Spiral 0.9-1.2 0.9-1.2 3m/red 4.5m/red

Suitable liners: white, red, yellow, DL-teflon. * Standard delivery/WeldSnake according to filler wire.

AD713EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

MMT/PMT/WS MIG/MAG welding gun range


Consumable parts

36

PMT 42, MMT 42, PMT 52W, MMT 52W

TYPE 1

1.
18 mm

2.
18 mm

3.
18 mm

4.
14 mm

Gas nozzle
1. 4307070* Standard, isolated Standard Long Conical Special long (89.5 mm) 2. 4300380 3. 4300380L 4. 4300380C 5. 4308190

80

80

83

80

25 mm

Insulating bush
4307030*

Contact tip
9580124* 1.2 / M8

Contact tip adapter


4300390 M8* 4304600 M8* PMT 52W/MMT 52W PMT 42/MMT 42

Gas diffuser
4298300* 4298300CER* PMT 52W/MMT 52W PMT 42/MMT 42

1.

2.

3. 1. Neck 50
3149640* PMT 52W/MMT 52W

2. Neck 50
3151140* PMT 42/MMT 42

3. Neck 50
4304960 PMT 42/MMT 42

Wire conduits
4188581* 4188582* Spiral Spiral 0.9-1.2 0.9-1.2 3m/red 4.5m/red

Suitable liners: white, red, yellow, DL-teflon. * Standard delivery

AD713EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

MMT/PMT/WS MIG/MAG welding gun range


Consumable parts

37

PMT 42, MMT 42, PMT 52W, MMT 52W

TYPE 2

Gas nozzle
1. 18 mm 2. 18 mm 3. 18 mm 4. 14 mm 1. 4307070* 2. 4300380 3. 4300380L 4. 4300380C 80 80 83 80 5. 4308190 Standard, isolated Standard Long Conical Special long (89.5 mm)

Insulating bush
25 mm 4307030*

Removable surface for gaz nozzle


SP004558* PMT 52W/MMT 52W

Insulator
W004579 PMT 42/MMT 42

Contact tip
9580124* 1.2 / M8

Contact tip adapter


W004508* 4304600 M8* PMT 52W/MMT 52W PMT 42/MMT 42

Gas diffuser
W004505* 1. 2. 3. PMT 52W/MMT 52W/ PMT 42/MMT 42

1. Neck 50
SP004563* PMT 52W/MMT 52W

2. Neck 50
SP004578* PMT 42/MMT 42

3. Neck 50 (temperature resistance)


SP600316 PMT 42/MMT 42

Wire conduits
4188581* 4188582* Spiral Spiral 0.9-1.2 0.9-1.2 3m/red 4.5m/red

Suitable liners: white, red, yellow, DL-teflon. * Standard delivery

AD713EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

MMT/PMT/WS MIG/MAG welding gun range


Consumable parts

38

MMG18, MMG20

1. 18 mm

2. 18 mm

Gas nozzle
80 80 1. 9580101* 2. 9580101E Thick wall

25 mm

Insulating bush
9591010*

Contact tip
9876635* 0.8 / M6

Contact tip adapter


9580173* M6

Insulating ring, neck


9591079*

Locking spring
4275240*

Neck 45 4153040*

Wire conduits
4307650 * 4307660 Fe Ss, Al 0.6-1.0 0.8-1.0 3m 3m

* Standard delivery

AD713EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

MMT/PMT/WS MIG/MAG welding gun range


Wire liners

39

Key features
Kemppis wire liners are strong and durable. The sturdy and stiff spiral supports the filler wire excellently and prevents it from bending too much when installing in the gun. The liners have the same colour as the corresponding feed rolls of the same wire diameter in Kemppi wire feeders. The selection table for consumable parts includes the liner colours which fit to the gun in question. The liners are also suitable for welding of cored filler wires of the corresponding wire diameter. Kemppis new solution for aluminium, stainless steel and acid-resistant steel welding is the twolayer DL-teflon liner. It is suitable for all common wire diameters and materials, and all Kemppi MIG guns.
Steel/cored wire
White Red Yellow Green Black Blue

Filler wire
0.6 - 0.8 0.9 - 1.2 1.4 - 1.6 (1.2) 1.6 - 2.0 2.0 - 2.4 2.8 - 3.2

Order number 3 m
4188571 4188581 4188591 4188601 4188611 4188621

Order number 4.5 m


4188572 4188582 4188592 4188602 4188612 4188622

Aluminium
DL-teflon liner - Neck part (spiral/teflon) 0.8 - 1.6 4300840 4302150 4300850 4302150

Stainless steel
DL-teflon liner - Neck part (spiral/teflon) DL-teflon liner - Neck part (spiral/teflon) 1.2 - 1.6 0.8 - 1.0 4302680 4302740 4300840 4302750 4302690 4302740 4300850 4302750

WeldSnake
DL-teflon liner /AL DL-teflon liner /SS DL-teflon liner /SS

Filler wire
1.0 - 1.6 1.0 1.2 - 1.6

Order number 6 m
4304100 4304120 4304100

Order number 8 m
4304110 4304130 4304110

AD713EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

MMT/PMT/WS MIG/MAG welding gun range


Contact tips
When you replace the contact tip, always check the label on the tip to make sure that the part is suitable for the filler wire. As a general rule, the contact tip hole must be 0.20.5 mm greater than the filler wire diameter.

40

M8 Standard contact tips M8 (DHP) for solid mild steel and flux cored wire
Marking: Kemppi 1.2 Wire 0.8 0.9 1.0 1.2 1.4 1.6 2.0 2.4 2.8 3.2 Hole 0.9 1.05 1.15 1.4 1.6 1.8 2.3 2.7 3.1 3.6 Tolerance +0.1/-0.0 +0.05/-0.02 +0.05/-0.02 +0.05/-0.05 +0.05/-0.05 +0.1/-0.0 +0.0/-0.1 +0.05/-0.05 +0.1/-0.0 +0.05/-0.05 Order number 9580122 9580121 9580123 9580124 9580125 9580126 9580127 9580128 9580129 9580130

Contact tips M8 (DHP) for Aluminium wire


Marking: Kemppi 1.2 A 0.8 0.9 1.0 1.2 1.4 1.6 1.05 1.15 1.4 1.6 1.8 2.3 1.15 1.4 1.15 1.4 1.6 1.15 1.4 1.6 1.8 2.3 0.8 0.95 1.05 1.15 1.37 1.8 +0.05/-0.02 +0.05/-0.02 +0.05/-0.05 +0.05/-0.05 +0.10/-0.00 +0.00/-0.10 +0.05/-0.02 +0.05/-0.05 +0.05/-0.02 +0.05/-0.05 +0.05/-0.05 +0.05/-0.02 +0.05/-0.05 +0.05/-0.05 +0.10/-0.00 +0.00/-0.10 +0.05/-0.02 +0.05/-0.02 +0.05/-0.02 +0.05/-0.02 +0.05/-0.02 +0.05/-0.02 9580122A 9580121A 9580123A 9580124A 9580125A 9580126A 9580123AG 9580124AG 9580123ZR 9580124ZR 9580125ZR 9580122SS 9580121SS 9580123SS 9580124SS 9580126SS 9876634 9876635 9876633 9876636 9876637 9876639

Contact tips M8 (CuAg) for Fe and flux cored wire


Marking: Kemppi 1.2 Ag 1.0 1.2 Marking: Kemppi 1.2 CRZR 1.0 1.2 1.4 Marking: Kemppi 1.2 SS 0.8 0.9 1.0 1.2 1.6 Marking: Kemppi 1.2 0.6 0.8 0.9 1.0 1.2 1.6

Contact tips M8 (CuCrZr) for solid mild steel and flux cored wire

Contact tips M8 (DHP) for stainless and high acid-resistant steel

M6 Standard contact tips M6 (DHP) for solid mild steel and flux cored wire

AD713EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

41

TIG welding

MinarcTig Evo 200/200 MLP


The finest TIG welding quality
In brief
200 A DC @ 25 % duty cycle, 1-phase, 230 V Smooth welding quality Refined arc ignition from 5 A Pre and post gas timer Slope in/out timer Torch switch latching MLP and Pulse welding option Remote current controls options PFC technology for ultimate energy efficiency Mains network or generator use Kemppi 2+ warranty for parts and labour

42

Applications
Installation and set-up Repair and maintenance Thin sheet metal fabrication workshops Chemical and process industry

1
Phase

CC

DC
Energy e cient

Key features
MinarcTig Evo is just what youd expect from a Kemppi TIG welding machine. Accurate and refined HF ignition and the necessary control, power and work capacity to reliably complete a variety of professional welding tasks. MinarcTig Evo is the ideal DC TIG welding solution for light industrial manufacturing, installation, repair and maintenance applications. The lightweight and compact size is a real bonus for welding professionals on the move. Models include both MinarcTig Evo 200 and MinarcTig Evo 200MLP. The powerful PFC power source design combines useful performance advantages, including excellent energy efficiency and the ability to reliably perform on extra long power supply cables of more than 100 meters long. MinarcTig Evo models include large LED metering displays and feature a range of functions including pre and post gas time control, slope current time controls and remote control options. MLP models are equipped with additional functions including Minilog control and semi-automatic arc pulse function. MinarcTig Evo is a dual-process machine that also provides quality MMA welding for a range of DC electrode types.

