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IRAMS06UP60B Series
Plug N DriveTM Integrated Power Module for Appliance Motor Drive
Description
International Rectifiers IRAMS06UP60B is an Integrated Power Module developed and optimized for electronic motor control in appliance applications specifically for VF compressor drives for refrigerators and freezer or in heating and ventilation as electronic fan controls. The IRAMS06UP60B offers an extremely compact, high performance AC motor-driver in a single isolated package for a very simple design. An internal shunt is included and offers easy current feedback and overcurrent monitor for precise control and safe operation. A built-in temperature monitor and over-current protection, along with the short-circuit rated IGBTs and integrated under-voltage lockout function, deliver high level of protection and fail-safe operation. The integration of the bootstrap diodes for the high-side driver section, and the single polarity power supply required to drive the internal circuitry, simplify the utilization of the module and deliver further cost reduction advantages.
Features
Internal Shunt Resistor Integrated Gate Drivers and Bootstrap Diodes Temperature Monitor Overcurrent shutdown Fully Isolated Package. Low V CE(on) Non Punch Through IGBT Technology Undervoltage lockout for all channels Matched propagation delay for all channels Schmitt-triggered input logic Cross-conduction prevention logic Lower di/dt gate driver for better noise immunity Motor Power range 0.1~0.5kW / 85~253 Vac Isolation 2000VRMS /1min
Note 1: Limited by current protection, see table "Inverter Section Electrical Characteristics" on page 3
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IRAMS06UP60B
Internal Electrical Schematic - IRAMS06UP60B
V+ (10)
RS V- (12)
Rg1
Rg3
Rg5
VB1 (7) U, VS1 (8) VB2 (4) V, VS2 (5) VB3 (1) W, VS3 (2)
23 VS1
Rg2
LO1 16
R3 HIN1 (15) HIN2 (16) HIN3 (17) LIN1 (18) LIN2 (19) LIN3 (20) FAULT(21) ITRIP (22) VTH (13) VDD (14) VSS (23) THERMISTOR
24 HO1 25 VB1 1 VCC 2 HIN1 3 HIN2 4 HIN3 5 LIN1 LIN2 LIN3 F ITRIP EN RCIN VSS COM 6 7 8 9 10 11 12 13 LO2 15
R4
R1 R2 C1 C2
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IRAMS06UP60B
Inverter Section Electrical Characteristics @ TJ = 25C
Symbol V(BR)CES V(BR)CES / T VCE(ON) ICES VFM IBUS_Trip Parameter Collector-to-Emitter Breakdown Voltage Temperature Coeff. Of Breakdown Voltage Collector-to-Emitter Saturation Voltage Zero Gate Voltage Collector Current Diode Forward Voltage Drop Current Protection Threashold (positive going) Min 600 --------------8.5 Typ --0.3 1.9 2.2 15 60 1.45 1.25 --Max ----2.4 2.6 45 170 1.8 1.6 10.5 Units Conditions V V/C V VIN =5V, IC=250A VIN =5V, IC=1.0mA (25C - 150C) IC=3A, VDD=15V IC=3A, VDD=15V, TJ=150C VIN =5V, V+=600V VIN =5V, V+=600V, TJ=150C IC=3A IC=3A, TJ=150C Tj=-40C to 150C (Overcurrent duration 6s)
A
V A
J J
ns
Energy losses include "tail" and diode reverse recovery TJ=150C, V+ =400V VDD =15V, IF =3A, L=1mH TJ=150C, I C=3A, VP=600V V+=480V, VDD=+15V to 0V See CT3
SCSOA
10
---
---
See CT2
Thermal Resistance
Symbol Rth(J-C) Parameter Junction to case thermal resistance, each IGBT under inverter operation. Junction to case thermal resistance, each Diode under inverter operation. Thermal Resistance case to sink Min --Typ --Max 6.5 Units Conditions C/W Flat, greased surface. Heatsink compound thermal conductivity - 1W/mK
