FAQ List 1) BATTERY RATINGS How are batteries rated and what do the ratings mean in battery selection?

ANSWER: The most common battery rating is the AMP-HOUR RATING. This is a unit of measurement for battery capacity, obtained by multiplying a current flow in amperes by the time in hours of discharge. (Example: A battery which delivers 5 amperes for 20 hours delivers 5 amperes times 20 hours, or 100 ampere-hours.) Manufacturers use different discharge periods to yield an different Amp-Hr. Rating for the same capacity batteries, therefore, the Amp-Hr. Rating has little significance unless qualified by the number of hours the battery is discharged. For this reason Amp-Hour Ratings are only a general method of evaluating a battery's capacity for selection purposes. The quality of internal components and technical construction within the battery will generate different desired characteristics without effecting its Amp-Hour Rating. For instance, there are 150 Amp-Hour batteries that will not support an electrical load overnight and if called upon to do so repetitively, will fail early in their life. Conversely, there are 150 Amp-Hour batteries that will operate an electrical load for several days before needing recharging and will do so for years. The following ratings must be examined in order to evaluate and select the proper battery for a specific application: COLD CRANKING AMPERAGE and RESERVE CAPACITY are ratings used by the industry to simplify battery selection. FAQ List 2) COLD CRANKING AMPERAGE: How does the Cold Cranking Amperage rating help me select a battery? ANSWER: (CCA) is the maximum amperes that can be continuously removed from a battery for 30 seconds at 0F before its voltage drops to unusable levels. A 550 CCA battery can supply 550 amperes for 30 seconds at 0F. This rating is only useful in the selection of engine starting batteries. NOTE: Do not confuse Cold Cranking Amperage (CCA) with Marine Cranking Amperage (MCA) or Cranking Amperage (CA). MCA and CA is a higher battery rating measured at warmer temperatures. FAQ List 3) RESERVE CAPACITY What does the Reserve Capacity rating mean and how does it apply to deep cycle batteries? ANSWER: Reserve capacity is the number of minutes a battery can maintain a useful voltage under a 25 ampere discharge. The higher the minute rating, the greater the battery's ability to run lights, pumps, inverters, and electronics for a longer period before recharging is necessary. The 25 Amp. Reserve Capacity Rating is more realistic than Amp-Hour or CCA as a measurement of capacity for deep cycle service. Batteries promoted on their high Cold Cranking Ratings are easy and inexpensive to build. The market is flooded with them, however their Reserve Capacity, Cycle Life (the number of discharges and charges the battery can deliver) and Service life are poor. Reserve Capacity is difficult and costly to engineer into a battery and requires higher quality cell materials.

For instance, Rolls, Surrette and Lifeline use thicker lead grids (the plate's skeletal structure) to support additional positive plate oxides which are compressed into a denser form in order to add battery reactive material for greater Reserve Capacity and Cycling Performance. In addition, these plates are separated by indestructible separators. These mats hold the active oxides tightly in place during the cubical plate expansion which occurs during deep discharging, instead of allowing the oxides to shed off and precipitate to the bottom of the battery. Construction materials such as those raise the Reserve Capacity of a battery and increase the battery's Cycle Life. FAQ List 4) CYCLE LIFE What is battery cycle life? ANSWER: One cycle of a battery is a discharge from full charge to full discharge and a return to full charge again. The total number of cycles a battery can perform before failure is called its Cycle Life. Moat battery manufacturers will not discus the Cycle Life of their product. Many advertised Deep Cycle batteries have not been tested, or, which is the case with cranking batteries, were never designed for long Cycle Life . FAQ List 5) DEEP CYCLE BATTERIES What is the difference between deep cycle batteries and starting batteries? ANSWER: Unfortunately, the term Deep Cycle has been overused by the battery industry as a sales tool to imply a heavy duty product. This has led to confusion and difficulty in battery selection. One must understand that any battery may be termed deep cycle as all batteries may be fully discharged and charged. However, a true deep cycle battery, such as Rolls or Lifeline, is capable of thousands of these hard cycles during its life without losing its capacity. Comparatively, many advertised deep cycle batteries composed of thin plates, excessively porous separators, and low density plate oxides will suffer permanent capacity loss after a few dozen cycles and will shortly sulfate or shed plate material and fail. Batteries without substantial materials designed for true deep-cycling will lose more than half of their capacity after only a few cycles. A 200 Amp-hour battery will shortly become a 100 Amp-hour battery for the remainder of its shortened service life. What initially may seem to be an inexpensive battery to purchase, now costs twice as much per Amp-hour. True Deep cycle batteries will perform well as cranking batteries, however, cranking batteries will not survive deep cycle use. Deep cycle batteries can be used in any application and exhibit a long service life, while cranking batteries are limited to starting applications only. Cranking batteries exhibit poor service life in cycling applications. FAQ List 6) INCREASING CAPACITY THROUGH SERIES AND PARALLEL CONNECTIONS What is the difference between series battery connections and parallel battery connections and how do they increase battery capacity and voltage? ANSWER: In the SERIES CONNECTION, batteries of like voltage and Amp-Hour capacity are connected to