MinarcTig Evo range is the ideal DC TIG welding solution for installation, repair and maintenance applications.

Quality welding, wherever work takes you

AD733EN 1109

For more product information, videos and news, please visit our website at www.kemppi.com

MinarcTig Evo 200/200 MLP


Technical specifications
MinarcTig Evo 200, 200 MLP
Connection voltage Rated power at max. current Supply current, I1max Supply current, I1eff Mains supply cable Fuse Output (40 C) TIG Output (40 C) MMA Welding range Open circuit voltage Idle power Power factor at 100 % ED Efficiency at 100 % ED Arc striking voltage MMA welding electrodes External dimensions (L W H) Weight Temperature class Degree of protection EMC class Operating temperature range Storage temperature range Standards IEC 60974-1 IEC 60974-3 IEC 60974-10 IEC 61000-3-12 MMA TIG MMA TIG MMA TIG MMA 1 ~ 50/60 Hz 35% ED TIG 35% ED MMA TIG MMA TIG MMA H07RN-F type C 35 % ED 100 % ED 35 % ED 100 % ED TIG MMA 230 V 15 % 200 A/4.9 kVA 170 A/5.7 kVA 21.1 A 24.8 A 12.7 A 14.7 A 3G1.5 (1.5 mm, 3 m) 16 A 200 A/18 V 140 A/15.6 V 170 A/26.8 V 110 A/24.4 V 5 A/10.2 V200 A/18.0 V 10 A/20.4 V-170 A/26.8 V 95 V (VRD 30 V) 10 W 30 W 0.99 0.99 77 % 83 % 612 kV 1.54 mm 449 210 358 mm 11 kg (without cables) F (155 C) IP23S A -20 C...+40 C -40 C...+60 C

43

AD733EN 1109

For more product information, videos and news, please visit our website at www.kemppi.com

MinarcTig Evo 200/200 MLP


Ordering information
MinarcTig Evo 200, 200 MLP
MinarcTig Evo 200, TTC 220 4 m MinarcTig Evo 200, TTC 220 8 m MinarcTig Evo 200 MLP, TTC 220 4 m MinarcTig Evo 200 MLP, TTC 220 8 m Cables Welding cable, 25 mm 5 m Welding cable, 25 mm 10 m Earthing cable, 25 mm 5 m Earthing cable, 25 mm 10 m Torches TTC 220, 4 m TTC 220, 8 m Ancillary devices TIG welding torch controls RTC 10 RTC 20 Gas flow regulator for argon (clock-type) Shielding gas hose (4.5 m) Carrying straps Remote control units R 10 R11F 6185409 6185407 6185477 6185478 6265136 W001077 9592163 627022004 627022008 6184201 6184202 6184211 6184212 P0640 P0641 P0642 P0643

44

AD733EN 1109

For more product information, videos and news, please visit our website at www.kemppi.com

MinarcTig 180, 180 MLP, 250, 250 MLP


For the finest TIG welding quality
In brief
Clear parameter display Pre and post gas timer Slope in/out timer Torch switch latching Pulse welding option

45

Applications
Installation and set-up Repair and maintenance Thin sheet metal fabrication workshops Chemical and process industry

Just what youd expect from Kemppi TIG welding equipment, accurate and refined ignition, plus the necessary control, power and duty to complete your welding task.

3
Phase

Key features

Phase

CC

DC

MinarcTig range is the ideal DC TIG welding solution for installation, repair and maintenance applications. 180 and 250 amp models suit high quality work and their lightweight and compact size is a real bonus for professionals on the move around site.. MinarcTig is a dual-process machine, providing an impressive DC TIG and MMA welding experience. Choose from a four model range including 180, 180 MLP, 250, 250 MLP models. High 35% duty cycle and light weight combine real performance advantages, plus exceptional control in low current ignition means refined TIG welding quality for precise applications. MLP models are equipped with additional functions including Minilog and semi-automatic pulse welding features..

MinarcTig 180 shown on optional 2-wheel transport unit

Technical brief
MinarcTig
Connection voltage Output @ 35% duty cycle (40 C) Dimensions LxWxH (mm) Weight (kg)

180, 180 MLP


1~ 230 V 140A (MMA), 180A (TIG) 400 x 180 x 340 7.8

250, 250 MLP


3~ 400 V 220A (MMA), 250A (TIG, 30%) 400 x 180 x 340 10.7

AD714EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

MinarcTig 180, 180 MLP, 250, 250 MLP


Technical specifications
MinarcTig
Connection voltage Rated power at maximum current Connection cable Fuse, slow Load capacity 40 C 35 % ED TIG 100 % ED TIG 35 % ED MMA 100 % ED MMA Welding range Open circuit voltage Power factor at maximum current Efficiency at maximum current Stick electrode External dimensions Weight TIG MMA TIG MMA mm L x W x H, mm kg TIG MMA 50/60 Hz TIG MMA H07RN-F

46

180/180 MLP
1~, 230 V (15 % ) 6.7 kVA 7.0 kVA 3G2.5 (3 m) 16 A 180 A/17.2 V 120 A/14.8 V 140 A/25.6 V 100 A/24 V 5 A/10.2 V180 A/ 17.2 V 10 A/20.4 V140 A/ 25.6 V 95 V 0.62 0.63 75 % 81 % 1.53.25 400 x 180 x 340 8 (8.5 with connection cable)

250/250 MLP
3~, 400 V (-20+15 %) 7.2 kVA 8.2 kVA 4G1.5 (5 m) 10 A 250 A/20.1 V 160 A/16.4 V 220 A/28.8 V 150 A/26.0 V 5 A/10.2 V250 A/ 20.1 V 10 A/20.4 V220 A/ 28.8 V 95 V 0.92 0.91 80 % 86 % 1.55.0 400 x 180 x 340 11 (11.5 with connection cable)

Remote controls

R11F

RTC 10

RTC 20

AD714EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

MinarcTig 180, 180 MLP, 250, 250 MLP


Ordering information
MinarcTig 180
Power source, TTC 160; 4 m, earthing cable; 16 mm 5 m Power source, TTC 160; 8 m, earthing cable; 16 mm 5 m Power source, TTC 160; 4 m, earthing cable; 16 mm 5 m Power source, TTC 160; 8 m, earthing cable; 16 mm 5 m MINARC180TTC4 MINARC180TTC8 MINARC180MLPTTC4 MINARC180MLPTTC8

47

MinarcTig 180 VRD AU


Power source, TTC 160; 4 m, earthing cable; 16 mm 5 m Power source, TTC 160; 8 m, earthing cable; 16 mm 5 m MINARC180TTC4AU MINARC180TTC4AU

MinarcTig 250
Power source, TTC 160; 4 m, earthing cable; 25 mm 5 m Power source, TTC 160; 8 m, earthing cable; 25 mm 5 m Power source, TTC 220; 4 m, earthing cable; 25 mm 5 m Power source, TTC 220; 8 m, earthing cable; 25 mm 5 m Power source, TTC 160; 4 m, earthing cable; 25 mm 5 m Power source, TTC 160; 8 m, earthing cable; 25 mm 5 m Power source, TTC 220; 4 m, earthing cable; 25 mm 5 m Power source, TTC 220; 8 m, earthing cable; 25 mm 5 m MINARC250TTC164 MINARC250TTC168 MINARC250TTC224 MINARC250TTC228 MINARC250MLPTTC164 MINARC250MLPTTC168 MINARC250MLPTTC224 MINARC250MLPTTC228

Accessories
Welding cable Earthing cable Torch TTC 160, 4 m Torch TTC 160, 8 m Torch TTC 220, 4 m Torch TTC 220, 8 m Gas flow regulator AR/clock Remote control unit for TIG torch RTC 10 Remote control unit for TIG torch RTC 20 Remote control unit R10, 5 m Remote control unit R 11F 16 mm 5 m 16 mm 5 m 6184103 (180/180 MLP) 6184113 (180/180 MLP) 627016004 627016008 627022004 627022008 6265136 6185477 6185478 6185409 6185407 25 mm 5m 25 mm 5m 6184201 (250/250 MLP) 6184211 (250/250 MLP)

AD714EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

MasterTig MLS 2000/3000/4000


Some tools simply feel better to use than others
In brief
DC TIG and MMA power output Compact size ensures effortless mobility Excellent ignition quality, even with long TIG torches Quick pulse function increases welding speed and quality Suitable for mains or power generator use

48

Applications
Installation and set-up Repair and maintenance Thin sheet metal fabrication workshops Chemical and process industry

Key features
MasterTig MLS DC range has become an industry standard for many users, offering precise welding performance and lightweight, portable design. A popular choice for welding professionals, options include 200, 300 and 400 amp power sources with 30% duty cycle at maximum output current.
1
Phase

3
Phase

CC

DC

MasterTig MLS options


Choose from four control panel options, allowing you to select exactly the parameter control thats right for your welding application. MTL/MTX/MTM/MTZ control panel options contain basic and specialist functions required for quality DC TIG and MMA welding. Features can include: HF or contact ignition, pre-gas and post-gas control, torch switch latching 2T/4T, remote control and setup options, welding current upslope and downslope timer, MMA ignition pulse, MMA arc dynamics, pulse and synergic pulse TIG, spot timer, 4T log and memory channel function.

