Sunteți pe pagina 1din 22

YOUNG POONG

BALL
VALVES

API 6D/6A Oil & Gas


Trunnion Mounted Ball valves

YOUNG POONG PRECISION CORPORATION

INTRODUCTION
Now, we solidified our name in domestic industrial field.
Furthermore we started to expand the sales to overseas with good quality and service to
satisfy costomers.

"Excel " is our quality campaign slogan.


It stands for YPPC is continuously trying to excel customers' needs.

Head Quarter

Ansan Plant

Test Facility in Ansan Plant

Quality Program

API Monogram

QUALITY MANAGEMENT
ISO 9001:2000
INTERNAL QUALITY
CONTROL OF QUALITY
MANAGEMENT MANUAL

QUALITY TEAM

CONTROL OF QUALITY PROCEDURES &


STANDARD
CONTROL OF RECEIVING INSPECTION
CONTROL OF IN-PROCESS INSPECTION
ASSESSMENT & MONITORING OF
SUPPLIERS
CALIBRATION OF GAGES
CONTROL OF FINAL INSPECTION

Fire Safe Certificate

Applicable Standards
Design

API Spec. 6D
API Spec. 6A
ASME B 16.34

Specification for Pipeline Valves


Specification for Wellhead and Christmas Tree Equipment
Valves-Flanged and Butt-Welding End

Face to Face

ASME B 16.5
ASME B 16.10

Pipe Flanges and Flanged Fittings


Face to Face and End to End Dimensions of Ferrous Valves

Fire Safe

API Std. 607


API Spec. 6FA

Fire Test for Soft-Seated Quarter-Turn Valves


Specification for Fire Test for Valves

Test

API Spec. 6D
ASME B 16.34

Specification for Pipeline Valves


Valves-Flanged and Butt-Welding End

Others

ISO 5211
NACE MR 0175

Part-Turn Valve Actuator Attachment


Sulfide Stress Cracking Resistant Metallic Material for Oilfield Equipment

Standard Production Range


Size*1
2

(50)

2-1/2

(65)

(80)

Class
150

300

600

900

1500

2500

4 (100)
6 (150)
8 (200)
10 (250)
12 (300)
14 (350)
16 (400)
18 (450)
20 (500)
22 (550)
24 (600)
26 (650)
28 (700)
30 (750)
32 (800)
34 (850)
36 (900)
40(1000)
42(1050)
*1 : ( ) DN SIZE

Other class & size available on request

Model Name E1 / Trunnion Pin Type


Model Name E2 / Trunnion Block Type
4

Figure Numbering Systems


- XX - X - X - X - XX - XX - XX - X - X
SIZE

Model

Bore

Class

End

Body

Trim

Seat

Operator

Option

E1

S1

AF

1A

Trunnion

Full

150#

FF

A105

A105/ENP

Glass PTFE

Bare

Fire safe

Pin

Type

S2

AR

2A

Reduced

300#

RF

LF2

LF2/ENP

Carbon

Wrench

NACE

10

E2

PTFE

12

Trunnion

S4

S4

14

Block

600#

RTJ

F304

F304

16

Type

1C

Gear

Graphite

18

S6

S6

20

900#

Butt

F316

F316

22

weld

PTFE

Extended
Bonnet

3
Actuator

1D

24

S9

S9

Virgin

26

1500#

F51

F51

PTFE

30

Etc.

Etc.

32

2500#

28

34

1E
Carbon
Fiber PTFE

36

40

API

1P

42

5000

Nylon

1R

API

PEEK

10000
2C
Viton O-Ring

Other materials available on request

Example : 24E2FCJS1AF1P2Z : 24E2 Series Ball Valve, Full Bore, 600#, RTJ Flanged End, A105 Body,
A105/ENP Ball, Nylon Inserted Seat, Gear Operator, Fire Safe Design

Standard Features / E1 Series


Stem Construction
The stem of the E1 valves is
of an anti-blow-out design.
Double Barrier Stem Seal
The upper seal can be replaced with
the valves, under pressure with the
ball in the closed position.

Low Torque
Short coupled trunnions minimize
unit bearing loads and operating
torque.

Wide Range Seat Material


For special conditions of flow service.
Seat will comply with the corresponding
customer's specific standard.
The soft sealing between the seat and
the ball is achieved by a plastic insert on
E1 & E2 Series valves.

Sealant Injection Fitting


Built in sealant injection system
for emergency seat seal.

Wide Materials Selection


Corrosion resistant stainless steels,
Nickel base and reactive alloys.

Rugged Heavy-Duty Body


The body is made of two or three forged
parts and the bolted construction allow
disassembly on the job site for repairs.
The body drain is located in the lowest
part of the body cavity.

Stem Extensions
E1 Series ball valves can be provided with optional stem
extensions allowing buried or underground installations in
remote or inaccessible areas.
Drain and Sealant injectors will be piped up to the top of the
extension for an easier access.
The distance between valve center line and operator handwheel must be specified.

Pups
Butt-weld valves may be supplied with transition
pieces(Pups) to avoid any risk of seat and seal
damage during welding and post weld heat
treatment operation.

YPPC E1 & E2 Series ball


valves offer the process
industries widest range of
trunnion mounted ball valves,
materials and configurations.
This provides customers the
flexibility to specify ball
valves to meet virtually all
their applications needs.

Large Port Openings


Assure less pressure drop
and higher Cv.

High Flow Capacity


With minimal pressure loss
through the valve, thereby
reducing plant operating costs.

Smooth Sealing Surfaces


Highly polished surfaces eliminate wear
and enhance seal integrity.

NACE Requirements
On request E1 & E2 Series ball valves
can be supplied in accordance with
NACE MR0175.

Body Construction
The body is designed and manufactured
in accordance with ASME B16.34.
The bolted bonnet design complies with
ASME Code Section VIII, Div. I.