increase the Voltage of the bank. The positive terminal of the first battery is connected to the negative terminal of the second battery and so on, until the desired voltage is reached. The final Voltage is the sum of all battery voltages added together while the final Amp-Hours remains unchanged. The bank's Voltage increases while its Amp-Hours, Cranking Performance and Reserve Capacity remain unchanged. In the PARALLEL CONNECTION, batteries of like voltages and capacities are connected to increase the capacity of the bank. The positive terminals of all batteries are connected together, or to a common conductor, and all negative terminals are connected in the same manner. The final voltage remains unchanged while the capacity of the bank is the sum of the capacities of the individual batteries of this connection. Amp-Hours Cranking Performance and Reserve Capacity increases while Voltage does not.

FAQ List 7) BATTERY MAINTENANCE Does overcharging damage batteries? ANSWER: OVERCHARGING is the most destructive element in battery service. Usually the boater is not aware that this is occurring as he believes his alternator or battery charger is "automatic." Unfortunately, these automatic circuits are sensitive to voltage surges, heat, direct lightening strikes and indirect lightening electromagnetic influences and could fail or shift their calibration. When they fail, overcharging begins to effect the batteries. During overcharging, excessive current causes the oxides on the plates of the battery to "shed" and precipitate to the bottom of the cell and also heat the battery, thus removing water from the electrolyte. Once removed, this material (which represents capacity) is no longer active in the battery. In addition, the loss of water from the electrolyte may expose portions of the plates and cause the exposed areas to oxidize and become inactive, thus reducing additional capacity. Sealed batteries are not immune from the

same internal results when overcharged. In fact, sealed recombination absorption and gel batteries are particularly sensitive to overcharging. Once moisture is removed from the battery, it cannot be replaced. Portions of the battery damaged due to overcharging are irretrievable. However, if detected early, corrective adjustments to the charging device will save the undamaged portion of the battery. Initial signs of overcharging are excessive usage of water in the battery, continuously warm batteries, or higher than normal battery voltages while under the influence of the charger. If overcharging is suspected, correct immediately. FAQ List 8) OVERDISCHARGING Does overdischarging damage batteries? ANSWER: OVERDISCHARGING is a problem which originates from insufficient battery capacity causing the batteries to be overworked. Discharges deeper than 50% (in reality well below 12.0 Volts or 1.200 Specific Gravity) significantly shorten the Cycle Life of a battery without increasing the usable depth of cycle. Infrequent or inadequate complete recharging can also cause overdischarging symptoms called SULFATION. Despite that charging equipment is regulating back properly, overdischarging symptoms are displayed as loss of battery capacity and lower than normal specific gravity. Sulfation occurs when sulfur from the electrolyte combines with the lead on the plates and forms lead-sulfate. Once this condition becomes chronic, marine battery chargers will not remove the hardened sulfate. Sulfation can usually be removed by a proper desulfation or equalization charge with external manual battery chargers. To accomplish this task, the flooded plate batteries must be charged at 6 to 10 amps. at 2.4 to 2.5 volts per cell until all cells are gassing freely and their specific gravity returns to their full charge concentration. Sealed AGM batteries should be brought to 2.35 volts per cell and then discharged to 1.75 volts per cell and their this process must be repeated until the capacity returns to the battery. Gel batteries may not recover. In most cases, the battery may be returned to complete its service life. CHARGING Alternators and float battery chargers including regulated photo voltaic chargers have automatic controls which taper the charge rate as the batteries come up in charge. It should be noted that a decrease to a few amperes while charging does not mean that the batteries have been fully charged. Battery chargers are of three types. There is the manual type, the trickle type, and the automatic switcher type. FAQ List 9) BATTERY ELECTROCHEMISTRY EVALUATION How can I evaluate the health and charge state of a battery? ANSWER: Routine battery examinations divulge irregularities in the charging system as well as in the batteries. The principle method is to examine the electrochemistry of the battery through hydrometric electrolyte inspection. As previously discussed, this important examination cannot be accomplished with sealed absorption or gel batteries. Voltage readings alone require experience to interpret. Hydrometric readings will uncover early warnings of overcharging or overdischarging before batteries are damaged. The state-of-charge and reliability of a lead acid battery can best be determined by the specific gravity of the electrolyte measured directly with a common bulb-type hydrometer with a glass float. We do not recommend the ball float type hydrometer. Specific gravity is a unit of measurement for determining the sulfuric acid content of the electrolyte. The recommended fully charged specific gravity of marine batteries is 1.255 to 1.265 taken at 80F. More than .025 spread in readings between fully charged cells indicates that the battery may need

