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RE 90005-04/04.

10

Hydraulics

Bosch Rexroth AG

Compact Hydraulics

Page

Load holding/Motion control

01

Modular directional valves

443

02

Flow diverters

695

03

Special directional valves

809

04

Compact power modules

849 3

05

Bosch Rexroth AG

Hydraulics

RE 90005-04/04.10

Contents
Page

Compact Hydraulics
Load holding/Motion control, pilot operated check valves Load holding/Motion control, counterbalance valves Load holding/Motion control, counterbalance valves with regenerative functions Load holding/Motion control, valves for motors: dual cross over relief Load holding/Motion control, valves for motors: single counterbalance with brake release port Load holding/Motion control, valves for motors: dual counterbalance with brake release port Load holding/Motion control, valves for motors: motion control Load holding/Motion control, load lowering and relief valves Load holding/Motion control, check and metering valves Load holding/Motion control, flow regulators Load holding/Motion control, auxiliary valves: pressure reducing Load holding/Motion control, auxiliary valves: sequence Load holding/Motion control, auxiliary valves: shuttle Load holding/Motion control, special valves Modular directional valves, inlet elements Modular directional valves, directional valve elements EDB series Modular directional valves, directional valve elements ED series Modular directional valves, intermediate elements Modular directional valves, flangeable elements Modular directional valves, outlet elements Modular directional valves, accessories Flow diverters, 3/2 ways/positions Flow diverters, 6/2 ways/positions Flow diverters, 6 up to 14/2 ways/positions bankable Flow diverters, 8/2 ways/positions Special directional valves 5 55 151 167 191 211 233 259 265 295 381 389 401 413 443 487 543 617 633 655 667 695 721 763 799 809

01

02

03

04

Compact power modules

849

05

RE 90005-04/04.10

Bosch Rexroth Oil Control S.p.A.

Flow diverters 3/2 ways/positions

Designation

Type

Size

Interface

pmax bar [psi]

Qmax l/min [gpm]

Data sheet

Page

3/2 ways/positions ow diverters

VS 70 VS81 VS82 VS84 VS85 VS91 VS92 VS95

G 1/4 G 3/8 G 1/2 SAE 6 SAE 8 G 1/2 G 3/4 SAE 12

310 [4500]

20 [5.3]

18302-01

697

3/2 ways/positions ow diverters

310 [4500]

60 [15.9]

18302-02

705

3/2 ways/positions ow diverters

12

310 [4500]

140 [37]

18302-03

713

03

The latest information on products can also be found on Bosch Rexroth web-site: www.boschrexroth.com

695

RE 90005-04/04.10

Bosch Rexroth Oil Control S.p.A.

696

Electric Drives and Controls

Hydraulics

Linear Motion and Assembly Technologies

Pneumatics

Service

3/2 ways/positions flow diverters

RE 18302-01/12.09

1/8

L700... (VS70)

Size 4 Series 00 Maximum operating pressure 310 bar [4500 psi] Maximum flow 20 l/min [5.3 gpm] Ports G 1/4
DVI0050

Summary
Description General specifications Ordering details Spool variants Principles of operation, cross section Technical data p-Qv characteristic curves External dimensions and fittings Electric connections Page 1 2 2 3 3 5 6 7

General specifications
- 3 way 2 position valve. - Directional spool valve with direct solenoid control. - Upon request, hydraulic / pneumatic pilot , or manual push and twist control. - Control spool operated by screwed-in solenoid, with easily extractable coil fastened by a ring nut. - Wet pin tube for DC coil, with push rod for mechanical override in case of voltage shortage. - Unrestricted 360 orientation of DC coil. - Control spool held in normal position by return spring. - Optional manual override (push-button or screw type). - Connectors available: DIN 43650 ISO 4400, AMP Junior, DT04-2P (Deutsch), Free leads

697

2/8

Bosch Rexroth Oil Control S.p.A.

VS70

RE 18302-01/12.09

Ordering details

L 7 00 2 __
Family Compact directional valve Type Flow Diverters Ports G 1/4 DIN3852 Control type Solenoid (coil C36) without emergency Solenoid (coil C36) with push-button type emergency Solenoid (coil C36) with screw type emergency Hydraulic / pneumatic control Spool variants Transitory position closed Transitory position open Drain type Internal drain External drain

__ _

__

__

0
Electric connections Without coil With coil, without connector With coil and with non-assembled connector, type DIN 43650 ISO 4400 With coil having AMP Junior connector With coil having AMP Junior Horiz. connector With coil having DEUTSCH DT 04-2P connect. With coil and bipolar sheathed lead 350mm [13.8] long Voltage supply

00 = 01 = 02 = 03 = 04 = 07 = 31 = = 10 = 1P = 1F = P1 00 = OB = AD = OC = = 3A = 3N AC = OD = OE = = I =E

Without coil 12V DC 13V DC 24V DC 27V DC 48V DC 110V DC


31 07 04 03 02 01 00 Available connections

Spool variants

C1 C2

C1 C2

3A

3N

698

RE 18302-01/12.09 VS70

Bosch Rexroth Oil Control S.p.A.

3/8

Principles of operation, cross section


A valve basically consists of a housing (1), a control spool (2), a return spring (3) and a solenoid (5). It is designed to select which one of two circuits (C1 or C2) is to be supplied with the oil delivered from one single hose (P): with spool in position 0, when the solenoid is de-energized, the flow goes from P to C1, with spool in position 1, when the solenoid is energized the flow goes from P to C2. With the coil de-energized, the return spring (3) pushes back the spool (2) and holds it in position 0. The coil (5) is fastened to the tube by the ring nut (6). The manual override (7) allows to shift the spool (2) also in case of voltage shortage. An external drain (4), to be connected to tank, ensures shifting operations also at higher working pressure. Hydraulic / pneumatic pilot control for spool shifting is available upon request.

C1

C2

7
General

Technical Data (for applications with different specifications consult us)

Valve weight Ambient Temperature

kg [lbs] C [F]

0.89 [1.960] 20....+50 [-4....+122] (NBR seals)

03

Hydraulic
Maximum pressure with external drain Maximum pressure with internal drain Maximum flow Hydraulic fluid
General properties: it must have physical lubricating and chemical properties suitable for use in hydraulic systems such as, for example:

bar [psi] bar [psi] l/min [gpm]

310 [4500] 250 [3625] 20 [5.3] Mineral oil based hydraulic fluids HL (DIN 51524 part 1). Mineral oil based hydraulic fluids HLP (DIN 51524 part 2).
For use of environmentally acceptable fluids (vegetable or polyglycol base) please consult us.

Fluid Temperature Permissible degree of fluid contamination Viscosity range Internal leakage with 100 bar [1450 psi] secondary pressure at C cc/min

C [F]

20....+80 [-4....+176] (NBR seals) ISO 4572: x 75 X=12...15 ISO 4406: class 20/18/15 NAS 1638: class 9

mm2/s

5....420 min.7 [0.43] max. 15 [0.74]

[in3/min]

699

4/8

Bosch Rexroth Oil Control S.p.A.

VS70

RE 18302-01/12.09

Electrical
Voltage type Voltage tolerance (nominal voltage) Duty Maximum coil temperature Insulation class Compliance with Coil weight with connection EN 175301-803 Voltage Voltage type Power consumption Current
(1) (2)

DC % -10 .... +10 Continuous, with ambient temperature C [F] 150 [302] H Low Voltage Directive LVD 73/23/EC (2006/95/EC), 2004/108/EC kg [lbs] V 0.215 [0.44] 12 DC W A 26 2.15 5.5 2)

50C [122F]

13 DC 26 2.00 6.5

24 DC 26 1.10 22

27 DC 26 1.00 28

48 DC 26 0.54 89

110 DC 26 0.27 413

Resistance
1)

Nominal

7% at temperature 20C [68F]

Voltage (V) =OB 01 =OB 02 =OB 03 =OB 04 =OB 07 =OB 31 =AD 01 =AD 02 =AD 07 =OC 01 =OC 02 =OC 03 =OC 04 =OC 07 =OC 31 =AC 01 =AC 02 =AC 07 =OD 01 =OD 02 =OD 04 =OE 01 =OE 02 12 DC 12 DC 12 DC 12 DC 12 DC 13 DC 13 DC 24 DC 24 DC 24 DC 24 DC 24 DC 27 DC 27 DC 48 DC 48 DC 110 DC

Connector type EN 175301-803 (Ex. DIN 43650) AMP JUNIOR AMP JUNIOR Horizontal DEUTSCH DT 04-2P Cable 350 mm long EN 175301-803 (Ex. DIN 43650) DEUTSCH DT 04-2P EN 175301-803 (Ex. DIN 43650) AMP JUNIOR AMP JUNIOR Horizontal DEUTSCH DT 04-2P Cable 350 mm long EN 175301-803 (Ex. DIN 43650) DEUTSCH DT 04-2P EN 175301-803 (Ex. DIN 43650) AMP JUNIOR Horizontal EN 175301-803 (Ex. DIN 43650)

Coil description C3601 12DC C3603 12DC C3604 12DC C3607 12DC C3631 12DC C3601 13DC C3607 13DC C3601 24DC C3603 24DC C3604 24DC C3607 24DC C3637 24DC C3601 27DC C3607 27DC C3601 48DC C3604 48DC C3601 110DC

Marking 12 DC 12 DC 12 DC 12 DC 12 DC 13 DC 13 DC 24 DC 24 DC 24 DC 24 DC 24 DC 27 DC 27 DC 48 DC 48 DC 110 DC

Coil Mat no. R933000044 R933000047 R933002913 R933000048 R933000045 R933000051 R933000049 R933000053 R933000057 R933002914 R933000058 R933000055 R933000056 R933000050 R933000059 R933002915 R933000061

700

RE 18302-01/12.09 VS70

Bosch Rexroth Oil Control S.p.A.

5/8

Characteristic curves
Measured with hydraulic fluid ISO-VG32 at 45 5 C [113 9 F]; ambient temperature 20 C [68 F].

psi 220 200 150 100 50 0

bar 15 14 12 10 8 6 4 2 0 0 0 1 5 10 2 3 FLOW-Q 15 4 20 l/min 5 5.3 gpm

PRESSURE- p

Performances limits
The performance limits refer to the following conditions: coils at operating temperature, voltage supply 10% below nominal, no back pressure in the tank line.

03
psi 5000 PRESSURE-p 4000 3000 2000 1000 0 bar 350 300 250 200 150 100 50 0 0 0 1 5 10 2 3 FLOW-Q 15 4 20 l/min 5 5.3 gpm
Curve n. 1 2 Drain type External (-E-) Internal (-I-)

701

6/8

Bosch Rexroth Oil Control S.p.A.

VS70

RE 18302-01/12.09

External Dimensions and Fittings

1 Solenoid tube hex 22 mm. Torque 20-22Nm [14.7-16.2 ft-lb]. 2 Plug for version with external drain hex 22 mm. Torque 20-22Nm [14.7-16.2 ft-lb]. 3 Ring nut for coil locking OD 20,4 mm [8 in]. Torque 3 4 Nm [2.2 3.0 ft-lb]. 4 Two through holes for installation. Recommended screws M5 with strength class DIN 8.8. Torque 5-6Nm[3.6-4.4 ft-lb]. 5 Ports P, C1, C2, External drain, hydraulic/pneumatic pilot port G 1/4. 6 Optional push-button type emergency for spool opening: it is pressure stuck to the ring nut 5-6Nm [3.7-4.4 ft-lb] for coil locking. Mat no. R933000042.

7 Optional screw type emergency for spool opening: it is screwed torque 6-7Nm [4.4-5.2 ft-lb] to the tube as replacement of the coil ring nut. Mat no. R933000021. 8 Plug for version with internal drain hex 22 mm. Torque20-22Nm [14.7-16.2 ft-lb]. 9 Minimum clearance needed for connector removal. 10 Identification label. 11 Hydraulic, or pneumatic pilot connector: hex 30 mm. Torque 20-22 Nm [14.7-16.2 ft-lb].

702

RE 18302-01/12.09 VS70

Bosch Rexroth Oil Control S.p.A.

7/8

Electric connection
Without coils, but with ring nut and O-Rings for coil fitting (solution recommended for flexible stock handling) With coils having plug-in pins EN 175301-803, without connectors

=00

=01

With coils and with connectors non-assembled, type EN 175301-803. Protection class: IP 65 when connector with seal is properly screwed down, and cable clamp is correctly tightened. 182-09: Standard. 182-LED-T-A1: with LED monitoring presence of voltage. 182-09-G-DO-2-1: with VDR (Voltage Dependent Resistor), to prevent input voltage over-shootings. =02 Mat. No. R933002885 R933002889 R933002893 R933002894 R933002896 R933002897 R933002886 R933002887 Description 182-09 GRAY 182-09 BLACK 182-LED-T-A1 12 DC 182-LED-T-A1 24 DC 182-LED-T-A1 48 DC 182-LED-T-A1 110 DC 182-09-G-DO-2-1 12DC with VDR 182-09-G-DO-2-1 24DC with VDR With coils having Horizontal AMP Junior connector, and with bi-directional diode. Protection class: IP 65 with female connector properly fitted (see drawing).

With coils having AMP Junior connector, and with bi-directional diode. Protection class: IP 65 with female connector properly fitted (see drawing).

03
=03 =04

With coils having bi-directional diode and bipolar sheathed free lead, 350 mm long, without pins.

With coils having DEUTSCH DT 04-2P connector, and with bi-directional diode. Protection class: IP 69 K with female connector properly fitted (see drawing).

=31

=07

703

8/8

Bosch Rexroth Oil Control S.p.A.

VS70

RE 18302-01/12.09

Bosch Rexroth Oil Control S.p.A. Oleodinamica LC Division Via Artigianale Sedrio, 12 42030 Vezzano sul Crostolo Reggio Emilia - Italy Tel. +39 0522 601 801 Fax +39 0522 606 226 / 601 802 compact-directional-valves@oilcontrol.com www.boschrexroth.com

This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth Oil Control S.p.a.. It may not be reproduced or given to third parties without its consent. The data specified above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not release the user from the obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging. Subject to change.

704

Electric Drives and Controls

Hydraulics

Linear Motion and Assembly Technologies

Pneumatics

Service

3/2 ways/positions flow diverters

RE 18302-02/12.09

1/8

L705... (VS81-VS82-VS84-VS85)

Size 6 Series 00 Maximum operating pressure 310 bar [4500 psi] Maximum flow 60 l/min [15.85 gpm] Ports G 3/8 - G 1/2 - SAE6 - SAE8
DVI0048

Summary
Description General specifications Ordering details Spool variants Principles of operation, cross section Technical data p-Qv characteristic curves External dimensions and fittings Electric connection Page 1 2 2 3 3 5 6 8

General specifications
- 3 way 2 position valve - Directional spool valve with direct solenoid control - Upon request, hydraulic / pneumatic pilot, or manual push and twist control. - Control spool operated by screwed-in solenoid, with easily extractable coil fastened by a ring nut. - Wet pin tube for DC coil, with push rod for mechanical override in case of voltage shortage. - Unrestricted 360 orientation of DC coil. - Control spool held in normal position by return spring. - Optional manual override (push-button or screw type). - Connectors available: DIN 43650 ISO 4400, AMP Junior, DT04-2P (Deutsch), Free leads.

705

2/8

Bosch Rexroth Oil Control S.p.A.

VS81-82-83-85

RE 18302-02/12.09

Ordering details

L 7 05 _ __
Family Compact directional valve Type Flow Diverters Ports G3/8 DIN 3852 G1/2 DIN 3852 9/16-18 UNF-2B (SAE6) 3/4-16 UNF-2B (SAE8)

__ _

__

__
00 = 01 = 02 =

=3 =4 =B =C SG = 00 = OB = AD = OC = AC = OD =

Electric connections Without coil With coil, without connector With coil and with non-assembled connector, type DIN 43650 ISO 4400 03 = With coil having AMP Junior connector 07 = With coil having DEUTSCH DT 04-2P connect. 31 = With coil and bipolar sheathed lead 350mm [13.8] long Voltage supply Manual push and twist control Without coil 12V DC 13V DC 24V DC 27V DC 48V DC
31 07 03 02 01 00 Available connections

Control type Solenoid (coil C 48) without emergency = 11 Solenoid (coil C 48) with push-button type emergency = 1P Solenoid (coil C 48) with screw type emergency = 1F Hydraulic / pneumatic control = P1 Manual push and twist control = H1 Spool variants 3 Ways / 2 position

= 3_

I= E=

Drain type Internal drain External drain

Spool variants
C1 C2 C1 C2

0
P

0
P

3A =

3D =

3B =

3N =

3C =

706

RE 18302-02/12.09 VS81-82-83-85

Bosch Rexroth Oil Control S.p.A.

3/8

Principles of operation, cross section


A valve basically consists of a housing (1), a control spool (2), a return spring (3) and a solenoid (5). It is designed to select which one of two circuits (C1 or C2) is to be supplied with the oil delivered from one single hose (P): with spool in position 0, when the solenoid is de-energized, the flow goes from P to C1, with spool in position 1, when the solenoid is energized the flow goes from P to C2. With the coil de-energized, the return spring (3) pushes back the spool (2) and holds it in position 0. The coil (5) is fastened to the tube by the ring nut (6). The manual override (7) allows to shift the spool (2) also in case of voltage shortage. An external drain, to be connected to tank, ensures shifting operations also at higher working pressure. Hydraulic / pneumatic pilot control, or manual push and twist control for spool shifting are available upon request.

C1 P C2

7 6

Technical Data (for applications with different specifications consult us)


General
Valve weight Ambient Temperature kg [lbs] C [F] 2.06 [4.54] 20....+50 [-4....+122] (NBR seals)

03

Hydraulic
Maximum pressure with external drain Maximum pressure with internal drain Maximum flow Hydraulic fluid
General properties: it must have physical lubricating and chemical properties suitable for use in hydraulic systems such as, for example:

bar [psi] bar [psi] l/min [gpm]

310 [4500] 250 [3625] 60 [15.85] Mineral oil based hydraulic fluids HL (DIN 51524 part 1). Mineral oil based hydraulic fluids HLP (DIN 51524 part 2).
For use of environmentally acceptable fluids (vegetable or polyglycol base) please consult us.

Fluid Temperature Permissible degree of fluid contamination Viscosity range Internal leakage with 100 bar [1450 psi] secondary pressure at C

C [F]

20....+80 [-4....+176] (NBR seals) ISO 4572: x 75 X=12...15 ISO 4406: classe 20/18/15 NAS 1638: classe 9

mm2/s cc/min [in3/min]

5....420 min.10 [0.61] max. 20 [1.2]

707

4/8

Bosch Rexroth Oil Control S.p.A.

VS81-82-83-85

RE 18302-02/12.09

Electrical
Voltage type Voltage tolerance (nominal voltage) Duty Maximum coil temperature Insulation class Compliance with Coil weight with DIN 43650 ISO 4400 connector Voltage Voltage type Power consumption Current
(1) (2)

DC % W % C [F] -10 .... +10 36 Continuous, with ambient temperature 150 [302] H Low Voltage Directive LVD 73/23/EC (2006/95/EC), 2004/108/EC kg [lbs] V 0.215 [0.44] 12 13 24 DC 36 27 DC 36 48 DC 36 0.75 50C [122F]

DC DC W A 36 36

Resistance

3.0 2.77 1.53 1.32

Resistenza (2)
1)

3.97 4.68 15.67 20.42 63.60 2)

Nominal

7% at temperature 20C [68F]

Voltage (V) =OB 01 =OB 02 =OB 03 =OB 07 =OB 31 =AD 01 =AD 02 =AD 07 =OC 01 =OC 02 =OC 03 =OC 07 =OC 31 =AC 01 =AC 02 =AC 07 =OD 01 =OD 02 12 DC 12 DC 12 DC 12 DC 13 DC 13 DC 24 DC 24 DC 24 DC 24 DC 27 DC 27 DC 48 DC

Connector type EN 175301-803 (Ex. DIN 43650) AMP JUNIOR DEUTSCH DT 04-2P Cable 350 mm long EN 175301-803 (Ex. DIN 43650) DEUTSCH DT 04-2P EN 175301-803 (Ex. DIN 43650) AMP JUNIOR DEUTSCH DT 04-2P Cable 350 mm long EN 175301-803 (Ex. DIN 43650) DEUTSCH DT 04-2P EN 175301-803 (Ex. DIN 43650)

Coil description C4801 12DC C4803 12DC C4807 12DC C4831 12DC C4801 13DC C4807 13DC C4801 24DC C4803 24DC C4807 24DC C4831 24DC C4801 27DC C4807 27DC C4801 48DC

Marking 12 DC 12 DC 12 DC 12 DC 13 DC 13 DC 24 DC 24 DC 24 DC 24 DC 27 DC 27 DC 48 DC

Coil Mat no. R933000063 R933000065 R933000068 R933000064 R933000069 R933000073 R933000076 R933000071 R933000075 R933000070 R933000077 R933000074 R933000078

708

RE 18302-02/12.09 VS81-82-83-85

Bosch Rexroth Oil Control S.p.A.