MTL

MTX

Technical brief
2000
Connection voltage Fuse, delayed Output @ 30% duty cycle (40 C) Dimensions LxWxH (mm) Weight (kg) 1~ 230 V 3G2.5 (3.3m)/16 A 200 A/18 V 410 x 180 x 390 15

MTM
3000
3~ 400 V 4G1.5 (5m)/10 A 300 A/22 V 500 x 180 x 390 22

MTZ
4000
3~ 400 V 4G1.5 (5m)/16 A 400 A/26 V 500 x 180 x 390 23

AD715EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

MasterTig MLS 2000/3000/4000


Technical specifications
MasterTig MLS
Connection voltage Rated power at max current Connection cable Fuse, delayed Load capacity 40 C 30 % ED TIG 60 % ED TIG 100 % ED TIG 35 % ED MMA 40 % ED MMA 60 % ED MMA 100 % ED MMA Welding range Open circuit voltage Power factor at max current Efficiency at maximum current Stick electrode External dimensions Weight mm L x W x H, mm kg TIG MMA 50/60 Hz TIG MMA HO7RN-F

49

2000
1~, 230 V -10 % +10 % 6.5 kVA 7.1 kVA 3G2.5 (3.3 m) 16 A 200 A/18 V 150 A/16 V 130 A/15.2 V 160 A/26.4 V 140 A/25.6 V 120 A/24.8 V 5 A/10 V200 A/18 V 10 A/20.5 V160 A/26.4 V 80 V DC 0.75 80 % 1.54.0 410 x 180 x 390 15

3000
3~, 400 V -15 % +20 % 8.4 kVA 9.4 kVA 4G1.5 (5 m) 10 A 300 A/22 V 230 A/19.2 V 200 A/18 V 250 A/30 V 205 A/28.2 V 160 A/26.4 5 A/10 V300 A/22 V 80 V DC 0.95 86 % 1.55.0 500 x 180 x 390 22

4000
3~, 400 V -15 % +20 % 13.8 kVA 15 kVA 4 G2.5 (5 m) 16 A 400 A/26 V 320 A/22.8 V 270 A/20.8 V 350 A/34 V 285 A/31.4 V 220 A/28.8 V 5 A/10 V400 A/26 V 80 V DC 0.95 86 % 1.56.0 500 x 180 x 390 23

Cooling units
Connection voltage Cooling power Rated power External dimensions Weight 50/60 Hz 100 % ED 100 % ED L x W x H, mm kg

MasterCool 10
400 V (-15+20 %) 230 V (-15+10 %) 1.0 kW 250 W 500 x 180 x 260 10

MasterTig MLS models can be equipped with optional MasterCool units. Shown here with T100 2-wheel transport unit.

AD715EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

MasterTig MLS 2000/3000/4000


Ordering information
Power Sources
MasterTig 2000 MLS MasterTig 3000 MLS MasterTig 4000 MLS 6112200 6114300 6114400

50

Transport units
T 100 T130 T200 6185250 6185222 6185258

Adapters
For air-cooled TTK torches For liquid-cooled TTK torches 3148720 3148720 + 3148710

Cooling units
MasterCool 10 612235001

Remote control units


R 10, 5 m R 10, 10 m 6116000 6116005 6116010 6116015 R 11F foot pedal R 11T, wireless 6185409 618540901 6185407 6185442

Cables
Remote control cable,10 m (R 6185481 Earthing and welding cables when requested

Control panels
MTL MTX MTM MTZ

Remote controls
Remote controls
R11F RTC 10
R11F RTC 10 RTC 20

Order code
6185407 6185477 6185478

For TTC torches For TTC torches

RTC 20

AD715EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

MasterTig MLS 2300 / 3000 / 3003 ACDC


MLS control for the finest TIG welding quality
In brief
TIG and MMA process eg: DC-/DC+/AC/MIX TIG Power cost efficient, compact dimensions MasterCool option for high duty applications MicroTack for fast, low heat tack welding

51

Applications
Metal fabrication workshops Shipyards and offshore industry Chemical and process industry Mechanised welding

The best tools make demanding work easy. MasterTig MLS ACDC offers TIG welding professionals the necessary control to meet their exacting needs. Whatever the application, enjoy the performance. Model choice includes a 230A version with 1-phase 230V power supply, and 300A versions with 3-phase 400V or 230/460V power supply.

AC/DC

50/60

Hz

Key features
MasterTig MLS ACDC is a precise aluminium welding specialist that suits all welded materials. Modular design allows you to build the package that best suits your needs. Choose from either ACS or ACX control panels allowing fast adjustment of base parameters including: pre/post gas time, AC arc frequency and slope time values. ACS provides all necessary controls for DC, AC and MIX TIG welding with either HF or contact ignition. ACX offers additional functions including MicroTack, memory channels and pulsed welding function.

| ACS |

| ACX |

MasterTig MLS ACDC models can be equipped with optional MasterCool units. Shown here with a T100 2-wheel transport unit.

Technical brief
MasterTig MLS
Connection voltage Fuse, delayed Output @ 40 % duty cycle (40 C, TIG) Dimensions LxWxH Weight

2300 ACDC
1~, 50/60 Hz 230 V 15 % 3G2.5 (3.3 m)/15 A 230 A / 19.2 V 430 x 180 x 390 mm 15 kg

3000 ACDC
3~, 50/60 Hz 400 V 10 % 4G2.5 (5 m)/16 A 300 A / 22 V 500 x 180 x 390 mm 23 kg

3003 ACDC
3~, 50/60 Hz 230 V -10 % 460 V +10 % 4G2.5 (5 m)20/16 A 300 A / 22 V 500 x 180 x 390 mm 25 kg

For more product information, videos and news, please visit our website at www.kemppi.com

AD703EN 1004

MasterTig MLS 2300 / 3000 / 3003 ACDC


Technical specifications
MasterTig MLS
Connection voltage Rated power at maximum current 50/60 Hz TIG MMA Connection cable Fuse recommendation (slow) Load capacity 40 C 40 % ED TIG 60 % ED TIG 100 % ED TIG 40 % ED MMA 60 % ED MMA 100 % ED MMA Welding range TIG MMA Open circuit voltage AU models Power factor at maximum current Efficiency at maximum current Stick electrode mm External dimensions Weight MMA L x W x H mm kg H07RN-F

52

2300 ACDC
1~, 230 V (15 %) 5.7 kVA 6.0 kVA 3G2.5 (3.3 m) 15 A 230 A/19.2 V 200 A/18 V 170 A/16.8 V 180 A/27.2 V 150 A/26 V 120 A/24.8 V 3 A/10 V230 A/19.2 V 10 A/20.5 V180 A/27.2 V 58 V DC 20 V DC/VRD 0.99 82 % 1.54.0 430 x 180 x 390 15

3000 ACDC
3~, 400 V (10 %) 13.3 kVA 14.4 kVA 4G2.5 (5 m) 16 A 300 A/22 V 230 A/19.2 V 190 A/17.6 V 250 A/30 V 230 A/29.2 V 190 A/27.6 V 3 A/10.0 V300 A/22 V 10 A/20.5 V250 A/30 V 63 V DC 20 V DC/VRD 0.62 83 % 1.55.0 500 x 180 x 390 23

3003 ACDC
3~, 230 V (10 %)460 V (+10 %) 9.2 kVA 10 kVA 4G2.5 (5 m) 20/16 A 300 A/22 V 230 A/19.2 V 190 A/17.6 V 250 A (230 V AC 30 %)/30 V 230 A/29.2 V 190 A/27.6 V 3 A/10.0 V300 A/22 V 10 A/20.5 V250 A/30 V 58 V DC 0.95 81 % 1.55.0 500 x 180 x 390 25

Cooling unit
Connection voltage Rated power Cooling power Maximum pressure Recommended cooling liquid Tank volume External dimensions Weight L x W x H, mm kg 100 % ED

MasterCool 20
230 V (15 %) 50 W 1.0 kW 400 kPa 2040 % ethanol/water mixture 3l 500 x 180 x 260 8

MasterCool 30
24 V DC 50 W 1.0 kW 400 kPa 2040 % ethanol/water mixture 3l 500 x 180 x 260 8

| MasterCool 30 |

For more product information, videos and news, please visit our website at www.kemppi.com

AD703EN 1004

MasterTig MLS 2300 / 3000 / 3003 ACDC


Ordering information
Power sources
MasterTig MLS 2300 ACDC MasterTig MLS 2300 ACDC VRD AU MasterTig MLS 3000 ACDC MasterTig MLS 3000 ACDC VRD MasterTig MLS 3003 ACDC 6162300 6162300AU 6163000 6163000VRD 6163003

53

Cooling units
MasterCool 20 MasterCool 30 6162900 6163900

Torches
TTC 160, 4 m TTC 160, 8 m 627016004 627016008 627016016 627022004 627022008 627022016 627020504 627020508 627020516 627025504 627025508 627025516

Control panels
ACS ACX 6162805 6162804

TTC 160, 16 m TTC 220, 4 m TTC 220, 8 m

Welding cable
16 mm, 5 m 25 mm, 5 m 25 mm, 10 m 35 mm, 5 m 6184103 6184201 6184202 6184301