an equalization charge. If this condition persists, the cell is failing and the battery should be replaced. Since water has a value of 1.000, electrolyte with a specific gravity of 1.260 means it is 1.260 times heavier than pure water while pure concentrated sulfuric acid has a specific gravity of 1.835. The following table illustrates typical specific gravity values for a cell in various stages of charge: 100% 75% 50% 25% 0% Charged.......1.255 Charged.......1.220 Charged.......1.185 Charged.......1.150 Charged.......1.115 1.260 1.225 1.190 1.155 1.120 Sp. Sp. Sp. Sp. Sp. Gr. Gr. Gr. Gr. Gr.

Temperature compensation of hydrometric readings is usually unnecessary unless the battery is extremely hot or cold, however, after hard charging or discharging, you may want to add or subtract points of Specific Gravity based on the table. (PICTURE OF THERMOMETER) Do not apply hydrometer color coding to readings taken from deep cycle batteries. These redwhite-green markings are for "hot" automotive battery types. Also, hydrometer readings taken immediately after water is added to a cell is inaccurate. The water must be thoroughly mixed with the underlying electrolyte by charging, before hydrometer readings are reliable. In addition, do not assume a deep cycle battery will not take a charge because you have been charging it for a while and the float will not rise. If the battery has been fully discharged or partially sulfated it will require considerable charging or equalization before recovering. As electrolyte levels are reduced in the battery, it is important to add water to each cell. Note that only the water portion of the electrolyte evaporates, therefore, it is not necessary to add acid to a battery during maintenance. In fact, the addition of acid to an active battery will reduce its capacity and shorten its remaining life. Water should be added to cells after charging the battery. This will eliminate spillage due to expansion of electrolyte upon charging. Generally speaking, any water that is safe to drink is safe to use in a battery. Do not use water of a known high mineral content or stored in metallic containers. It is the metal impurities in the water that lower the performance of the battery. Distilled water guarantees purity. FAQ List

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Glossary of Battery Terms

Glossary of Technical Battery Terminology

[This glossary is a work in progress. We have tried to define the listed terms in a way that will be most useful and meaningful to the greatest number of readers. If you find any of the definitions too simplistic, incomplete or unclear, our apologies. If you disagree with any of the definitions please let us know so that we can review it.]