5/8

Characteristic curves
Measured with hydraulic fluid ISO-VG32 at 45 5 C [113 9 F]; ambient temperature 20 C [68 F].

psi 100 PRESSURE- p 75 50 25 0

bar 7 6 5 4 3 2 1 0 0 0 3 15 6

Modello VS81/84 VS82/85

N Curva 1 2

30 9 FLOW-Q

45 12

60 l/min 15 15.9 gpm

Performances limits
The performance limits refer to the following conditions: coils at operating temperature, voltage supply 10% below nominal, no back pressure in the tank line.

psi 5000 PRESSURE-p 4000 3000 2000

bar 350 300

03
Curve n. Drain type External (-E-) Internal (-I-)

200 100

1 2

1000 0 0 0 0 3 15 6 30 9 FLOW-Q 45 12 60 l/min 15 15.9 gpm

709

6/8

Bosch Rexroth Oil Control S.p.A.

VS81-82-83-85

RE 18302-02/12.09

External Dimensions and Fittings

1 Solenoid tube hex 17 mm. Torque 22-24 Nm [16.2-17.7 ft-lb]. 2 Plug for version with external drain hex 24 mm. Torque 22-24 Nm [16.2-17.7 ft-lb]. 3 Ring nut for coil locking OD 26.5 mm [1.04 in]. Torque 5-6Nm [3.6-4.4 ft-lb ]. 4 Two through holes for installation. Recommended screws M6 with strength class DIN 8.8. Torque 9-10 Nm [6.6-7.4 ft-lb]. 5 Ports P, C1, C2: G 3/8, G 1/2, SAE 6, SAE 8. 6 External drain and hydraulic, or pneumatic pilot port G 1/4, SAE 4. 7 Optional push-button type emergency for spool opening: it is pressure stuck to the ring nut for coil locking. Mat no. R933000043.

8 Optional screw type emergency for spool opening: it is screwed (torque 6-7Nm [4.4-5.2 ft-lb]) to the tube as replacement of the coil ring nut. Mat no. R933007215. 9 Dimensions of optional manual version, push and twist type. Hex 25mm, torque 22-24 Nm [16.2-17.7 ft-lb]. 10 Plug for version with internal drain hex 24 mm. Torque 22-24 Nm [16.2-17.7 ft-lb]. 11 Minimum clearance needed for connector removal. 12 Identification label. 13 Hydraulic, or pneumatic pilot connector: hex 30 mm. Torque 25-27 Nm [18.4-19.9 ft-lb].

710

RE 18302-02/12.09 VS81-82-83-85

Bosch Rexroth Oil Control S.p.A.

7/8

Electric connection
Without coils, but with ring nut and O-Rings for coil fitting (solution recommended for flexible stock handling) With coils having plug-in pins EN 175301-803, without connectors

=00

=01

With coils and with connectors non-assembled, type EN 175301-803. Protection class: IP 65 when connector with seal is properly screwed down, and cable clamp is correctly tightened. 182-09: Standard. 182-LED-T-A1: with LED monitoring presence of voltage. 182-09-G-DO-2-1: with VDR (Voltage Dependent Resistor), to prevent input voltage over-shootings. Mat. No. R933002885 R933002889 R933002893 R933002894 R933002896 R933002886 R933002887 Description 182-09 GRAY 182-09 BLACK 182-LED-T-A1 12 DC 182-LED-T-A1 24 DC 182-LED-T-A1 48 DC 182-09-G-DO-2-1 12DC with VDR 182-09-G-DO-2-1 24DC with VDR

=02

With coils having AMP Junior connector, and with bi-directional diode. Protection class: IP 65 with female connector properly fitted (see drawing).

With coils having DEUTSCH DT 04-2P connector, and with bi-directional diode. Protection class: IP 69 K with female connector properly fitted (see drawing).

=03

=07

03

With coils having bi-directional diode and bipolar sheathed free lead, 350 mm long, without pins.

=31

711

8/8

Bosch Rexroth Oil Control S.p.A.

VS81-82-83-85

RE 18302-02/12.09

Bosch Rexroth Oil Control S.p.A. Oleodinamica LC Division Via Artigianale Sedrio, 12 42030 Vezzano sul Crostolo Reggio Emilia - Italy Tel. +39 0522 601 801 Fax +39 0522 606 226 / 601 802 compact-directional-valves@oilcontrol.com www.boschrexroth.com

This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth Oil Control S.p.a.. It may not be reproduced or given to third parties without its consent. The data specified above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not release the user from the obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging. Subject to change.

712

Electric Drives and Controls

Hydraulics

Linear Motion and Assembly Technologies

Pneumatics

Service

3/2 ways/positions flow diverters

RE 18302-03/12.09

1/8

L706... (VS91-VS92-VS95)

Size 12 Series 00 Maximum operating pressure 310 bar [4500 psi] Maximum flow 140 l/min [36.98 gpm] Ports G 1/2 - G 3/4 - SAE12
DVI0084

Summary
Description General specifications Ordering details Spool variants Principles of operation, cross section Technical data p-Qv characteristic curves External dimensions and fittings Electric connection Page 1 2 2 3 3 5 6 8

General specifications
- 3 way 2 position valve. - Directional spool valve with direct solenoid control. - Upon request, hydraulic / pneumatic pilot , or manual push and twist control. - Control spool operated by screwed-in solenoid, with easily extractable coil fastened by a ring nut. - Wet pin tube for DC coil, with push rod for mechanical override in case of voltage shortage. - Unrestricted 360 orientation of DC coil. - Control spool held in normal position by return spring. - Optional manual override (push-button or screw type). - Connectors available: DIN 43650 ISO 4400, AMP Junior, DT04-2P (Deutsch), Free leads.

713

2/8

Bosch Rexroth Oil Control S.p.A.

VS91-92-95

RE 18302-03/12.09

Ordering details L 7 06 _ __
Family Compact directional valve Type Flow Diverters Ports G1/2 DIN 3852 G3/4 DIN 3852 1 1/16-12 UN-2B (SAE12)

__ _

__

__

=4 =5 =E

Electric connections Without coil With coil, without connector With coil and with non-assembled connector, type DIN 43650 ISO 4400 03 = With coil having AMP Junior connector 07 = With coil having DEUTSCH DT 04-2P connect. 31 = With coil and bipolar sheathed lead 350mm [13.8] long 00 = 01 = 02 = Voltage supply SG = 00 = OB = AD = OC = AC = OD =
31 07 03 02 01 00 Available connections

Control type Solenoid (coil C 65) without emergency = 14 Solenoid (coil C 65) with push-button type emergency = 4P Solenoid (coil C 65) with screw type emergency = 4F Hydraulic / pneumatic control = P1 Manual push and twist control = H1 Spool variants 3 Ways / 2 position Drain type Internal drain External drain

Manual push and twist control Without coil 12V DC 13V DC 24V DC 27V DC 48V DC

= 3_

= I =E

Spool variants
C1 C2 C1 C2

0
P

0
P

3A =

3C =

3B =

3D =

3N =

714

RE 18302-03/12.09 VS91-92-95

Bosch Rexroth Oil Control S.p.A.

3/8

Principles of operation, cross section


A valve basically consists of a housing (1), a control spool (2), a return spring (3) and a solenoid (5). It is designed to select which one of two circuits (C1 or C2) is to be supplied with the oil delivered from one single hose (P): with spool in position 0, when the solenoid is de-energized, the flow goes from P to C1, with spool in position 1, when the solenoid is energized the flow goes from P to C2. With the coil de-energized, the return spring (3) pushes back the spool (2) and holds it in position 0. The coil (5) is fastened to the tube by the ring nut (6). The manual override (7) allows to shift the spool (2) also in case of voltage shortage. An external drain, to be connected to tank, ensures shifting operations also at higher working pressure. Hydraulic / pneumatic pilot control, or manual push and twist control for spool shifting are available upon request.

C1 P C2

2 1

Technical Data (for applications with different specifications consult us)


General
Valve weight Ambient Temperature kg [lbs] C [F] 3.8 [8.4] 20....+50 [-4....+122] (NBR seals)

03

Hydraulic
Maximum pressure with external drain Maximum pressure with internal drain Maximum inlet flow Hydraulic fluid
General properties: it must have physical lubricating and chemical properties suitable for use in hydraulic systems such as, for example:

bar [psi] bar [psi] l/min [gpm]

310 [4500] 250 [3625] 140 [36.98] Mineral oil based hydraulic fluids HL (DIN 51524 part 1). Mineral oil based hydraulic fluids HLP (DIN 51524 part 2).
For use of environmentally acceptable fluids (vegetable or polyglycol base) please consult us.

Fluid Temperature Permissible degree of fluid contamination Viscosity range Internal leakage with 100 bar [1450 psi] secondary pressure at C

C [F]

20....+80 [-4....+176] (NBR seals) ISO 4572: x 75 X=12...15 ISO 4406: class 20/18/15 NAS 1638: class 9

mm2/s cc/min [in3/min]

5....420 min.15 [0.9] max. 40 [2.4]

715

4/8

Bosch Rexroth Oil Control S.p.A.

VS91-92-95

RE 18302-03/12.09

Electrical
Voltage type Voltage tolerance (nominal voltage) Duty Maximum coil temperature Insulation class Compliance with Coil weight with DIN 43650 ISO 4400 connector Voltage Voltage type Power consumption Current
(1) (2) 2)

DC % % C [F] -10 .... +10 Continuous, with ambient temperature 150 [302] H Low Voltage Directive LVD 73/23/EC (2006/95/EC), 2004/108/EC kg [lbs] V 1.05 [2.3] 12 13 24 DC 44 1.8 12.8 27 DC 44 48 DC 44 50C [122F]

DC DC W A 44 3.6 3.2 7% at temperature 20C [68F] 44 3.4 3.6

1.60 0.90 16.9 50.5

Resistance
1)

Nominal

Voltage (V) =OB 01 =OB 02 =OB 03 =OB 07 =OB 31 =AD 01 =AD 02 =AD 07 =OC 01 =OC 02 =OC 03 =OC 07 =OC 31 =AC 01 =AC 02 =AC 03 =AC 07 =OD 01 =OD 02 12 DC 12 DC 12 DC 12 DC 13 DC 13 DC 24 DC 24 DC 24 DC 24 DC 27 DC 27 DC 27 DC 48 DC

Connector type EN 175301-803 (Ex. DIN 43650) AMP JUNIOR DEUTSCH DT 04-2P Cable 350 mm long EN 175301-803 (Ex. DIN 43650) DEUTSCH DT 04-2P EN 175301-803 (Ex. DIN 43650) AMP JUNIOR DEUTSCH DT 04-2P Cable 350 mm long EN 175301-803 (Ex. DIN 43650) AMP JUNIOR DEUTSCH DT 04-2P EN 175301-803 (Ex. DIN 43650)

Coil description C6501 12DC C6503 12DC C6507 12DC C6531 12DC C6501 13DC C6507 13DC C6501 24DC C6503 24DC C6507 24DC C6531 24DC C6501 27DC C6503 27DC C6507 27DC C6501 48DC

Marking 12 DC 12 DC 12 DC 12 DC 13 DC 13 DC 24 DC 24 DC 24 DC 24 DC 27 DC 27 DC 27 DC 48 DC

Coil Mat no. R933000100 R933000119 R933000107 R933000104 R933000101 R933000112 R933000102 R933000120 R933000111 R933000110 R933000103 R93307055 R933000113 R933000114

716

RE 18302-03/12.09 VS91-92-95

Bosch Rexroth Oil Control S.p.A.

5/8

Characteristic curves
Measured with hydraulic fluid ISO-VG32 at 45 5 C [113 9 F]; ambient temperature 20 C [68 F].

psi 115 100 PRESSURE- p 75 50 25 0

bar 8 7 6 5 4 3 2 1 0 0 0

Flow Diverters V91 VS92/95

Curve n. 1 2

20 5

40 10

60

80

100 120

140 l/min

15 20 25 FLOW-Q

30 35 37 gpm

D.I. performance limits


The performance limits refer to the following conditions: coils at operating temperature, voltage supply 10% below nominal, no back pressure in the tank line

psi 5000 PRESSURE-p 4000 3000 2000 1000 0

bar 350 300 250 200 150 100 50 0 0 0

1 2

Flow Diverters V91 VS92/95

Curve n. 1 2

20 5

40 10

60

80

100 120

140 l/min

15 20 25 FLOW-Q

30 35 37 gpm

03

D.E. performance limits


The performance limits refer to the following conditions: coils at operating temperature, voltage supply 10% below nominal, no back pressure in the tank line

psi 5000 PRESSURE-p 4000 3000 2000 1000 0

bar 350 300 250 200 150 100 50 0 0 0

1 2

Flow Diverters V91 VS92/95

Curve n. 1 2

20 5

40 10

60

80

100 120

140 l/min

15 20 25 FLOW-Q

30 35 37 gpm

717

6/8

Bosch Rexroth Oil Control S.p.A.

VS91-92-95

RE 18302-03/12.09

External Dimensions and Fittings

1 Solenoid tube hex 22 mm. Torque 25-27 Nm [18.4-19.9 ft-lb]. 2 Plug for version with external drain hex 22 mm. Torque 25-27 Nm [18.4-19.9 ft-lb]. 3 Ring nut for coil locking OD 34 mm [1.35 in]. Torque 7-8 Nm [5.2-5.9 ft-lb]. 4 Two through holes for installation. Recommended screws

M8 with strength class DIN 8.8. Torque 15-16 Nm [11-11.8 ft-lb]. 5 Ports P, C1, C2: G 1/2, G 3/4, SAE 12. 6 External drain plug hex 27 mm. Torque 25-27 Nm [18,4-19,9 ft-lb]. 7 Minimum clearance needed for connector removal. 8 Identification label.

718

RE 18302-03/12.09 VS91-92-95

Bosch Rexroth Oil Control S.p.A.

7/8

External Dimensions and Fittings

03

9 Optional manual version, push and twist type. (Hex 25 mm) torque 25-27 Nm [18.4-19.9 ft-lb]. 10 Optional push-button type emergency for spool opening: it is pressure stuck to the ring nut for coil locking. Mat no. R933003424 11 Optional screw type emergency, F tupe, for spool opening:

it is screwed (torque 8-9 Nm [5.9-6.6 ft-lb]) to the tube as replacement of the coil ring nut. Mat no. R933003713 12 External drain port G 1/4, SAE 4. 13 Optional hydraulic / pneumatic piloted version. Pilot port plug available with G 1/4 or SAE4. Hex 32 mm, torque 25 27 Nm [18.4 19.9 ft-lb].

719

8/8

Bosch Rexroth Oil Control S.p.A.

VS91-92-95

RE 18302-03/12.09

Electric connection
Without coils, but with ring nut and O-Rings for coil fitting (solution recommended for flexible stock handling) With coils having plug-in pins EN 175301-803, without connectors

=00

=01

With coils and with connectors non-assembled, type EN 175301-803. Protection class: IP 65 when connector with seal is properly screwed down, and cable clamp is correctly tightened. 182-09: Standard. 182-LED-T-A1: with LED monitoring presence of voltage. 182-09-G-DO-2-1: with VDR (Voltage Dependent Resistor), to prevent input voltage over-shootings. =02 Mat. No. R933002885 R933002889 R933002893 R933002894 R933002896 R933002886 R933002887 Description 182-09 GRAY 182-09 BLACK 182-LED-T-A1 12 DC 182-LED-T-A1 24 DC 182-LED-T-A1 48 DC 182-09-G-DO-2-1 12DC with VDR 182-09-G-DO-2-1 24DC with VDR

With coils having AMP Junior connector, and with bi-directional diode. Protection class: IP 65 with female connector properly fitted (see drawing).

With coils having DEUTSCH DT 04-2P connector, and with bi-directional diode. Protection class: IP 69 K with female connector properly fitted (see drawing).

=03

=07

With coils having bi-directional diode and bipolar sheathed free lead, 350 mm long, without pins.

=31

Bosch Rexroth Oil Control S.p.A. Oleodinamica LC Division Via Artigianale Sedrio, 12 42030 Vezzano sul Crostolo Reggio Emilia - Italy Tel. +39 0522 601 801 Fax +39 0522 606 226 / 601 802 compact-directional-valves@oilcontrol.com www.boschrexroth.com

This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth Oil Control S.p.a.. It may not be reproduced or given to third parties without its consent. The data specified above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not release the user from the obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging. Subject to change.

720

RE 90005-04/04.10

Bosch Rexroth Oil Control S.p.A.

Flow diverters 6/2 ways/positions

Designation

Type

Size

Interface

pmax bar [psi]

Qmax l/min [gpm]

Data sheet

Page

6/2 ways/positions ow diverters, 6 to10/2 ways/positions ow diverters 6/2 ways/positions ow diverters 6/2 ways/positions ow diverters with ports C1, C2, C3 and C4 single side 6/2 ways/positions ow diverters 6/2 ways/positions piloted ow diverters - Size 16

VS120 VS125 VS129 VS151 VS152 VS155 VS161 VS165 VS311 VS312 VS315 VS400

G 1/4 SAE 4 JIS B 1/4 G 3/8 G 1/2 SAE 8 G 3/8 SAE 8 G 1/2 G 3/4 SAE 12 G1

310 [4500]

25 [6.6]

18302-04

723

310 [4500]

60 [15.9]

18302-05

731

310 [4500]

60 [15.9]

18302-06

739

10

310 [4500]

140 [37]

18302-07

747

16

310 [4500]

220 [58.1]

18302-11

755

03

The latest information on products can also be found on Bosch Rexroth web-site: www.boschrexroth.com

721

RE 90005-04/04.10

Bosch Rexroth Oil Control S.p.A.

722

Electric Drives and Controls

Hydraulics

Linear Motion and Assembly Technologies

Pneumatics

Service

6/2 ways/positions flow diverters, 6 to10/2 ways/positions flow diverters

RE 18302-04/12.09

1/8

L710... (VS120-VS125-VS129)

Size 4 Series 00 Maximum operating pressure 310 bar [4500 psi] Maximum flow 25 l/min [6.6 gpm] Ports G 1/4 - SAE4 - JIS B 1/4
DVI0083

Summary
Description General specifications Ordering details Spool variants Principles of operation, cross section Technical data p-Qv characteristic curves External dimensions and fittings Electric connection Page 1 2 2 3 3 5 6 9

General specifications
- 6 way 2 position valve. - Directional spool valve with direct solenoid control. - Upon request, hydraulic / pneumatic pilot. - Control spool operated by screwed-in solenoid, with easily extractable coil fastened by a ring nut. - Wet pin tube for DC coil, with push rod for mechanical override in case of voltage shortage. - Unrestricted 360 orientation of DC coil. - Control spool held in normal position by return spring. - Optional manual override (push-button or screw type). - Connectors available: DIN 43650 ISO 4400, AMP Junior, DT04-2P (Deutsch), Free leads.

723

2/8

Bosch Rexroth Oil Control S.p.A.

VS120/125/129

RE 18302-04/12.09

Ordering details L 7 10 _ __
Family Compact directional valve Type Flow Diverters Ports G 1/4 DIN3852 9/16-18 UNF2-B (SAE6) JIS B G 1/4 Control type Solenoid (coil C36) without emergency Solenoid (coil C36) with push-button type emergency Solenoid (coil C36) with screw type emergency Hydraulic / pneumatic control Spool Variants 6 way / 2 position P1 side 6 way / 2 position P2 side Drain type Internal drain External drain 00 = 01 = 02 = 03 = 04 = 07 = 31 =

__ _

__

__

=2 =A = J

Electric connections Without coil With coil, without connector With coil and with non-assembled connector, type DIN 43650 ISO 4400 With coil having AMP Junior connector With coil having AMP Junior Horiz. connector With coil having DEUTSCH DT 04-2P connect. With coil and bipolar sheathed lead 350mm [13.8] long Voltage supply

= 10 = 1P = 1F = P1

00 = OB = AD = OC = AC = OD = = 6_ = 7_ OE =
31 07 04 03 02 01 00 Available connections

Without coil 12V DC 13V DC 24V DC 27V DC 48V DC 110V DC

= I =E

Spool variants
C1 C4 C2 C3 C1 C4 C2 C3

I
a

0
P1 P2

E
a

0
P1 P2

6A

7A

6E

7E

724

RE 18302-04/12.09 VS120/125/129

Bosch Rexroth Oil Control S.p.A.

