TECHNICAL REVISION

May 2006

Process Industry Practices Piping

PIP PNSMV046 Plastic and Plastic-Lined Ball Valve Descriptions

PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES In an effort to minimize the cost of process industry facilities, this Practice has been prepared from the technical requirements in the existing standards of major industrial users, contractors, or standards organizations. By harmonizing these technical requirements into a single set of Practices, administrative, application, and engineering costs to both the purchaser and the manufacturer should be reduced. While this Practice is expected to incorporate the majority of requirements of most users, individual applications may involve requirements that will be appended to and take precedence over this Practice. Determinations concerning fitness for purpose and particular matters or application of the Practice to particular project or engineering situations should not be made solely on information contained in these materials. The use of trade names from time to time should not be viewed as an expression of preference but rather recognized as normal usage in the trade. Other brands having the same specifications are equally correct and may be substituted for those named. All Practices or guidelines are intended to be consistent with applicable laws and regulations including OSHA requirements. To the extent these Practices or guidelines should conflict with OSHA or other applicable laws or regulations, such laws or regulations must be followed. Consult an appropriate professional before applying or acting on any material contained in or suggested by the Practice. This Practice is subject to revision at any time by the responsible Function Team and will be reviewed every 5 years. This Practice will be revised, reaffirmed, or withdrawn. Information on whether this Practice has been revised may be found at www.pip.org.

Process Industry Practices (PIP), Construction Industry Institute, The University of Texas at Austin, 3925 West Braker Lane (R4500), Austin, Texas 78759. PIP member companies and subscribers may copy this Practice for their internal use. Changes, overlays, addenda, or modifications of any kind are not permitted within any PIP Practice without the express written authorization of PIP.

PIP will not consider requests for interpretations (inquiries) for this Practice.
PRINTED HISTORY June 1998 February 1999 April 1999 Issued Complete Revision Complete Revision November 1999 June 2001 November 2005 Revision Technical Correction Tehcnical Revision May 2006 Technical Revision

Not printed with State funds

TECHNICAL REVISION
May 2006

Process Industry Practices Piping

PIP PNSMV046 Plastic and Plastic-Lined Ball Valve Descriptions

Table of Contents 1. Purpose ....................................... 2
1.1 Purpose............................................ 2 1.2 Scope ............................................... 2

2. References .................................. 2
Process Industry Practices....................... 2

3. Valve Designator System........... 2 4. Notes ........................................... 2 5. Cross Reference ......................... 3 6. Valve Descriptions ..................... 3

Process Industry Practices

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PIP PNSMV046 Plastic and Plastic-Lined Ball Valve Descriptions

TECHNICAL REVISION
May 2006

1.

Purpose
1.1 Purpose This Practice provides requirements for suppliers providing plastic and plastic lined ball valves included in PIP Piping Line Class Material Specifications. 1.2 Scope This Practice describes the requirements for plastic and plastic lined ball valves.

2.

References
Applicable parts of the following Practice and industry standards shall be considered an integral part of this Practice. The edition in effect on the date of contract award shall be used, except as otherwise noted. Short titles will be used herein where appropriate. Process Industry Practices (PIP) PIP PNSMV002 - Specifications for PIP Valve Commodity Codes

3.

Valve Designator System

3.1 3.2 3.3 For a full explanation of the format used to structure the valve numbers listed within this Practice, refer to PIP PNSMV002. This Practice provides descriptions for ball valves. Therefore, the first two characters in the valve numbers are BA. The valves listed in Section 5 and Section 6 of this Practice are sorted by the unique valve number designation in ascending alphanumeric sequence (e.g., BA01LJ500, BA01LJ501, BA01LJ502, etc.).

4.

Notes
4.1 Occasionally, valve size ranges listed in this Practice are broader than the size ranges shown for the same valves on a given piping line class material specification. While the most common practice has been used to specify valve size ranges on line class specifications, a purchaser may need to utilize a valve in a size outside this common practice choice. Thus, for reference purposes, the full size range for which a given valve is typically manufactured is shown in this Practice. Gear operators are specified in some, but not all, ball valve descriptions. If not specified in the valve description, the purchaser shall specify that gear operators are needed. One method of specifying this need is by using the Addenda Field (refer to Section 4.6 of PIP PNSMV002). Many ball valve manufacturers offer numerous handle options (locking/non-locking, latching/non-latching, oval, tee, etc.). As a default, valve descriptions within this

4.2

4.3

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Process Industry Practices

TECHNICAL REVISION
May 2006

PIP PNSMV046 Plastic and Plastic-Lined Ball Valve Descriptions

Practice only specify the manufacturers standard lever handle. The purchaser shall specify a different handle option if one is required. 4.4 4.5 The term fire tested is defined as having passed a fire test in accordance with one of the following standards: API 607 or API 6FA. The term unibody is defined as a design that transfers moments from one end of the valve to the other without the moment passing through any bolted or threaded joint. Examples of this type of valve include end-entry and top-entry ball valves. If fluids can be trapped (e.g., in double-seated valves) and subjected to heating and subsequent expansion, means of pressure relief should be considered to avoid excessive pressure build-up.

