ASME VIII Div.

1 A 2

BOLTED FLANGE CONNECTIONS

INTEGRAL FLANGE

INTEGRAL FLANGE UNDER INTERNAL PRESSURE 1 DESIGN CONDITIONS P= T= 80.00 bar o 90.00 C Sfo (Oper.) (G. Seat.) E Bolt. Mat. SA 193 B7 c= 3.20 mm Allowable Stress Flange 1379.00 bar 1379.00 bar 202.00 GPa 2 GASKET AND FACING DETAILS 3 TABLES 2.5.1 and 2.5.2 GO.D.= GI.D.= N= b0 = b= G= m= y= m'= y'= N of pass partiti b r= rl= Nmin= Load HG=W H 1746536.78 N 922.75 mm 884.65 mm 19.05 mm 9.53 mm 7.72 mm 907.32 mm 4.00 64.00 Mpa 4.00 64.00 Mpa 12.00 mm 6.00 mm 884.65 mm 19.36 mm x hG=(C G)/2 hD=R+0.5g1 hT=(R+g1+hG)/2 Gasket Seating HG=W H 7030844.00 N hG=(C G)/2 36.34 mm
Comp. moment due to HG MG=

Bolting Sbo (Oper.) Sba (G. Seat.) 1720.00 bar 1720.00 bar

Attached Nozzle Sno (Oper.) Sna (G. Seat.) 1379.00 bar 1379.00 bar

Flange Mat.l SA 350LF2

4 LOADS AND BOLT CALCULATION

5. FLANGE DESIGN (A 2,Fig.2 4,6b) 5169866.97 N 1746536.78 N 6916403.75 N 1746536.78 N

2 402.12 cm 2 101.54 cm 2 402.12 cm cm2 408.77

Total hydrostatic force = 0.785G2P H= Total joint contact surface compression load = HP= Minimum required bolt load for the operating Wm1= d Minimum required bolt load for gasket seating = Wm2=
' '

thick small end g0 thick back of fl g1 inside diame B corr. thick. g0corr corr. thick. g1corr Flange thickness t Hube length h Out. diam. of flange A Cor.inside diameter B Flange bolt circle C

30.00 mm 56.43 mm 752.85 mm 26.80 mm 53.23 mm 100.06 mm 80.63 mm 1068.90 mm 759.25 mm 980.00 mm

Total required cross sectional area of the bolts, Am1= f h d / Total required cross sectional area of the bolts, Am2= f k sectional area the of bolts, A = d / total required cross
m

f cross sectional area of the bolts using thed least Ab= h Number of bolts d dd N= Bolts nominal diameter 1"3/4 Flange design full bolt load for gasket seating W= d ( ) / Flange design bolt load for the operating W= conditions=W

32 44.45 mm 7030844.00 N 6916403.75 N

R=(C B)/2 g1

57.15

mm

6 MOMENT CALCULATION Lever Arm Operating 36.34 mm 83.76 mm 73.36 mm

Comp. moment due to HG MG= Comp. moment due to HD MD= Comp. moment due to HT MT=

Moment HGhG HDhD HThT 63470.28 Nm 303234.69 Nm 113682.23 Nm

HD =0.785B 3620172.33 N HT=H HD 1549694.64 N

Total moment acting upon the flange for operating conditions Mo=MG+MD+M 480387.19 Nm HGhG 255505.44 Nm 255505.44 Nm

Total moment acting upon the flange for gasket seating conditions Mo=MG 7 K AND HUB FACTORS K= d= e= T= Z= Y= U= L= 1.408 factor g1/g0 g1/g0= factor ho = (Bg0) ho=
3 3094021.62 mm factor h/h0 h/ho= mm 1 unction of g1/g0 and h/h0 f= 0.0057

1.986 142.65 mm 0.565 1.000 0.812 0.213

200 150 100 50

Sallowable

1.751 3.037 5.842 6.420 1.220

unction of g1/g0 and h/h0 F= unction of g1/g0 and h/h0 V=

8 STRESS CALCULATION Operating Sallowable SH=fMo/Lg1 SR=(1.33te+ ST=YMo/t2B W/Ab 1830.19 bar 910.15 bar 927.81 bar 1692.00 bar 2068.50 OK 1379.00 OK 1379.00 OK 1720.00 OK Gasket Seating Sallowable SH=fMo/Lg1 SR=(1.33te+ ST=YMo/t2B W/Ab 973.43 bar 484.08 bar 493.48 bar 427.27 bar 2068.50 OK 1379.00 OK 1379.00 OK 1720.00 OK 80 barg barg Bmax(mm) B(mm) 222.32 96.16 (SH +SR )/2 (SH +ST )/2 Sallowable 728.76 1379.00 OK 733.45 1379.00 OK (SH +SR )/2 (SH +ST )/2

0 0 50 100 150 200

1370.17 1379.00 OK 1379.00 1379.00 OK

SKETCH

Maximum Rigidity Factor, K1=0.3 J= 52.14VMo/LEgo 0.703 OK

Minimum Weight (kg) Maximum allowable working pressurew M Maximum allowable working pressurew M fabricated unfabricated 397.22 640.03

PStylianopoulos

Pressure Vessel Engineer

1 of 1