3/8

Principles of operation, cross section


A valve basically consists of a housing (1), a control spool (2), a return spring (3) and a solenoid (4). It is designed to connect two inlet lines P1 P2 (normally a set of hoses) and divert them to either the outlet ports (C1 C4) with spool in position 0, when the solenoid is de-energized, or to the outlet ports (C2 C3) with spool in position 1, when the solenoid is energized. With the coil de-energized, the return spring (3) pushes back the spool (2) and holds it in position 0 The coil (4) is fastened to the tube by the ring nut (6). The manual override (6) allows to shift the spool (2) also in case of voltage shortage. Hydraulic / pneumatic pilot control for spool shifting is available upon request.

C1 P1 C2 C4 P2 C3

5 6 4
General
Valve weight Mounting position Ambient Temperature

1 2

Technical Data (for applications with different specifications consult us)


kg [lbs] 1.13 [2.5] unrestricted C [F] 20....+50 [-4....+122] (NBR seals)

03

Hydraulic
Maximum pressure with external drain Maximum pressure with internal drain Maximum inlet flow Hydraulic fluid
General properties: it must have physical lubricating and chemical properties suitable for use in hydraulic systems such as, for example:

bar [psi] bar [psi] l/min [gpm]

310 [4500] 250 [3625] 25 [6.6] Mineral oil based hydraulic fluids HL (DIN 51524 part 1). Mineral oil based hydraulic fluids HLP (DIN 51524 part 2).
For use of environmentally acceptable fluids (vegetable or polyglycol base) please consult us.

Fluid Temperature Permissible degree of fluid contamination Viscosity range Internal leakage with 100 bar [1450 psi] secondary pressure at C

C [F]

20....+80 [-4....+176] (NBR seals) ISO 4572: x 75 X=12...15 ISO 4406: class 20/18/15 NAS 1638: class 9

mm2/s cc/min [in3/min]

5....420 min.7 [0.43] max. 15 [0.74]

725

4/8

Bosch Rexroth Oil Control S.p.A.

VS120/125/129

RE 18302-04/12.09

Electrical
Voltage type Voltage tolerance (nominal voltage) Duty Maximum coil temperature Insulation class Compliance with Coil weight with connection EN 175301-803 Voltage Voltage type Power consumption Current
(1) (2)

DC % -10 .... +10 Continuous, with ambient temperature C [F] 150 [302] H Low Voltage Directive LVD 73/23/EC (2006/95/EC), 2004/108/EC kg [lbs] V 0.215 [0.44] 12 DC W A 26 2.15 5.5 2)

50C [122F]

13 DC 26 2.00 6.5

24 DC 26 1.10 22

27 DC 26 1.00 28

48 DC 26 0.54 89

110 DC 26 0.27 413

Resistance
1)

Nominal

7% at temperature 20C [68F]

Voltage (V) =OB 01 =OB 02 =OB 03 =OB 04 =OB 07 =OB 31 =AD 01 =AD 02 =AD 07 =OC 01 =OC 02 =OC 03 =OC 04 =OC 07 =OC 31 =AC 01 =AC 02 =AC 07 =OD 01 =OD 02 =OD 04 =OE 01 =OE 02 12 DC 12 DC 12 DC 12 DC 12 DC 13 DC 13 DC 24 DC 24 DC 24 DC 24 DC 24 DC 27 DC 27 DC 48 DC 48 DC 110 DC

Connector type EN 175301-803 (Ex. DIN 43650) AMP JUNIOR AMP JUNIOR Horizontal DEUTSCH DT 04-2P Cable 350 mm long EN 175301-803 (Ex. DIN 43650) DEUTSCH DT 04-2P EN 175301-803 (Ex. DIN 43650) AMP JUNIOR AMP JUNIOR Horizontal DEUTSCH DT 04-2P Cable 350 mm long EN 175301-803 (Ex. DIN 43650) DEUTSCH DT 04-2P EN 175301-803 (Ex. DIN 43650) AMP JUNIOR Horizontal EN 175301-803 (Ex. DIN 43650)

Coil description C3601 12DC C3603 12DC C3604 12DC C3607 12DC C3631 12DC C3601 13DC C3607 13DC C3601 24DC C3603 24DC C3604 24DC C3607 24DC C3637 24DC C3601 27DC C3607 27DC C3601 48DC C3604 48DC C3601 110DC

Marking 12 DC 12 DC 12 DC 12 DC 12 DC 13 DC 13 DC 24 DC 24 DC 24 DC 24 DC 24 DC 27 DC 27 DC 48 DC 48 DC 110 DC

Coil Mat no. R933000044 R933000047 R933002913 R933000048 R933000045 R933000051 R933000049 R933000053 R933000057 R933002914 R933000058 R933000055 R933000056 R933000050 R933000059 R933002915 R933000061

726

RE 18302-04/12.09 VS120/125/129

Bosch Rexroth Oil Control S.p.A.

5/8

Characteristic curves
Measured with hydraulic fluid ISO-VG32 at 45 5 C [113 9 F]; ambient temperature 20 C [68 F].

psi 260 250 PRESSURE- p 200 150 100 50 0

bar 15 12 9 6 3 0 0 0 5 1.5 10 15 20

Flow path P1>C1 P1>C2 P2>C3 P2>C4

Curve No. 1 1 1 1

25 l/min 6 6.6 gpm

3 4.5 FLOW-Q

DI-DE performance limits


The performance limits refer to the following conditions: coils at operating temperature, voltage supply 10% below nominal, no back pressure in the tank line.

03
1 psi bar 4500 310 4000 250 3000 2000 1000 0 200 150 100 50 0 0 0 5 1.5 10 15 20 25 l/min 6 6.6 gpm
Drain type External (-E-) Internal (-I-) Curve No. 1 2

PRESSURE-p

Flow across both ways: forward across P1>C1 and reverse across C4>P2

3 4.5 FLOW-Q

727

6/8

Bosch Rexroth Oil Control S.p.A.

VS120/125/129

RE 18302-04/12.09

External Dimensions and Fittings

Measure A mm [inch] B mm [inch] C mm [inch] D mm [inch]

VS120 (G1/4) 17.5 [0.69] 23 [0.91] 8.5 [0.33] 17.5 [0.69]

VS125 (SAE 4) 16.5 [0.65] 22.5 [0.89] 7.5 [0.30] 18.5 [0.73]

1 Solenoid tube hex 22 mm. Torque 20-22Nm [14.6-16.2 ft-lb]. 2 Ring nut for coil locking OD 20.5 mm [1.04 in]. Torque 3-4 Nm [2.2-3.0 ft-lb]. 3 Optional hydraulic / pneumatic piloted version. Pilot port plug available with G 1/4: hex 30 mm. Torque 20 22 Nm [14.7 16.2 ft-lb]. 4 Identification label. 5 Minimum clearance needed for connector removal. 6 Optional push-button, EP type, emergency for spool

opening: it is pressure stuck to the ring nut for coil locking. Mat no. R933000042. 7 Optional screw, EF type, emergency for spool opening: it is screwed (torque 6-7 Nm [4.4-5.5 ft-lb]) to the tube as replacement of the coil ring nut. Mat no. R933000021. 8 Ports P1, P2, C1, C2, C3, C4. 9 External drain plug available with G 1/4 and SAE 4 port. Hex 22mm, torque 20-22 Nm [14.7-16.2 ft-lb]. 10 Two fixation holes Use M5 screws with strength class DIN 8.8. Torque 5-6 Nm [3.6-4.4 ft-lb].

728

RE 18302-04/12.09 VS120/125/129

Bosch Rexroth Oil Control S.p.A.

7/8

External Dimensions and Fittings

03

1 Solenoid tube hex 22 mm. Torque 20-22Nm [14.6-16.2 ft-lb]. 2 Ring nut for coil locking OD 20.5 mm [1.04 in]. Torque 3-4 Nm [2.2-3.0 ft-lb]. 3 Identification label. 4 Two fixation holes M8. 5 Minimum clearance needed for connector removal.

6 Optional push-button, EP type, emergency for spool opening: it is pressure stuck to the ring nut for coil locking. Mat no. R933000042 7 Optional screw, EF type, emergency for spool opening: it is screwed (torque 6-7 Nm [4.4-5.5 ft-lb]) to the tube as replacement of the coil ring nut. Mat no. R933000021. 8 Ports P1, P2, C1, C2, C3, C4.

729

8/8

Bosch Rexroth Oil Control S.p.A.

VS120/125/129

RE 18302-04/12.09

Electric connection
Without coils, but with ring nut and O-Rings for coil fitting (solution recommended for flexible stock handling) With coils having plug-in pins EN 175301-803, without connectors

=00

=01

With coils and with connectors non-assembled, type EN 175301-803. Protection class: IP 65 when connector with seal is properly screwed down, and cable clamp is correctly tightened. 182-09: Standard. 182-LED-T-A1: with LED monitoring presence of voltage. 182-09-G-DO-2-1: with VDR (Voltage Dependent Resistor), to prevent input voltage over-shootings. Mat. No. Description R933002885 182-09 GRAY R933002889 182-09 BLACK R933002893 182-LED-T-A1 12 DC R933002894 182-LED-T-A1 24 DC R933002896 182-LED-T-A1 48 DC R933002897 182-LED-T-A1 110 DC R933002886 182-09-G-DO-2-1 12DC with VDR R933002887 182-09-G-DO-2-1 24DC with VDR With coils having AMP Junior connector, and with bi-directional diode. Protection class: IP 65 with female connector properly fitted (see drawing). With coils having Horizontal AMP Junior connector, and with bi-directional diode. Protection class: IP 65 with female connector properly fitted (see drawing).

=02

=03

=04

With coils having bi-directional diode and bipolar sheathed free lead, 350 mm long, without pins.

With coils having DEUTSCH DT 04-2P connector, and with bi-directional diode. Protection class: IP 69 K with female connector properly fitted (see drawing).

=31

=07

Bosch Rexroth Oil Control S.p.A. Oleodinamica LC Division Via Artigianale Sedrio, 12 42030 Vezzano sul Crostolo Reggio Emilia - Italy Tel. +39 0522 601 801 Fax +39 0522 606 226 / 601 802 compact-directional-valves@oilcontrol.com www.boschrexroth.com

This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth Oil Control S.p.a.. It may not be reproduced or given to third parties without its consent. The data specified above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not release the user from the obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging. Subject to change.

730

Electric Drives and Controls

Hydraulics

Linear Motion and Assembly Technologies

Pneumatics

Service

6/2 ways/positions flow diverters

RE 18302-05/12.09

1/8

L721.... (VS151-VS152-VS155)

Size 6 Series 01 Maximum operating pressure 310 bar [4500 psi] Maximum flow 60 l/min [15.85 gpm] Ports G 3/8 - G 1/2 - SAE8
DVI0082

Summary
Description General specifications Ordering details Spool variants Principles of operation, cross section Technical data p-Qv characteristic curves External dimensions and fittings Electric connection Page 1 2 2 3 3 5 6 8

General specifications
- 6 way 2 position valve. - Directional spool valve with direct solenoid control. - Upon request, hydraulic / pneumatic pilot , or manual push and twist control. - Usable as stand-alone, or as multiple stackable units - Control spool operated by screwed-in solenoid, with easily extractable coil fastened by a ring nut. - Wet pin tube for DC coil, with push rod for mechanical override in case of voltage shortage. - Unrestricted 360 orientation of DC coil. - Control spool held in normal position by return spring. - Optional manual override (push-button or screw type). - Connectors available: DIN 43650 ISO 4400, AMP Junior, DT04-2P (Deutsch), Free leads.

731

2/8

Bosch Rexroth Oil Control S.p.A.

VS151-VS152-VS155

RE 18302-05/12.09

Ordering details

L 7 21 _ __
Family Compact directional valve Type Flow Diverters Ports G 3/8 DIN 3852 G 1/2 DIN 3852 3/4-16 UNF (SAE8)

__ _

__

__
00 = 01 = 02 =

=3 =4 =C SG = 00 = OB = AD = OC = AC = OD =

Electric connections Without coil With coil, without connector With coil and with non-assembled connector, type DIN 43650 ISO 4400 03 = With coil having AMP Junior connector 07 = With coil having DEUTSCH DT 04-2P connect. 31 = With coil and bipolar sheathed lead 350mm [13.8] long Voltage supply Manual push and twist control Without coil 12V DC 13V DC 24V DC 27V DC 48V DC
31 07 03 02 01 00 Available connections

Control type Solenoid (coil C 48) without emergency = 11 Solenoid (coil C 48) with push-button type emergency = 1P Solenoid (coil C 48) with screw type emergency = 1F Hydraulic / pneumatic control = P1 Manual push and twist control = H1 Spool Variants 6 way / 2 position P1 side

= 6_

I= E=

Drain type Internal drain External drain

Spool variants

C1

C4 C2 C3

C1

C4 C2 C3

I
a

1
P1

0
P2

E
a

1
P1

0
P2

6A

6F

6B

6G

6E

732

RE 18302-05/12.09 VS151-VS152VS-VS155

Bosch Rexroth Oil Control S.p.A.

3/8

Principles of operation, cross section


A valve basically consists of a housing (1), a control spool (2), a return spring (3) and a solenoid (5). It is designed to connect two inlet lines P1 P2 (normally a set of hoses) and divert them to either the outlet ports (C1 C4) with spool in position 0, when the solenoid is de-energized, or to the outlet ports (C2 C3) with spool in position 1, when the solenoid is energized. With the coil de-energized, the return spring (3) pushes back the spool (2) and holds it in position 0. The coil (5) is fastened to the tube by the ring nut (6). The manual override (6) allows to shift the spool (2) also in case of voltage shortage. An external drain, to be connected to tank, ensures shifting operations also at higher working pressure. Hydraulic / pneumatic pilot control, or manual push and twist control for spool shifting are available upon request.

C1 P1 C2 C4 P2 C3

6 5
General
Valve weight Mounting position Ambient Temperature

Technical Data (for applications with different specifications consult us)

kg [lbs]

2.85 [6.29] unrestricted

C [F]

20....+50 [-4....+122] (NBR seals)

Hydraulic
Maximum pressure with external drain Maximum pressure with internal drain Maximum pressure with internal drain and 6F or 6G scheme Maximum flow Hydraulic fluid
General properties: it must have physical lubricating and chemical properties suitable for use in hydraulic systems such as, for example:

03
bar [psi] bar [psi] bar [psi] l/min [gpm] 310 [4500] 250 [3625] 310 [4500] 60 [15.85] Mineral oil based hydraulic fluids HL (DIN 51524 part 1). Mineral oil based hydraulic fluids HLP (DIN 51524 part 2).
For use of environmentally acceptable fluids (vegetable or polyglycol base) please consult us.

Fluid Temperature Permissible degree of fluid contamination Viscosity range Internal leakage with 100 bar [1450 psi] secondary pressure at C cc/min

C [F]

20....+80 [-4....+176] (NBR seals) ISO 4572: x 75 X=12...15 ISO 4406: classe 20/18/15 NAS 1638: classe 9

mm2/s

5....420 min. 10 [0.61] - max. 20 [1.2]

[in3/min]

733

4/8

Bosch Rexroth Oil Control S.p.A.

VS151-VS152-VS155

RE 18302-05/12.09

Electrical
Voltage type Voltage tolerance (nominal voltage) Duty Maximum coil temperature Insulation class Compliance with Coil weight with DIN 43650 ISO 4400 connector Voltage Voltage type Power consumption Current
(1) (2) 2)

DC % % C [F] -10 .... +10 Continuous, with ambient temperature 150 [302] H Low Voltage Directive LVD 73/23/EC (2006/95/EC), 2004/108/EC kg [lbs] V 0.5 [1.1] 12 13 24 DC 36 27 DC 36 48 DC 36 0.75 50C [122F]

DC DC W A 36 36

3.0 2.77 1.53 1.32

Resistance
1)

3.97 4.68 15.67 20.42 63.60 7% at temperature 20C [68F]

Nominal

Voltage (V) =OB 01 =OB 02 =OB 03 =OB 07 =OB 31 =AD 01 =AD 02 =AD 07 =OC 01 =OC 02 =OC 03 =OC 07 =OC 31 =AC 01 =AC 02 =AC 07 =OD 01 12 DC 12 DC 12 DC 12 DC 13 DC 13 DC 24 DC 24 DC 24 DC 24 DC 27 DC 27 DC 48 DC

Connector type EN 175301-803 (Ex. DIN 43650) AMP JUNIOR DEUTSCH DT 04-2P Cable 350 mm long EN 175301-803 (Ex. DIN 43650) DEUTSCH DT 04-2P EN 175301-803 (Ex. DIN 43650) AMP JUNIOR DEUTSCH DT 04-2P Cable 350 mm long EN 175301-803 (Ex. DIN 43650) DEUTSCH DT 04-2P DIN EN 175301-803 ISO 4400

Coil description C4801 12DC C4803 12DC C4807 12DC C4831 12DC C4801 13DC C4807 13DC C4801 24DC C4803 24DC C4807 24DC C4831 24DC C4801 27DC C4807 27DC C4801 48DC

Marking 12 DC 12 DC 12 DC 12 DC 13 DC 13 DC 24 DC 24 DC 24 DC 24 DC 27 DC 27 DC 48 DC

Coil Mat no. R933000063 R933000065 R933000068 R933000064 R933000069 R933000073 R933000076 R933000071 R933000075 R933000070 R933000077 R933000074 R933000078

734

RE 18302-05/12.09 VS151-VS152VS-VS155

Bosch Rexroth Oil Control S.p.A.

5/8

Characteristic curves
Measured with hydraulic fluid ISO-VG32 at 45 5 C [113 9 F]; ambient temperature 20 C [68 F].

psi 130 125 PRESSURE- p 100 75 50 25 0

bar 9 8 7 6 5 4 3 2 1 0 0 0

3 2 1

Flow diverter VS151-G3/8 VS152-G1/2 VS155-SAE8

Curve n. P1>C1 1 2 2 P1>C2 1 2 2 C4> P2 1 3 3 C3>P2 1 3 3

Measured with port G1/2 DIN 3852


10 3 20 30 40 12 50 60 l/min 15 15.8 gpm 6 9 FLOW-Q

DI performance limits
The performance limits refer to the following conditions: coils at operating temperature, voltage supply 10% below nominal, no back pressure in the tank line.

psi 5000 PRESSURE-p 4000 3000 2000 1000 0

bar 350 300 250 200 150 100 50 0 0 0

Flow diverter VS151

Curve n. 1 2

2 1 10 3 20 30 40 12 50 60 l/min 15 15.8 gpm

VS152 - VS 155

Flow across both ways: forward across P1>C1 and reverse across C4>P2

6 9 FLOW-Q

03

DE performance limits
The performance limits refer to the following conditions: coils at operating temperature, voltage supply 10% below nominal, no back pressure in the tank line.

psi 5000 PRESSURE-p 4000 3000 2000 1000 0

bar 350 300 250 200 150 100 50 0 0 0

Flow diverter VS151 VS152 - VS 155

Curve n. 1 2

2 1 10 3 20 30 40 12 50 60 l/min 15 15.8 gpm

Flow across both ways: forward across P1>C1 and reverse across C4>P2

6 9 FLOW-Q

735

6/8

Bosch Rexroth Oil Control S.p.A.

VS151-VS152-VS155

RE 18302-05/12.09

External Dimensions and Fittings

1 Ports P1, P2, C1, C2, C3, C4. 2 Two fixation screws M6x40 with strength class DIN 8.8. Torque 9-10 Nm [14.7 16.2 ft-lb]. 3 Ring nut for coil locking OD 26.5 mm [1.04 in]. Torque 6-7 Nm [4.4-5.2 ft-lb]. 4 Solenoid tube hex 17 mm. Torque 22-24 Nm [16.2 17.7 ft-lb].