Exploded View & Assembly of Model E1


Valves from 2through 4have 2-pieces body. 6through 12are in 3-pieces body design.
This design is standard in sizes 2through 12for all pressure class and available in
sizes over 12
.

151_

151A

150A
150D

130A

150_

181_

111_

130_
122_
130C

103A
150D

123_
104A
104_

210_
199_
101A

104B
120_

101B
121_
101C

121A
110_
102_
102B
102C
100_
160_
140B
124_
140_
140A
101_

Bill of Materials of Model E1


MATERIALS
ITEM NO.

DESCRIPTION

REMARKS
SOUR SERVICE
NACE MR0175

STANDARD
100_

BODY

A105
A105

LOW TEMP.
up to -50

CORROSIVE
SERVICE

A350 LF2

A182 F316

A350 LF2

A182 F316

101_

END CAP

101A

GASKET

101B

STUD BOLT

A193 Gr. B7

101C

HEAVY HEX NUT

A194 Gr. 2H

102_

BALL

102A

BEARING-BALL

METAL BACK PTFE

102B

THRUST WASHER

METAL BACK PTFE

103_

SEAT INSERT

103A

SPRING

S.S316/GRAPHITE
A193 Gr. B7M
A194 Gr. 2HM
A105/ENP

A193 Gr. L7M

A193 Gr. B8M Cl.2

A194 Gr. 7M

A194 Gr. 8M

A350 LF2/ENP

A182 F316

NYLON

Note1)

17-7PH or INCONEL X-750

104_

STEM

104A

BEARING

104B

THRUST WASHER

110_

SEAT RETAINER

111_

PACKING

120_

O-RING

HNBR or Viton

121_

O-RING

HNBR or Viton

Viton GLT -50

HNBR or Viton

121A

O-RING

HNBR or Viton

Viton GLT -50

HNBR or Viton

122_

O-RING

HNBR or Viton

Viton GLT -50

HNBR or Viton

123_

O-RING

HNBR or Viton

Viton GLT -50

HNBR or Viton

124_

O-RING

HNBR or Viton

Viton GLT -50

HNBR or Viton

130_

GLAND

130A

SCREW

130C

GASKET

140_

TRUNNION PIN

140A

SCREW

140B

GASKET

150_

ADAPTOR PLATE

150A

SCREW

150D

ANCHOR PIN

151_

MOUNTING PAD

151A

SCREW

AISI 1040/ENP

S.S302 or S.S316
A350 LF2/ENP

A182 F316

METAL BACK PTFE


METAL BACK PTFE
A105/ENP

A350 LF2/ENP

A182 F316

FLEXIBLE GRAPHITE
Viton GLT -50

A105
A193 Gr. B7

HNBR or Viton

A193 Gr. B7M

A350 LF2

A182 F316

A193 Gr. L7M

A193 Gr. B8M

S.S316/GRAPHITE
A105 or A350 LF2
A193 Gr. B7

A193 Gr. B7M

A350 LF2

A182 F316

A193 Gr. L7M

A193 Gr. B8M Cl.2

S.S316/GRAPHITE
C.S
A193 Gr. B7

S.S316

A193 Gr. B7M

A193 Gr. L7M

A193 Gr. B8M Cl.2

A193 Gr. L7M

A193 Gr. B8M Cl.2

S.S304
C.S
A193 Gr. B7

S.S304

A193 Gr. B7M

160_

ANTI-STATIC

180_

DRAIN PLUG

C.S/Zn plated

S.S316L

181_

VENT PLUG

C.S/Zn plated

199_

SQUARE KEY

210_

SEALANT FITTING

C.S/Zn plated

F316

211_

SEALANT FITTING

C.S/Zn plated

F316

F316
F316
C.S

Other materials available on request


Note
1)
Inserted Seat Material - Viton(O-Ring), PTFE, Nylon, PEEK, Devlon, Others...
2)
All Valves are Certified to API 607 or 6FA

Standard Features / E2 Series

Wide Range Seat Material


For special conditions of flow service.
Seat will comply with the corresponding
customer's specific standard.

Electro-Less Nickel Plating


Electro-less Nickel plating for trim parts
such as Ball, Seat retainer and Stem
guarantee long-lasting anti-corrosion at any
corrosive environments in application.

High Flow Capacity(Cv)


With minimal pressure loss
through the valve, it reduces plant
operating costs.

Sealant Injection Fitting


Built in sealant injection system
for emergency seat seal.

Double block & Bleed


YPPC E1 & E2 Series ball valves are equipped with a special NPT
Vent and drain plug installed in the lower body area. Vent plug permits
venting and draining of the body cavity with the valve in the closed position
under pressure : confirming block and bleed capability.
Valve body cavities can be vented to atmosphere are completely
drained down with the ball in the closed position and the valve
under pressure by the special vent plug.
The body drain is located in the lowest part of the body cavity and consists
of a NPT drain safety plug.

10

Ball Position
The ball open and closed positions are assured by
corresponding stops on the adaptor plate.
The valve is normally mounted with the actuator stops or
gear stops.

Trunnion Bearing
Metal-backed self lubricated PTFE sleeve
bearings and thrust washer reduce torque
and extended service life.
Large diameter short coupled trunnions
minimize unit bearing loads and
operating torque.

Trunnion Block
The stem is separated from the ball and is connected
with the upper ball trunnion by stainless steel pins.
Trunnion blocks are located on the upper and
lower ball trunnion which absorb all the pressure load
on the ball.
The stem is a free member and carries no side thrust.

Heavy Duty Body Construction


The body is made of three forged parts and the bolted
construction allows disassembly on the job site for repairs.
The bolt threads are as per depending on market request.
The tightening of the bolts is made by hydraulic tools with a
predetermined torque.