TTC 220, 16 m TTC 200W, 4 m TTC 200W, 8 m TTC 200W, 16 m TTC 250W, 4 m TTC 250W, 8 m

16 mm, 5 m 25 mm, 5 m 25 mm, 10 m 35 mm, 5 m Gas flow gauge AR/clock

6184113 6184211 6184212 6184311 6265136

TTC 250W, 16 m

Remote control units


RTC 10 RTC 20 R 10, 5m R11F 6185477 6185478 6185409 6185407

Transport units
T130 T110 T100 6185222 6185251 6185250

| RTC 20 |

| RTC 10 |

TTC TIG welding torches are available in a variety of lengths and support either RTC10 or RTC20 remote control modules.

| R11F |

For more product information, videos and news, please visit our website at www.kemppi.com

AD703EN 1004

MasterTig MLS 2300 / 3000 / 3003 ACDC


Ordering information
TTC 130
Load capacity, Ar + CO Electrodes Connection DC 40 % ED DC 100 % ED mm Gas/current Liquid Ordering code 4m 8m 16 m 627013004 627013008 627013016 627013104 627013108 627013116 627016004 627016008 627016016 627016204 627016208 627016216 627022004 627022008 627022016 1.02.4 R 1.02.4 R 1.02.4 R 1.02.4 R 1.03.2 R 130 A

54

TTC 130F
130 A

TTC 160
160 A

TTC 160S
160 A

TTC 220
220 A

TTC 200W TTC 250W TTC 250WS


300 A 200 A 1.02.4 R Snap connection 627020504 627020508 627020516 350 A 250 A 1.04.0 R Snap connection 627025504 627025508 627025516 250 A 200 A 1.04.0 R Snap connection 627025704 627025708 627025716

RTC 10 (6185477) and RTC 20 (6185478) remote control units are available as options.

For more product information, videos and news, please visit our website at www.kemppi.com

AD703EN 1004

MasterTig AC/DC 3500W

55

Powerful dependable and reassuringly economic


In brief
Automatic AC balance increases the quality and speed of welding Precise penetration control based on AC frequency adjustment Reliable arc ignition and functionality A choice of three control panels suiting different customer needs

Applications
Fabrication workshops Chemical and process industry Installation and set-up Repair and maintenance

MasterTig AC/DC 3500W only requires a 20 amp 3ph power supply, some small indication of the economy offered by this modern power source design. A maximum power output of 350 amp at 60% duty cycle ensures you have enough power and the integral water cooling unit keeps water cooled torches cool during high duty production welding.
3
Phase

CC

AC/DC

MasterTig AC/DC key features and options


MasterTig AC/DC 3500W control panels provide all of the necessary functions needed for TIG welding. Simply choose the control level that suits your particular needs. Options include pulsed and basic versions with large clear meter displays. Standard features include: Pre and Post gas time control, slope control, arc shape AC balance control, torch switch latching, remote control selection and MMA process. Safety code lock feature prevents unauthorised use of the equipment.

ACDC

ACDC Minilog

ACDC Pulse

Technical brief
AC/DC 3500W
Connection voltage Fuse, delayed 400 V Output @ 60% duty cycle (40 C) Dimensions LxWxH (mm) Weight (kg) 3~, 50 / 60 Hz, 400 V 10 % 20 A TIG AC 350 A/24 V 690 x 260 x 870 74

AD716EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

MasterTig AC/DC 3500W


Technical specifications
MasterTig AC/DC 3500W
Connection voltage Rated power, maximum Fuse, delayed Load capacity 40 C 3~, 50/60 Hz TIG MMA 400 V 60 % TIG AC 100 % TIG AC 60 % MMA DC 100 % MMA DC Welding range TIG DC AC MMA Open circuit voltage Power ratio at maximum current Efficiency at maximum current External dimensions Weight L x W x H, mm kg AC, DC 400 V (10 %) 11.7 kVA 15.7 kVA 20 A 350 A/24 V 280 A/21.2 V 350 A/34 V 280 A/31.2 V 3 A/10 V350 A/24 V 10 A/10 V350 A/24 V 10 A/20 V350 A/34 V 70 V DC 0.9 80 % 690 x 260 x 870 74

56

Ordering information
Mastertig AC/DC 3500W Control panels
ACDC basic panel ACDC Minilog panel ACDC Pulse panel Torches Cables 6162801 6162802 6162803 Kemppi TTK Earthing and welding cables when requested
6163505

Transport units
T120 T 22 6185252 6185256

Gun holder
GH 20 6256020

Remote control units


C 100C, 5 m C 100D, 5 m C 100AC, 10 m C 100F, 5 m
C100F remote control unit

6185410 6185413 6185417 6185405

AD716EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

TTM/TTK/TTC
TIG welding torch range

57

Welding craftsmen deserve the best tools. Kemppi TIG torches just feel that little bit better in the hand for those quality welding tasks. Kemppi TIG torches suit a variety of equipment and are available from 4m to 16m in length. Manufactured using the best materials, you can trust Kemppi TIG torches to perform, allowing you to concentrate on completing beautiful looking TIG welds.

TIG welding torch options


The TTM range is equipped with manual gas valves to regulate the shielding gas flow, ensuring basic TIG welding tasks are easily completed. Use with MMA power sources for scratch and TouchArc TIG ignition. The TTK range fits a wide range of industrial TIG welding machines. Standard thread terminations easily connect for power, gas and water (model dependent) and every model is fitted with an ignition switch, cable and plug as standard. The TTC range is designed for use with specific Kemppi TIG machines and available in both gas and water cooled models. TTC torches support RTC10 and RTC20 remote control modules that replace the standard on/off switch with a convenient and precise remote current regulator for easy ignition and power control at distance..

AD717EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

TTM/TTK/TTC
Technical specifications and ordering codes
TTM 15V
Load capacity, DC-TIG Machine connector Order code 140 A (35%) R1/4 6271432

58

TTM 15V BC
150 A (35%) R3/8 627143201

TTC 220 GV
220 A (40%) R3/8 627022304

TTK
Load capacity DC 40 % ED DC 100 % ED AC 40 % ED AC 100 % ED Electrodes Connection mm Gas/current Liquid/current Gas Length / Ordering code 4m 8m 16 m

TTK 130
130 A 100 A 1.02.4 R 627063004 627063008 627063016

TTK 130F TTK 160


130 A 100 A 1.02.4 R 627063104 627063108 627063116 160 A 120 A 1.02.4 R 627066004 627066008 627066016

TTK 160S
160 A 110 A 1.02.4 R 627066204 627066208 627066216

TTK 220
220 A 160 A 1.03.2 R 627072004 627072008 627072016

TTK 220S
220 A 120 A 1.03.2 R 627072304 627072308 627072316

TTK 300W
300 A 200 A 250 A 140 A 1.02.4 R3/8 R 627080504 627080508 627080516

TTK 350W
350 A 250 A 300 A 200 A 1.04.0 R3/8 R 627085504 627085508 627085516

TTK 250WS
250 A 200 A 250 A 140 A 1.04.0 R3/8 R 627075704 627075708 627075716

TTC
Load capacity DC 40 % ED 100 % ED Electrodes Connection mm Gas/current Liquid Length / Ordering code 4m 8m 16 m

TTC 130
130 A 1.02.4 R 627013004 627013008 627013016

TTC 130F TTC 160


130 A 1.02.4 R 627013104 627013108 627013116 160 A 1.02.4 R 627016004 627016008 627016016

TTC 160S TTC 220


160 A 1.02.4 R 627016204 627016208 627016216 220 A 1.03.2 R 627022004 627022008 627022016

TTC 200W TTC 250W TTC 250WS


300 A 200 A 1.02.4 R Snap connection 627020504 627020508 627020516 350 A 250 A 1.04.0 R Snap connection 627025504 627025508 627025516 250 A 200 A 1.04.0 R Snap connection 627025704 627025708 627025716

RTC 10 (6185477) and RTC 20 (6185478) remote control units are available as options

Remote controls

RTC 10

RTC 20

AD717EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

TTM/TTK/TTC
Torch necks
TTC 250 WS / TTK 250 WS TTC 200 W / TTK 300 W TTC 250 W / TTK 350 W

59

TTC 160S / TTK 160S

TTC 130F / TTK 130F

TTC 130 / TTK 130

TTC 160 / TTK 160

4285650

9878040 (Flex)

4270580

4285660

4270600

4276530

4276300

4276290

4276550

Standard delivery Accessory Small consumable parts

TTK 220S

TTC/TTK

TTC 220 / TTK 220

AD717EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

TTM/TTK/TTC
Consumable parts

60

Big torch head: TTK 160, 220, 220S, 350W, TTC 160, 220, 250W
1. Gas nozzle
No. 4 5 6 7 8 10 12 Ordering number 7990766 7990770 7990771 * 7990772 7990773 7990775 7990776

mm
a 18.0 18.0 18.0 18.0 18.0 21.0 24.0 b 11.5 12.5 14.5 16.0 18.0 21.0 24.0 c 6.5 8.0 9.5 11.0 12.5 16.0 19.0 d 47.5 47.5 47.5 47.5 47.5 47.5 47.5

1.
c b d a

Height/Standard gas nozzle 190 mm

129 mm 96.5 mm

2. Gas nozzle/lens
No. 5 6 7 8 11 Ordering number 7990783 7990784 7990785 7990786 7990787

mm
a 25.0 25.0 25.0 25.0 25.0 b 12.5 14.0 15.5 16.5 22.0 c 7.5 9.0 11.0 12.0 17.0 d 42.0 42.0 42.0 42.0 42.0

2.
c b d a

Height/Lens equipment 190 mm

Housing for tightening bush 1. standard


1.6 2.4 3.2 4.0 7990681 7990682 * 7990683 7990684

2. gas lens
1.6 2.4 3.2 4.0 7990711 7990712 7990713 7990714

1.