Rth(J-C) Rth(C-S)
-----
--0.1
9 ---
C/W C/W
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IRAMS06UP60B
Absolute Maximum Ratings Driver Function
Absolute Maximum Ratings indicate substained limits beyond which damage to the device may occur. All voltage parameters are absolute voltages referenced to VSS . (Note 2) 14
Definition High Side offset voltage High Side floating supply voltage Low Side and logic fixed supply voltage Input voltage LIN, HIN, T/ITRIP Juction Temperature
Units V V V V C
Definition High side floating supply voltage High side floating supply offset voltage Low side and logic fixed supply voltage Logic input voltage LIN, HIN
Units V V V
Symbol VIN,th+ VIN,thVCCUV+ VBSUV+ VCCUVVBSUVVCCUVH VBSUVH IQBS IQCC ILK IIN+ IIN+ V(ITRIP)
Definition Positive going input threshold Negative going input threshold VCC and VBS supply undervoltage Positive going threshold VCC and VBS supply undervoltage Negative going threshold VCC and VBS supply undervoltage Ilockout hysteresis Quiescent VBS supply current Quiscent VCC supply current Offset Supply Leakage Current Input bias current (OUT=LO) Input bias current (OUT=HI) ITRIP threshold Voltage (OUT=HI or OUT=LO)
Units V V V V V
A
mA
A A A
V
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IRAMS06UP60B
Dynamic Electrical Characteristics
VDD=VBS=VBIAS=15V, PWMIN=2kHz, VIN_ON=VIN_th+, VIN_OFF=VIN_thTA=25C, unless otherwise specified
Definition Input to output propagation turn-on delay time (see fig.11) Input to output propagation turn-off delay time (see fig. 11) Dead Time T/ITrip to six switch to turn-off propagation delay (see fig. 2) Post ITrip to six switch to turn-off clear time (see fig. 2)
Min -
Max -
Units ns ns ns ns ms
Note 2: For more details, see IR21363 data sheet Note 3: Logic operational for Vs from V- -5V to V- +600V. Logic state held for Vs from V- -5V to V- -VBS. (please refer to DT97-3 for more details)
Driver IC
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IRAMS06UP60B
HIN1,2,3
LIN1,2,3
HO1,2,3
LO1,2,3
Itrip
U,V,W
Figure1. Input/Output Timing Diagram Note 5: The shaded area indicates that both high-side and low-side switches are off and therefore the half-bridge output voltage would be determined by the direction of current flow in the load.
V+
Itrip HIN1,2,3 0 1 1 X LIN1,2,3 1 0 1 X U,V,W V+ 0 X X
HIN1,2,3 (15,16,17)
IC Driver
Ho U,V,W (8,5,2) Lo
0 0 0 1
LIN1,2,3 (18,19,20)
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IRAMS06UP60B
HIN1,2,3
LIN1,2,3
IBUS
IBUS_trip
6s
1s
50% U,V,W tfltclr Sequence of events: 1-2) Current begins to rise 2) Current reaches IBUS_Trip level 2-3) Current is higher than IBUS_Trip for at least 6s. This value is the worst-case condition with very low over-current. In case of high current (short circuit), the actual delay will be smaller. 3-4) Delay between driver identification of over-current condition and disabling of all outputs 4) Current starts decreasing, eventually reaching 0 5) Current goes below IBUS_trip, the driver starts its auto-reset sequence 6) Driver is automatically reset and normal operation can resume (over-current condition must be removed by the time the drivers automatically resets itself)
Figure 2. ITrip Timing Waveform Note 6: The shaded area indicates that both high-side and low-side switches are off and therefore the half-bridge output voltage would be determined by the direction of current flow in the load.