5 Minimum clearance needed for connector removal. 6 External drain plug available with G 1/4 and SAE 4 port. Hex.24 Torque 22-24 Nm [16.2 17.7 ft-lb]. 7 Identification label. 8 Overall dimensions with 6F and 6G spools.

736

RE 18302-05/12.09 VS151-VS152VS-VS155

Bosch Rexroth Oil Control S.p.A.

7/8

External Dimensions and Fittings

03

9 Optional push-button, P type, emergency for spool opening: it is pressure stuck to the ring nut for coil locking. Mat no. R933000043. 10 Optional screw type emergency, F type, for spool opening: it is screwed (torque 6-7Nm [4.4-5.2 ft-lb]) to the tube as replacement of the coil ring nut. (Mat no. R933007215)

11 Dimensions of optional manual version, push and twist type. Hex 25 mm, torque 20-22 Nm [16.2-17.7 ft-lb]. 12 Dimensions of optional hydraulic / pneumatic piloted version. Pilot port plug available with G 1/4: hex 30 mm, torque 25-27 Nm [18.4-19.9 ft-lb].

737

8/8

Bosch Rexroth Oil Control S.p.A.

VS151-VS152-VS155

RE 18302-05/12.09

Electric connection
Without coils, but with ring nut and O-Rings for coil fitting (solution recommended for flexible stock handling) With coils having plug-in pins EN 175301-803, without connectors

=00

=01

With coils and with connectors non-assembled, type EN 175301-803. Protection class: IP 65 when connector with seal is properly screwed down, and cable clamp is correctly tightened. 182-09: Standard. 182-LED-T-A1: with LED monitoring presence of voltage. 182-09-G-DO-2-1: with VDR (Voltage Dependent Resistor), to prevent input voltage over-shootings. Mat. No. R933002885 R933002889 R933002893 R933002894 R933002896 R933002886 R933002887 Description 182-09 GRAY 182-09 BLACK 182-LED-T-A1 12 DC 182-LED-T-A1 24 DC 182-LED-T-A1 48 DC 182-09-G-DO-2-1 12DC with VDR 182-09-G-DO-2-1 24DC with VDR

=02

With coils having AMP Junior connector, and with bi-directional diode. Protection class: IP 65 with female connector properly fitted (see drawing).

With coils having DEUTSCH DT 04-2P connector, and with bi-directional diode. Protection class: IP 69 K with female connector properly fitted (see drawing).

=03

=07

With coils having bi-directional diode and bipolar sheathed free lead, 350 mm long, without pins.

=31

Bosch Rexroth Oil Control S.p.A. Oleodinamica LC Division Via Artigianale Sedrio, 12 42030 Vezzano sul Crostolo Reggio Emilia - Italy Tel. +39 0522 601 801 Fax +39 0522 606 226 / 601 802 compact-directional-valves@oilcontrol.com www.boschrexroth.com

This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth Oil Control S.p.a.. It may not be reproduced or given to third parties without its consent. The data specified above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not release the user from the obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging. Subject to change.

738

Electric Drives and Controls

Hydraulics

Linear Motion and Assembly Technologies

Pneumatics

Service

6/2 ways/positions flow diverters with ports C1, C2, C3 and C4 single side
L725.... (VS161-VS165)

RE 18302-06/12.09

1/8

Size 6 Series 00 Maximum operating pressure 310 bar [4500 psi] Maximum flow 60 l/min [15.85 gpm] Ports G 3/8 - SAE8
DVI0086

Summary
Description General specifications Ordering details Spool variants Principles of operation, cross section Technical data p-Qv characteristic curves External dimensions and fittings Electric connections Page 1 2 2 3 3 5 6 8

General specifications
- 6 way 2 position valve. - Directional spool valve with direct solenoid control. - Upon request, hydraulic / pneumatic pilot, or manual push and twist control. - Control spool operated by screwed-in solenoid, with easily extractable coil fastened by a ring nut. - Wet pin tube for DC coil, with push rod for mechanical override in case of voltage shortage. - Unrestricted 360 orientation of DC coil. - Control spool held in normal position by return spring. - Optional manual override (push-button or screw type). - Connectors available: DIN 43650 ISO 4400, AMP Junior, DT04-2P (Deutsch), Free leads.

739

2/8

Bosch Rexroth Oil Control S.p.A.

VS161-VS165

RE 18302-06/12.09

Ordering details

L 7 25 _ __
Family Compact directional valve Type Flow Diverters Ports G 3/8 DIN 3852 3/4 - 16 UNF (SAE8)

__ _

__

__
00 = 01 = 02 =

=3 =C

Electric connections Without coil With coil, without connector With coil and with non-assembled connector, type DIN 43650 ISO 4400 03 = With coil having AMP Junior connector 07 = With coil having DEUTSCH DT 04-2P connect. 31 = With coil and bipolar sheathed lead 350mm [13.8] long Voltage supply

Control type Solenoid (coil C48) without emerg. Solenoid (coil C48) with push-button type emergency Solenoid (coil C48) with screw type emergency Hydraulic/pneumatic pilot Manual push and twist control Spool variants 6 way / 2 position P1 side

SG = = 11 = 1P = 1F = P1 = H1 00 = OB = AD = OC = AC = OD =
31 07 03 02 01 00

Manual push and twist control Without coil 12V DC 13V DC 24V DC 27V DC 48V DC
Available connections

= 6_

I= E=

Drain type Internal drain External drain

Spool variants

C2 C3 C1 C4

C2 C3 C1 C4

1
P1

0
P2

1
P1

0
P2

6A

6F

6B

6G

6E

740

RE 18302-06/12.09 VS161-VS165

Bosch Rexroth Oil Control S.p.A.

3/8

Principles of operation, cross section


A valve basically consists of a housing (1), a control spool (2), a return spring (3) and a solenoid (5). It is designed to connect two inlet lines P1 P2 (normally a set of hoses) and divert them to either the outlet ports (C1 C4) with spool in position 0, when the solenoid is de-energized, or to the outlet ports (C2 C3) with spool in position 1, when the solenoid is energized. With the coil de-energized, the return spring (3) pushes back the spool (2) and holds it in position 0 The coil (4) is fastened to the tube by the ring nut (5). The manual override (6) allows to shift the spool (2) also in case of voltage shortage. An external drain, to be connected to tank, ensures shifting operations also at higher working pressure. Hydraulic / pneumatic pilot control, or manual push and twist control for spool shifting are available upon request.

C1 P1 C2 C4 P2 C3

6
Generali
Valve weight Mounting position Ambient Temperature

Technical Data (for applications with different specifications consult us)

kg [lbs]

3.0 [6.6] unrestricted

C [F]

20....+50 [-4....+122] (NBR seals)

Hydraulic
Maximum pressure with external drain Maximum pressure with internal drain Maximum pressure with internal drain and 6F or 6G scheme Maximum inlet flow Hydraulic fluid
General properties: it must have physical lubricating and chemical properties suitable for use in hydraulic systems such as, for example:

03
bar [psi] bar [psi] bar [psi] l/min [gpm] 310 [4500] 250 [3625] 310 [4500] 60 [15,85] Mineral oil based hydraulic fluids HL (DIN 51524 part 1). Mineral oil based hydraulic fluids HLP (DIN 51524 part 2).
For use of environmentally acceptable fluids (vegetable or polyglycol base) please consult us.

Fluid Temperature Permissible degree of fluid contamination Viscosity range Internal leakage with 100 bar [1450 psi] secondary pressure at C

C [F]

20....+80 [-4....+176] (NBR seals) ISO 4572: x 75 X=12...15 ISO 4406: classe 20/18/15 NAS 1638: classe 9

mm2/s cc/min [in3/min]

5....420 min. 10 [0.61] max. 20 [1.2]

741

4/8

Bosch Rexroth Oil Control S.p.A.

VS161-VS165

RE 18302-06/12.09

Electrical
Voltage type Voltage tolerance (nominal voltage) Duty Maximum coil temperature Insulation class Compliance with Coil weight with DIN 43650 ISO 4400 connector Voltage Voltage type Power consumption Current
(1) (2)

DC % % C [F] -10 .... +10 Continuous, with ambient temperature 150 [302] H Low Voltage Directive LVD 73/23/EC (2006/95/EC), 2004/108/EC kg [lbs] V W A 0.5 [1.1] 12 36 13 36 24 DC 36 27 DC 36 48 DC 36 0.75 50C [122F]

DC DC

3.0 2.77 1.53 1.32

Resistance
1)

3.97 4.68 15.67 20.42 63.60 2)

Nominal

7% at temperature 20C [68F]

Voltage (V) =OB 01 =OB 02 =OB 03 =OB 07 =OB 31 =AD 01 =AD 02 =AD 07 =OC 01 =OC 02 =OC 03 =OC 07 =OC 31 =AC 01 =AC 02 =AC 07 =OD 01 12 DC 12 DC 12 DC 12 DC 13 DC 13 DC 24 DC 24 DC 24 DC 24 DC 27 DC 27 DC 48 DC

Connector type EN 175301-803 (Ex. DIN 43650) AMP JUNIOR DEUTSCH DT 04-2P Cable 350 mm long EN 175301-803 (Ex. DIN 43650) DEUTSCH DT 04-2P EN 175301-803 (Ex. DIN 43650) AMP JUNIOR DEUTSCH DT 04-2P Cable 350 mm long EN 175301-803 (Ex. DIN 43650) DEUTSCH DT 04-2P DIN EN 175301-803 ISO 4400

Coil description C4801 12DC C4803 12DC C4807 12DC C4831 12DC C4801 13DC C4807 13DC C4801 24DC C4803 24DC C4807 24DC C4831 24DC C4801 27DC C4807 27DC C4801 48DC

Marking 12 DC 12 DC 12 DC 12 DC 13 DC 13 DC 24 DC 24 DC 24 DC 24 DC 27 DC 27 DC 48 DC

Coil Mat no. R933000063 R933000065 R933000068 R933000064 R933000069 R933000073 R933000076 R933000071 R933000075 R933000070 R933000077 R933000074 R933000078

742

RE 18302-06/12.09 VS161-VS165

Bosch Rexroth Oil Control S.p.A.

5/8

Characteristic curves
Measured with hydraulic fluid ISO-VG32 at 45 5 C [113 9 F]; ambient temperature 20 C [68 F].

psi 200 PRESSURE- p 150 100 50 0

bar 7 6 5 4 3 2 1 0 0 0 10 3 20 6 30 9 FLOW-Q

Flow path VS161 VS165

Curve n. P1>C1 1 2 P1>C2 1 2 P2>C4 1 2 P2>C3 1 2

40 12

50

60 l/min 15 15.8 gpm

Performances limits
The performance limits refer to the following conditions: coils at operating temperature, voltage supply 10% below nominal, no back pressure in the tank line.

D.E. D.I.
psi 5000 4000 PRESSURE-p 3000 2000 100 1000 0 0 0 0 10 3 20 6 30 9 FLOW-Q 40 12 50 60 l/min 15 15.8 gpm bar 350 300 200
Flow diverter VS161 VS165 Curve n. 1 2

03

1 2 Flow across both ways: forward across P1>C1 and reverse across C4>P2

743

6/8

Bosch Rexroth Oil Control S.p.A.

VS161-VS165

RE 18302-06/12.09

External Dimensions and Fittings

1 Ports P1, P2, C1, C2, C3, C4. 2 The mounting surface flatness must comply with specifications. 3 Two fixation screws M8x70 with strength class DIN 8.8. Torque 15 16 Nm [11.1-11.8 ft-lb]. 4 Ring nut for coil locking OD 26.5 mm [1.04 in]. Torque 5-6 Nm [3.6-4.4 ft-lb].

5 Solenoid tube hex 17 mm. Torque 22-24 Nm [16.2 17.7 ft-lb]. 6 Minimum clearance needed for connector removal. 7 External drain plug available with G 1/4 and SAE 4 port. Hex.24 Torque 22-24 Nm [16.2 17.7 ft-lb]. 8 Identification label.

744

RE 18302-06/12.09 VS161-VS165

Bosch Rexroth Oil Control S.p.A.

7/8

External Dimensions and Fittings

03

9 Optional push-button, P type, emergency for spool opening: it is pressure stuck to the ring nut for coil locking. Mat no. R933000043 10 Optional screw type emergency, F type, for spool opening: it is screwed (torque 6-7Nm [4.4-5.2 ft-lb]) to the tube as replacement of the coil ring nut. (Mat no. R933007215)

11 Dimensions of optional manual version, push and twist type. Hex 25 mm, torque 20-22 Nm [16.2-17.7 ft-lb]. 12 Dimensions of optional hydraulic / pneumatic piloted version. Pilot port plug available with G 1/4: hex 30 mm, torque 25-27 Nm [18.4-19.9 ft-lb].

745

8/8

Bosch Rexroth Oil Control S.p.A.

VS161-VS165

RE 18302-06/12.09

Electric connection
Without coils, but with ring nut and O-Rings for coil fitting (solution recommended for flexible stock handling) With coils having plug-in pins EN 175301-803, without connectors

=00

=01

With coils and with connectors non-assembled, type EN 175301-803. Protection class: IP 65 when connector with seal is properly screwed down, and cable clamp is correctly tightened. 182-09: Standard. 182-LED-T-A1: with LED monitoring presence of voltage. 182-09-G-DO-2-1: with VDR (Voltage Dependent Resistor), to prevent input voltage over-shootings. Mat. No. R933002885 R933002889 R933002893 R933002894 R933002896 R933002886 R933002887 Description 182-09 GRAY 182-09 BLACK 182-LED-T-A1 12 DC 182-LED-T-A1 24 DC 182-LED-T-A1 48 DC 182-09-G-DO-2-1 12DC with VDR 182-09-G-DO-2-1 24DC with VDR With coils having DEUTSCH DT 04-2P connector, and with bi-directional diode. Protection class: IP 69 K with female connector properly fitted (see drawing).

=02

With coils having AMP Junior connector, and with bi-directional diode. Protection class: IP 65 with female connector properly fitted (see drawing).

=03

=07

With coils having bi-directional diode and bipolar sheathed free lead, 350 mm long, without pins.

=31

Bosch Rexroth Oil Control S.p.A. Oleodinamica LC Division Via Artigianale Sedrio, 12 42030 Vezzano sul Crostolo Reggio Emilia - Italy Tel. +39 0522 601 801 Fax +39 0522 606 226 / 601 802 compact-directional-valves@oilcontrol.com www.boschrexroth.com

This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth Oil Control S.p.a.. It may not be reproduced or given to third parties without its consent. The data specified above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not release the user from the obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging. Subject to change.

746

Electric Drives and Controls

Hydraulics

Linear Motion and Assembly Technologies

Pneumatics

Service

6/2 ways/positions flow diverters

RE 18302-07/12.09

1/8

L753.... (VS311-VS312-VS315)

Size 10 Series 00 Maximum operating pressure 310 bar [4500 psi] Maximum flow 140 l/min [36,98 gpm] Ports G 1/2 -G 3/4 - SAE12
DVI0088

Summary
Description General specifications Ordering details Spool variants Principles of operation, cross section Technical data p-Qv characteristic curves External dimensions and fittings Electric connection Page 1 2 2 3 3 5 6 8

General specifications
- 6 way 2 position valve. - Directional spool valve with direct solenoid control. - Upon request, hydraulic / pneumatic pilot , or manual push and twist control. - Control spool operated by screwed-in solenoid, with easily extractable coil fastened by a ring nut. - Wet pin tube for DC coil, with push rod for mechanical override in case of voltage shortage. - Unrestricted 360 orientation of DC coil. - Control spool held in normal position by return spring. - Optional manual override (push-button or screw type). - Connectors available: DIN 43650 ISO 4400, AMP Junior, DT04-2P (Deutsch), Free leads.

747

2/8

Bosch Rexroth Oil Control S.p.A.

VS311-312-315

RE 18302-07/12.09

Ordering details

L 7 53 _ __
Family Compact directional valve Type Flow Diverters Ports G 1/2 DIN 3852 G 3/4 DIN 3852 1 1/16-12 UN (SAE12)

__ _

__

__

=4 =5 =E

Electric connections Without coil With coil, without connector With coil and with non-assembled connector, type DIN 43650 ISO 4400 03 = With coil having AMP Junior connector 07 = With coil having DEUTSCH DT 04-2P connect. 31 = With coil and bipolar sheathed lead 350mm [13.8] long 00 = 01 = 02 = Voltage supply 00 = OB = AD = OC = AC = OD = Without coil 12V DC 13V DC 24V DC 27V DC 48V DC
31 07 03 02 01 00 Available connections

Control type Solenoid (coil C 65) without emergency = 14 Solenoid (coil C 65) with push-button type emergency = 4P Solenoid (coil C 65) with screw type emergency = 4F Hydraulic / pneumatic control = P1 Manual push and twist control = H1 Spool variants 6 way / 2 position P1 side Drain type Internal drain External drain

= 6_

= I =E

Spool variants

I
a 1

C1

C4 C2 C3

E
a 1

C1

C4 C2 C3

0
P1 P2

0
P1 P2

6A

6F

6B

6G

6E

748

RE 18302-07/12.09 VS311-312-315

Bosch Rexroth Oil Control S.p.A.

3/8

Principles of operation, cross section


A valve basically consists of a housing (1), a control spool (2), a return spring (3) and a solenoid (5). It is designed to connect two inlet lines P1 P2 (normally a set of hoses) and divert them to either the outlet ports (C1 C4) with spool in position 0, when the solenoid is de-energized, or to the outlet ports (C2 C3) with spool in position 1, when the solenoid is energized. With the coil de-energized, the return spring (3) pushes back the spool (2) and holds it in position 0 The coil (5) is fastened to the tube by the ring nut (6). The manual override (6) allows to shift the spool (2) also in case of voltage shortage. An external drain, to be connected to tank, ensures shifting operations also at higher working pressure. Hydraulic / pneumatic pilot control for spool shifting is available upon request.

C1 P1 C2 C4 P2 C3

6 5
General
Valve weight Mounting position Ambient Temperature

1 2

Technical Data (for applications with different specifications consult us)


kg [lbs] 5.1 [11.2] unrestricted C [F] 20....+50 [-4....+122] (NBR seals)

Hydraulic
Maximum pressure with external drain Maximum pressure with internal drain Maximum pressure with schemes 6F and 6G Maximum flow Pilot pressure needed for hydraulic / pneumatic control Hydraulic fluid
General properties: it must have physical lubricating and chemical properties suitable for use in hydraulic systems such as, for example:

bar [psi] bar [psi] bar [psi] l/min [gpm] bar [psi]

310 [4500] 250 [3625] 310 [4500] 140 [36.98] max 200 [2900] - min 4 [58] with external drain.
For versions with internal drain, the pilot pressure required should be at least 11 times higher than inlet pressure (ratio 11:1).

03

Mineral oil based hydraulic fluids HL (DIN 51524 part 1). Mineral oil based hydraulic fluids HLP (DIN 51524 part 2).
For use of environmentally acceptable fluids (vegetable or polyglycol base) please consult us.

Fluid Temperature Permissible degree of fluid contamination Viscosity range Internal leakage with 100 bar [1450 psi] secondary pressure at C

C [F]

20....+80 [-4....+176] (NBR seals) ISO 4572: x 75 X=12...15 ISO 4406: class 20/18/15 NAS 1638: class 9

mm2/s cc/min [in3/min]

5....420 min. 15 [0.9] - max. 40 [2.4]

749

4/8

Bosch Rexroth Oil Control S.p.A.