4.6

5.

Cross Reference
Valve Number BA00PP500 BA00PP501 BA00PU300 BA00PU500 BA00PV300 BA00PV500 BA01LJ500 BA01LJ501 BA01LJ502 BA01LJ503 Applicable Line Classes 1PP0H01 1PP0H01 1PU0C01 1PU0C01 1PV0C01 1PV0C01 1LP0F01, 1LK0F01, 1LT0F01, 1NB0B01 1LP0F01, 1LK0F01, 1LT0F01, 1NB0B01 1LP0F01, 1LK0F01, 1LT0F01, 1NB0B01 1LP0F01, 1LK0F01, 1LT0F01

6.

Valve Descriptions

Description of BALL Valve (BA00PP500): (1/2 -to- 4) Type: ........................... BALL Class: .......................... 150 PSI (CONSULT MANUFACTURER FOR PRESSURE/TEMPERATURE LIMITATIONS) Ends: ........................... FF FLG Body: ........................... PP, TYPE I Trim: ............................ PP Seat:............................ PTFE Stem:........................... PP Stem Seal:................... FKM (FLUOROCARBON ELASTOMER) Body Type: .................. TRUE UNION Design: ........................ FLOATING BALL Operation: ................... LEVER Bore-Port:.................... FULL The standards are: DESIGN ENDS RATING DIMENSIONAL - MFG STD - ASME B16.1, CLASS 125 - MFG STD - MFG STD

Process Industry Practices

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PIP PNSMV046 Plastic and Plastic-Lined Ball Valve Descriptions

TECHNICAL REVISION
May 2006

Description of BALL Valve (BA00PP501): (6) Type:............................ BALL Class:........................... 150 PSI (CONSULT MANUFACTURER FOR PRESSURE/TEMPERATURE LIMITATIONS) Ends: ........................... FF FLG Body:............................ PP/FRP FILLED Trim: ............................ PP Seat: ............................ PTFE Stem: ........................... PP Stem Seal: ................... FKM (FLUOROCARBON ELASTOMER) Body Type:................... SPLIT BODY Design: ........................ FLOATING BALL Operation:.................... LEVER Bore-Port: .................... FULL The standards are: DESIGN ENDS RATING DIMENSIONAL - MFG STD - ASME B16.1, CLASS 125 - MFG STD - MFG STD

Description of BALL Valve (BA00PU300): (1/2 -to- 6) Type:............................ BALL Class:........................... 150 PSI (CONSULT MANUFACTURER FOR PRESSURE/TEMPERATURE LIMITATIONS) Ends: ........................... SW Body:............................ CPVC (TYPE IV, GR 1, ASTM D1784 CL 23447) Trim: ............................ CPVC (TYPE IV, GR 1, ASTM D1784 CL 23447) Seat: ............................ EPDM Stem: ........................... CPVC (TYPE IV, GR 1, ASTM D1784 CL 23447) Stem Seal: ................... EPDM Body Type:................... THREE-PIECE TRUE UNION Design: ........................ FLOATING BALL Operation:.................... LEVER Bore-Port: .................... REGULAR The standards are: DESIGN ENDS RATING DIMENSIONAL - MFG STD - MFG STD - MFG STD - MFG STD

Description of BALL Valve (BA00PU500): (1 -to- 8) Type:............................ BALL Class:........................... 150 PSI (CONSULT MANUFACTURER FOR PRESSURE/TEMPERATURE LIMITATIONS) Ends: ........................... FF FLG Body:............................ CPVC (TYPE IV, GR 1, ASTM D1784 CL 23447) Trim: ............................ CPVC (TYPE IV, GR 1, ASTM D1784 CL 23447) Seat: ............................ EPDM Stem: ........................... CPVC (TYPE IV, GR 1, ASTM D1784 CL 23447) Stem Seal: ................... EPDM Body Type:................... THREE-PIECE TRUE UNION Design: ........................ FLOATING BALL Operation:.................... LEVER Bore-Port: .................... REGULAR The standards are: DESIGN ENDS RATING DIMENSIONAL - MFG STD - ASME B16.1, CLASS 125 - MFG STD - MFG STD

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Process Industry Practices

TECHNICAL REVISION
May 2006

PIP PNSMV046 Plastic and Plastic-Lined Ball Valve Descriptions

Description of BALL Valve (BA00PV300): (1/2 -to- 6) Type: ........................... BALL Class: .......................... 150 PSI (CONSULT MANUFACTURER FOR PRESSURE/TEMPERATURE LIMITATIONS) Ends: ........................... SW Body: ........................... PVC (TYPE I, GR 1, ASTM D2467) Trim: ............................ PVC (TYPE I, GR 1, ASTM D2467) Seat:............................ EPDM Stem:........................... PVC (TYPE I, GR 1, ASTM D2467) Stem Seal:................... EPDM Body Type: .................. THREE-PIECE TRUE UNION Design: ........................ FLOATING BALL Operation: ................... LEVER Bore-Port:.................... REGULAR The standards are: DESIGN ENDS RATING DIMENSIONAL - MFG STD - MFG STD - MFG STD - MFG STD