2.
129 mm 96.5 mm

Insulating ring
1. 9580266 * 2. 9876860 3. 9580267

1.

2.

Torch body Electrode


grey 1.6 2.4 9876867 9876868 * 9876869 9876870 10 42.5 138.0 green 175 mm white 3.2 4.0 1.6 2.4 3.2 7990731 7990735 7990741 * 7990791 4.0 4.0 9873532 9873533 * 9873534 9873535 9873521 9873522 9873523 9873524 9873505

Tightening bush
1.6 2.4 3.2 4.0

Electrode shield including O-ring


short medium long

O-ring

* Delivery equipment is for 2.4 mm electrode. Lens equipment is delivered as an accessory. The above-mentioned dimensions are directive.

AD717EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

TTM/TTK/TTC
Consumable parts

61

Small torch head: TTK 130, 130F, 160S, 250WS, 300W, TTC130, 130F, 160S, 200W, 250WS
1. Gas nozzle
No. 4 5 6 7 Ordering number 7990760 7990761* 7990762 7990763

mm
a 14.5 14.5 14.5 14.5 b 10.0 11.0 14.5 14.5 c 6.5 8.0 10.0 11.0 d 30 30 30 30

1.
c b d a

Height / Standard gas nozzle 187 mm

Special Gas nozzle


4 5 6 9878019 9878020 9878021

mm
15.0 15.0 15.0 10.5 11.5 13.5 6.5 8.0 9.5 48 48 48

90 mm 59 mm

2. Gas nozzle/gas lens


No. 4 5 6 7 Ordering number 7990779 7990780 7990781 7990782

mm
a 18.5 18.5 18.5 18.5 b 10.5 12.0 13.5 15.0 c 7.0 8.0 9.5 11.0 d 25.5 25.5 25.5 25.5

2.
c b d a Height / Lens equipment 191 mm

Housing for tightening bush 1. standard


1.0 1.6 2.4 7990660 7990661 7990662 *

2. lens
1.0 1.6 2.4 7990700 7990701 7990702

1.

2.
95 mm 63 mm

Insulating ring
9878013 *

Torch body

Tightening bush 1.
1.0 1.6 2.4 7990635 7990636 7990637 *

2. short
1.0 1.6 2.4 7990640 7990641 7990642

1.

2. Electrode
grey 1.0 1.6 2.4 white 1.0 1.6 2.4 175 mm 9873531 9873532 9873533 * 9873520 9873521 9873522

Electrode shield including O-ring


short medium long 7990730 7990734 * 7990740 7990790 10 41.5 138.0

O-ring

* Delivery equipment is for 2.4 mm electrode. Lens equipment is delivered as an accessory. The above-mentioned dimensions are directive.

AD717EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

62

MMA welding

Minarc Evo 150


Little giants of the welding world
In brief
Premium welding performance Use with all electrode types PFC technology for ultimate energy efficiency Designed for use with long supply cables High current output and duty cycle Lightweight and portable Precise lift TIG technology Mains network or generator use Optional remote control Kemppi 2+ warranty for parts and labour

63

Applications
Metal workshops Construction industry Agriculture Repair and maintenance

1
Phase

CC
Energy e cient

Key features
Outstanding welding performance is no overstatement. Every element of Minarc Evo 150 is designed to meet the needs of professional welders on the move. Where size, weight and welding quality are concerned, there is no equal. Ideal for site use, you can use Minarc Evo 150 from mains or generator power supplies, even with extra long supply cables. Minarc Evo is easy to carry, so you can normally take everything you need in one journey. Large voltage reserves and automatic arc force control provide excellent arc stability in all welding positions and for a wide range of electrode types, making sure you get quality welding results every time. The large and clear meter display makes accurate current setting simple and easy, and precise lift TIG ignition ensures high quality DC TIG welding. Connect Minarc Evos remote control option and you can adjust welding parameters at distance during welding, for the ultimate convenience and weld pool control.
Lightweight, compact and super portable

Quality welding, wherever work takes you

AD731EN 1109

For more product information, videos and news, please visit our website at www.kemppi.com

Minarc Evo 150


Technical specifications
Minarc Evo 150
Connection voltage Rated power at max. current Supply current Connection cable Fuse Output (40 C) MMA Output (40 C) TIG Welding range No-load voltage; peak Idle power Voltage steps Power factor at 100 % ED Efficiency at 100 % ED Stick electrodes External dimensions LxWxH Weight Temperature class EMC class Degree of protection Operating temperature range Storage temperature range Standards IEC 60974-1 IEC 60974-10 IEC 61000-3-12 MMA height with handle without connection cable with connection cable 1 ~ 50/60 Hz 35 % ED MMA 35 % ED TIG 35 % ED I1max 100 % ED I1eff H07RN-F type C 35 % ED 100 % ED 35 % ED 100 % ED MMA TIG 230 V 15 % 140 A/4.5 kVA 150 A/3.2 kVA 19.7 A 12.9 A 3G1.5 (1.5 mm2, 3 m) 16A: 140A ED 35% 10A: 140A ED 28% 140 A/25.6 V 100 A/24.0 V 150 A/16.0 110 A/14.4 V 10 A/15 V 140 A/37 V 10 A/1 V 150 A/36 V 90 V (VRD 30 V) 17 W stepless 0.99 82 % 1.5 3.25 mm, and some 4 mm 361x139x267 mm 5.4 kg 5.85 kg B (130 C) A IP23S -20...+40 C -40...+60 C

64

Ordering information
Minarc Evo 150
Minarc Evo 150 welding machine Minarc Evo 150 welding machine (Denmark) Minarc Evo 150VRD welding machine Earth return cable and clamp Welding cable and electrode holder Carrying strap Optional: TIG torch TTM15V BETA 90X electronic welding helmet R10 hand held remote control 5m 4m (includes earth return and welding cables) (includes earth return and welding cables) (includes earth return and welding cables) 61002150 61002150DK 61002150VRD 6184015 6184005 9592163 6271432 9873047 6185409

AD731EN 1109

For more product information, videos and news, please visit our website at www.kemppi.com

Minarc 150/151/220
Little giants of the MMA welding world
In brief
Excellent welding quality and ignition dynamics Light weight, high power and duty Ready to weld packages

65

Applications
Metal workshops Construction industry Agriculture Repair and maintenance

Outstanding performance is no overstatement. Every element of Minarc MMA is designed to meet the needs of welders on the move. Where size, weight and welding quality are concerned, there is no equal.. Ideal for site use, you can use Minarc MMA from either mains or generator power supplies. Enjoy 140/220 amp welding power at 35% duty cycle.
1
Phase

3
Phase

CC

Minarc is easy to carry. Even when climbing site ladders and staircases you can normally take everything you need in one journey.

Key features
Minarc MMA equipment has a superb reputation among its worldwide user base. Large voltage reserve and automatic arc force control provide excellent arc stability in all positions and for a wide range of electrode types. Tolerance of input voltage fluctuation gives further performance advantage, even when using extra-long cables up to 50m from the power source. In addition, Minarc 220 is equipped with TouchArc TIG ignition and remote current control options.

Technical brief
150/151
Connection voltage Output @ 35% duty cycle (40 C) MMA electrodes (mm) Dimensions LxWxH (mm) Weight (kg) 1~230 V (110 V for 151) 140 A (MMA) 150 A (TIG) 1.5 3.25 320 x 123 x 265 4.0/4.4

Lightweight, compact and super portable.