VS311-312-315

RE 18302-07/12.09

Electrical
Voltage type Voltage tolerance (nominal voltage) Duty Maximum coil temperature Insulation class Compliance with Coil weight with DIN 43650 ISO 4400 connector Voltage Voltage type Power consumption Current
(1) (2) 2)

DC % % C [F] -10 .... +10 Continuous, with ambient temperature 150 [302] H Low Voltage Directive LVD 73/23/EC (2006/95/EC), 2004/108/EC kg [lbs] V 1.05 [2.3] 12 13 24 DC 44 1.8 12.8 27 DC 44 48 DC 44 50C [122F]

DC DC W A 44 3.6 3.2 7% at temperature 20C [68F] 44 3.4 3.6

1.60 0.90 16.9 50.5

Resistance
1)

Nominal

Voltage (V) =OB 01 =OB 02 =OB 03 =OB 07 =OB 31 =AD 01 =AD 02 =AD 07 =OC 01 =OC 02 =OC 03 =OC 07 =OC 31 =AC 01 =AC 02 =AC 03 =AC 07 =OD 01 =OD 02 12 DC 12 DC 12 DC 12 DC 13 DC 13 DC 24 DC 24 DC 24 DC 24 DC 27 DC 27 DC 27 DC 48 DC

Connector type EN 175301-803 (Ex. DIN 43650) AMP JUNIOR DEUTSCH DT 04-2P Cable 350 mm long EN 175301-803 (Ex. DIN 43650) DEUTSCH DT 04-2P EN 175301-803 (Ex. DIN 43650) AMP JUNIOR DEUTSCH DT 04-2P Cable 350 mm long EN 175301-803 (Ex. DIN 43650) AMP JUNIOR DEUTSCH DT 04-2P EN 175301-803 (Ex. DIN 43650)

Coil description C6501 12DC C6503 12DC C6507 12DC C6531 12DC C6501 13DC C6507 13DC C6501 24DC C6503 24DC C6507 24DC C6531 24DC C6501 27DC C6503 27DC C6507 27DC C6501 48DC

Marking 12 DC 12 DC 12 DC 12 DC 13 DC 13 DC 24 DC 24 DC 24 DC 24 DC 27 DC 27 DC 27 DC 48 DC

Coil Mat no. R933000100 R933000119 R933000107 R933000104 R933000101 R933000112 R933000102 R933000120 R933000111 R933000110 R933000103 R93307055 R933000113 R933000114

750

RE 18302-07/12.09 VS311-312-315

Bosch Rexroth Oil Control S.p.A.

5/8

Characteristic curves
Measured with hydraulic fluid ISO-VG32 at 45 5 C [113 9 F]; ambient temperature 20 C [68 F].

psi 115 PRESSURE- p 100 75 50 25 0

bar 8 7 6 5 4 3 2 1 0 0 0 20 5 40 10 60 15 80 100

Scheme VS311 VS312-VS315

Curve n. P1>C1 2 1 P1>C2 2 1 P2>C4 2 1 P2>C3 2 1

120 30

140 l/min 35 37 gpm

20 25 FLOW-Q

Performances limits
The performance limits refer to the following conditions: coils at operating temperature, voltage supply 10% below nominal, no back pressure in the tank line.

03
psi 5000 4000 PRESSURE-p 3000 2000 100 1000 0 0 0 0 20 5 40 10 60 15 80 100 120 30 140 l/min 35 37 gpm bar 350 300 200
Scheme Curve n. 1 2

D.E

D.I

1 2

VS311 VS312-VS315

Flow across both ways: forward across P1>C1 and reverse across C4>P2
20 25 FLOW-Q

751

6/8

Bosch Rexroth Oil Control S.p.A.

VS311-312-315

RE 18302-07/12.09

External Dimensions and Fittings

1 Ports P1, P2, C1, C2, C3, C4. 2 The mounting surface flatness must comply with specifications. 3 Two fixation screws M8x45 with strength class DIN 8.8. Torque 15 16 Nm [11.1 11.8 ft-lb]. 4 Ring nut for coil locking OD 34 mm [1.34 in]. Torque 78 Nm [5.2 5.9 ft-lb ].

5 Solenoid tube hex 22 mm. Torque 25 27 Nm [18.4 19.9 ft-lb]. 6 Minimum clearance needed for connector removal. 7 External drain plug available with G 1/4 and SAE 4 port. Hex. 27 mm. Torque 25 27 Nm [18.4 19.9 ft-lb]. 8 Identification label.

752

RE 18302-07/12.09 VS311-312-315

Bosch Rexroth Oil Control S.p.A.

7/8

External Dimensions and Fittings

03

9 Optional push-button, P type, emergency for spool opening: it is pressure stuck to the ring nut for coil locking. Mat no. R933003424 10 Optional screw type emergency, F type, for spool opening: it is screwed (torque 8-9 Nm [5.9-6.6 ft-lb]) to the tube as replacement of the coil ring nut. Mat no. R933003713

11 Dimensions of optional manual version, push and twist type. Hex 25mm, torque 25 27 Nm [18.4 19.9 ft-lb]. 12 Dimensions of optional hydraulic / pneumatic piloted version. Pilot port plug available with G 1/4: hex 32 mm, torque 25 27 Nm [18.4 19.9 ft-lb].

753

8/8

Bosch Rexroth Oil Control S.p.A.

VS311-312-315

RE 18302-07/12.09

Electric connection
Without coils, but with ring nut and O-Rings for coil fitting (solution recommended for flexible stock handling) With coils having plug-in pins EN 175301-803, without connectors

=00

=01

With coils and with connectors non-assembled, type EN 175301-803. Protection class: IP 65 when connector with seal is properly screwed down, and cable clamp is correctly tightened. 182-09: Standard. 182-LED-T-A1: with LED monitoring presence of voltage. 182-09-G-DO-2-1: with VDR (Voltage Dependent Resistor), to prevent input voltage over-shootings. =02 Mat. No. R933002885 R933002889 R933002893 R933002894 R933002896 R933002886 R933002887 Description 182-09 GRAY 182-09 BLACK 182-LED-T-A1 12 DC 182-LED-T-A1 24 DC 182-LED-T-A1 48 DC 182-09-G-DO-2-1 12DC with VDR 182-09-G-DO-2-1 24DC with VDR With coils having DEUTSCH DT 04-2P connector, and with bi-directional diode. Protection class: IP 69 K with female connector properly fitted (see drawing).

With coils having AMP Junior connector, and with bi-directional diode. Protection class: IP 65 with female connector properly fitted (see drawing).

=03

=07

With coils having bi-directional diode and bipolar sheathed free lead, 350 mm long, without pins.

=31

Bosch Rexroth Oil Control S.p.A. Oleodinamica LC Division Via Artigianale Sedrio, 12 42030 Vezzano sul Crostolo Reggio Emilia - Italy Tel. +39 0522 601 801 Fax +39 0522 606 226 / 601 802 compact-directional-valves@oilcontrol.com www.boschrexroth.com

This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth Oil Control S.p.a.. It may not be reproduced or given to third parties without its consent. The data specified above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not release the user from the obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging. Subject to change.

754

Electric Drives and Controls

Hydraulics

Linear Motion and Assembly Technologies

Pneumatics

Service

6/2 ways/positions piloted flow diverters - Size 16

RE 18302-11/12.09

1/8

L7556... (VS400)

Size 16 Series 00 Maximum operating pressure 310 bar [4500 psi] Maximum flow 220 l/min [58.1 gpm] Ports G 1
DVI0080

Summary
Description General specifications Ordering details Spool variants Principles of operation, cross section Technical data p-Qv characteristic curves External dimensions and fittings Electric connection Page 1 2 2 3 3 5 6 8

General specifications
- 6 way 2 position valve. - Directional spool valve hydraulically piloted through solenoid control. - Solenoid with easily extractable coil fastened by a ring nut. - Wet pin tube for DC coil, with push rod for mechanical override in case of voltage shortage. - Unrestricted 360 orientation of DC coil. - Control spool held in normal position by return spring. - Connectors available: DIN 43650 ISO 4400, AMP Junior, DT04-2P (Deutsch), Free leads.

755

2/8

Bosch Rexroth Oil Control S.p.A.

VS400

RE 18302-11/12.09

Ordering details

L 7 55 6 __ 6B _
Family Compact directional valve Type Flow Diverters Ports G 1 DIN3852 Control type Without pilot solenoid valve = 00 With pilot solenoid valve and without mechanical detent = 10 With pilot solenoid valve and with mechanical detent = 1D Configuration, pilot and drain type Internal pilot and drain External pilot and drain External pilot and internal drain External drain and internal pilot

__

__

00 = 01 = 02 =

Electric connections Without coil With coil, without connector With coil and with non-assembled connector, type DIN 43650 ISO 4400 03 = With coil having AMP Junior connector 04 = With coil having AMP Junior horizontal connector 07 = With coil having DEUTSCH DT 04-2P connector 31 = With coil and bipolar sheathed lead 350mm [13.8] long Voltage supply

00 = OB = AD = =1 =2 =3 =4 OC = AC = OD = OE =
31 07 04 03 02 01 00 Available connections

Without coil 12V DC 13V DC 24V DC 27V DC 48V DC 110V DC

Configuration
C2 C3 C1 C4

6B
P1 P2

1=

=2

3=

=4

756

RE 18302-11/12.09 VS400

Bosch Rexroth Oil Control S.p.A.

3/8

Principles of operation, cross section


A valve basically consists of a housing (1), a control spool (2), a return spring (4), a 4/2 solenoid valve (3), a face mounted plate for optional drain and/or external hydraulic pilot. The valve is designed to connect two inlet lines P1 P2 (normally a set of hoses) and divert them to either the outlet ports (C1 C4) with spool in position 0, when the solenoid is de-energized, or to the outlet ports (C2 C3) with spool in position 1, when the solenoid is energized. In fact, energizing the solenoid valve (3), the pilot pressure, after exceeding the 18 bar (261 psi) threshold, pushes the control spool (2) from position 0 into position 1. With the solenoid de-energized, the return spring (4) pushes back the spool (2) and holds it in position 0 The coil of the solenoid valve is fastened to the tube by a ring nut.

C3 P2 C4 C2 P1 C1

Technical Data (for applications with different specifications consult us)


General
Valve weight Mounting position Ambient Temperature C [F] kg [lbs] 15.2 [33.5] unrestricted 20....+50 [-4....+122] (NBR seals)

Hydraulic
Maximum operating pressure with external drain Maximum operating pressure with internal drain Maximum inlet flow Minimum pilot pressure Internal pilot switching pressure between P1 and P2 Hydraulic fluid
General properties: it must have physical lubricating and chemical properties suitable for use in hydraulic systems such as, for example:

03
bar [psi] bar [psi] l/min [gpm] bar [psi] bar [psi] 310 [4500] 210 [3046] 220 [58.1] 18 [261] 18 [261] Mineral oil based hydraulic fluids HL (DIN 51524 part 1). Mineral oil based hydraulic fluids HLP (DIN 51524 part 2).
For use of environmentally acceptable fluids (vegetable or polyglycol base) please consult us.

Fluid Temperature Permissible degree of fluid contamination Viscosity range Internal leakage with 100 bar [1450 psi] secondary pressure at C

C [F]

20....+80 [-4....+176] (NBR seals) ISO 4572: x 75 X=12...15 ISO 4406: class 20/18/15 NAS 1638: class 9

mm2/s cc/min [in3/ min]

5....420 min.20 [1.2] max. 60 [3.6]

757

4/8

Bosch Rexroth Oil Control S.p.A.

VS400

RE 18302-11/12.09

Electrical
Voltage type Voltage tolerance (nominal voltage) Duty Maximum coil temperature Insulation class Compliance with Coil weight with connection EN 175301-803 Voltage Voltage type Power consumption Current
(1) (2)

DC % -10 .... +10 Continuous 100%, with ambient temperature C [F] 150 [302] H Low Voltage Directive LVD 73/23/EC (2006/95/EC), 2004/108/EC kg [lbs] V 0.215 [0.44] 12 DC W A 26 2.15 5.5 2)

50C [122F]

13 DC 26 2.00 6.5

24 DC 26 1.10 22

27 DC 26 1.00 28

48 DC 26 0.54 89

110 DC 26 0.27 413

Resistance
1)

Nominal

7% at temperature 20C [68F]

Voltage (V) =OB 01 =OB 02 =OB 03 =OB 04 =OB 07 =OB 31 =AD 01 =AD 02 =AD 07 =OC 01 =OC 02 =OC 03 =OC 04 =OC 07 =OC 31 =AC 01 =AC 02 =AC 07 =OD 01 =OD 02 =OD 04 =OE 01 =OE 02 12 DC 12 DC 12 DC 12 DC 12 DC 13 DC 13 DC 24 DC 24 DC 24 DC 24 DC 24 DC 27 DC 27 DC 48 DC 48 DC 110 DC

Connector type EN 175301-803 (Ex. DIN 43650) AMP JUNIOR AMP JUNIOR Horizontal DEUTSCH DT 04-2P Cable 350 mm long EN 175301-803 (Ex. DIN 43650) DEUTSCH DT 04-2P EN 175301-803 (Ex. DIN 43650) AMP JUNIOR AMP JUNIOR Horizontal DEUTSCH DT 04-2P Cable 350 mm long EN 175301-803 (Ex. DIN 43650) DEUTSCH DT 04-2P EN 175301-803 (Ex. DIN 43650) AMP JUNIOR Horizontal EN 175301-803 (Ex. DIN 43650)

Coil description C3601 12DC C3603 12DC C3604 12DC C3607 12DC C3631 12DC C3601 13DC C3607 13DC C3601 24DC C3603 24DC C3604 24DC C3607 24DC C3637 24DC C3601 27DC C3607 27DC C3601 48DC C3604 48DC C3601 110DC

Marking 12 DC 12 DC 12 DC 12 DC 12 DC 13 DC 13 DC 24 DC 24 DC 24 DC 24 DC 24 DC 27 DC 27 DC 48 DC 48 DC 110 DC

Coil Mat no. R933000044 R933000047 R933002913 R933000048 R933000045 R933000051 R933000049 R933000053 R933000057 R933002914 R933000058 R933000055 R933000056 R933000050 R933000059 R933002915 R933000061

758

RE 18302-11/12.09 VS400

Bosch Rexroth Oil Control S.p.A.

5/8

Characteristic curves
Measured with hydraulic fluid ISO-VG32 at 45 5 C [113 9 F]; ambient temperature 20 C [68 F].

psi 70 60 50 40 30 20 10 0

bar 5 4 3 2 1 0 0 0 50 10 20 100 150 200 50 60 250 l/min 70 gpm


Flow path P1>C1 P1>C2 P2>C3 P2>C4 Curve No. 1 1 1 1

PRESSURE- p

30 40 FLOW-Q

Performances limits
The performance limits refer to the following conditions:coils at operating temperature, voltage supply 10% below nominal, no back pressure in the tank line

03
1 psi 4000 PRESSURE-p 3000 2000 1000 0 bar 310 250 200 150 100 50 0 0 0 50 10 20 100 150 200 50 60 250 l/min 70 gpm 2 3

1) External drain; pilot pressure 18 bar [261 psi] 2) Internal drain; pilot pressure 18 bar [261 psi] 3) External drain; pilot pressure 30 bar [435 psi]

30 40 FLOW-Q

759

6/8

Bosch Rexroth Oil Control S.p.A.

VS400

RE 18302-11/12.09

External Dimensions and Fittings

C3

C2

P2

P1

C4

C1

1 Solenoid tube hex 22 mm. Torque 20-22 Nm [14.6-16.2 ft-lb] 2 Ring nut for coil locking OD 20.5 mm [0.80 in]. Torque 3-4 Nm [2.2-3.0 ft-lb ]. 3 Identification label. 4 Four fixation screws M8 with strength class DIN 8.8.

Torque 20 22 Nm [14.6 16.2 ft-lb]. 5 Minimum clearance needed for connector removal. 6 Ports P1, P2, C1, C2, C3, C4. 7 Pilot and drain ports P, D

760

RE 18302-11/12.09 VS400

Bosch Rexroth Oil Control S.p.A.

7/8

Electric connection
Without coils, but with ring nut and O-Rings for coil fitting (solution recommended for flexible stock handling) With coils having plug-in pins EN 175301-803, without connectors

=00

=01

With coils and with connectors non-assembled, type EN 175301-803. Protection class: IP 65 when connector with seal is properly screwed down, and cable clamp is correctly tightened. 182-09: Standard. 182-LED-T-A1: with LED monitoring presence of voltage. 182-09-G-DO-2-1: with VDR (Voltage Dependent Resistor), to prevent input voltage over-shootings. =02 Mat. No. R933002885 R933002889 R933002893 R933002894 R933002896 R933002897 R933002886 R933002887 Description 182-09 GRAY 182-09 BLACK 182-LED-T-A1 12 DC 182-LED-T-A1 24 DC 182-LED-T-A1 48 DC 182-LED-T-A1 110 DC 182-09-G-DO-2-1 12DC with VDR 182-09-G-DO-2-1 24DC with VDR

With coils having AMP Junior connector, and with bi-directional diode. Protection class: IP 65 with female connector properly fitted (see drawing).

With coils having Horizontal AMP Junior connector, and with bi-directional diode. Protection class: IP 65 with female connector properly fitted (see drawing).

03
=03 =04

With coils having bi-directional diode and bipolar sheathed free lead, 350 mm long, without pins.

With coils having DEUTSCH DT 04-2P connector, and with bi-directional diode. Protection class: IP 69 K with female connector properly fitted (see drawing).

=31

=07

761

8/8

Bosch Rexroth Oil Control S.p.A.

VS400

RE 18302-11/12.09

Bosch Rexroth Oil Control S.p.A. Oleodinamica LC Division Via Artigianale Sedrio, 12 42030 Vezzano sul Crostolo Reggio Emilia - Italy Tel. +39 0522 601 801 Fax +39 0522 606 226 / 601 802 compact-directional-valves@oilcontrol.com www.boschrexroth.com

This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth Oil Control S.p.a.. It may not be reproduced or given to third parties without its consent. The data specified above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not release the user from the obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging. Subject to change.

762

RE 90005-04/04.10

Bosch Rexroth Oil Control S.p.A.

Flow diverters 6 up to 14/2 ways/positions bankable

Designation

Type

Size

Interface

pmax bar [psi]

Qmax l/min [gpm]

Data sheet

Page

6 to12/2 ways/positions bankable ow diverters angeable 6 to14/2 ways/positions bankable ow diverters angeable

VS120F VS125F VS241F VS245F VS246F VS247F VS270F VS281F VS285F VS286F VS287F VS289F

G 1/4 SAE 4 G 3/8 SAE 8 M18x1,5 G 3/8 G 1/2 SAE 10 G 1/2 SAE 10 M18x1,5 JIS B 1/2 M22x1,5

310 [4500]

20 [5.3]

18302-08

765

310 [4500]

50 [13.2]

18302-09

773

6 to 14/2 ways/positions bankable ow diverters angeable

310 [4500]

80 [21.1]

18302-12

783

6 to14 ways/positions bankable ow diverters angeable

10

310 [4500]

90 [23.8]

18302-10

791

03

The latest information on products can also be found on Bosch Rexroth web-site: www.boschrexroth.com

763

RE 90005-04/04.10

Bosch Rexroth Oil Control S.p.A.

764

Electric Drives and Controls

Hydraulics

Linear Motion and Assembly Technologies

Pneumatics

Service

6 to 12/2 ways/positions bankable flow diverters flangeable

RE 18302-08/12.09

1/10

L711... (VS120F-VS125F)

Size 4 Series 00 Maximum operating pressure 310 bar [4500 psi] Maximum flow 20 l/min [5.3 gpm] Ports G 1/4 - SAE4
DVI0089

Summary
Description General specifications Ordering details Spool variants Principles of operation, cross section Technical data p-Qv characteristic curves External dimensions and fittings Electric connection Page 1 2 2 3 3 5 6 9

General specifications
- 6 way 2 position valve. - Directional spool valve with direct solenoid control. - Upon request, hydraulic / pneumatic pilot. - Usable as stand-alone, or as multiple stackable units. - Control spool operated by screwed-in solenoid, with easily extractable coil fastened by a ring nut. - Wet pin tube for DC coil, with push rod for mechanical override in case of voltage shortage. - Unrestricted 360 orientation of DC coil. - Control spool held in normal position by return spring. - Optional manual override (push-button or screw type). - Connectors available: DIN 43650 ISO 4400, AMP Junior, DT04-2P (Deutsch), Free leads.

765

2/10

Bosch Rexroth Oil Control S.p.A.