Accumulator - A rechargeable battery or cell (see also Secondary battery). Ampere or Amp - An Ampere or an Amp is a unit of measurement for an electrical current. One amp is the amount of current produced by an electromotive force of one volt acting through the resistance of one ohm. Named for the French physicist Andre Marie Ampere. The abbreviation for Amp is A but its mathematical symbol is "I". Small currents are measured in milli-Amps or thousandths of an Amp. Amp Hour or Ampere-Hour - A unit of measurement of a battery's electrical storage capacity. Current multiplied by time in hours equals ampere-hours. One amp hour is equal to a current of one ampere flowing for one hour. Also, 1 amp hour is equal to 1,000 mAh Ampere-Hour Capacity - The number of ampere-hours which can be delivered by a battery on a single discharge. Anode - During discharge, the negative electrode of the cell is the anode. During charge, that reverses and the positive electrode of the cell is the anode. The anode gives up electrons to the load circuit and dissolves into the electrolyte. Aqueous Batteries - Batteries with water-based electrolytes. The electrolyte may not appear to be liquid since it can be absorbed by the batterys separator. Actual Capacity or Available Capacity - The total battery capacity, usually expressed in ampere-hours or milliampere-hours, available to perform work. The actual capacity of a particular battery is determined by a number of factors, including the cut-off voltage, discharge rate, temperature, method of charge and the age and life history of the battery. Battery - An electrochemical device used to store energy. The term is usually applied to a group of two or more electric cells connected together electrically. In common usage, the term battery is also applied to a single cell, such as a AA battery. Battery Capacity - The electric output of a cell or battery on a service test delivered before the cell reaches a specified final electrical condition and may be expressed in ampere-hours, watt- hours, or similar units. The capacity in watt-hours is equal to the capacity in ampere-hours multiplied by the battery voltage. Battery Charger - A device capable of supplying electrical energy to a battery. Battery-Charge Rate - The current expressed in amperes (A) or milli amps (mA) at which a battery is charged. Cutoff Voltage, final - The prescribed lower-limit voltage at which battery discharge is considered complete. The cutoff or final voltage is usually chosen so that the maximum

useful capacity of the battery is realized. The cutoff voltage varies with the type of battery and the kind of service in which the battery is used. When testing the capacity of a NiMH or NiCD battery a cutoff voltage of 1.0 V is normally used. 0.9V is normally used as the cutoff voltage of an alkaline cell. A device that is designed with too high a cutoff voltage may stop operating while the battery still has significant capacity remaining. C - Used to signify a charge or discharge rate equal to the capacity of a battery divided by 1 hour. Thus C for a 1600 mAh battery would be 1.6 A, C/5 for the same battery would be 320 mA and C/10 would be 160 mA. Because C is dependent on the capacity of a battery the C rate for batteries of different capacities must also be different. Capacity - The capacity of a battery is a measure of the amount of energy that it can deliver in a single discharge. Battery capacity is normally listed as amp-hours (or milli amp-hours) or as watt-hours. Cathode - Is an electrode that, in effect, oxidizes the anode or absorbs the electrons. During discharge, the positive electrode of a voltaic cell is the cathode. When charging, that reverses and the negative electrode of the cell is the cathode. Cell - An electrochemical device, composed of positive and negative plates and electrolyte, which is capable of storing electrical energy. It is the basic building block of a battery. Charge - The conversion of electric energy, provided in the form of a current, into chemical energy within the cell or battery. Charge Rate - The amount of current applied to battery during the charging process. This rate is commonly expressed as a fraction of the capacity of the battery. For example, the C/2 or C/5. Charging - The process of supplying electrical energy for conversion to stored chemical energy. Constant-Current Charge - A charging process in which the current applied to the battery is maintained at a constant value. Constant-Voltage Charge - A charging process in which the voltage applied to a battery is held at a constant value. Cycle - One sequence of charge and discharge. Deep Cycle - A cycle in which the discharge is continued until the battery reaches its cut-off voltage, usually 80% of discharge. Shallow Cycling - Charge and discharge cycles which do not allow the battery to approach its cutoff voltage. Shallow cycling of NiCd cells lead to memory effect.