220
3~400 V 220 A (MMA) 220 A (TIG) 1.5 5.0 400 x 180 x 340 9.2

AD718EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

Minarc 150/151/220
Technical specifications
Minarc
Connection voltage Rated power 1~, 50 /60 Hz 35 % ED MMA 50 % ED MMA 100 % ED MMA 35 % ED TIG 50 % ED TIG 100 % ED TIG Connection cable Fuse, delayed Welding range Plug type Open circuit voltage Power factor at max current Efficiency at max current Stick electrode External dimensions Weight mm L x W x H, mm kg MMA TIG H07RN-F

66

150, (150 VRD)


230 V 15 % 140 A/7.5 kVA 100 A/5.1 kVA 150 A/5.0 kVA 110 A/3.3 kVA 3G2.5 (3.3 m) 16 A 10 A/20.5 V140 A/25.6 V 10 A/10.5 V 150 A/15.6 V Schuko 85 V (30 V/VRD) 0.60 80 % 1.53.25 320 x 123 x 265 4

150 AU
240 V + 10 % ... - 20 % 140 A/7.5 kVA 100 A/5.1 kVA 150 A/5.0 kVA 110 A/3.3 kVA 3G2.5 (3.3 m) 15 A 110 A/3.3 kVA 10 A/10.5 V 150 A/15.6 V AU plug 30 V 0.60 80 % 1.53.25 320 x 123 x 265 4

120 AU
240 V + 10 % ... - 20 % 110 A/5.5 kVA 80 A/3.9 kVA 120 A/3.5 kVA 80 A/2.2 kVA 3G1.5 (3.3 m) 10 A 10 A/20.5 V - 110 A/24.4 V 10 A/10.5 V 120 A/14.4 V AU plug 30 V 0.60 80 % 1.52.5 320 x 123 x 265 4

Minarc
Connection voltage Rated power 1~, 50/60 Hz 35 % ED MMA 100 % ED MMA 35 % ED TIG 100 % ED TIG Connection cable Fuse, delayed Welding range Open circuit voltage Power factor at max current Efficiency at max current Stick electrode External dimensions Weight mm L x W x H, mm kg Puikko MMA TIG H07RN-F

151
110 V 15 % 140 A 100 A 150 A 110 A 3G6 (2 m) 32 A 10 A/20.5 V140 A/ 25.6 V 10 A/10.5 V 150 A/15.6 V 85 V 0.60 0.80 1.53.25 320 x 123 x 265 4.4 3~

220, (220 VRD)


400 V 20 % +15 % 220 A 150 A 220 A 160 A 4G1.5 (5 m) 10 A 10 A/20.4 V-220 A/28.8 V 10 A/10.4 V-220 A/18.8 V 85 V (30 V/VRD) 0.91 (TIG 0.92) 0.86 (TIG 0.80) 1.55.0 400 180 340 9.2

AD718EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

Minarc 150/151/220
Ordering information
Ordering codes
Minarc 150, incl. earthing and welding cable, connection cable with Schuko Minarc 151, incl. earthing and welding cable, connection cable Minarc 220, incl. earthing and welding cable, connection cable Minarc 150 VRD, incl. earthing and welding cable, connection cable with Schuko Minarc 220 VRD, incl. earthing and welding cable, connection cable Minarc 120AU, incl. earthing and welding cable, connection cable with AU plug Minarc 150AU, incl. earthing and welding cable, connection cable with AU plug 6102150 6101151 6102220 6102150VRD 6102220VRD 6102120AU 6102150AU

67

Accessories
Earthing cable Welding cable Carrying straps TIG torch

150, 150 AU, 120 AU, 151


6184015 6184005 9592162 6271432 (TTM 15 V)

220, 220 VRD


6184211 6184201 9592162 627022304 (TTC220 GV)

AD718EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

Master MLS 2500/3500


Premium MMA welding quality
In brief
Specific design for MMA welding Compact and portable Control panel choice for varied applications Designed for all electrode types MMA and TIG welding function Suitable for use with power generators

68

Applications
Installation and set-up Repair and maintenance Shipyards and offshore industry Chemical and process industry

3
Phase

CC

Master MLS machines offer the best choice in MMA welding refinement. Combine either the 250 or 350 amp power source with the basic MEL or advanced MEX control panels for outstanding welding performance. High 40% duty cycle ensures you have the work capacity to get the job done; whilst the compact and lightweight specification makes work around site easy.

Key features and options

Master MLS. Shown here with T100 2-wheel transport unit

MEL

MEX

Control panel options MEL and MEX include all of the necessary parameter functions for high quality MMA welding. MEL panel includes process selection for MMA or basic TIG welding, large, clear meter display, hot start and arc force control, plus remote control function. MEX panel offers a more diverse selection of parameter controls including: Electronic electrode type selector, arc gouging, or broken arc welding technique and memory channel function. High quality TouchArc function provides a credible DC TIG welding facility.

Technical brief
Master MLS
Connection voltage 3~50/60 Hz Output @ 40% duty cycle (40 C) Fuse, delayed Stick electrode mm Dimensions LxWxH (mm) Weight (kg)

2500
400 V, -15 % +20 % 250 A/30 V (300 A/22 V TIG) 4G1.5 (5m)/10 A 1.5 5.0 500 x 180 x 390 20

3500
400 V, -15 % +20 % 350 A/34 V (400 A/26 V TIG) 4G2.5 (5m)/16 A 1.5 6.0 500 x 180 x 390 21

AD719EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

Master MLS 2500/3500


Technical specifications
Master MLS
Connection voltage Rated power at maximum current Connection cable Fuse, delayed Load capacity 40 C Welding range Open circuit voltage Power factor at maximum current Efficiency at maximum current Stick electrode External dimensions Weight mm L x W x H, mm kg 40 % ED 100 % ED Puikko TIG 3~, 50/60 Hz MMA TIG H07RN-F

69

2500
400 V (-15+20 %) 9.4 kVA 8.4 kVA 4G1.5 (5 m) 10 A 250 A/30 V (300 A/22 V TIG) 160 A/26.4 V 10 A/20.5 V250 A/30 V 5 A/10 V300 A/22 V 80 V 0.95 86 % 1.55.0 500 x 180 x 390 20

3500
400 V (-15+20 %) 15 kVA 13.8 kVA 4G2.5 (5 m) 16 A 350 A/34 V (400 A/26 V TIG) 220 A/28.8 V 10 A/20.5 V350 A/34 V 5 A/10 V400 A/26 V 80 V 0.95 86 % 1.56.0 500 x 180 x 390 21

Ordering codes
Power Sources
Master MLS 2500 Master MLS3500 6104250 6104350 R10 R11T wireless R11F foot pedal Remote control cable for R 10 6106000 6106010 10 m 10 m 618540901 6185442 6185407 6185481

Control panels
MEL MEX

Transport units
T100 T110 T130 6185250 6185251 6185222

Remote control units


R10 5m 6185409

R11T
R11T wireless remote control for MMA welding. Compatible with Master and MasterTig MLS models.

AD719EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

FastMig KMS 400 AS


In brief
High output power and duty cycle For DC MMA and MIG/MAG welding Power generator compatible Light weight and compact, only 35kg

70

CC/CV site welding with extraordinary credentials

3
Phase

CV CC

Key features
Site welding machines normally serve a little compromise in performance. Not so with FastMig KMS 400 AS. 400 amp at 80% duty cycle, 0.58m3 and weighing only 35kg leaves most competitors in the cold and thats before you start comparing the welding performance. Use FastMig KMS 400 AS for MMA welding or as a quality MIG/MAG power supply. The perfect partner for ArcFeed 200/300 tough case site wire feed units. FastMig KMS 400 AS and ArcFeed combination requires no control cable and only a single power cable and earth return lead. Excellent for site welding applications. FastMig KMS 400 AS operation is clear and simple, providing clean, efficient welding results. Select either CC mode for MMA welding or CV for MIG/MAG welding. Arc tuning functions are available at the touch of a button including MMA arc force and MIG/MAG dynamics control. For the Kemppi MSF/MXF wire feed user, FastMig KMS 400 AS provides full functionality for SF and SFW control panels, including appropriate Wise welding processes. KMS 400 AS features include: Power source metering CC/CV process mode selection MMA Arc Force control MIG/MAG dynamics adjustment Start power control
KMS 400 AS shown with ArcFeed 200 voltage sensing site wire feed unit.

Technical brief
FastMig
Connection voltage, 3~, 50/60Hz Output @ 100% duty cycle (40 C) Fuse delayed Welding current and voltage range Dimensions LxWxH (mm) Weight (kg)

KMS 400 AS
400 V -15%...+20% 380A 4G6 (5m)/35 A 10 A 400 A (MMA), 10 V 39 V (MIG) 590 x 230 x 430 35

AD720EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

FastMig KMS 400 AS


Technical specifications
FastMig KMS 400 AS
Connection voltage Rated power 3~, 50/60 Hz 60 %ED 80 % ED 100 % ED Connection cable/fuse delayed Fuse (delayed) Load capacity 40 C 60 % ED 80 % ED 100 % ED Welding current and voltage range MMA MIG Max. welding voltage Open circuit voltage Open circuit power Efficiency at max. current Power factor at max. current Operating temperature range Storage temperature range Degree of protection EMC class External dimensions (LxWxH) Weight Voltage supply for auxiliary devices X14, X15 Voltage supply for cooling unit 10 A ... 400 A 10 V ... 39 V 46 V 50 V 25 W 87 % 0.9 -20 ... +40 C -40 ... +60 C IP23S A 590x230x430 mm 35 kg 50 V DC fuse 6.3 A delayed 1~ 400 V AC and 24 V DC H07RN-F 400 V -15 %...+20 % 19.5 kVA 18.5 kVA 4G6 (5 m) 35 A 400 A 380 A

71

AD720EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

FastMig KMS 400 AS


Ordering information
FastMig KMS 400 AS
Wire feeders ArcFeed 200 ArcFeed 300 ArcFeed 300P MXF 65 MXF 67 MXF 63 MXF 65 MXF 67 MXF 63 6120200 6120300 6120310 6152100EL 6152200EL 6152300EL 6152100 6152200 6152300

72

6054000AS

Panels for MXF feeders


SF 51 SF 52W SF 53W SF 54 6085100 6085200W 6085300W 6085400

Accessories
Return current cable Return current cable Cable for MMA welding Cable for MMA welding Remote controlled interconnecting cable Cooling unit Fastcool 10 Transport unit PM 500 Gun holder GH 30 PM 502 5 m, 50 mm 5 m, 70 mm 5 m, 50 mm 5 m, 70 mm 10 m 6184511 6184711 6184501 6184701 6185481 606810001 6185291 6256030 6185293

AD720EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

KempGouge ARC 800


Mobile, heavy duty carbon arc gouging power
In brief
Designed specifically for carbon arc gouging Extremely power efficient Compact and easy to move Panel OR remote current adjustment

73

Applications
Shipyards Metal fabrication workshops Foundries

KempGouge offers 800 amps of gouging power with 50% duty cycle. The characteristics curve is specifically designed for carbon arc gouging, so gouging properties are optimised and noise levels kept very low. Package includes power source, control panel, and transport unit for easy mobility. KempGouge lets you open roots or faulty welds, prepare welding grooves, cut metals, pierce holes, clean casts and remove excess metal.