VS120F/125F

RE 18302-08/12.09

Ordering details L 7 11 _ _ _
Family Compact directional valve Type Flow Diverters Ports G 1/4 DIN3852 9/16-18 UNF2-B (SAE6) Control type Solenoid (coil C36) without emergency Solenoid (coil C36) with push-button type emergency Solenoid (coil C36) with screw type emergency Hydraulic / pneumatic control Spool Variants 6 way / 2 position P1 side 6 way / 2 position P2 side Drain type Internal drain External drain

__ _

__

__

_
0= 2= 3= 4= Assembly Single diverter 2 Pre-assembled diverters 3 Pre-assembled diverters 4 Pre-assembled diverters

=2 =A

00 = 01 = 02 = 03 = 04 = 07 = 31 =

= 10 = 1P = 1F = P1 00 = = 6_ = 7_ OB = AD = OC = AC = = I =E OD = OE =

Electric connections Without coil With coil, without connector With coil and with non-assembled connector, type DIN 43650 ISO 4400 With coil having AMP Junior connector With coil having AMP Junior Horiz. connector With coil having DEUTSCH DT 04-2P connect. With coil and bipolar sheathed lead 350mm [13.8] long Voltage supply Without coil 12V DC 13V DC 24V DC 27V DC 48V DC 110V DC

31 07 04 03 02 01 00 Available connections

Spool variants
C1 C4 C2 C3 C1 C4 C2 C3

I
a

0
P1 P2

E
a

0
P1 P2

6A

7A

6E

7E

766

RE 18302-08/12.09 VS120F/125F

Bosch Rexroth Oil Control S.p.A.

3/10

Principles of operation, cross section


A valve basically consists of a housing (1), a control spool (2), a return spring (3) and a solenoid (4). It is designed to connect two inlet lines P1 P2 (normally a set of hoses) and divert them to either the outlet ports (C1 C4) with spool in position 0, when the solenoid is de-energized, or to the outlet ports (C2 C3) with spool in position 1, when the solenoid is energized. With the coil de-energized, the return spring (3) pushes back the spool (2) and holds it in position 0 The coil (4) is fastened to the tube by the ring nut (6). The manual override (5) allows to shift the spool (2) also in case of voltage shortage. Hydraulic / pneumatic pilot control for spool shifting is available upon request.

C1 P1 C2 C4 P2 C3

5 6 4
General
Valve weight Mounting position Ambient Temperature

1 2

Technical Data (for applications with different specifications consult us)


kg [lbs] 1.13 [2.5] unrestricted C [F] 20....+50 [-4....+122] (NBR seals)

03

Hydraulic
Maximum pressure with external drain Maximum pressure with internal drain Maximum inlet flow Hydraulic fluid
General properties: it must have physical lubricating and chemical properties suitable for use in hydraulic systems such as, for example:

bar [psi] bar [psi] l/min [gpm]

310 [4500] 250 [3625] 20 [5.3] Mineral oil based hydraulic fluids HL (DIN 51524 part 1). Mineral oil based hydraulic fluids HLP (DIN 51524 part 2).
For use of environmentally acceptable fluids (vegetable or polyglycol base) please consult us.

Fluid Temperature Permissible degree of fluid contamination Viscosity range Internal leakage with 100 bar [1450 psi] secondary pressure at C

C [F]

20....+80 [-4....+176] (NBR seals) ISO 4572: x 75 X=12...15 ISO 4406: class 20/18/15 NAS 1638: class 9

mm2/s cc/min [in3/min]

5....420 min.7 [0.43] max. 15 [0.74]

767

4/10

Bosch Rexroth Oil Control S.p.A.

VS120F/125F

RE 18302-08/12.09

Electrical
Voltage type Voltage tolerance (nominal voltage) Duty Maximum coil temperature Insulation class Compliance with Coil weight with connection EN 175301-803 Voltage Voltage type Power consumption Current
(1) (2)

DC % -10 .... +10 Continuous, with ambient temperature C [F] 150 [302] H Low Voltage Directive LVD 73/23/EC (2006/95/EC), 2004/108/EC kg [lbs] V 0.215 [0.44] 12 DC W A 26 2.15 5.5 2)

50C [122F]

13 DC 26 2.00 6.5

24 DC 26 1.10 22

27 DC 26 1.00 28

48 DC 26 0.54 89

110 DC 26 0.27 413

Resistance
1)

Nominal

7% at temperature 20C [68F]

Voltage (V) =OB 01 =OB 02 =OB 03 =OB 04 =OB 07 =OB 31 =AD 01 =AD 02 =AD 07 =OC 01 =OC 02 =OC 03 =OC 04 =OC 07 =OC 31 =AC 01 =AC 02 =AC 07 =OD 01 =OD 02 =OD 04 =OE 01 =OE 02 12 DC 12 DC 12 DC 12 DC 12 DC 13 DC 13 DC 24 DC 24 DC 24 DC 24 DC 24 DC 27 DC 27 DC 48 DC 48 DC 110 DC

Connector type EN 175301-803 (Ex. DIN 43650) AMP JUNIOR AMP JUNIOR Horizontal DEUTSCH DT 04-2P Cable 350 mm long EN 175301-803 (Ex. DIN 43650) DEUTSCH DT 04-2P EN 175301-803 (Ex. DIN 43650) AMP JUNIOR AMP JUNIOR Horizontal DEUTSCH DT 04-2P Cable 350 mm long EN 175301-803 (Ex. DIN 43650) DEUTSCH DT 04-2P EN 175301-803 (Ex. DIN 43650) AMP JUNIOR Horizontal EN 175301-803 (Ex. DIN 43650)

Coil description C3601 12DC C3603 12DC C3604 12DC C3607 12DC C3631 12DC C3601 13DC C3607 13DC C3601 24DC C3603 24DC C3604 24DC C3607 24DC C3637 24DC C3601 27DC C3607 27DC C3601 48DC C3604 48DC C3601 110DC

Marking 12 DC 12 DC 12 DC 12 DC 12 DC 13 DC 13 DC 24 DC 24 DC 24 DC 24 DC 24 DC 27 DC 27 DC 48 DC 48 DC 110 DC

Coil Mat no. R933000044 R933000047 R933002913 R933000048 R933000045 R933000051 R933000049 R933000053 R933000057 R933002914 R933000058 R933000055 R933000056 R933000050 R933000059 R933002915 R933000061

768

RE 18302-08/12.09 VS120F/125F

Bosch Rexroth Oil Control S.p.A.

5/10

Characteristic curves
Measured with hydraulic fluid ISO-VG32 at 45 5 C [113 9 F]; ambient temperature 20 C [68 F].

psi 260 250 PRESSURE- p 200 150 100 50 0

bar 15 12 9 6 3 0 0 0 5 1.5 10 15 20

Flow path P1>C1 P1>C2 P2>C3 P2>C4

Curve No. 1 1 1 1

25 l/min 6 6.6 gpm

3 4.5 FLOW-Q

DI-DE performance limits


The performance limits refer to the following conditions: coils at operating temperature, voltage supply 10% below nominal, no back pressure in the tank line.

03
1 psi bar 4500 310 4000 250 3000 2000 1000 0 200 150 100 50 0 0 0 5 1.5 10 15 20 25 l/min 6 6.6 gpm
Drain type External (-E-) Internal (-I-) Curve No. 1 2

PRESSURE-p

Flow across both ways: forward across P1>C1 and reverse across C4>P2

3 4.5 FLOW-Q

769

6/10

Bosch Rexroth Oil Control S.p.A.

VS120F/125F

RE 18302-08/12.09

External Dimensions and Fittings

Quota A

VS120-F (G1/4) M6

VS125-F (SAE 4) 1/4 - 20 UNC

Total stacked units 2 3 4

Total length mm [inch] 92 [3.62] 138 [5.4] 184 [7.2]

Total rods length mm [inch] 85 [3.34] 130 [5.11] 175 [6.88]

Torque Nm / ft-lb
6 [4.4] 6 [4.4] 6 [4.4]

1 Solenoid tube hex 22 mm. Torque 20-22 Nm [14.6-16.2 ft-lb]. 2 Ring nut for coil locking OD 20.5 mm [1.04 in]. Torque 3-4 Nm [2.2-3.0 ft-lb]. 3 Identification label. 4 Four through holes for fixation. Use M5 screws with strength class DIN 8.8. Torque 5-6 Nm [3.6-4.4 ft-lb]. 5 External drain plug available with G 1/4 and SAE6 port. Hex 22 mm, torque 20-22 Nm [14,7-16,2 ft-lb].

6 Ports P1, P2, (without spot-facing) C1, C2 C3, C4. 7 Dimensions of assembly with 3 units. 8 Optional push-button, EP type, emergency for spool opening: it is pressure stuck to the ring nut for coil locking. Mat no. R933000042. 9 Optional screw, EF type, emergency for spool opening: it is screwed (6-7 Nm [4.4-5.5 ft-lb]) to the tube as replacement of the coil ring nut. Mat no. R933000021.

770

RE 18302-08/12.09 VS120F/125F

Bosch Rexroth Oil Control S.p.A.

7/10

Electric connection
Without coils, but with ring nut and O-Rings for coil fitting (solution recommended for flexible stock handling) With coils having plug-in pins EN 175301-803, without connectors

=00

=01

With coils and with connectors non-assembled, type EN 175301-803. Protection class: IP 65 when connector with seal is properly screwed down, and cable clamp is correctly tightened. 182-09: Standard. 182-LED-T-A1: with LED monitoring presence of voltage. 182-09-G-DO-2-1: with VDR (Voltage Dependent Resistor), to prevent input voltage over-shootings. =02 Mat. No. R933002885 R933002889 R933002893 R933002894 R933002896 R933002897 R933002886 R933002887 Description 182-09 GRAY 182-09 BLACK 182-LED-T-A1 12 DC 182-LED-T-A1 24 DC 182-LED-T-A1 48 DC 182-LED-T-A1 110 DC 182-09-G-DO-2-1 12DC with VDR 182-09-G-DO-2-1 24DC with VDR

With coils having AMP Junior connector, and with bi-directional diode. Protection class: IP 65 with female connector properly fitted (see drawing).

With coils having Horizontal AMP Junior connector, and with bi-directional diode. Protection class: IP 65 with female connector properly fitted (see drawing).

03
=03 =04

With coils having bi-directional diode and bipolar sheathed free lead, 350 mm long, without pins.

With coils having DEUTSCH DT 04-2P connector, and with bi-directional diode. Protection class: IP 69 K with female connector properly fitted (see drawing).

=31

=07

771

8/10

Bosch Rexroth Oil Control S.p.A.

VS120F/125F

RE 18302-08/12.09

Bosch Rexroth Oil Control S.p.A. Oleodinamica LC Division Via Artigianale Sedrio, 12 42030 Vezzano sul Crostolo Reggio Emilia - Italy Tel. +39 0522 601 801 Fax +39 0522 606 226 / 601 802 compact-directional-valves@oilcontrol.com www.boschrexroth.com

This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth Oil Control S.p.a.. It may not be reproduced or given to third parties without its consent. The data specified above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not release the user from the obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging. Subject to change.

772

Electric Drives and Controls

Hydraulics

Linear Motion and Assembly Technologies

Pneumatics

Service

6 to14/2 ways/positions bankable flow diverters flangeable

RE 18302-09/12.09

1/10

L732.... (VS241F-VS245F-VS246F-VS247F)

Size 6 Series 00 Maximum operating pressure 310 bar [4500 psi] Maximum flow 50 l/min [13.2 gpm] Ports G 3/8 - SAE8 - M18x1,5
DVI0087

Summary
Description General specifications Ordering details Spool variants Principles of operation, cross section Technical data p-Qv characteristic curves External dimensions and fittings Electric connection Page 1 2 2 3 3 5 6 9

General specifications
- 6 way 2 position valve. - Directional spool valve with direct solenoid control. - Upon request, hydraulic / pneumatic pilot , or manual push and twist control. - Usable as stand-alone, or as multiple stackable units. - Control spool operated by screwed-in solenoid, with easily extractable coil fastened by a ring nut. - Wet pin tube for DC coil, with push rod for mechanical override in case of voltage shortage. - Unrestricted 360 orientation of DC coil. - Control spool held in normal position by return spring. - Optional manual override (push-button or screw type). - Connectors available: DIN 43650 ISO 4400, AMP Junior, DT04-2P (Deutsch), Free leads.

773

2/10

Bosch Rexroth Oil Control S.p.A.

VS241F-245F-246F-247F

RE 18302-09/12.09

Ordering details

L 7 32 _ __
Family Compact directional valve Type Flow Diverters Ports G 3/8 DIN 3852 3/4 - 16 UNF (SAE8) M18x1.5 UNI-ISO 6149-1 M18x1.5 DIN 3852

__ _

__

__

_
0= 2= 3= 4= 5= Assembly Single diverter 2 Pre-assembled diverters 3 Pre-assembled diverters 4 Pre-assembled diverters 5 Pre-assembled diverters

=3 =C =Y =Z

Control type Solenoid (coil C48) without emerg. Solenoid (coil C48) with push-button type emergency Solenoid (coil C48) with screw type emergency Hydraulic/pneumatic pilot Manual push and twist control Spool variants 6 way / 2 position P1 side Drain type Internal drain External drain

= 11 = 1P

Electric connections Without coil With coil, without connector With coil and with non-assembled connector, type DIN 43650 ISO 4400 03 = With coil having AMP Junior connector 07 = With coil having DEUTSCH DT 04-2P connect. 31 = With coil and bipolar sheathed lead 350mm [13.8] long 00 = 01 = 02 = Voltage supply

= 1F = P1 = H1

SG = 00 = OB = AD = = 6_ OC = AC = = I =E OD =
31 07 03 02 01 00 Available connections

Manual push and twist control Without coil 12V DC 13V DC 24V DC 27V DC 48V DC

Spool variants
C1 C4 C2 C3 C1 C4 C2 C3

1
P1

0
P2

1
P1

0
P2

6B

6F

6D

6G

6E

6H

774

RE 18302-09/12.09 VS241F-245F-246F-247F

Bosch Rexroth Oil Control S.p.A.

3/10

Principles of operation, cross section


A valve basically consists of a housing (1), a control spool (2), a return spring (3) and a solenoid (5). It is designed to connect two inlet lines P1 P2 (normally a set of hoses) and divert them to either the outlet ports (C1 C4) with spool in position 0, when the solenoid is de-energized, or to the outlet ports (C2 C3) with spool in position 1, when the solenoid is energized. With the coil de-energized, the return spring (3) pushes back the spool (2) and holds it in position 0 The coil (5) is fastened to the tube by the ring nut (6). The manual override (6) allows to shift the spool (2) also in case of voltage shortage. An external drain, to be connected to tank, ensures shifting operations also at higher working pressure. Hydraulic / pneumatic pilot control, or manual push and twist control for spool shifting are available upon request.

C1 P1 C2 C4 P2 C3

Technical Data (for applications with different specifications consult us)


General
Valve weight Mounting position Ambient Temperature C [F] kg [lbs] 3.2 [7.06] unrestricted 20....+50 [-4....+122] (NBR seals)

Hydraulic
Maximum pressure with external drain Maximum pressure with internal drain Maximum pressure with internal drain and 6F or 6G or 6H scheme Maximum inlet flow Hydraulic fluid
General properties: it must have physical lubricating and chemical properties suitable for use in hydraulic systems such as, for example:

03
bar [psi] bar [psi] bar [psi] l/min [gpm] 310 [4500] 250 [3625] 310 [4500] 50 [13.2] Mineral oil based hydraulic fluids HL (DIN 51524 part 1). Mineral oil based hydraulic fluids HLP (DIN 51524 part 2).
For use of environmentally acceptable fluids (vegetable or polyglycol base) please consult us.

Fluid Temperature Permissible degree of fluid contamination Viscosity range Internal leakage with 100 bar [1450 psi] secondary pressure at C

C [F]

20....+80 [-4....+176] (NBR seals) ISO 4572: x 75 X=12...15 ISO 4406: classe 20/18/15 NAS 1638: classe 9

mm2/s cc/min [in3/min]

5....420 min.10 [0.61] max. 25 [1.52]

775

4/10

Bosch Rexroth Oil Control S.p.A.

VS241F-245F-246F-247F

RE 18302-09/12.09

Electrical
Voltage type Voltage tolerance (nominal voltage) Duty Maximum coil temperature Insulation class Compliance with Coil weight with DIN 43650 ISO 4400 connector Voltage Voltage type Power consumption Current
(1) (2)

DC % % C [F] -10 .... +10 Continuous, with ambient temperature 150 [302] H Low Voltage Directive LVD 73/23/EC (2006/95/EC), 2004/108/EC kg [lbs] V W A 0.5 [1.1] 12 36 13 36 24 DC 36 27 DC 36 48 DC 36 0.75 50C [122F]

DC DC

3.0 2.77 1.53 1.32

Resistance
1)

3.97 4.68 15.67 20.42 63.60 2)

Nominal

7% at temperature 20C [68F]

Voltage (V) =OB 01 =OB 02 =OB 03 =OB 07 =OB 31 =AD 01 =AD 02 =AD 07 =OC 01 =OC 02 =OC 03 =OC 07 =OC 31 =AC 01 =AC 02 =AC 07 =OD 01 12 DC 12 DC 12 DC 12 DC 13 DC 13 DC 24 DC 24 DC 24 DC 24 DC 27 DC 27 DC 48 DC

Connector type EN 175301-803 (Ex. DIN 43650) AMP JUNIOR DEUTSCH DT 04-2P Cable 350 mm long EN 175301-803 (Ex. DIN 43650) DEUTSCH DT 04-2P EN 175301-803 (Ex. DIN 43650) AMP JUNIOR DEUTSCH DT 04-2P Cable 350 mm long EN 175301-803 (Ex. DIN 43650) DEUTSCH DT 04-2P DIN EN 175301-803 ISO 4400

Coil description C4801 12DC C4803 12DC C4807 12DC C4831 12DC C4801 13DC C4807 13DC C4801 24DC C4803 24DC C4807 24DC C4831 24DC C4801 27DC C4807 27DC C4801 48DC

Marking 12 DC 12 DC 12 DC 12 DC 13 DC 13 DC 24 DC 24 DC 24 DC 24 DC 27 DC 27 DC 48 DC

Coil Mat no. R933000063 R933000065 R933000068 R933000064 R933000069 R933000073 R933000076 R933000071 R933000075 R933000070 R933000077 R933000074 R933000078

776

RE 18302-09/12.09 VS241F-245F-246F-247F

Bosch Rexroth Oil Control S.p.A.

5/10

Characteristic curves
Measured with hydraulic fluid ISO-VG32 at 45 5 C [113 9 F]; ambient temperature 20 C [68 F].

psi 87 80 PRESSURE- p 60 40 20 0

bar 6 5 4 3 2 1 0 0 0 10 3 20

Scheme 6B - 6D - 6E - 6F - 6G - 6H

Curve n. P1>C1 1 P1>C2 2 P2>C4 2 P2>C3 3

30 6 FLOW-Q 9

40 12

50 l/min 13.2 gpm

Performances limits
The performance limits refer to the following conditions: coils at operating temperature, voltage supply 10% below nominal, no back pressure in the tank line.

03
1
psi 5000 4000 PRESSURE-p 3000 2000 100 1000 0 0 0 0 10 3 20 30 6 FLOW-Q 9 40 12 50 l/min 13.2 gpm bar 350 300
Scheme Drain type External (-E-) Internal (-I-)

200

1 2

Flow across both ways: forward across P1>C1 and reverse across C4>P2

777

6/10

Bosch Rexroth Oil Control S.p.A.

VS241F-245F-246F-247F

RE 18302-09/12.09

External Dimensions and Fittings

1 Ports P1, P2, C1, C2, C3, C4. 2 The mounting surface flatness must comply with specifications. 3 Two fixation screws M8x65 with strength class DIN 8.8. Torque 15 16 Nm [11,1-11,8 ft-lb]. 4 Ring nut for coil locking OD 26.5 mm [1.04 in]. Torque 5-6 Nm [3.6-4.4 ft-lb]. 5 Solenoid tube hex 17 mm. Torque 22-24 Nm [16.2 17.7 ft-lb]. 6 Minimum clearance needed for connector removal. 7 Optional push-button, P type, emergency for spool opening:

it is pressure stuck to the ring nut for coil locking. Mat no. R933000043 8 Optional screw type emergency, F type, for spool opening: it is screwed (torque 6-7Nm [4.4-5.2 ft-lb]) to the tube as replacement of the coil ring nut. Mat no. R933007215. 9 External drain plug available with G 1/4 and SAE 4 port; Hex.24 torque 22-24 Nm [16.2 17.7 ft-lb]. 10 Four through holes, 8.5 mm dia., for coupling of other similar diverter valve. 11 O-Ring (NBR) for P1 and P2 ports. 12 Identification label.

778

RE 18302-09/12.09 VS241F-245F-246F-247F

Bosch Rexroth Oil Control S.p.A.

7/10

External Dimensions and Fittings

03

13 Dimensions of optional manual version, push and twist type. Hex 25 mm, torque 22-24 Nm [16.2-17.7 ft-lb].

14 Dimensions of optional hydraulic / pneumatic piloted version. Pilot port plug available with G 1/4: hex 30 mm, torque 25-27 Nm [18.4-19.9 ft-lb].