High Sphericity Ball


YPPC E1 & E2 Series ball valves have high sphericitically machined
ball and seat retainer.
They guarantee long-lasting seat sealing and smooth operating for
any customer's conditions.

11

Exploded View & Assembly of Model E2


Model E2 have 3-pieces body design.
This design is standard in sizes 14and larger for all pressure class.

150A
150_

150D
111_
130A
130_
211_
122_
115B

115_
199_

130C

103A
123_
150D
104_
101_
104B
101B
101D

181_
101A
120_
103A
110_
121_

102_

210_

115C
115A
100_

180_

101C

12

Bill of Materials of Model E2


MATERIALS
ITEM NO.

DESCRIPTION

REMARKS
SOUR SERVICE
NACE MR0175

STANDARD

LOW TEMP.
up to -50

CORROSIVE
SERVICE

100_

BODY

A105

A350 LF2

A182 F316

101_

END CAP

A105

A350 LF2

A182 F316

101A

GASKET

101B

STUD BOLT

A193 Gr. B7

A193 Gr. B7M

A193 Gr. L7M

A193 Gr. B8M Cl.2

101C

HEAVY HEX NUT

A194 Gr. 2H

A194 Gr. 2HM

A194 Gr. 7M

A194 Gr. 8M

102_

BALL

A350 LF2/ENP

A182 F316

103_

SEAT INSERT

103A

SPRING

104_

STEM

104B

THRUST WASHER

110_

SEAT RETAINER

115_

TRUNNION BLOCK

115A

BEARING

115B

DOWEL PIN

115C

THRUST WASHER

S.S316/GRAPHITE

A105/ENP
NYLON

Note 1)

17-7PH or INCONEL X-750


AISI 1040/ENP

S.S302 or S.S316
A350 LF2/ENP

A182 F316

METAL BACK PTFE


A105/ENP

A350 LF2/ENP

A182 F316

C.S

S.S316
METAL BACK PTFE

S.S304

S.S316

METAL BACK PTFE

Viton GLT -50

HNBR or Viton

120_

O-RING

HNBR or Viton

121_

O-RING

HNBR or Viton

Viton GLT -50

HNBR or Viton

121A

O-RING

HNBR or Viton

Viton GLT -50

HNBR or Viton

122_

O-RING

HNBR or Viton

Viton GLT -50

HNBR or Viton

123_

O-RING

HNBR or Viton

Viton GLT -50

HNBR or Viton

130_

GLAND

A105

A350 LF2

A182 F316

130A

SCREW

A193 Gr. L7M

A193 Gr. B8M Cl.2

130C

GASKET

150_

ADAPTOR PLATE

150A

SCREW

150D

ANCHOR PIN

151A

SCREW

180_

DRAIN PLUG

C.S/Zn plated

F316

181_

VENT PLUG

C.S/Zn plated

F316

199_

SQUARE KEY

210_

SEALANT FITTING

C.S/Zn plated

F316

211_

SEALANT FITTING

C.S/Zn plated

F316

A193 Gr. B7

A193 Gr. B7M

S.S316/GRAPHITE
C.S
A193 Gr. B7

S.S304

A193 Gr. B7M

A193 Gr. L7M

A193 Gr. B8M Cl.2

A193 Gr. L7M

A193 Gr. B8M Cl.2

S.S304
A193 Gr. B7

A193 Gr. B7M

C.S

Other materials available on request.


Note
1)
Inserted Seat Material - Viton(O-Ring), PTFE, Nylon, PEEK, Devlon, Others...
2)
All Valves are Certified to API 607 or 6FA.

13

Features & Benefits


Seat and Gasket
Plastic polymer is inserted for seat sealing.

Low Torque for Easier Operation


Most suitable shape of material property,
machining accuracy and ultra smooth,
surface finish.

PTFE various grades reinforced gasket and


O-ring for seat sealing.
Double sealing barrier in both direction for
class 150, 300, 600, 900, 1500, 2500.

Metal Backed-Self Lubricating Bearing


The ball rotates in metal-backed self
lubricated PTFE bearings located in stem
and trunnion block, which ensure
consistently low operating torque.

Triple Stem Seal


Triple barrier stem seals upper stem seal
O-ringis replaceable with pressure in line
during the ball in the closed position.
900# to higher... Spring energized lip seal
- Stem and outside diameter of seat retainer seal.

3rd

Emergency Sealant Fittings


Sealant can be injected to the seats and
stem for emergency seal.

2nd

1st

14

Self Relief Seat Design


Independent floating spring loaded seats are
always in contact with the ball provide an
effective tight seal even at low differential pressure.
Independent upstream and downstream seats
permit draining of fluid from the body cavity,
so allowing double block and bleed operation.
With the single sealing feature, there is automatic
body cavity release of over-pressure to the line
through the downstream seat.
Double Seal Principle
Double sealing feature(available on request)
maintains the sealing capacity of the valve even if
case of the up-stream seat.
Body cavity over-pressure in this case can be
released through a relief valve to atmosphere.
A combination of double sealing feature on the
downstream side and single sealing on the
upstream seat is available on request.
This configuration maintains the sealing capacity
of the valve in case of failure of the upstream
seat and release the body cavity over-pressure
through the upstream seat.

Fire-Safety Design
With the valve burned in a fire,
such non-metal parts as seat,
packing, gasket etc may burn
out.
Then, an excessive leakage
will result that the fire
gain headway.
To prevent such situation,
the E1 & E2 Series Trunnion mounted ball valves
provided with the fire-safe mechanism.

Wide Range Seat Material


For special conditions of flow service.
Seat will comply with the corresponding
customer's specific standard.
Seat Insert
Spring

O-Ring

Body Cavity
Ball

Up-Stream

Down-Stream

All Joints
Combination of O-ring and gaskets grants a perfect
and safe sealing on body and gland.
Thus making the E1 and E2 ball valves is suitable for
both above the ground and buried installation.

