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Abstract
A sensitive method is presented for the fast screening and determination of residual class 1 solvents (1,1-dichloroethene, 1,2-dichloroethane, 1,1,1-
trichloroethane, carbon tetrachloride and benzene) in pharmaceutical products. The applicability of a headspace (HS) autosampler in combination
with GC equipped with a programmed temperature vaporizer (PTV) and a MS detector is explored. Different injection techniques were compared.
The benefits of using solvent vent injection instead of split or splitless-hot injection for the measurement of volatile compounds are shown: better
peak shapes, better signal-to-noise ratios, and hence better detection limits. The proposed method is extremely sensitive. The limits of detection
ranged from 4.9 ppt (benzene) to 7.9 ppt (1,2-dichloroethane) and precision (measured as the relative standard deviation) was equal to or lower
than 12% in all cases. The method was applied to the determination of residual solvents in nine different pharmaceutical products. The analytical
performance of the method shows that it is appropriate for the determination of residual class 1 solvents and has much lower detection limits
than the concentration limits proposed by the International Conference on Harmonization (ICH) of Technical Requirements for the Registration
of Pharmaceuticals for Human Use. The proposed method achieves a clear improvement in sensitivity with respect to conventional headspace
methods due to the use of the PTV.
© 2006 Elsevier B.V. All rights reserved.
Keywords: Headspace analysis; Programmed temperature vaporizers; Residual solvents; Contour plots
0021-9673/$ – see front matter © 2006 Elsevier B.V. All rights reserved.
doi:10.1016/j.chroma.2006.12.046
124 J.L. Pérez Pavón et al. / J. Chromatogr. A 1141 (2007) 123–130
conditions are chosen such that the components are retained 2.3. HS-PTV-fast GC–MS measurements
in the liner by cold trapping, while the solvent is eliminated
through the split line. The PTV injector is equipped with an 2.3.1. Headspace sampling
efficient heating and cooling system, in which cooling is carried HS sampling was performed with a model 7694 headspace
out by means of air, liquid nitrogen, carbon dioxide, or by sampler from Agilent Technologies. This sampler is equipped
electrical systems. By using liners [17] packed with a selective with a tray for 44 consecutive samples and an oven with posi-
adsorption material, such as Tenax TA, the range of components tions for 6 sample vials. The oven temperature was kept at
that can be trapped in the liner can be significantly extended 90 ◦ C for 30 min. The sampling system consisted of a stainless
towards the more volatile components. Tenax TA is a porous steel needle, a 316-SS six-port valve with a 3 mL nickel loop
polymer designed to trap organics without retaining water. (heated to 100 ◦ C), and two solenoid valves (for pressurization
In a previous work [18], we reported the use of headspace and venting). The headspace sampler was coupled to a PTV
generation and fast gas chromatography–mass spectrometry to injector through a thermostatted transfer line heated to 100 ◦ C.
generate an initial low-resolution chromatogram and contour The carrier gas was helium N50 (99.995% pure; Air Liquide).
plots with time and mass/charge ratio axes that would allow
the rapid identification of residual solvents present in drugs. 2.3.2. Programmed-temperature vaporization
In the present work, we propose the use of this strategy for Different injection techniques were compared (classical split-
the identification of toxic ICH class 1 solvents and their deter- hot injection, classical splitless-hot injection and solvent vent
mination in pharmaceutical products with a highly sensitive injection). All experiments were carried out in a PTV inlet (CIS-
method, using a programmed temperature vaporizer inlet fol- 4; Gerstel, Baltimore, MD, USA). The CIS-4 inlet was equipped
lowed by fast capillary gas chromatography coupled to mass with a 71 mm × 2.0 mm Tenax-TA packed liner. Cooling was
spectrometry in the selected ion-monitoring mode acquisition carried out by means of CO2 .
(PTV-fastGC/MS(SIM)).
2.3.2.1. Split/splitless-hot injection. The injector temperature
2. Experimental was kept at 250 ◦ C throughout the analysis time. The split ratio
was 1:10. The splitless time was 2.25 min.
2.1. Chemicals
2.3.2.2. Solvent vent injection. The injector starting tempera-
The solvents used were purchased from the following ture was 5 ◦ C. The vent flow was adjusted to 50.0 mL/min and
sources: methanol was from Merck (Darmstadt, Germany); the vent pressure to 5.00 psi. After 1.70 min, the split valve was
1,1-dichloroethene from Supelco (Bellefonte, USA); 1,2- closed and the liner was flash-heated at 12 ◦ C/s to 250 ◦ C. The
dichloroethane and 1,1,1-trichloroethane from Sigma–Aldrich analytes were transferred from the liner to the capillary col-
(Sleinheim, Germany); carbon tetrachloride from Panreac umn (0.60 min). The split valve was then opened and the liner
(Barcelona, Spain) and benzene from Acros Organics (Geel, temperature was held at 250 ◦ C for 8.00 min. The experimental
Belgium). conditions are shown schematically in Fig. 1.