779

8/10

Bosch Rexroth Oil Control S.p.A.

VS241F-245F-246F-247F

RE 18302-09/12.09

External Dimensions and Fittings

Total stacked units 2 3 4 5

Total ports 8 10 12 14

Total length mm 132 198 264 330

Bolts (v) or Tie Rods (t) M8x125 (v) M8x190 (v) M8x270 (t) M8x330 (t)

Torque Nm / ft-lb
16-18 / [11.8-13.2] 16-18 / [11.8-13.2] 16-18 / [11.8-13.2] 16-18 / [11.8-13.2]

15 Four screws M8x125 DIN 912 for coupling together 2 diverter valves. Suggested bolt strength class DIN 8.8. Torque 16 18 Nm [11.8-13.3 ft-lb]. 16 Four screws M8x190 DIN 912 for coupling together 3 diverter valves. Suggested bolt strength class DIN 8.8.

Torque 16-18 Nm [11.-13.3 ft lb]. 17 Modular relief valves (cartridges VMD1040SV): with G 3/8 ports, code L7313610214SV00 with SAE 6 ports, code L731C610214SV00. Max pressure 250 bar [3625psi].

780

RE 18302-09/12.09 VS241F-245F-246F-247F

Bosch Rexroth Oil Control S.p.A.

9/10

Electric connection
Without coils, but with ring nut and O-Rings for coil fitting (solution recommended for flexible stock handling) With coils having plug-in pins EN 175301-803, without connectors

=00

=01

With coils and with connectors non-assembled, type EN 175301-803. Protection class: IP 65 when connector with seal is properly screwed down, and cable clamp is correctly tightened. 182-09: Standard. 182-LED-T-A1: with LED monitoring presence of voltage. 182-09-G-DO-2-1: with VDR (Voltage Dependent Resistor), to prevent input voltage over-shootings. Mat. No. R933002885 R933002889 R933002893 R933002894 R933002896 R933002886 R933002887 Description 182-09 GRAY 182-09 BLACK 182-LED-T-A1 12 DC 182-LED-T-A1 24 DC 182-LED-T-A1 48 DC 182-09-G-DO-2-1 12DC with VDR 182-09-G-DO-2-1 24DC with VDR

=02

With coils having AMP Junior connector, and with bi-directional diode. Protection class: IP 65 with female connector properly fitted (see drawing).

With coils having DEUTSCH DT 04-2P connector, and with bi-directional diode. Protection class: IP 69 K with female connector properly fitted (see drawing).

=03

=07

03

With coils having bi-directional diode and bipolar sheathed free lead, 350 mm long, without pins.

=31

781

10/10

Bosch Rexroth Oil Control S.p.A.

VS241F-245F-246F-247F

RE 18302-09/12.09

Bosch Rexroth Oil Control S.p.A. Oleodinamica LC Division Via Artigianale Sedrio, 12 42030 Vezzano sul Crostolo Reggio Emilia - Italy Tel. +39 0522 601 801 Fax +39 0522 606 226 / 601 802 compact-directional-valves@oilcontrol.com www.boschrexroth.com

This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth Oil Control S.p.a.. It may not be reproduced or given to third parties without its consent. The data specified above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not release the user from the obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging. Subject to change.

782

Electric Drives and Controls

Hydraulics

Linear Motion and Assembly Technologies

Pneumatics

Service

6 to 14/2 ways/positions bankable flow diverters flangeable

RE 18302-12/12.09

1/8

L739.... (VS270F)

Size 8 Series 00 Maximum operating pressure 310 bar [4500 psi] Maximum flow 80 l/min [21.1 gpm] Ports G 3/8 - G 1/2 - SAE10
DVI0032

Summary
Description General specifications Ordering details Spool variants Principles of operation, cross section Technical data p-Qv characteristic curves External dimensions and fittings Electric connection Page 1 2 2 3 3 5 6 8

General specifications
- 6 way 2 position valve. - Directional spool valve with direct solenoid control. - Upon request, hydraulic / pneumatic pilot , or manual push and twist control. - Usable as stand-alone, or as multiple stackable units. - Control spool operated by screwed-in solenoid, with easily extractable coil fastened by a ring nut. - Wet pin tube for DC coil, with push rod for mechanical override in case of voltage shortage. - Unrestricted 360 orientation of DC coil. - Control spool held in normal position by return spring. - Optional manual override (push-button or screw type). - Connectors available: DIN 43650 ISO 4400, AMP Junior, DT04-2P (Deutsch), Free leads.

783

2/8

Bosch Rexroth Oil Control S.p.A.

VS270F

RE 18302-12/12.09

Ordering details

L 7 39 _ __
Family Compact directional valve Type Flow Diverters Ports G 3/8 DIN 3852 G 1/2 DIN 3852 7/8-14 UNF (SAE10)

__ _

__

__

_
0= 2= 3= 4= 5= Assembly Single diverter 2 Pre-assembled diverters 3 Pre-assembled diverters 4 Pre-assembled diverters 5 Pre-assembled diverters

=3 =2 =D

Control type Solenoid (coil C48) without emerg. Solenoid (coil C48) with push-button type emergency Solenoid (coil C48) with screw type emergency Hydraulic/pneumatic pilot Manual push and twist control Spool variants 6 way / 2 position P1 side Drain type Internal drain External drain

= 11 = 1P = 1F = P1 = H1

Electric connections Without coil With coil, without connector With coil and with non-assembled connector, type DIN 43650 ISO 4400 03 = With coil having AMP Junior connector 07 = With coil having DEUTSCH DT 04-2P connect. 31 = With coil and bipolar sheathed lead 350mm [13.8] long 00 = 01 = 02 = Voltage supply SG = 00 = OB = = 6_ AD = OC = = I =E AC = OD =
31 07 03 02 01 00 Available connections

Manual push and twist control Without coil 12V DC 13V DC 24V DC 27V DC 48V DC

Spool variants

I
a 1

C1

C4 C2 C3

E
a 1

C1

C4 C2 C3

0
P1 P2

0
P1 P2

6A

6B

6H

784

RE 18302-12/12.09 VS270F

Bosch Rexroth Oil Control S.p.A.

3/8

Principles of operation, cross section


A valve basically consists of a housing (1), a control spool (2), a return spring (3) and a solenoid (5). It is designed to connect two inlet lines P1 P2 (normally a set of hoses) and divert them to either the outlet ports (C1 C4) with spool in position 0, when the solenoid is de-energized, or to the outlet ports (C2 C3) with spool in position 1, when the solenoid is energized. With the coil de-energized, the return spring (3) pushes back the spool (2) and holds it in position 0 The coil (5) is fastened to the tube by the ring nut (6). The manual override (6) allows to shift the spool (2) also in case of voltage shortage. An external drain, to be connected to tank, ensures shifting operations also at higher working pressure. Hydraulic / pneumatic pilot control, or manual push and twist control for spool shifting are available upon request.

C1 P1 C2 C4 P2 C3

Technical Data (for applications with different specifications consult us)


General
Valve weight Mounting position Ambient Temperature C [F] kg [lbs] 3.2 [7.06] unrestricted 20....+50 [-4....+122] (NBR seals)

03
Hydraulic
Maximum pressure with external drain Maximum pressure with internal drain Maximum pressure with internal drain and 6H scheme Maximum inlet flow Hydraulic fluid
General properties: it must have physical lubricating and chemical properties suitable for use in hydraulic systems such as, for example:

bar [psi] bar [psi] bar [psi] l/min [gpm]

310 [4500] 250 [3625] 310 [4500] 80 [21.1] Mineral oil based hydraulic fluids HL (DIN 51524 part 1). Mineral oil based hydraulic fluids HLP (DIN 51524 part 2).
For use of environmentally acceptable fluids (vegetable or polyglycol base) please consult us.

Fluid Temperature Permissible degree of fluid contamination Viscosity range Internal leakage with 100 bar [1450 psi] secondary pressure at C

C [F]

20....+80 [-4....+176] (NBR seals) ISO 4572: x 75 X=12...15 ISO 4406: class 20/18/15 NAS 1638: class 9

mm2/s cc/min [in3/min]

5....420 min.10 [0.61] max. 20 [1.22]

785

4/8

Bosch Rexroth Oil Control S.p.A.

VS270F

RE 18302-12/12.09

Electrical
Voltage type Voltage tolerance (nominal voltage) Duty Maximum coil temperature Insulation class Compliance with Coil weight with DIN 43650 ISO 4400 connector Voltage Voltage type Power consumption Current
(1) (2)

DC % % C [F] -10 .... +10 Continuous, with ambient temperature 150 [302] H Low Voltage Directive LVD 73/23/EC (2006/95/EC), 2004/108/EC kg [lbs] V W A 0.5 [1.1] 12 36 13 36 24 DC 36 27 DC 36 48 DC 36 0.75 50C [122F]

DC DC

3.0 2.77 1.53 1.32

Resistance
1)

3.97 4.68 15.67 20.42 63.60 2)

Nominal

7% at temperature 20C [68F]

Voltage (V) =OB 01 =OB 02 =OB 03 =OB 07 =OB 31 =AD 01 =AD 02 =AD 07 =OC 01 =OC 02 =OC 03 =OC 07 =OC 31 =AC 01 =AC 02 =AC 07 =OD 01 12 DC 12 DC 12 DC 12 DC 13 DC 13 DC 24 DC 24 DC 24 DC 24 DC 27 DC 27 DC 48 DC

Connector type EN 175301-803 (Ex. DIN 43650) AMP JUNIOR DEUTSCH DT 04-2P Cable 350 mm long EN 175301-803 (Ex. DIN 43650) DEUTSCH DT 04-2P EN 175301-803 (Ex. DIN 43650) AMP JUNIOR DEUTSCH DT 04-2P Cable 350 mm long EN 175301-803 (Ex. DIN 43650) DEUTSCH DT 04-2P DIN EN 175301-803 ISO 4400

Coil description C4801 12DC C4803 12DC C4807 12DC C4831 12DC C4801 13DC C4807 13DC C4801 24DC C4803 24DC C4807 24DC C4831 24DC C4801 27DC C4807 27DC C4801 48DC

Marking 12 DC 12 DC 12 DC 12 DC 13 DC 13 DC 24 DC 24 DC 24 DC 24 DC 27 DC 27 DC 48 DC

Coil Mat no. R933000063 R933000065 R933000068 R933000064 R933000069 R933000073 R933000076 R933000071 R933000075 R933000070 R933000077 R933000074 R933000078

786

RE 18302-12/12.09 VS270F

Bosch Rexroth Oil Control S.p.A.

5/8

Characteristic curves
Measured with hydraulic fluid ISO-VG32 at 45 5 C [113 9 F]; ambient temperature 20 C [68 F].

psi 174 150 PRESSURE- p

bar 12 10 8

Schema VS270-G3/8 VS270-G1/2 VS270-SAE10

N Curva P1>C1 1 2 2 P1>C2 1 2 2 P2>C4 1 2 2 P2>C3 1 2 2

100

6 4 2

50 0

0 0

20 5

40 10

60

80 20

100 l/min 25 26.4 gpm

15 FLOW-Q

Performances limits
The performance limits refer to the following conditions: coils at operating temperature, nominal voltage supply, no back pressure in the tank line.

03
psi 5000 4000 PRESSURE-p 3000 2000 100 1000 0 0 0 0 20 5 40 10 60 15 FLOW-Q 80 20 100 l/min 25 26.4 gpm bar 350 300
SCHEME Internal drain 2 1 External drain 1 -

200

6A-6B 6H

The performance curves are measured with flow going across and caming back, like P1>C1 and C4>P2.

787

6/8

Bosch Rexroth Oil Control S.p.A.

VS270F

RE 18302-12/12.09

External Dimensions and Fittings

1 Ports P1, P2, C1, C2, C3, C4. 2 The mounting surface flatness must comply with specifications. 3 Two fixation screws M8x65 with strength class DIN 8.8. Torque 15 16 Nm [11.1-11.8 ft-lb]. 4 Ring nut for coil locking OD 26.5 mm [1.04 in]. Torque 5-6 Nm [3.6-4.4 ft-lb]. 5 Solenoid tube hex 17 mm. Torque 22-24 Nm [16.2 17.7 ft-lb]. 6 Minimum clearance needed for connector removal. 7 Optional push-button, P type, emergency for spool opening:

it is pressure stuck to the ring nut for coil locking. Mat no. R933000043. 8 Optional screw type emergency, F type, for spool opening: it is screwed (torque 6-7Nm [4.4-5.2 ft-lb]) to the tube as replacement of the coil ring nut. (Mat no. R933007215). 9 External drain plug available with G 1/4 and SAE 4 port; Hex.24 torque 22-24 Nm [16.2 17.7 ft-lb]. 10 Four through holes, 8.5 mm dia., for coupling of other similar diverter valve. 11 O-Ring (NBR) for P1 and P2 ports. 12 Identification label.

788

RE 18302-12/12.09 VS270F

Bosch Rexroth Oil Control S.p.A.

7/8

External Dimensions and Fittings

03

Total stacked units 2 3 4 5

Total ports 8 10 12 14

Total length mm 132 198 264 330

Bolts (v) or Tie Rods (t) M8x125 (v) M8x190 (v) M8x270 (t) M8x330 (t)

Torque Nm / ft-lb
16-18 / [11.8-13.3] 16-18 / [11.8-13.3] 16-18 / [11.8-13.3] 16-18 / [11.8-13.3]

13 Dimensions of optional manual version, push and twist type. Hex 25 mm, torque 22-24 Nm [16.2-17.7 ft-lb]. 14 Dimensions of optional hydraulic / pneumatic piloted version. Pilot port plug available with G 1/4: hex 30 mm, torque 25-27 Nm [18.4-19.9 ft-lb].

15 Four screws M8x125 DIN 912 for coupling together 2 diverter valves. Suggested bolt strength class DIN 8.8. Torque 16 18 Nm [11.8-13.3 ft-lb]. 16 Four screws M8x190 DIN 912 for coupling together 3 diverter valves. Suggested bolt strength class DIN 8.8; Torque 16-18 Nm [11.8-13.3 ft lb].

789

8/8

Bosch Rexroth Oil Control S.p.A.

VS270F

RE 18302-12/12.09

Electric connection
Without coils, but with ring nut and O-Rings for coil fitting (solution recommended for flexible stock handling) With coils having plug-in pins EN 175301-803, without connectors

=00

=01

With coils and with connectors non-assembled, type EN 175301-803. Protection class: IP 65 when connector with seal is properly screwed down, and cable clamp is correctly tightened. 182-09: Standard. 182-LED-T-A1: with LED monitoring presence of voltage. 182-09-G-DO-2-1: with VDR (Voltage Dependent Resistor), to prevent input voltage over-shootings. Mat. No. R933002885 R933002889 R933002893 R933002894 R933002896 R933002886 R933002887 Description 182-09 GRAY 182-09 BLACK 182-LED-T-A1 12 DC 182-LED-T-A1 24 DC 182-LED-T-A1 48 DC 182-09-G-DO-2-1 12DC with VDR 182-09-G-DO-2-1 24DC with VDR With coils having DEUTSCH DT 04-2P connector, and with bi-directional diode. Protection class: IP 69 K with female connector properly fitted (see drawing).

=02

With coils having AMP Junior connector, and with bi-directional diode. Protection class: IP 65 with female connector properly fitted (see drawing).

=03

=07

With coils having bi-directional diode and bipolar sheathed free lead, 350 mm long, without pins.

=31

Bosch Rexroth Oil Control S.p.A. Oleodinamica LC Division Via Artigianale Sedrio, 12 42030 Vezzano sul Crostolo Reggio Emilia - Italy Tel. +39 0522 601 801 Fax +39 0522 606 226 / 601 802 compact-directional-valves@oilcontrol.com www.boschrexroth.com

This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth Oil Control S.p.a.. It may not be reproduced or given to third parties without its consent. The data specified above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not release the user from the obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging. Subject to change.

790

Electric Drives and Controls

Hydraulics

Linear Motion and Assembly Technologies

Pneumatics

Service

6 to14/2 ways/positions bankable flow diverters flangeable

RE 18302-10/12.09

1/8

L745... (VS281F-VS285F-VS286F-VS287F-VS289F)

Size 10 Series 00 Maximum operating pressure 310 bar [4500 psi] Maximum flow 90 l/min [23.77 gpm] Ports G 1/2 - SAE10 - M18x1.5 - JIS B 1/2 - M22x1.5
DVI0085

Summary
Description General specifications Ordering details Spool variants Principles of operation, cross section Technical data p-Qv characteristic curves External dimensions and fittings Electric connection Page 1 2 2 3 3 5 6 8

General specifications
- 6 way 2 position valve - Directional spool valve with direct solenoid control - Upon request, hydraulic / pneumatic pilot , or manual push and twist control. - Usable as stand-alone, or as multiple stackable units. - Control spool operated by screwed-in solenoid. - Wet pin tube for DC coil, with push rod for mechanical override in case of voltage shortage - Unrestricted 360 orientation of DC coil. - Control spool held in normal position by return spring. - Optional manual override (push-button or screw type). - Connectors available: DIN 43650 ISO 4400, AMP Junior, DT04-2P (Deutsch), Free leads

791

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Bosch Rexroth Oil Control S.p.A.

VS281F-VS285F-VS286F-VS287F-VS289F

RE 18302-10/12.09

Ordering details

L 7 45 _ __
Family Compact directional valve Type Flow Diverters Ports G1/2 DIN 3852 7/8-14 UNF (SAE10) M18x1.5 JIS B 1/2 M22x1,5

__ _

__

__

_
0= 2= 3= 4= 5= Assembly Single diverter 2 Pre-assembled diverters 3 Pre-assembled diverters 4 Pre-assembled diverters 5 Pre-assembled diverters

=4 =D =Y =L =X

Control type Solenoid (coil C 65) without emergency = 13 Solenoid (coil C 65) with push-button type emergency = 1P Solenoid (coil C 65) with screw type emergency = 1F Hydraulic / pneumatic control = P1 Manual push and twist control = H1 Spool variants 6 way / 2 position P1 side

Electric connections Without coil With coil, without connector With coil and with non-assembled connector, type DIN 43650 ISO 4400 03 = With coil having AMP Junior connector 07 = With coil having DEUTSCH DT 04-2P connect. 31 = With coil and bipolar sheathed lead 350mm [13.8] long 00 = 01 = 02 = Voltage supply SG = 00 = OB = AD = OC = AC = = 6_ OD =
31 07 03 02 01 00 Available connections

Manual push and twist control Without coil 12V DC 13V DC 24V DC 27V DC 48V DC

I= E=

Drain type Internal drain External drain

Spool variants
C1 C4 C2 C3 C1 C4 C2 C3

0
P1 P2

0
P1 P2

6B =

6G =

6D = 6H = 6E =

792

RE 18302-10/12.09 VS281F-VS285F-VS286F-VS287F-VS289F

Bosch Rexroth Oil Control S.p.A.

3/8

Principles of operation, cross section


A valve basically consists of a housing (1), a control spool (2), a return spring (3) and a solenoid (5). It is designed to connect two inlet lines P1 P2 (normally a set of hoses) and divert them to either the outlet ports (C1 C4) with spool in position 0, when the solenoid is de-energized, or to the outlet ports (C2 C3) with spool in position 1, when the solenoid is energized. With the coil de-energized, the return spring (3) pushes back the spool (2) and holds it in position 0 The coil (5) is fastened to the tube by the ring nut (6). The manual override (7) allows to shift the spool (2) also in case of voltage shortage. An external drain, to be connected to tank, ensures shifting operations also at higher working pressure. Hydraulic / pneumatic pilot control, or manual push and twist control for spool shifting are available upon request.

C1 P1 C2 C4 P2 C3

1 2

Technical Data (for applications with different specifications consult us)


General
Valve weight Mounting position Ambient Temperature C [F] kg [lbs] 4.15 [7.06] unrestricted 20....+50 [-4....+122] (NBR seals)

Hydraulic
Maximum pressure with external drain Maximum pressure with internal drain Maximum pressure with internal drain and 6F or 6G or 6H scheme Maximum flow Hydraulic fluid
General properties: it must have physical lubricating and chemical properties suitable for use in hydraulic systems such as, for example:

03
bar [psi] bar [psi] bar [psi] l/min [gpm] 310 [4500] 250 [3625] 310 [4500] 90 [24] Mineral oil based hydraulic fluids HL (DIN 51524 part 1). Mineral oil based hydraulic fluids HLP (DIN 51524 part 2).
For use of environmentally acceptable fluids (vegetable or polyglycol base) please consult us.