Body Cavity

Up-Stream

Seat Lock

Down-Stream

Secondary Seal

Body Cavity

Up-Stream

Primary Seal

Body

Down-Stream

Closure

15

Outline Dimensions
F

HL
HL

Size 2" (DN 50) to 4" (DN 100)

Size 8" (DN 200) above

Class 150 / 300 - 2(DN 50) to 42(DN 1050)


inch (mm)

L
Valve

Class 150

Size
2
2-1/2

RF
7

BW

RF

BW

(178)

8.5 (216)

HL

9.1 (230)

3.98(101)

(52)

5.9 (150)

3.8 (96)

Class 150

Class 300

23

(51)

28

(63)

7.5 (190)

9.5 (241)

15.75(400)

5.12(130)

2.5 (63.5)

7.1 (180)

4.3(110)

36

(79)

44

(97)

(203)

11.13(283)

18.11(460)

5.95(151)

(76)

7.9 (200)

5.7(140)

43

(95)

53

(117)

(229)

12

18.11(460)

7.96(202)

(102)

9.5 (240)

6.7(170)

66

(146)

15.5(394) 18 (457) 15.88(403)

18 (457) 18.11(460)

18 (457) 20.5(521) 19.75(502)

10

(305)

10 (254)

11 (279)

175

(386)

205

(452)

20.5(521) 18.11(460) 10.1 (255) 12.5 (318) 8

(203) 15.8 (400)

11 (280)

11 (279)

270

(595)

310

(683)

21 (533) 22 (560) 22.38(568)

22 (560) 22

(560) 11.8 (300) 14.3 (363) 10

(254) 18.3 (465)

13.4(340)

12.3(312)

405

(893)

530 (1168)

12

24 (610) 25 (635) 25.5 (648)

25 (635) 22

(560) 13.8 (350) 16.3 (413) 12

(305) 21.7 (550)

14.7(374)

12.3(312)

585 (1290)

780 (1720)

14

27 (686) 30 (762) 30

(762)

30 (762) 22

(560) 15

(380) 17.4 (443) 13.25 (337) 23.2 (590)

15.7(400)

12.3(312)

805 (1775) 1090 (2403)

16

30 (762) 33 (838) 33

(838)

33 (838) 22

(560) 16.34(415) 18.8 (478) 15.25 (387) 26.4 (670)

17.7(450)

12.3(312)

1070 (2359) 1480 (3263)

18

34 (864) 36 (914) 36

(914)

36 (914) 24.81(630) 18.1 (460) 21.7 (550) 17.25 (438) 29.9 (760)

20 (510)

14.6(371)

1270 (2800) 1685 (3715)

20

36 (914) 39 (991) 39

(991)

39 (991) 24.81(630) 19.7 (500) 23.2 (590) 19.25 (489) 33.1 (840)

22 (560)

14.6(371)

1850 (4079) 2290 (5049)

22

40(1016) 43 (1092) 43 (1092)

43 (1092) 27.96(710) 21.3 (540) 248.1 (630) 21.25 (540) 36.2 (920)

24.8(630)

16.7(425)

2450 (5401) 2880 (6349)

24

42(1067) 45 (1143) 45 (1143)

45 (1143) 27.96(710) 22.8 (580) 26.4 (670) 23.24 (591) 39

(990)

27.6(700)

16.7(425)

3180 (7011) 3610 (7959)

26

45(1143) 49 (1245) 49 (1245)

49 (1245) 27.96(710) 24.8 (630) 28.4 (720) 25

(635) 41.7(1060)

26.8(680)

316.7(425)

770 (8311) 4810(10604)

28

49(1245) 53 (1346) 53 (1346)

53 (1346) 31.5 (800) 26

(660) 30.6 (777) 27

(686) 44.9(1140)

29.9(760)

20.2(513)

4635 (10219) 5920(13051)

30

51(1295) 55 (1397) 55 (1397)

55 (1397) 31.5 (800) 27.6 (700) 32.2 (817) 30

(737) 48.8(1240)

31.5(800)

20.2(513)

5370 (11840) 6740(14859)

32

54(1372) 60 (1524) 60 (1524)

60 (1524) 31.5 (800) 29.1 (740) 33.7 (857) 30.75 (781) 51.2(1300)

31.5(800)

20.2(513)

6960 (15344) 8080(17813)

34

58(1473) 64 (1626) 64 (1626)

64 (1626) 35.44(900) 31.1 (790) 36

31.9(810)

21.1(536)

7950 (17526) 9260(20415)

36

60(1524) 68 (1727) 68 (1727)

68 (1727) 35.44(900) 32.5 (825) 37.4 (950) 34.5

(876) 57.1(1450)

33 (840)

21.1(536)

8950 (19731)

10280(22663)

40

70(1778) 78 (1981) 78 (1981)

78 (1981) 39.4(1000) 35.8 (910) 41.2(1045) 38.5

(978) 64.2(1630)

37 (940)

11.5(675) 12730(28064)

13970(30798)

42

73(1854) 82 (2083) 82 (2083)

82 (2083) 39.4(1000) 38.2 (970) 43.5(1105) 40.25(1022) 67.7(1720)

38.6(980)

11.5(675) 14450(31856)

16300(35935)

BW : Butt Welding End

8.47(215) 10.9 (278) 6

(152) 12

77 (170 )

(305)

RF : Raised Face Flanged End


Reduced Bore Available

16

Weight, lbs(kg)
Class 300

(915) 32.75 (832) 53.6(1360)

RTJ : Ring Type Joint Flanged End

Class 600 - 2(DN 50) to 42(DN 1050)


L

Valve
Size

inch (mm)