50/60

3
Phase

Hz

CC

Key features and options


KempGouge ARC 800 gives productivity and convenience to gouging work. When equipped with the optional R10 remote control unit, gouging current adjustment can be made directly from the work site, removing the need to move between the work piece and the power source for gouging current adjustments. The carbon arc gouging electrode holder GT4000 is designed for use with the KempGouge and suits either round or flat electrodes. The air pressure used for gouging can be adjusted via the control mounted on the holder itself.

Technical brief
KempGouge
Connection voltage 3~, 50/60 Hz Output @ 50% duty cycle (40 C) Fuse, delayed Dimensions LxWxH (mm) Weight (kg)

ARC 800
400 V, -15 % +20 % 800 A/44 V 63 A 700 x 660 x 1400 115

AD702EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

KempGouge ARC 800


Technical specifications
KempGouge
Connection voltage Rated power max. Load capacity Fuse, delayed Welding range Connection cable Open circuit voltage Power ratio at max. current Efficiency at max. current External dimensions L x W x H Weight with transport unit H07RN-F 3~, 50/60 Hz 50 % ED 50 % ED 100% ED

74

ARC 800
400 V, -15 %...+20 % 44 kVA 800 A/44 V 600 A/44 V 63 A delayed 20 A/20 V800 A/44 V 4G16 (16 mm) 50 V 0,9 0,90 700 x 660 x 1400 mm 115 kg

Ordering codes
Power Sources
KempGouge ARC 800 (includes transport unit) 6284000

Gouging electrode holder


GT 4000 with 2.1 m cable Remote control units R10 5 m R10 10 m Remote control extension cable for R10 10 m 6185409 618540901 6185481 6285400

AD702EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

KempArc SYN300,400,500, Pulse 350, 450


Modular MIG/MAG welding systems for automation
KempArc is specifically designed for MIG/MAG welding automation. Synergic or pulsed welding process variants are available in either 300/400/500 amp synergic models, or 350 or 450 amp pulsed models. Each range offers logical process adjustment, ensuring quick setup for busy industry. Wise process automation products offer additional choice and solutions that match welding in the real world, so you can be sure to cover your welding requirements now and far into the future.
3
Phase

75

In brief
Synergic or pulsed MIG/MAG welding Digital or analogue models Compact, lightweight wire drive mechanism Wise welding solutions compatible KempArc browser robot interface

CV

Key features and options


KempArc automation range allows standard or tailored welding packages to suit your specific welding environment. For example KempArc Pulse range offers Work Pack, including welding software selections for steel, aluminium, and stainless steel filler wires, or Project Pack where you match your specific local welding needs perfectly. Either version can be upgraded at anytime. Choose either digital or analogue models for integration with different robotic control systems. Digital process management ensures fast communication speeds for precise ignition and welding quality. Memory channels are available as standard for systems that demand independent parameter storage. KempArc Browser robot interface is an easy way to control the welding parameters of KempArc robotic welding equipment. Just take your teach pendant device and open the control panel with the KempArc Browser. You can also connect to it through intranet or with a laptop for easy maintenance and service of your KempArc system. DT400 wire feed unit mounts to the back of the robot arm or as a convenient integrated wire feed solution for any mechanized welding system. DT400 is compact and light in weight, incorporating a 4x4 drive mechanism. KF 62 control pendant offers remote welding control for KempArc Pulse power source.

Robot control pendant displaying KempArc Browser interface.

AD722EN 5010

For more product information, videos and news, please visit our website at www.kemppi.com

KempArc SYN300,400,500, Pulse 350, 450


Technical brief
SYN 300
Connection voltage Fuse, delayed Output (40 C) Dimensions LxWxH (mm) Weight (kg) 400 V (-15 +20 %) 25A 300 A @ 100% duty cycle 590 x 230 x 500 34

76

SYN 400
400 V (-15 +20 %) 35A 400 A @ 80% duty cycle 590 x 230 x 500 35

SYN 500
400 V (-15 +20 %) 35A 400 A @ 80% duty cycle 590 x 230 x 500 36

Pulse 350
400 V (-15 +20 %) 25A 350 A @ 80% duty cycle 590 x 230 x 430 36

Pulse 450
400 V (-15 +20 %) 35A 450 A @ 60% duty cycle 590 x 230 x 430 37

Technical specifications
SYN 300
Connection voltage Rated power at max current Connection cable Fuse, delayed Load capacity 40 C 60 % ED 80 % ED 100 % ED Open circuit voltage Power factor at maximum current Efficiency at maximum current Dimensions LxWxH (mm) Weight (kg) HO7RN-F 400 V (-15 +20 %) 13.9 kVA 4G6 (5 m) 25A 300 A 50 V 0.9 0.87 590 x 230 x 500 34

SYN 400
400 V (-15 +20 %) 19.5 kVA 4G6 (5 m) 35A 400 A 380 A 50 V 0.9 0.87 590 x 230 x 500 35

SYN 500
400 V (-15 +20 %) 26.1 kVA 4G6 (5 m) 35A 500 A 430 A 50 V 0.9 0.87 590 x 230 x 500 36

Pulse 350
400 V (-15 +20 %) 16.0 kVA 4G6 (5 m) 25A 350 A 330A 50 V 0.85 0.88 590 x 230 x 430 36

Pulse 450
400 V (-15 +20 %) 22.1 kVA 4G6 (5 m) 35A 450 A 350A 50 V 0.9 0.88 590 x 230 x 430 37

DT 400
Operating voltage Rated power Load capacity 40 C Operating principle Wire feed speed Filler wires 0 Fe, Ss 0 Flux-cored wire 0 Al Welding gun connector Operating temperature range Storage temperature range EMC class Degree of protection Dimensions LxWxH (mm) Weight (kg) 80% ED 100% ED 50 V DC 100 W 600 A 500 A 4 wheel feed 0 ... 25 m/min 0.6 ... 1.6 mm 0.8 ... 1.6 mm 1.0 ... 1.6 mm Euro -20 ... +40 C -40 ... +60 C A IP23S 269 x 175 x 169 4.5

AD722EN 5010

For more product information, videos and news, please visit our website at www.kemppi.com

KempArc SYN300,400,500, Pulse 350, 450


Ordering codes
KempArc power sources
SYN 300 (digital) SYN 400 (digital) SYN 500 (digital) SYN 300 (analogue) SYN 400 (analogue) SYN 500 (analogue) KempArc Pulse 350 (digital) KempArc Pulse 450 (digital) KempArc Pulse 350 (analogue) KempArc Pulse 450 (analogue) KempArc Pulse 350 (work pack profile) KempArc Pulse 450 (work pack profile) KempArc Pulse 350 (project pack custom) KempArc Pulse 450 (project pack custom) 6201300 6201400 6201500 6201300AN 6201400AN 6201500AN 6200350 6200450 6200350AN 6200450AN 6200350EL 6200450EL 6200350NEL 6200450NEL

77

Cooling unit
KempCool 10 6208100

Cables
Interconnection cable 5 m, air cooled Interconnection cable 10 m, air cooled Interconnection cable 5 m, liquid cooled Interconnection cable 10 m, liquid cooled Cable clamps, jointless Cable clamps, ball-joint Earthing cable 70 mm, 5 m, Earthing cable 70 mm, 10 m 6260441 6260445 6260461 6260465 W003210 W003211 6184711 6184712

Undercarriages
PM 500 6185291 6185292 6185293 PM 501 (with PSL 55)

Wire feeders
DT 400 DT 400L 6203400 6203400L

PM 502

Interface cards
Interbus S Interbus S, optical Profibus Devicenet 9774120IBC 9774120IBO 9774120PRF 9774120DEV

Control devices
KempArc Browser Synergic KempArc Browser Pulse 6202100 6202200

Wise special processes


WiseRoot-A WiseThin-A WisePenetration-A WiseFusion-A 9991011 9991013 9995010 9991015

AD722EN 5010

For more product information, videos and news, please visit our website at www.kemppi.com

78

Acessories and ancillary products

Beta 90/90A/90X
Beta welding helmets

79

Beta 90

Beta 90A

Beta 90X

In brief
Beta 90 standard glass lens model Beta 90A fixed shade EN3/11 electronic lens model Beta 90X variable shade and sensitivity EN4/9-13 electronic lens model Welding and grinding impact rated for eye and face protection to EN175 Two stage pivoting filter glass including peep position Deep cut design ensures additional face and neck protection

Key features
Kemppi Beta welding helmets provide excellent protection for welding and post weld cleaning and grinding processes. Equipped with either a standard glass filter or electronic arc sensitive lens, in fixed or variable filter shade specification. All Beta models feature the same lightweight shell that includes grinding impact rating. So whichever model you choose, you can be sure to enjoy the same safety protection.