Fluid Temperature Permissible degree of fluid contamination Viscosity range Internal leakage with 100 bar [1450 psi] secondary pressure at C

C [F]

20....+80 [-4....+176] (NBR seals) ISO 4572: x 75 X=12...15 ISO 4406: classe 20/18/15 NAS 1638: classe 9

mm2/s cc/min [in3/min]

5....420 min.10 [0.61] max. 25 [1.52]

793

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Bosch Rexroth Oil Control S.p.A.

VS281F-VS285F-VS286F-VS287F-VS289F

RE 18302-10/12.09

Electrical
Voltage type Voltage tolerance (nominal voltage) Duty Maximum coil temperature Insulation class Compliance with Coil weight with DIN 43650 ISO 4400 connector Voltage Voltage type Power consumption Current
(1) (2) 2)

DC % % C [F] -10 .... +10 Continuous, with ambient temperature 150 [302] H Low Voltage Directive LVD 73/23/EC (2006/95/EC), 2004/108/EC kg [lbs] V 1.05 [2.3] 12 13 24 DC 44 1.8 12.8 27 DC 44 48 DC 44 50C [122F]

DC DC W A 44 3.6 3.2 7% at temperature 20C [68F] 44 3.4 3.6

1.60 0.90 16.9 50.5

Resistance
1)

Nominal

Voltage (V) =OB 01 =OB 02 =OB 03 =OB 07 =OB 31 =AD 01 =AD 02 =AD 07 =OC 01 =OC 02 =OC 03 =OC 07 =OC 31 =AC 01 =AC 02 =AC 03 =AC 07 =OD 01 =OD 02 12 DC 12 DC 12 DC 12 DC 13 DC 13 DC 24 DC 24 DC 24 DC 24 DC 27 DC 27 DC 27 DC 48 DC

Connector type EN 175301-803 (Ex. DIN 43650) AMP JUNIOR DEUTSCH DT 04-2P Cable 350 mm long EN 175301-803 (Ex. DIN 43650) DEUTSCH DT 04-2P EN 175301-803 (Ex. DIN 43650) AMP JUNIOR DEUTSCH DT 04-2P Cable 350 mm long EN 175301-803 (Ex. DIN 43650) AMP JUNIOR DEUTSCH DT 04-2P EN 175301-803 (Ex. DIN 43650)

Coil description C6501 12DC C6503 12DC C6507 12DC C6531 12DC C6501 13DC C6507 13DC C6501 24DC C6503 24DC C6507 24DC C6531 24DC C6501 27DC C6503 27DC C6507 27DC C6501 48DC

Marking 12 DC 12 DC 12 DC 12 DC 13 DC 13 DC 24 DC 24 DC 24 DC 24 DC 27 DC 27 DC 27 DC 48 DC

Coil Mat no. R933000100 R933000119 R933000107 R933000104 R933000101 R933000112 R933000102 R933000120 R933000111 R933000110 R933000103 R93307055 R933000113 R933000114

794

RE 18302-10/12.09 VS281F-VS285F-VS286F-VS287F-VS289F

Bosch Rexroth Oil Control S.p.A.

5/8

Characteristic curves
Measured with hydraulic fluid ISO-VG32 at 45 5 C [113 9 F]; ambient temperature 20 C [68 F].

psi 180 PRESSURE- p 135 90 45 0

bar 12 9

Curve n

6 3 0

P1 > C1 1

P2 > C4 1

P1 > C2 2

P2 > C1 2

0 0

15 4

30 8

45 12 FLOW-Q

60 15

75 18

90 l/min 24 gpm

Performances limits
The performance limits refer to the following conditions: coils at operating temperature, voltage supply 10% below nominal, no back pressure in the tank line.

03
psi 5000 PRESSURE-p 4000 3000 2000 100 1000 0 0 0 0 20 5 40 10 60 80 20 100 l/min 25 26.4 gpm 15 FLOW-Q bar 350 300
Curve n. Drain type External (-E-) Internal (-I-)

200

1 2

Flow across both ways: forward across P1>C1 and reverse across C4>P2

795

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Bosch Rexroth Oil Control S.p.A.

VS281F-VS285F-VS286F-VS287F-VS289F

RE 18302-10/12.09

External Dimensions and Fittings

1 Ports P1, P2, C1, C2, C3, C4. 2 The mounting surface flatness must comply with specifications. 3 Two fixation screws M8x65 DIN 912 with strength class DIN 8.8. Torque 15-16 Nm [11.1 11.8 ft-lb]. 4 Ring nut for coil locking OD 34 mm [1.34 in]. Torque 7-8 Nm [5,25,9 ft-lb]. 5 Solenoid tube hex 22 mm. Torque 25-27 Nm [18.4 19.9 ft-lb]. 6 Minimum clearance needed for connector removal 7 Optional push-button, P type, emergency for spool opening:

it is pressure stuck to the ring nut for coil locking. Mat no. R933003424. 8 Optional screw, F type, emergency for spool opening: it is screwed (torque 8-9 Nm [5.9-6.6 ft-lb]) to the tube as replacement of the coil ring nut. Mat no. R933003713. 9 External drain plug with G 1/4 and SAE 4 port. Hex 24. Torque 22-24 Nm [16.2 17.7 ft-lb]. 10 Four through holes, 8.5 mm dia., for coupling of other similar diverter valve. 11 Identification label.

796

RE 18302-10/12.09 VS281F-VS285F-VS286F-VS287F-VS289F

Bosch Rexroth Oil Control S.p.A.

7/8

External Dimensions and Fittings

03

Total stacked units 2 3 4 5

Total ports 8 10 12 14

Total length mm 132 198 264 330

Bolts (v) or Tie Rods (t) M8x125 (v) M8x190 (v) M8x270 (t) M8x330 (t)

Torque Nm / ft-lb
16-18 / [11.8-13.2] 16-18 / [11.8-13.2] 16-18 / [11.8-13.2] 16-18 / [11.8-13.2]

12 Optional manual version, push and twist type. (Hex 25 mm) Torque 25-27 Nm [18.4-19.9 ft-lb]. 13 Optional hydraulic / pneumatic piloted version. Pilot port plug available with G 1/4 and SAE4. Hex 30 mm, torque 25 27 Nm [18.4 19.9 ft-lb]. 14 Four fixation screws M8x125 DIN 912 for assembly of 2 units; strength class DIN 8.8. Torque 15-16 Nm [11.1 11.8 ft-lb].

15 Four fixation screws M8x190 DIN 912 for assembly of 3 units; strength class DIN 8.8. Torque 15-16 Nm [11.1 11.8 ft-lb]. 16 Modular relief valves (cartridges VMD1070SV): with G 1/2 ports, code L7404610214SV00 with SAE 10 ports, code L740D610214SV00. Max pressure 250 bar [3625psi].

797

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Bosch Rexroth Oil Control S.p.A.

VS281F-VS285F-VS286F-VS287F-VS89F

RE 18302-10/12.09

Electric connection
Without coils, but with ring nut and O-Rings for coil fitting (solution recommended for flexible stock handling) With coils having plug-in pins EN 175301-803, without connectors

=00

=01

With coils and with connectors non-assembled, type EN 175301-803. Protection class: IP 65 when connector with seal is properly screwed down, and cable clamp is correctly tightened. 182-09: Standard. 182-LED-T-A1: with LED monitoring presence of voltage. 182-09-G-DO-2-1: with VDR (Voltage Dependent Resistor), to prevent input voltage over-shootings. =02 Mat. No. R933002885 R933002889 R933002893 R933002894 R933002896 R933002886 R933002887 Description 182-09 GRAY 182-09 BLACK 182-LED-T-A1 12 DC 182-LED-T-A1 24 DC 182-LED-T-A1 48 DC 182-09-G-DO-2-1 12DC with VDR 182-09-G-DO-2-1 24DC with VDR With coils having DEUTSCH DT 04-2P connector, and with bi-directional diode. Protection class: IP 69 K with female connector properly fitted (see drawing).

With coils having AMP Junior connector, and with bi-directional diode. Protection class: IP 65 with female connector properly fitted (see drawing).

=03

=07

With coils having bi-directional diode and bipolar sheathed free lead, 350 mm long, without pins.

=31

Bosch Rexroth Oil Control S.p.A. Oleodinamica LC Division Via Artigianale Sedrio, 12 42030 Vezzano sul Crostolo Reggio Emilia - Italy Tel. +39 0522 601 801 Fax +39 0522 606 226 / 601 802 compact-directional-valves@oilcontrol.com www.boschrexroth.com

This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth Oil Control S.p.a.. It may not be reproduced or given to third parties without its consent. The data specified above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not release the user from the obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging. Subject to change.

798

RE 90005-04/04.10

Bosch Rexroth Oil Control S.p.A.

Flow diverters 8/2 ways/positions

Designation

Type

Size

Interface

pmax bar [psi]

Qmax l/min [gpm]

Data sheet

Page

8/2 ways/positions ow diverters

VS570 VS575

G 1/4 SAE 4

210 [3045]

10 [2.6]

18302-13

801

03

The latest information on products can also be found on Bosch Rexroth web-site: www.boschrexroth.com

799

Bosch Rexroth Oil Control S.p.A.

RE 90005-04/04.10

800

Electric Drives and Controls

Hydraulics

Linear Motion and Assembly Technologies

Pneumatics

Service

8/2 ways/positions flow diverters

RE 18302-13/12.09

1/8

L765... (VS570-VS575)

Size 2 Series 00 Maximum operating pressure 210 bar [3045 psi] Maximum flow 10 l/min [2.6 gpm] Ports G 1/4 - SAE 4
DVI0017

Summary
Description General specifications Ordering details Spool variants Principles of operation, cross section Technical data p-Qv characteristic curves External dimensions and fittings Electric connection Page 1 2 2 3 3 5 6 8

General specifications
- 8 way 2 position valve. - Directional spool valve with direct solenoid control. - Normally used to set up the remote control (ISO SAE) in the earth moving machine. - Control spool operated by screwed-in solenoid, with easily extractable coil fastened by a ring nut. - Wet pin tube for DC coil, with push rod for mechanical override in case of voltage shortage- Unrestricted 360 orientation of DC coil. - Control spool held in normal position by return spring. - Connectors available: DIN 43650 ISO 4400, AMP Junior, DT04-2P (Deutsch), Free leads.

801

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Bosch Rexroth Oil Control S.p.A.

VS570 - VS575

RE 18302-13/12.09

Ordering details L 7 65 _ 10
Family Compact directional valve Type Flow Diverters Ports G 1/4 SAE4

__ I

__

__

00 = 01 = 02 = 03 = 04 = 07 = 31 =

=2 =A

Electric connections Without coil With coil, without connector With coil and with non-assembled connector, type DIN 43650 ISO 4400 With coil having AMP Junior connector With coil having AMP Junior Horiz. connector With coil having DEUTSCH DT 04-2P connect. With coil and bipolar sheathed lead 350mm [13.8] long Voltage supply

Control type Solenoid (coil C36) without emergency 00 = Configuration 8 ways / 2 positions 8 ways / 2 positions with detent Drain type Internal drain OB = = BY = CY AD = OC = AC = OD = OE =
31 07 04 03 02 01 00 Available connections

Without coil 12V DC 13V DC 24V DC 27V DC 48V DC 110V DC

Configuration

P2 T2 T1

P1 T2

P2 T1

P1

BY
B2

a
B1 A2 A1

CY

a
B2

a
B1 A2 A1

BY

CY

802

RE 18302-13/12.09 VS570 - VS575

Bosch Rexroth Oil Control S.p.A.

3/8

Principles of operation, cross section


A valve basically consists of a housing (1), a control spool (2), one or two solenoid (3), and a return spring (4). L76510BY.. If the solenoid is energized, the spool goes from position 0 to position b. With the coil de-energized, the return spring (3) pushes back the spool (2) and holds it in position 0. The coil (6) is fastened to the tube by the ring nut (7). L76510CY.. If the solenoid a is energized, the spool goes from position a to position b. The position b is held by the detent (8). The return to position a is obtained energising the solenoid b. The coil (6) is fastened to the tube by the ring nut (7).

BY

a
4 1 2 5 6 3 7
03

CY

b
7 3 6 1 2 8

a
6 3 7

803

4/8

Bosch Rexroth Oil Control S.p.A.

VS570 - VS575

RE 18302-13/12.09

Technical Data (for applications with different specifications consult us)


General
Valve weight CY Valve weight BY Mounting position Ambient temperature, with standard NBR seals C [F] kg [lbs] kg [lbs] 1.88 [4.15] 2.18 [4.8] unrestricted 20....+50 [-4....+122]

Hydraulic
Maximum pressure Maximum flow Hydraulic fluid
General properties: it must have physical lubricating and chemical properties suitable for use in hydraulic systems such as, for example:

bar [psi] l/min [gpm]

210 [3045] 10 [2.64] Mineral oil based hydraulic fluids HL (DIN 51524 part 1). Mineral oil based hydraulic fluids HLP (DIN 51524 part 2).
For use of environmentally acceptable fluids (vegetable or polyglycol base) please consult us.

Fluid Temperature Permissible degree of fluid contamination Viscosity range Internal leakage with 100 bar [1450 psi] secondary pressure at C cc/min

C [F]

20....+80 [-4....+176] (NBR seals) ISO 4572: x 75 X=12...15 ISO 4406: class 20/18/15 NAS 1638: class 9

mm2/s

5....420 min.10 [0.61] max. 20 [1.2]

[in3/min]

Electrical
Voltage type Voltage tolerance (nominal voltage) Duty Maximum coil temperature Insulation class Compliance with Coil weight with DIN 43650 ISO 4400 connector Voltage Voltage type Power consumption Current
(1) (2)

DC % -10 .... +10 Continuous (100%), with ambient temperature C [F] 150 [302] H Low Voltage Directive LVD 73/23/EC (2006/95/EC), 2004/108/EC kg [lbs] V 0.215 [0.44] 12 DC W A 26 2.15 5.5 2)

50C [122F]

13 DC 26 2.00 6.5

24 DC 26 1.10 22

27 DC 26 1.00 28

48 DC 26 0.54 89

110 DC 26 0.27 413

Resistance
1)

Nominal

7% at temperature 20C [68F]

804

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Bosch Rexroth Oil Control S.p.A.

5/8

Voltage (V) =OB 01 =OB 02 =OB 03 =OB 04 =OB 07 =OB 31 =AD 01 =AD 02 =AD 07 =OC 01 =OC 02 =OC 03 =OC 04 =OC 07 =OC 31 =AC 01 =AC 02 =AC 07 =OD 01 =OD 02 =OD 04 =OE 01 =OE 02 12 DC 12 DC 12 DC 12 DC 12 DC 13 DC 13 DC 24 DC 24 DC 24 DC 24 DC 24 DC 27 DC 27 DC 48 DC 48 DC 110 DC

Connector type EN 175301-803 (Ex. DIN 43650) AMP JUNIOR AMP JUNIOR Horizontal DEUTSCH DT 04-2P Cable 350 mm long EN 175301-803 (Ex. DIN 43650) DEUTSCH DT 04-2P EN 175301-803 (Ex. DIN 43650) AMP JUNIOR AMP JUNIOR Horizontal DEUTSCH DT 04-2P Cable 350 mm long EN 175301-803 (Ex. DIN 43650) DEUTSCH DT 04-2P EN 175301-803 (Ex. DIN 43650) AMP JUNIOR Horizontal EN 175301-803 (Ex. DIN 43650)

Coil description C3601 12DC C3603 12DC C3604 12DC C3607 12DC C3631 12DC C3601 13DC C3607 13DC C3601 24DC C3603 24DC C3604 24DC C3607 24DC C3637 24DC C3601 27DC C3607 27DC C3601 48DC C3604 48DC C3601 110DC

Marking 12 DC 12 DC 12 DC 12 DC 12 DC 13 DC 13 DC 24 DC 24 DC 24 DC 24 DC 24 DC 27 DC 27 DC 48 DC 48 DC 110 DC

Coil Mat no. R933000044 R933000047 R933002913 R933000048 R933000045 R933000051 R933000049 R933000053 R933000057 R933002914 R933000058 R933000055 R933000056 R933000050 R933000059 R933002915 R933000061

Characteristic curves
Measured with hydraulic fluid ISO-VG32 at 45 5 C [113 9 F]; ambient temperature 20 C [68 F].
psi 145 PRESSURE- p 100 bar 10 8 6 4 2 0 0 0 0 2 4 6 2 8 10 l/min 2,6 gpm

3 2 1
Scheme BY - CY Curve n. A1>P1 B1>T1 A2>P2 B2>T2 A1>T1 B1>P1 A2>T2 B2>P2 2 1 2 1 2 3 2 3

50

03

1 FLOW-Q

Performances limits
The performance limits refer to the following conditions: coils at operating temperature, voltage supply 10% below nominal, no back pressure in the tank line
psi 3625 bar 250 200 PRESSURE-p 2500 150 1500 500 0 100 50 0 0 2 0.5 4 6 2 8 10 l/min 2.6 gpm
Scheme BY CY Curve n. 1 2

The performance curves are measured with flow going across and caming back.
1 1.5 FLOW-Q

805

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Bosch Rexroth Oil Control S.p.A.

VS570 - VS575

RE 18302-13/12.09

External Dimensions and Fittings

1)

2)

5)

3)

5)

Measure L1 L2

VS570 33.8 [1.33] 59.4 [2.33]

VS575 30.8 [1.21] 56.4 [2.22]

6)

7) 4)

1 Solenoid tube hex 24 mm. Torque 22-24Nm [16.2-17.7 ft-lb]. 2 Plug for 2 way version, hex 24 mm. Torque 22-24Nm [16.2-17.7 ft-lb]. 3 Ring nut for coil locking OD 20,4 mm [0.8 in]. Torque 3 4 Nm [2.2 3.0 ft-lb].

4 Two through holes for installation. Recommended screws M8 with strength class DIN 8.8. 5 Hydraulic Ports (G1/4- SAE4). 6 Minimum clearance needed for connector removal. 7 Identification label.

806

RE 18302-13/12.09 VS570 - VS575

Bosch Rexroth Oil Control S.p.A.

7/8

Electric connection
Without coils, but with ring nut and O-Rings for coil fitting (solution recommended for flexible stock handling) With coils having plug-in pins EN 175301-803, without connectors

=00

=01

With coils and with connectors non-assembled, type EN 175301-803. Protection class: IP 65 when connector with seal is properly screwed down, and cable clamp is correctly tightened. 182-09: Standard. 182-LED-T-A1: with LED monitoring presence of voltage. 182-09-G-DO-2-1: with VDR (Voltage Dependent Resistor), to prevent input voltage over-shootings. =02 Mat. No. R933002885 R933002889 R933002893 R933002894 R933002896 R933002897 R933002886 R933002887 Description 182-09 GRAY 182-09 BLACK 182-LED-T-A1 12 DC 182-LED-T-A1 24 DC 182-LED-T-A1 48 DC 182-LED-T-A1 110 DC 182-09-G-DO-2-1 12DC with VDR 182-09-G-DO-2-1 24DC with VDR

With coils having AMP Junior connector, and with bi-directional diode. Protection class: IP 65 with female connector properly fitted (see drawing).

With coils having Horizontal AMP Junior connector, and with bi-directional diode. Protection class: IP 65 with female connector properly fitted (see drawing).

03
=03 =04

With coils having bi-directional diode and bipolar sheathed free lead, 350 mm long, without pins.

With coils having DEUTSCH DT 04-2P connector, and with bi-directional diode. Protection class: IP 69 K with female connector properly fitted (see drawing).

=31

=07

807

8/8

Bosch Rexroth Oil Control S.p.A.

VS575

RE 18302-13/12.09

Bosch Rexroth Oil Control S.p.A. Oleodinamica LC Division Via Artigianale Sedrio, 12 42030 Vezzano sul Crostolo Reggio Emilia - Italy Tel. +39 0522 601 801 Fax +39 0522 606 226 / 601 802 compact-directional-valves@oilcontrol.com www.boschrexroth.com

This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth Oil Control S.p.a.. It may not be reproduced or given to third parties without its consent. The data specified above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not release the user from the obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging. Subject to change.

808

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