RF/BW

HL

RTJ

D
6

Weight,
lbs(kg)

11.5(292)

11.63 (295)

15.8 (400)

4 (102)

2-1/2

13 (330)

13.11 (333)

15.8 (400)

5.1(130)

2.5 (63.5)

14 (356)

14.13 (359)

18.1 (460)

6 (152)

(76)

8.6 (219)

5.5(140)

66

(145)

17 (432)

17.13 (435)

18.1 (460)

8 (203)

(102)

11.4 (290)

6.7(170)

120

(265)

22 (559)

22.13 (562)

17.7 (450)

10 (254)

(305)

(152)

13.2 (334)

10 (254)

11 (279)

275

(606)

12

(52)

(152)

3.8 (96)

34

(75)

7.5 (190)

4.3(110)

44

(97)

26 (660)

26.13 (664)

17.7 (450)

11.4(289)

13.4 (340)

(203)

16.5 (420)

11.1(280)

11 (279)

510

(1124)

10

31 (787)

31.13 (791)

22.1 (560)

14.1(358)

16.7 (425)

10

(254)

19.7 (500)

13.4(340)

12.3(312)

800

(1764)

12

33 (838)

33.13 (841)

22.1 (560)

14.9(377)

17.3 (440)

12

(305)

19.7 (500)

14.7(374)

12.3(312)

1110

(2447 )

14

35 (889)

35.13 (892)

22.1 (560)

15.8(402)

18.3 (465)

13.25 (337)

24.4 (620)

15.8(400)

12.3(312)

1130

(2491 )

16

39 (991)

39.13 (994)

22.1 (560)

16.9(430)

19.4 (493)

15.25 (387)

27.6 (700)

17.7(450)

12.3(312)

1580

(3483)

18

43 (1092)

43.13(1095)

24.8 (630)

18.6(473)

22.1 (562)

17.25 (438)

30.9 (784)

20.1(510)

14.6(371)

2180

(4806)

20

47 (1194)

47.13(1200)

24.8 (630)

19.4(493)

22.9 (582)

19.25 (489)

33.9 (860)

22.1(560)

14.6(371)

2780

(6129)

22

51 (1296)

51.38(1305)

28

(710)

21.3(540)

24.8 (630)

21.25 (540)

37.4 (950)

25.6(650)

16.7(425)

3930

(8664)

24

55 (1397)

55.38(1407)

28

(710)

23.9(606)

27.4 (697)

23.24 (591)

40.6(1103)

27.6(700)

16.7(425)

4880 (10759)

26

57 (1448)

57.5 (1461)

28

(710)

25.6(651)

29.1 (740)

25

(635)

44.1(1120)

26.8(680)

16.7(425)

5830 (12853)

28

61 (1549)

61.5 (1562)

31.5 (800)

26 (660)

30.6 (777)

27

(686)

46.5(1180)

30.7(780)

20.2(513)

6940 (15300)

30

65 (1651)

65.2 (1664)

31.5 (800)

28 (711)

32.6 (828)

30

(737)

50.4(1280)

31.5(800)

20.2(513)

8560 (18871)

32

70 (1778)

70.63(1794)

31.5 (800)

29.9(760)

34.7 (880)

30.75 (781)

52.6(1335)

31.5(800)

20.2(513)

9940 (21914)

34

76 (1930)

76.63(1946)

35.4 (900)

31.5(800)

36.4 (925)

32.75 (832)

55.5(1410)

31.9(810)

21.1(536)

11570(25507 )

36

82 (2083)

82.63(2099)

35.4 (900)

31.5(800)

37.6 (955)

34.5

(876)

58.3(1480)

33.1(840)

21.1(536)

13530 (29828)

40

92 (2337)

39.4(1000)

36.6(930)

41.9(1065)

38.5

(978)

66.2(1680)

37.1(940)

26.9(675)

18570(40939 )

42

96 (2437)

39.4(1000)

38.6(980)

43.3(1100)

40.25(1022)

68.7(1745)

38.6(980)

26.9(675)

21590 (47597)

RF : Raised Face Flanged End


Reduced bore available

BW : Butt Welding End

RTJ : Ring Type Joint Flanged End

Class 900 - 2(DN 50) to 24(DN 600)

Size
2
2-1/2

inch (mm)

Valve
RF/BW

RTJ

HL

Weight,
lbs(kg)

14.5

(368)

14.63 (371)

15.8(400)

5.1(130)

(52)

6.7 (170)

4.7(120)

31

(68)

16.5

(419)

16.63 (422)

15.8(400)

6 (152)

2.5 (63.5)

7.9 (200)

5.3(135)

59

(130)

15

(381)

15.13 (384)

18.1(460)

6.3(160)

(76)

7.9 (200)

5.7(145)

85

(187)

18

(457)

18.13 (460)

18.1(460)

7.5(190)

(102)

10.2 (260)

7.1(180)

180

(397)

24

(610)

24.13 (613)

22.1(560)

10 (254)

12.5(317)

(152)

13.4 (340)

12.3(312)

10 (254)

390

(860)

28.9

(734)

29.13 (737)

22.1(560)

11.4(289)

13.9(352)

(203)

16.5 (420)

12.3(312)

11.1(280)

640 (1401)

10

33

(838)

33.13 (841)

24.8(630)

14.1(358)

17.6(447)

10

(254)

20.1 (510)

14.6(371)

13.4(340)

960 (2116)

12

38

(965)

38.13 (968)

24.8(630)

15.8(402)

19.3(491)

12

(305)

23.6 (600)

14.6(371)

14.7(374)

1330 (2932)

14

40.52(1029)

40.88(1039)

28 (710)

12.75(324)

26.8 (680)

16.7(425)

15.8(400)

1640 (36155)

16

44.5 (1130)

44.88(1140)

28 (710)

14.75(375)

30.3 (770)