Technical specifications
Beta
Filter lens dimensions (mm) Viewing window (mm) Shade range Sensitivity Switching time Delay (dark i bright), (s)

90
90 x 110 90 x 110 EN 814

90A
90 x 110 46.5 x 95 EN 3 / 11 Fixed 0.0005 0.2

90X
90 x 110 46.5 x 95 EN 4 / 9 - 13 Adjustable 0.00015 0.20.8 adjustable

AD723EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

Beta 90/90A/90X
Ordering codes
Welding helmet
Beta 90 Beta 90 A Beta 90 X 9873045 9873046 9873047 A C B

80

A. Filter glass
90 x 110 mm EN 8 90 x 110 mm EN 9 90 x 110 mm EN 10 90 x 110 mm EN 11 90 x 110 mm EN 12 90 x 110 mm EN 13 90 x 110 mm EN 14 9873241 9873242 9873243 9873244 9873245 9872146 9873247

B, C. Spatter protection glass


Beta 90X Beta 90, 90A, 90X 51 x 107 x 1.0 90 x 110 x 1.0 9873251 9873253

A - Filter glass, Auto-darkening welding filter B - Spatter protection glass C - Spatter protection glass D - Safety plate

D. Safety plate
Clear safety plate Colored safety plate Beta, polycarb. DIN 3 90 x 110 x 1.5 90 x 110 x 1.5 9873254 9873255

Magnifying filter glass


Beta (1,0) Beta (1.5) Beta (2.0) Beta (2.5) 51 x 108 mm 51 x 108 mm 51 x 108 mm 51 x 108 mm 9873260 9873261 9873262 9873263

A. Auto-darkening welding filter lens


Beta 90 A, DIN 3/11 Beta 90 X, DIN 4/9-13 90 x 110 90 x 110 9873051 9873055

Glass support spring


Beta 90, 90 A, 90 X 3149850

Headband
Beta Sweatband 4306370 9873018

Degrees of protection for lenses


Current strength, A Welding processes MMA Welding MIG, steels MIG, aluminium TIG, all metals MAG (CO welding) Carbon arc gouging Plasma cutting 11 9 10 10 11 11 15 20 9 30 40 10 10 10 60 80 100 125 11 11 11 12 12 10 11 12 12 13 13 12 13 13 150 175 200 225 12 12 13 14 14 14 15 15 250 275 300 350 13 13 14 400 450 14 14 15 500

AD723EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

Remote Controls
Increase productivity, reduce fatigue

81

Increase welding quality, work efficiency, comfort and safety with appropriate, easy to use remote controls. Gun remotes, hand-held and pedal control units reduce the need for movement between workplace and power source, increasing work efficiency and reducing fatigue.

C100F

R11F

R11T

Remote controls
Length (m) Order code MinarcTig MasterTig MLS MasterTig MLS ACDC MasterTig AC/DC

C100F
5 6185405

R11F
5 6185407
l l l

R11T wireless remote control for MMA welding. Compatible with Master and MasterTig MLS models.

C100

C100A

C100D

R10 R10
5
l

R20 R10
10
l

R11T R20
5
l

R30 R30
5

C100C C100C C100AC C100D C100D


Length (m) Order code FastMig Synergic FastMig Pulse Minarc 220 MinarcTig MasterTig MLS MasterTig MLS ACDC MasterTig AC/DC Master MLS KempGouge ARC800
l l l l l

R20
10 6185419E
l

R11T
6185442

R30
10 m
l (MXF) l

5 6185410

10 6185411

10 6185417

5 6185413

10 6185414

6185409 618540901 6185419

6185420 618542001
l(MXF) l

l l l l

l l l l l

l l

l l

AD724EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

Remote Controls
RMT 10 RTC 10 RTC 20

82

Gun/torch compatible remote controls


RMT 10 RTC 10 RTC 20 For PMT guns For TTC torches For TTC torches

Order code
6185475 6185477 6185478

AD724EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

Wise Root/Penetration/Fusion/Thin
Wise decisions create a more productive result
In brief
Manage welding skill requirement Increase welding productivity Improve welding quality Reduce rework costs

83

Key features
WISE products are welding software solutions that provide a range of useful benefits, enabling levels of welding performance that otherwise would be impossible to achieve with standard MIG/MAG welding process. Compatible with FastMig KMS and Pulse and KempArc automation equipment, Wise process solutions can be purchased and integrated to your equipment delivery or added later if your welding needs change.

WiseRoot
WiseRoot is a highly efficient and unique tailored cold arc process for manual (WiseRoot) and automated (WiseRoot-A) root pass welding in Fe/StSt materials. Designed for the effective closure of root joints and tolerance of gaps created by poor joint fit-up, WiseRoot is three times faster in root welding than TIG process, is easy to learn and use and saves time on rework costs. Traditionally, welding engineers have been reluctant to employ the standard MIG/MAG process for quality root welding, due to known quality issues. However Kemppi WiseRoot is everything but traditional and is now a proven and accepted root welding solution.
Produces high quality root welds Allows wide root gap tolerance No need for backing ring or ceramics Three times faster than TIG welding Easy to learn and use Saves rework costs Can decrease joint volume in thick materials, reducing filler materials volume and cost

WisePenetration
WisePenetration delivers consistent power to the weld pool regardless of distance changes and deviations between the welding gun nozzle and work piece. Suitable for both manual and automated synergic MIG/MAG welding, WisePenetration solves some age old problems.
Reduce the risk of lack of fusion Reduce the need for welding parameter adjustments Save rework time cost through reductions in weld defects Easy to use and deploy into production Suitable for use with long or short cable sets Can reduce welding time and filler materials costs

AD728EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

Wise Root/Penetration/Fusion/Thin
WiseFusion

84

WiseFusion creates and maintains an optimal short circuit characteristic in pulsed MIG/MAG and spray-arc welding applications. Keeping the arc length optimally short for manual (WiseFusion) and automated (WiseFusionA) welding, WiseFusion ensures consistent weld quality in all positions, and once set, eliminates the need for regular parameters adjustments.
Automatic arc length regulation for pulsed MIG/MAG and spray-arc welding Excellent weld pool control for positional welding Narrow and energy dense arc Improved weld quality and appearance

WiseThin
WiseThin is a tailored cold arc process for manual (WiseThin) and automated (WiseThin-A) thin sheet welding and brazing. Typical applications include automotive manufacturing and quality light plate fabrication in ferrous and stainless steel materials.
Reduces spatter with all materials including zinc-coated plates Provides 1025% lower heat input than normal MIG/MAG welding, reducing post weld material distortion Excellent weld pool control with varying joint geometry and fit-up Reduced post weld rework Increased welding speed in many applications

Order information
Wise
Root Root-A Thin Thin-A Penetration Penetration-A Fusion Fusion-A

Order code
6265011 9991011 6265013 9991013 9991000 9991010 9991014 9991015

KempArc Synergic
l

KempArc Pulse
l

FastMig Synergic
l

FastMig Pulse
l

l l l l l l

l l

AD728EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

Pro Weld Data Fast DLI 20


Measure, monitor and record local welding data
In brief
Real time monitoring tool Welding limit alarm indicators Monitor up to 64 separate machines Weld cost calculation function

85

Application
Quality control in manual and automated welding Tracing deviations Calculation of production costs

Pro Weld Data lets you collect and analyse data from FastMig and KempArc automation welding machines. Connect the equipment as part of a LAN system or independently. Pro Weld Data provides a wealth of valuable information in a variety of report types. Measure primary welding data, set parameter limits and include important WPS information. Pro Weld Data Fast DLI 20 compliments any in-house welding quality system and presents easy, manageable report files.

Key features
Clearly presented in real-time numeric or graphical format, Pro Weld Data makes weld, job and labour cost calculations easy. Measure and calculate average values I, U, Wfs, motor current, arc time, electrical energy consumed ( kWh ), filler wire consumption (kg), gas cost, labour time/cost, total welding cost and heat input (kJ/mm).

Can be used with Windows operating systems

Ordering codes
Pro Weld Data Network
Pro Weld Data software Interbus host card desktop (PC card, incl. Interbus software) FAST DLI 20 adapter (needed for each FastMig power source) The Interbus cable used for cabling the system is supplied per meter depending on the client and number of devices. The ordering code for the cable is 9720770. 6265003 9774110 6265017

Pro-PC interface
DLI 10, RS cable , PRO cable (1 m) DLI 10, RS cable , PRO cable (5 m) 6265006 6265007

AD730EN 1010

For more product information, videos and news, please visit our website at www.kemppi.com

For more product information, videos and news, please visit our website at www.kemppi.com

S-ar putea să vă placă și