Shallow cycling is not detrimental to NiMH cells and it is the most beneficial for lead acid batteries. Cycle Life - For rechargeable batteries, the total number of charge/discharge cycles the cell can sustain before its capacity is significantly reduced. End of life is usually considered to be reached when the cell or battery delivers only 80% of rated amperehour capacity. NiMH batteries typically have a cycle life of 500 cycles, NiCd batteries can have a cycle life of over 1,000 cycles. The cycle of a battery is greatly influenced by the type depth of the cycle (deep or shallow) and the method of recharging. Improper charge cycle cutoff can greatly reduce the cycle life of a battery. Direct Current (DC) - The type of electrical current that a battery can supply. One terminal is always positive and another is always negative. Discharge - The conversion of the chemical energy of the battery into electric energy. Depth of Discharge - The amount of energy that has been removed from a battery (or battery pack). Usually expressed as a percentage of the total capacity of the battery. For example, 50% depth of discharge means that half of the energy in the battery has been used. 80% DOD means that eighty percent of the energy has been discharged, so the battery now holds only 20% of its full charge. Discharge, deep - Withdrawal of all electrical energy to the end-point voltage before the cell or battery is recharged. Discharge, high-rate - Withdrawal of large currents for short intervals of time, usually at a rate that would completely discharge a cell or battery in less than one hour. Discharge, low-rate - Withdrawal of small currents for long periods of time, usually longer than one hour. Drain - Withdrawal of current from a cell. Dry Cell - A primary cell in which the electrolyte is absorbed in a porous medium, or is otherwise restrained from flowing. Common practice limits the term dry cell to the Leclanch cell, which is the common commercial type. Electrochemical Couple - The system of active materials within a cell that provides electrical energy storage through an electrochemical reaction. Electrode - An electrical conductor through which an electric current enters or leaves a conducting medium, whether it be an electrolytic solution, solid, molten mass, gas, or vacuum. For electrolytic solutions, many solids, and molten masses, an electrode is an electrical conductor at the surface of which a change occurs from conduction by electrons to conduction by ions. For gases and vacuum, the electrodes merely serve to conduct electricity to and from the medium.

Electrolyte - A chemical compound which, when fused or dissolved in certain solvents, usually water, will conduct an electric current. All electrolytes in the fused state or in solution give rise to ions which conduct the electric current. Electropositivity - The degree to which an element in a galvanic cell will function as the positive element of the cell. An element with a large electropositivity will oxidize faster than an element with a smaller electropositivity. End-of-Discharge Voltage - The voltage of the battery at termination of a discharge. Energy - Output Capability - expressed as capacity times voltage, or watt-hours. Energy Density - Ratio of cell energy to weight or volume (watt-hours per pound, or watt-hours per cubic inch). Final Voltage (see Cutoff voltage) Float Charging - Method of recharging in which a secondary cell is continuously connected to a constant-voltage supply that maintains the cell in fully charged condition. Typically applied to lead acid batteries. Galvanic Cell - A combination of electrodes, separated by electrolyte, that is capable of producing electrical energy by electrochemical action. Gassing - The evolution of gas from one or both of the electrodes in a cell. Gassing commonly results from self-discharge or from the electrolysis of water in the electrolyte during charging. Internal Resistance - The resistance to the flow of an electric current within the cell or battery. Memory Effect - A phenomenon in which a cell, operated in successive cycles to less than full, depth of discharge, temporarily loses the remainder of its capacity at normal voltage levels (usually applies only to Ni-Cd cells). Note, memory effect can be induced in NiCd cells even if the level of discharge is not the same during each cycle. Memory effect is reversable. Negative Terminal - The terminal of a battery from which electrons flow in the external circuit when the cell discharges. See Positive Terminal. Nonaqueous Batteries - Cells that do not contain water, such as those with molten salts or organic electrolytes. Ohms Law - The formula that describes the amount of current flowing through a circuit. Ohm's Law - In a given electrical circuit, the amount of current in amperes (I) is equal to