16.7(425)

17.7(450)

1980 (4365)

18

48

(1219)

48.5 (1232)

28 (710)

16.7 (425)

33.5 (850)

16.7(425)

20.1(510)

2770 (6107)

20

52

(1321)

52.5 (1334)

31.5(800)

18.63(473)

36.2 (920)

20.2(513)

22.1(560)

3740 (8245)

22
24

61

(1549)

31.5(800)

50.68(524)

40.6(1030)

20.2(513)

25.6(650)

4640 (10229)

61.75(1568)

31.5(800)

22.5 (572)

43.7(1110)

20.2(513)

27.6(700)

5560 (12257)

RF : Raised Face Flanged End


Reduced bore available

BW : Butt Welding End

RTJ : Ring Type Joint Flanged End

17

Class 1500 - 2(DN 50) to 12(DN 300)


L

Valve
Size

inch (mm)

HL

Weight,
lbs(kg)

RF/BW

RTJ

14.5 (368)

14.625 (372)

15.75(400)

5.12(130)

(52)

6.7 (170)

4.73(120)

59 (130)

18.5 (470)

18.625 (473)

18.11(460)

6.3 (160)

(76)

8.67(220)

5.71(145)

109 (240)

21.5 (546)

21.625 (549)

18.11(460)

4 (102)

10.24(260)

7.09(180)

141 (310)

27.76(705)

28

(711)

22

(560)

10

(254)

12.48(317)

6 (152)

16.93(430)

12.6 (320)

12.29(312)

460 (1014)

32.76(832)

33.125 (841)

22

(560)

11.38(289)

13.86(352)

8 (203)

21.26(540)

14.57(370)

12.29(312)

760 (1675)

7.48(190)

10

39

(991)

39.375(1000)

24.8 (630)

14.1 (358)

17.6 (447)

10 (254)

26

(660)

17.33(440)

14.61(371)

1150 (2535)

12

44.5(1130)

45.125(1146)

24.8 (630)

15.83(402)

19.33(491)

12 (305)

30.32(770)

19.7 (500)

14.61(371)

1590 (3505)

RF : Raised Face Flanged End


Reduced bore available

BW : Butt Welding End

RTJ : Ring Type Joint Flanged End

Class 2500 - 2(DN 50) to 8(DN 200)

inch (mm)

Valve

HL

Size

RF/BW

RTJ

17.76 (451)

17.875 (454)

22.76 (578)

23

(584)

15.75(400)

9.85(250)

11.97(304)

2.5 (63.5)

26.5

(673)

26.875 (683)

18.11(460)

10.83(275)

13.31(338)

3.5

36

(914)

40.24(1022)

36.5

7.88(200)

1.75

(44)

(89)

7.88(200)

E
4.73(120)

9.85(250)

5.71(145)

14.57(370)

7.09(180)

Weight,
lbs(kg)

118 (260)

9.06(230)
11

(279)

(327)

22.05(560)

13.4 (340)

15.87(403)

5.25 (133)

16.93(430)

12.6 (320)

12.3 (312)

750 (1653)

40.875(1038)

22.05(560)

16.93(430)

19.41(493)

7.125(181)

26

14.57(370)

12.3 (312)

1080 (2380)

RF : Raised Face Flanged End


Reduced bore available

BW : Butt Welding End

(660)

RTJ : Ring Type Joint Flanged End

API 6A Class 5000 - 2(DN 50) to 8(DN 200)

inch (mm)

Valve

Weight,
lbs(kg)

118 (260)

14.616(371)

7.88(200)

2.06 (52.4)

7.88(200)

22.76 (578)

18.622(473)

15.75(400)

9.85(250)

11.97(304)

3.12 (79.3)

9.85(250)

5.71(145)

26.5

(673)

21.614(549)

18.11(460)

10.83(275)

13.31(338)

4.07(103.2)

14.57(370)

7.09(180)

5-1/ 8

36

(914)

28.622(727)

22.05(560)

13.4 (340)

15.87(403)

5.12 (130)

16.93(430)

12.6 (320)

12.3 (312)

750 (1653)

7-1/16

40.24(1022)

32

22.05(560)

16.93(430)

19.41(493)

7.06(179.4)

26

14.57(370)

12.3 (312)

1080 (2380)

RF/BW

RTJ

2-1/16

17.76 (451)

3-1/ 8
4-1/16

(813)

BW : Butt Welding End

(660)

HL

Size

RF : Raised Face Flanged End


Reduced bore available

4.73(120)

9.06(230)
11

(279)

inch (mm)

Valve

HL

4.73(120)

118 (260)

2.06(52.4)

15.75(400)

9.85(250)

11.97(304)

3.07 (78)

9.85(250)

5.71(145)

18.11(460)

10.83(275)

13.31(338)

4.07 (103)

14.57(370)

7.09(180)

2-1/16

17.76(451)

20.512(521)

3-1/16

22.76(578)

24.37 (619)

4-1/16

26.5 (673)

26.378(670)

RF : Raised Face Flanged End


Reduced bore available

Weight,
lbs(kg)

7.88(200)

RTJ

BW : Butt Welding End

RTJ : Ring Type Joint Flanged End

RF/BW

Size

218 (480)
362 (798)

RTJ : Ring Type Joint Flanged End

API 6A Class 10000 - 2(DN 50) to 8(DN 200)

18

218 (480)
362 (798)

7.88(200)

9.06(230)
11

(279)

218 (480)
362 (798)

Top Works & Torque


E

F DIA.

SQ.