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IRAMS06UP60B
Module Pin-Out Description
Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
Name VB3 W,VS3 na VB2 V,VS2 na VB1 U,VS1 na V+ na VVTH VDD HIN1 HIN2 HIN3 LIN1 LIN2 LIN3 FAULT Itrip VSS
Description High Side Floating Supply Voltage 3 Output 3 - High Side Floating Supply Offset Voltage none High Side Floating Supply voltage 2 Output 2 - High Side Floating Supply Offset Voltage none High Side Floating Supply voltage 1 Output 1 - High Side Floating Supply Offset Voltage none Positive Bus Input Voltage none Negative Bus Input Voltage Temperature Feedback +15V Main Supply Logic Input High Side Gate Driver - Phase 1 Logic Input High Side Gate Driver - Phase 2 Logic Input High Side Gate Driver - Phase 3 Logic Input Low Side Gate Driver - Phase 1 Logic Input Low Side Gate Driver - Phase 2 Logic Input Low Side Gate Driver - Phase 3 Fault indicator Current Sense and Itrip Pin Negative Main Supply
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IRAMS06UP60B
Typical Application Connection IRAMS06UP60B
V+ (10)
DC BUS CAPACITORS
V- (12)
RS
VB1 (7) U, VS1 (8) VB2 (4) V, VS2 (5) VB3 (1) W, VS3 (2)
LO1 16 LO2 15
HIN1 (15) HIN2 (16) HIN3 (17) LIN1 (18) LIN2 (19) LIN3 (20) FAULT(21) ITRIP (22) VTH (13) VDD (14)
0.1
Driver IC
LO3 14
CONTROLLER
THERMISTOR
15V
10m
VSS (23)
1. Electrolytic bus capacitors should be mounted as close to the module bus terminals as possible to reduce ringing and EMI problems. Additional high frequency ceramic capacitor mounted close to the module pins will further improve performance. 2. In order to provide good decoupling between VCC-Gnd and VB-VSS terminals, the capacitors shown connected between these terminals should be located very close to the module pins. Additional high frequency capacitors, typically 0.1F, are strongly recommended. 3. Value of the boot-strap capacitors depends upon the switching frequency. Their selection should be made based on IR design tip DN 98-2a, application note AN-1044 or Figure 9. 4. Current sense signal can be obtained from pin 22 and pin 23 5. After approx. 9 ms the FAULT is reset 6.PWM generator must be disabled within Fault duration to garantee shutdown of the system, overcurrent condition must be cleared before resuming operation
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IRAMS06UP60B
5.0 Maximum RMS Output Current/Phase (A). 4.5 4.0 3.5 3.0 2.5 2.0 1.5 1.0 0.5 0.0 0 2 4 6 8 10 12 14 16 18 20 Switching frequency (kHz) Tc= 100C Tc= 110C Tc= 120C
Figure 3. Maximum sinusoidal phase current as function of switching frequency V+ = 400V, Tj=150C, Modulation Depth=0.8, PF=0.6
4.0 Maximum RMS Output Current/Phase (A). 3.5 3.0 2.5 2.0 1.5 1.0 0.5 0.0 1 10 Modulation frequency (Hz) 100 12 kHz 16 kHz 20 kHz
Figure 4. Maximum sinusoidal phase current as function of modulation frequency V+=400V, Tj=150C, Tc=100C, Modulation Depth=0.8, PF=0.6
10
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IRAMS06UP60B
9 8 7 6 Current (A) 5 4 3 2 1 0 -1 0.000 0.100 0.200 0.300 0.400 0.500 Time (s) 0.600 0.700 0.800 0.900 Current Voltage 450 400 350 300 Voltage (V) Voltage (V) 250 200 150 100 50 0 -50 1.000
4.5 4 3.5 3 Current (A) 2.5 2 1.5 1 0.5 0 -0.5 0.000 0.100 0.200 0.300 0.400 0.500 Time (s) 0.600 0.700 0.800 0.900 Current Voltage
450 400 350 300 250 200 150 100 50 0 -50 1.000
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11
IRAMS06UP60B
1000 Maximum Therimstor Resistance (k . ) Nominal Minimum 100
10
12
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IRAMS06UP60B
20 17.5 15 Capacitance (F) 12.5 10 7.5 5 2.5 0 0 5 10 Frequency (kHz) 15 20 6.8 4.7 3.3 2.2 1.5 15
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13
IRAMS06UP60B
Figure 11. Switching Parameter Definitions
VCE
50% HIN/LIN
IC
IC
90% IC
VCE HIN/LIN
90% IC
HIN/LIN
50% HIN/LIN
10% VCE
10% IC
10% IC
TON
tr
Figure 11a. Input to Output propagation turn-on delay time
TOFF
tf
IF VCE HIN/LIN
Irr trr
Figure 11c. Diode Reverse Recovery
14
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IRAMS06UP60B
V+ 5V
Ho
HIN1,2,3
IC Driver Lo
U,V,W
LIN1,2,3
Ho
IN
PWM=4s
U,V,W
Lo
Io
Ho
IN
U,V,W
Lo
Io
LIN1,2,3 IN
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15
IRAMS06UP60B
Package Outline
note 3 note 2
027-E2D24
IRAMS06UP60B
note 1
16
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IRAMS06UP60B
Package Outline
note 2 note 3
027-E2D24
IRAMS06UP60B-2
note 1
IR WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245, USA Tel: (310) 252-7105 TAC Fax: (310) 252-7903 Visit us at www.irf.com for sales contact information 12/03
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