the pressure in volts (V) divided by the resistance, in ohms (R). Ohm's law can be shown by three different formulas: To find Current I = V/R To find Voltage V = I x R To find Resistance R = V/I Open Circuit - Condition of a battery which is neither on charge nor on discharge (i.e., disconnected from a circuit). Open-Circuit Voltage - The difference in potential between the terminals of a cell when the circuit is open (i.e., a no-load condition). Oxidation - A chemical reaction that results in the release of electrons by an electrodes active material. Parallel Connection - The arrangement of cells in a battery made by connecting all positive terminals together and all negative terminals together. The voltage of the group remains the same as the voltage of the individual cell. The capacity is increased in proportion to the number of cells. Polarity - Refers to the charges residing at the terminals of a battery. Positive Terminal - The terminal of a battery toward which electrons flow through the external circuit when the cell discharges. See Negative Terminal. Primary Battery - A battery made up of primary cells. See Primary Cell. Primary Cell - A cell designed to produce electric current through an electrochemical reaction that is not efficiently reversible. The cell, when discharged, cannot be efficiently recharged by an electric current. Alakline, lithium, and zinc air are common types of primary cells. Rated Capacity - The number of ampere-hours a cell can deliver under specific conditions (rate of discharge, end voltage, temperature); usually the manufacturers rating. Rechargeable - Capable of being recharged; refers to secondary cells or batteries. Recombination - State in which the gases normally formed within the battery cell during its operation, are recombined to form water. Reduction - A chemical process that results in the acceptance of electrons by an electrodes active material.

Seal - The structural part of a galvanic cell that restricts the escape of solvent or electrolyte from the cell and limits the ingress of air into the cell (the air may dry out the electrolyte or interfere with the chemical reactions). Secondary Battery - A battery made up of secondary cells. See Storage Battery; Storage Cell. Self Discharge - Discharge that takes place while the battery is in an open-circuit condition. Separator - The permeable membrane that allows the passage of ions, but prevents electrical contact between the anode and the cathode. Series Connection - The arrangement of cells in a battery configured by connecting the positive terminal of each successive cell to the negative terminal of the next adjacent cell so that their voltages are cumulative. See Parallel Connection. Shelf Life - For a dry cell, the period of time (measured from date of manufacture), at a storage temperature of 21 degrees C (69 degrees F), after which the cell retains a specified percentage (usually 90%) of its original energy content. Short-Ciruit - A condition that occurs when a short electrical path is unintentionally created. Batteries can supply hundreds of amps if short-circuited, potentially melting the terminals and creating sparks. Short-Circuit Current - That current delivered when a cell is short-circuited (i.e., the positive and negative terminals are directly connected with a low-resistance conductor). Starting-Lighting-Ignition (SLI) Battery - A battery designed to start internal combustion engines and to power the electrical systems in automobiles when the engine is not running. SLI batteries can be used in emergency lighting situations. Stationary Battery - A secondary battery designed for use in a fixed location. Storage Battery - An assembly of identical cells in which the electrochemical action is reversible so that the battery may be recharged by passing a current through the cells in the opposite direction to that of discharge. While many non-storage batteries have a reversible process, only those that are economically rechargeable are classified as storage batteries. Synonym: Accumulator; Secondary Battery. See Secondary Cell. Storage Cell - An electrolytic cell for the generation of electric energy in which the cell after being discharged may be restored to a charged condition by an electric current flowing in a direction opposite the flow of current when the cell discharges. Synonym: Secondary Cell. See Storage Battery.

Taper Charge - A charge regime delivering moderately high-rate charging current when the battery is at a low state of charge and tapering the current to lower rates as the battery becomes more fully charged. Terminals - The parts of a battery to which the external electric circuit is connected. Thermal Runaway - A condition whereby a cell on charge or discharge will destroy itself through internal heat generation caused by high overcharge or high rate of discharge or other abusive conditions. Trickle Charging - A method of recharging in which a secondary cell is either continuously or intermittently connected to a constant-current supply that maintains the cell in fully charged condition. Vent - A normally sealed mechanism that allows for the controlled escape of gases from within a cell. Volt - The unit of measurement of electromotive force, or difference of potential, which will cause a current of one ampere to flow through a resistance of one ohm. Named for Italian physicist Alessandro Volta (1745-1827). Voltage, cutoff - Voltage at the end of useful discharge. (See Voltage, end-point.) Voltage, end-point - Cell voltage below which the connected equipment will not operate or below which operation is not recommended. Voltage, nominal - Voltage of a fully charged cell when delivering rated current. Watt - A measurement of total power. It is amperes multiplied by volts. 120 volt @ 1 amp = 12 volts @ 10 amps. Wet Cell - A cell, the electrolyte of which is in liquid form and free to flow and move.