CLOSE

B B.C
A DIA.
C HOLE DIA. B *8HOLES EQUALLY
SPACED STRADDLE E.
*4HOLES UP TO 5

Valve
Size

CLASS

inch

TORQUE
In-lb (Nm)

150/600

8-1/4

5-3/8

5/8

5/8

1.97

1.25

1.437

0.375

90

(10)

900/2500

8-1/4

5-3/8

5/8

5/8

1.97

1.25

1.437

0.375

340

(38)

2
150/600

8-1/4

5-3/8

5/8

5/8

1.38

1.535

0.375

220

(25)

900/2500

9-3/4

8-1/4

5/8

5/8

1.38

1.535

0.375

645

(73)

150/600

11-1/2

10-1/4

5/8

7/8

3-1/16

1.57

1.752

0.375

370

(42)

900/2500

11-1/2

10-1/4

5/8

7/8

3-1/16

1.57

1.752

0.375

680

(77)

150/600

9-3/4

8-1/4

13/16

7/8

3-9/16

1.75

1.917

0.375

460

(52)

6
900/2500

11-1/2

10-1/4

11/16

1-5/16

3-3/4

2.374

2.646

0.625

150/900

11-1/2

10-1/4

11/16

1-5/16

3-3/4

2.374

2.646

0.625

2100 (237)
960 (108)

1500/2500

11-1/2

10-1/4

11/16

1-5/16

3-3/4

2.374

2.646

0.625

3270 (369)

150/900

11-1/2

10-1/4

11/16

1-5/16

3-3/4

2.374

2.646

0.625

1790 (202)
1980 (224)

8
10

150/600

11-1/2

10-1/4

11/16

1-5/16

3-3/4

2.374

2.646

0.625

900/1500

15-5/8

14

13/16

1-5/16

4-1/2

2.874

3.200

0.750

4780 (540)

150/300

11-1/2

10-1/4

11/16

1-5/16

3-3/4

2.374

2.646

0.625

1670 (188)

600/900

15-5/8

14

13/16

1-5/16

5-1/2

3.499

3.882

0.875

3220 (364)

150

11-1/2

10-1/4

11/16

1-5/16

3-3/4

2.374

2.646

0.625

1600 (181)

300/900

15-5/8

10-1/4

11/16

1-5/16

3-3/4

2.374

2.646

0.875

4430 (500)

150/900

15-5/8

14

13/16

1-9/16

5-1/2

3.499

3.882

0.875

9720 (1098)

150/600

15-5/8

14

13/16

1-9/16

5-1/2

3.499

3.882

0.875

8020 (906)

900

15-5/8

14

13/16

1-9/16

4.748

5.292

1.250

12810 (1447)

150

15-5/8

14

13/16

1-9/16

5-1/2

3.499

3.882

0.875

4150 (469)

300/600

15-5/8

14

13/16

1-9/16

4.748

5.292

1.250

10200 (1152)

900

18

16

1-1/16

1-9/16

4.748

5.292

1.250

16080 (1816)

150/600

15-5/8

14

13/16

1-9/16

4.748

5.292

1.250

10890 (1230)

12

14

16
18
20

22

24
900

18

16

1-1/16

1-3/16

4.748

5.292

1.250

17340 (1959)

150/300

15-5/8

14

13/16

1-7/8

4.748

5.292

1.250

11830 (1337)

600

18

16

1-1/16

1-9/16

4.748

5.292

1.250

14780 (1670)

26
150

15-5/8

14

13/16

2-1/16

4.748

5.292

1.250

8780 (992)

300/600

18

16

1-1/16

1-13/16

5.998

6.655

1.500

17210 (1944)

28
150

15-5/8

14

13/16

2-1/16

5.998

6.655

1.500

9970 (1126)

300/600

18

16

1-1/16

1-13/16

4.748

5.292

1.250

20820 (2352)

150

15-5/8

14

13/16

2-1/16

5.998

6.655

1.500

11350 (1282)

30

32
300/600

18

16

1-1/16

1-13/16

5.998

6.655

1.500

26020 (2940)

34

150/600

18

16

1-1/16

2-3/16

4.748

5.292

1.250

18000 (2034)

36

150/600

18

16

1-1/16

2-3/16

5.998

6.655

1.500

19840 (2242)

150/300

18

16

1-1/16

2-3/16

5.998

6.655

1.500

24320 (2748)

600

22

20

1-1/16

2-3/16

7-1/2

5.998

6.655

1.500

37640 (4253)

150/300

18

16

1-1/16

2-3/16

5.998

6.655

1.500

26360 (2978)

600

22

20

1-1/16

2-3/16

7-1/2

5.998

6.655

1.500

40920 (4623)

40

42

19

Engineering Data
FERROUS METAL / BODY
Mechanical Properties

Temperature Range, []

Material

Low

High

Tensile, ksi [

Yield, ksi [

A105

-20 [-29]

800 [426]

70 [485]

36 [250]

A350 LF2

-50 [-46]

650 [343]

70 [485]

36 [250]

-425 [-254]

1500 [815]

75 [515]

30 [205]

-50 [-46]

600 [315]

90 [ 620]

65 [450]

Not recommended
for

Properties

A182 F316
A182 F51

RUBBER & ENGINEERING PLASTIC / SEAT INSERT & SEAL


Material

Temperature Range, []
Low

High

-15 [-26]

400 [204]

-55 [-48]

300 [150]

-70 [-57]

212 [100]

-400 [-240]

500 [260]

-50 [-46]

250 [120]

-50 [-46]

500 [260]

FKM (Viton A)

HNBR, HSN

NBR

PTFE

Nylon

PEEK

Characteristics
Non-flammable hydraulic fluids(HFD).
Silicone oil and grease.
Mineral and vegetable oil and grease.
Aliphatic hydrocarbons (butane, propane,
natural gas), High vacuum,
Gasoline (including high alcohol content).
Aliphatic hydrocarbons
Vegetable and animal fats and oils
HFA, HFB and HFC hydraulic fluids.
Dilute acids, bases and salt solutions at
moderate temperatuures.
Ozone, aging and weathering.

