CTS

556 Series

Electronic Accelerator Pedal Assembly

Typical Application: Accelerator Pedal for Electronic Throttle Control Systems Features / Benefits: Dual Output Electrical Sensor Integrated into Pedal assembly Dual Load/Return Force Generation Self Adjusting Hysteresis Control Compact Size Optional Metal Mounting Inserts Kickdown Option Six Pin Connector Typical Optional Metal or Plastic Pedal Arm (per Customer Requirements) Optional Customization to your Specific Application Requirements

TYPICAL SPECIFICATIONS
ELECTRICAL Linearity (ABS): Rotation (Electrical): Rotation (Mechanical): Typical Voltage: Over Voltage: Track Correlation: MECHANICAL Return Spring Torque: Stop Strength: Mounting Bolt Torque: See Figure No.1 21.6 22.3 5 VDC 18 VDC See Figure No.3 (Page 2)

See Figure No.2 400 N M6, 8 Nm

DURABILITY Operating Temp. Range: -30C to 85C Life (Multi-Strokes -30C to 80C): 2 X 10 6 Cycles Vibration: 5 to 100 Hz @ 0.2 to 1.6 g 8 Hours Thermal Shock: -30C to 85C: 40 Shocks ENVIRONMENTAL Salt Spray: Humidity: Sealing:

HEADQUARTERS CTS Automotive Products 1142 W. Beardsley Ave. Elkhart, IN 46514 USA Tel: 574-295-3575 Fax: 574-295-7810 www.ctscorp.com SALES OFFICES N. America CTS Automotive Products Southfield, MI USA Tel::248-359-2684 Fax: 248-359-2687 Europe CTS Corporation U.K Ltd. High Blantyre, Glasgow Scotland Tel: +44 (0)1698 505050 Fax: +44 (0)1698 506050 Far East CTS Japan, Inc. Kanagawa-ku, Yokohama Japan Tel: (81) 45-450-2363 Fax: (81) 45-450-2241 Date: 2/6/01 Revised: 11/6/02

48 Hours (5% NaCl) 125 Hours @ 95% RH Per IP54

NOTE: These standard specifications have been met on existing production-tooled units that are tested on precise test equipment. Details are available including failure criteria. This data sheet does not constitute a warranty that the product will meet the above specifications while used in your application or attached to your test equipment.

Application Notes

556 Series

Electrical Output Characteristic Figure No. 1 VS/VO 88% 84% 92%

Output No. 1 44%

15% 7.5% 0% 0 Mech. Travel

16% 14% Output No. 2 18 Full gas manual 21.6 Full gas automatic

Mechanical Output Characteristic Figure No. 2 70 N Kickdown Area 35 N

HEADQUARTERS CTS Automotive Products 1142 W. Beardsley Ave. Elkhart, IN 46514 USA Tel: 574-295-3575 Fax: 574-295-7810 www.ctscorp.com SALES OFFICES N. America CTS Automotive Products Southfield, MI USA Tel: 248-359-2684 Fax: 248-359-2687 Europe CTS Corporation U.K Ltd. High Blantyre, Glasgow Scotland Tel: +44 (0)1698 505050 Fax: +44 (0)1698 506050 Far East CTS Japan, Inc. Kanagawa-ku, Yokohama Japan Tel: (81) 45-450-2363 Fax: (81) 45-450-2241 Date: 2/6/01 Revised: 11/6/02

18 N 17.5 N

>5 N 0

Mech. Travel

18 End stop manual

21.6 End stop automatic

Dimensional Details (mm) & Standard Electrical Output

HEADQUARTERS CTS Automotive Products 1142 W. Beardsley Ave. Elkhart, IN 46514 USA Tel: 574-295-3575 Fax: 574-295-7810 www.ctscorp.com

PIN CONFIGURATION Track Correlation Figure No. 3

Tracking 3%

PIN No.
1 2 3 4 5 6

DESIGNATION PPS 2 +5V PPS2 +5V PPS1 PPS1 GROUND PPS1 GROUND PPS2

SALES OFFICES N. America CTS Automotive Products Southfield, MI USA Tel: 248-359-2684 Fax: 248-359-2687 Europe CTS Corporation U.K Ltd. High Blantyre, Glasgow Scotland Tel: +44 (0)1698 505050 Fax: +44 (0)1698 506050 Far East CTS Japan, Inc. Kanagawa-ku, Yokohama Japan Tel: (81) 45-450-2363 Fax: (81) 45-450-2241 Date: 2/6/01 Revised: 11/6/02

556 Series

2%

1%

0%

Mechanical Travel 15% 100%

Signal 2 required defined with respect to Signal 1 Signal 1 -2 Signal 2 Supply 1 Supply 2 Tracking value as per Figure 3 shown