Description of BALL Valve (BA00PV500): (1 -to- 8) Type: ........................... BALL Class: .......................... 150 PSI (CONSULT MANUFACTURER FOR PRESSURE/TEMPERATURE LIMITATIONS) Ends: ........................... FF FLG Body: ........................... PVC (TYPE I, GR 1, ASTM D2467) Trim: ............................ PVC (TYPE I, GR 1, ASTM D2467) Seat:............................ EPDM Stem:........................... PVC (TYPE I, GR 1, ASTM D2467) Stem Seal:................... EPDM Body Type: .................. THREE-PIECE TRUE UNION Design: ........................ FLOATING BALL Operation: ................... LEVER Bore-Port:.................... REGULAR The standards are: DESIGN ENDS RATING DIMENSIONAL - MFG STD - ASME B16.1, CLASS 125 - MFG STD - MFG STD

Description of BALL Valve (BA01LJ500): (1 -to- 6) Type: ........................... BALL Class: .......................... 150 (CONSULT MANUFACTURER FOR PRESSURE/TEMPERATURE LIMITATIONS) Ends: ........................... MOLDED RF FLG Body: ........................... DI ASTM A395 Trim: ............................ VIRGIN PFA-LINED CS, DI, or CI BALL and LINED STEEL STEM Seat:............................ VIRGIN PTFE Stem Seal:................... VIRGIN PFA Lining:.......................... VIRGIN, UNFILLED PFA-LINED Body Type: .................. TWO-PIECE BOLTED Design: ........................ FLOATING BALL Operation: ................... LEVER Bore-Port:.................... REGULAR The standards are: DESIGN ENDS RATING DIMENSIONAL - ASME B16.34, TESTED TO API 598 - ASME B16.5 - 150 PSIG MINIMUM - ASME B16.10, SHORT PATTERN

Process Industry Practices

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PIP PNSMV046 Plastic and Plastic-Lined Ball Valve Descriptions

TECHNICAL REVISION
May 2006

Description of BALL Valve (BA01LJ501): (8 -to- 12) Type:............................ BALL Class:........................... 150 (CONSULT MANUFACTURER FOR PRESSURE/TEMPERATURE LIMITATIONS) Ends: ........................... MOLDED RF FLG Body:............................ DI ASTM A395 Trim: ............................ VIRGIN PFA-LINED CS, DI, or CI BALL and LINED STEEL STEM Seat: ............................ VIRGIN PTFE Stem Seal: ................... VIRGIN PTFE Lining: .......................... VIRGIN, UNFILLED PFA-LINED Body Type:................... TWO-PIECE BOLTED Design: ........................ FLOATING BALL Operation:.................... LEVER Bore-Port: .................... REGULAR The standards are: DESIGN ENDS RATING DIMENSIONAL - ASME B16.34, TESTED TO API 598 - ASME B16.5, CLASS 150 - MFG STD - ASME B16.10, SHORT PATTERN

Description of BALL Valve (BA01LJ502): (1 -to- 6) Type:............................ BALL Class:........................... 150 (CONSULT MANUFACTURER FOR PRESSURE/TEMPERATURE LIMITATIONS) Ends: ........................... MOLDED RF FLG Body:............................ DI ASTM A395 Trim: ............................ VIRGIN PFA-LINED CS, DI, or CI BALL and LINED STEEL STEM Seat: ............................ VIRGIN PTFE Stem Seal: ................... VIRGIN PFA Lining: .......................... VIRGIN, UNFILLED PFA-LINED Body Type:................... TWO-PIECE BOLTED Design: ........................ FLOATING BALL Operation:.................... LEVER Bore-Port: .................... FULL The standards are: DESIGN ENDS RATING DIMENSIONAL - ASME B16.34, TESTED TO API 598 - ASME B16.5, CLASS 150 - MFG STD - ASME B16.10, SHORT PATTERN

Description of BALL Valve (BA01LJ503): (8 -to- 12) Type:............................ BALL Class:........................... 150 (CONSULT MANUFACTURER FOR PRESSURE/TEMPERATURE LIMITATIONS) Ends: ........................... MOLDED RF FLG Body:............................ DI ASTM A395 Trim: ............................ VIRGIN PFA-LINED CS, DI, or CI BALL and LINED STEEL STEM Seat: ............................ VIRGIN PTFE Stem Seal: ................... VIRGIN PTFE Lining: .......................... VIRGIN, UNFILLED PFA-LINED Body Type:................... TWO-PIECE BOLTED Design: ........................ FLOATING BALL Operation:.................... LEVER Bore-Port: .................... FULL The standards are: DESIGN ENDS RATING DIMENSIONAL - ASME B16.34, TESTED TO API 598 - ASME B16.5, CLASS 150 - MFG STD - ASME B16.10, SHORT PATTERN

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Process Industry Practices