Glycol based brake fluids.


Ammonia gas, amines, alkalis.
Superheated steam.
Low molecular weight organic
acids (formic and acetic acids).

Excellent resistance for wear,


ozone, weather, aging,
compression set, permeation

Chlorinated hydrocarbons.
Polar solvents (ketones, esters
and ethers)
Strong acids.

Hydrogenated nitrile is a synthetic


polymer that results from the
hydrogenation of nitrile rubber
(NBR). Suuperior mechanical
characteristics.

Aliphatic hydrocarbons (propane, butane,


petroleum oil, mineral oil and grease,
diesel fuel, fuel oils)
Dilute acids, alkali, and salt solutions at
low temperature.
Chemical inertness to nearly all industrial
chemicals and solvents, and Granular
Compression Molding Resin low friction
and antistick surfaces.
Aliphatic and aromatic hydrocarbons,
ketones, acetone, ethers, weak alkalis
and acids, inorganic salt solutions

Fuels of high aromatic content (for


flex fuels a special compound
must be used). Aromatic
hydrocarbons (benzene).
Chlorinated hydrocarbons.
High mechanical loading

Good resistance for wear,


compression set, permeation

Strong acids and alkali, strong


ammonia, sodium hydroxide

Excellent load bearing, strength


and rigidity, self lubricating, good
abrasion resistance

Excellent resistance to a wide range of


chemical environments, even at elevated
temperatures. The only common
environment which dissolves PEEKTM
polymer is concentrated sulphuric acid.

Some strong acids such as nitric,


chromic, sulfuric, benzene sulfonic
acids and aqua regia, etc., some
inorganics - bromine, chlorine and
fluorine, etc.

Good high temperature


performance, wear resistance,
very low smoke and toxic gas
emission, good hydrolysis
resistance

Weather resistance, thermal


stability, low friction

Pressure & Temperature Chart

20

Applicable Standards
YPPC ball valves are generally in accordance with API, ANSI,JIS and BS requirements.
The following list contains the most important applicable standards for ball valves.
YPPC valves may be designed, manufactured and tested in accordance with other international standards on request.

American Petroleum Institute


Spec. 6A
Spec. 6D
Spec. 6FA
Std. 598
Std. 607

Specification for Wellhead and Christmas Tree Equipment


Specification for Pipeline Valves
Specification for Fire Test for Valves
Valve Inspection and Test
Fire Test for Soft-seated Quarter-turn Valves

American Society of Mechanical Engineers


B 16.5
B 16.10
B 16.34

Pipe Flanges and Flanged Fittings


Face to face and End to end Dimensions of Ferrous Valves
Valves-flanged and Butt-welding end

Japanese Industrial Standard


B 2001
B 2002
B 2003
B 2210

Nominal Size and Bore of Valves


Face to face and End to end Dimensions of Valves
General Rules for Inspection of Valves
Flanged and Fittings

British Standard
BS 5159
BS 5351
BS 6755 Part 1
BS 6755 Part 2

Specification for Cast Iron and Carbon Steel Ball Valve for General Purposes
Steel Ball Valves for the Petroleum, Petrochemical and Allied Industries
Specification for Production Pressure Testing Requirements
Specification for Fire-Testing Requirements

Manufactures Standardization Society


SP 6
SP 25
SP 44
SP 61
SP 72

Standard Finishes for Contact faces of Pipe Flanges and Connecting-end Flange of Valves and Fittings
Standard Marking System for Valves, Fittings, Flanges and Unions
Steel Pipe Line Flanges
Pressure Testing of Steel Valves
Ball Valves with Flanged or Butt-welding ends for General Service

National Association of Corrosion Engineers


MR 0175

Sulfide Stress Cracking Resistant Metallic Material for Oilfield Equipment

International Organization for Standardization


5208
5211 Part 1
5211 Part 2
5211 Part 3
10423

Industrial Valves -Pressure Testing of Valves


Part-Turn Valve Actuator Attachment - Part 1 : Flange Dimensions
Part-Turn Valve Actuator Attachment - Part 2 : Flange and Coupling Performance Characteristics
Part-Turn Valve Actuator Attachment - Part 3 : Dimensions of Driving Components
Petroleum and natural gas industries?Drilling and production equipment?Wellhead and Christmas
tree Equipment

Instrument Society of America


S93.00.01

Standard Method for the Evaluation of External Leakage of Manual and Automated On-Off Valves

21

YPPC provides
single-source responsibility
for your valve automation needs.

From the Cradle


To the Grave for Valves
Distributed by:
Automated valve assembled with
Flowserve-Automax actuation packages.

Head Office : 142, Nonhyun-dong, Kangnam-gu,


Seoul, Korea
TEL (02) 519-3508, 3524, 3526, 3528
FAX (02) 519-3525

Ulsan Office : 1040, Whasan-ri, Onsan-eup, Uljoo-gun,


Ulsan, Korea
TEL (052) 239-9963
FAX (052) 238-2338

Banwol
Plant

: 491-3, Moknae-dong, Danwon-gu,


Ansan-shi, Gyeonggy-do, Korea
TEL (031) 491-5581 - 4
FAX (031) 492-6496

Yeosoo
Office

: 205-1, Hak-dong, Yeosoo-shi, Jeonnam,


Korea
TEL (061) 682-5033, 5004
FAX (061) 682-3132

Cast
Foundry

: 363-158, Kyongseo-dong, Seo-gu,


Incheon, Korea
TEL (032) 561-5581
FAX (032) 561-5580

URL

: http://www.yppc.co.kr

E-mail (sales)

sales@yppc.co.kr

YOUNG POONG PRECISION CORPORATION


Bulletin YB-13-D (AUG. 2009)

This catalogue is subject to change without notice.

S-ar putea să vă placă și