Table 1
Maximum permitted concentrations, boiling points, retention times and m/z
ratios selected for the 5 solvents studied
Compound ICH Limit Boiling tR (min) m/z
(ppm) point (◦ C)
Fig. 2. Extracted ion chromatograms for m/z 61 (a), 97 (b) and 78 (c) when the
three different injection modes studied were used: classical split-hot injection,
classical splitless-hot injection and solvent vent injection. A solution of the five
compounds studied in ultra-pure water at concentrations of 24.2, 12.0, 12.0, 12.0
and 3.1 ppb for 1,1-dichoroethene, 1,2-dichloroethane, 1,1,1-trichloroethane,
carbon tetrachloride and benzene, respectively was used.
Table 2
Figures of merit for the HS-PTV-fast GC–MS method
Solvent Linearity Precision RSD (%) Detection limit (ppt) Quantitation limit (ppt)
Concentrations (ppb) R2
Table 3
Analytes found in the pharmaceutical products containing residual solvents
Pharmaceuticals Residual solvents (ppb)
L1 ND ND ND ND 4.0 ± 0.3
S1 ND 1.1 ± 0.1 ND ND ND
S2 ND 1.0 ± 0.3 ND ND ND
The benzene content was determined with HS-PTV-fast the injection interval between samples could be considerably
GC–MS. To overcome matrix effects, standard additions quan- reduced (5 min).
titation was used. The benzene contents and the confidence The methodology required about 10 min for the tempera-
interval for 95% probability was 4.0 ± 0.3 ppb (Table 3). This ture program to be completed and to ensure complete elution
concentration is well below the maximum permitted for benzene of the compounds present in the sample injected. Additionally,
(2 ppm). about 10 min were necessary to measure the next sample since
In S1 and S2, only 1,2-dichloroethane was found. The corre- the column had to be cooled down from the final temperature
sponding contour plots are shown in Fig. 6b and c, respectively. attained (240 ◦ C) to initial conditions of 35 ◦ C. Considering the
The 1,2-dichloroethane contents and the confidence interval for time invested in re-establishing the initial conditions, the anal-
95% probability were 1.1 ± 0.1 ppb and 1.0 ± 0.3 ppb for S1 and ysis time per sample (after the first 30 min) was therefore in the
S2, respectively (Table 3). Both pharmaceutical products had region of 20 min.
1,2-dichloroethane concentrations much lower than the maxi- After the first 30 min, it is possible to analyse three samples
mum permitted (5 ppm). per hour.
To check the possibilities of the methodology for those com-
pounds that were not detected, two of the formulations studied 4. Conclusions
(one liquid and the other solid) were spiked with them. In L1, 1,1-
dichloroethene, 1,2-dichoroethane, 1,1,1-trichloroethane and The proposed methodology has been successfully applied in
carbon tetrachloride were added. S2 was spiked with 1,1- different types of pharmaceutical products.
dichloroethene, 1,1,1-trichloroethane carbon tetrachloride and The advantage of this approach over others described
benzene. Again, standard additions quantitation was used. previously [18] is that in the present case, a PTV inlet was
The predicted versus added concentrations are shown in used. Important benefits of using solvent vent injection instead
Table 4. These results confirm the applicability of the proposed of classical-hot injection, such as better peak shapes and better
methodology for the quantification of all five class 1 residual signal-to-noise ratios, were found. Using solvent vent injection,
solvents. it was possible to carry out screening and quantitative analysis
for residual class 1 solvents at the low ppt level. It should
3.4. Time of analysis be emphasized that the method showed good precision and
accuracy.
The volatile generation time used in the present work was The use of headspace generation for introducing the sample
30 min. However, since the instrumental configuration employed and standard additions procedure as a quantification technique
had an oven with six positions for heating samples simulta- provided satisfactory results and minimized the matrix effect.
neously, this headspace generation could be overlapped and An important advantage of the methodology used here is that no
prior treatment of the sample is required, thus minimizing the
creation of analytical artifacts and the errors associated with this
Table 4 step of the analytical process.
Predicted concentrations and confidence intervals (95% probability) for the The importance of using automatic configurations for cryo-
solvents added in the different pharmaceutical products genic focusing coupled to static headspace sampling has been
Pharmaceutical Compound Added Predicted recently pointed out by Kolb and Ettre in their monography on
products concentration concentration headspace-gas chromatography [22]. Only a few reports on this
(ppb) (ppb) coupling have been published, mainly as application notes, by
1,1-Dichloroethene 4.1 5 ± 1 instrumentation companies [17].
1,2-Dichloroethane 4.1 5 ± 1
L1
1,1,1-Trichloroethane 4.1 5 ± 1 Acknowledgments
Carbon tetrachloride 4.1 4 ± 1
1,1-Dichloroethene 4.1 4 ± 1 We acknowledge the financial support of the DGI (Project
1,1,1-Trichloroethane 2.6 2.5 ± 0.8 CTQ2004-01379/BQU) and the Consejerı́a de Educación y Cul-
S2
Carbon tetrachloride 1.0 1.1 ± 0.3
tura of the Junta de Castilla y León (Project SA057A05) for this
Benzene 1.0 1.1 ± 0.3
research.
130 J.L. Pérez Pavón et al. / J. Chromatogr. A 1141 (2007) 123–130