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Sensorless Speed Measurement of Induction Motors

Roberto Micheletti
Department of Electrical Systems and Automation, University of Pisa
Via Diotisalvi. 2 1-56126 P i s , Italy

Abstract -The paper deals with the accurate slip frequency without speed sensor. The slip frequency
measurement of induction motors. The proposed procedirre detection is carried out utilizing rotor slot harmonics [4], [ 5 ]
uses a non-invasive slip nieaszirement scheme based on or sensing and exploiting the stator current [ 6 ] .
digitalfilferingand dvnamic parameter estimation. The slip This paper presents an algorithm for the accurate
measurement is carried ouf M'ithout speed sensor and is measurement of the slip frequency based on digital filtering
deduced analvzing the magnetic field harnionics spectruni and dynamic parameter estimation method [7]-[9].
in pro1imit.v of the induction motor. First the enif induced The slip frequency measurement is carried out without
waveform, taken from U searching coil, is filtered rising speed sensor and is deduced analyzing the magnetic field
algorithms based on the discrete Fourier transform. Then harmonics spectrum in proximity of the induction motor.
the stator frequencb and rotorfiequency are obtained b? First the emf induced waveform, taken from a searching
comparing thefiltered voltage with a mathematical model coil, is filtered using algorithms based on the discrete
using an optimization procedure. The model's parameters Fourier transform.
are varied until an adequate match is obtained with the Then the stator frequency, rotor frequency and
filtered voltage. Experiniental resulrs are presented to consequentially the slip frequency are obtained by
validate this method. comparing the filtered voltage with a mathematical model
using an optimization procedure. The model's parameters
are vaned until an adequate match is obtained with the
K@xQ& - Digital filtering, JndiJrtion mofors, Slip filtered voltage.
measurement. The parameters that affect the performance of the
algorithm are essentially the data window size, the sampling
1. INTRODUCTION rate and the characteristics of the filter.
Mathematical development of the algorithm is presented
Induction motor drives are now being more and more in and the effects of key parameters that affect the
process industry because of the application of the field performance of the algorithm are discussed.
oriented control strategy. However, the performance of such A representative set of experimental results are
control method depends strongly on the accuracy of the presented.
motor parameters uscd in the vector controller. The proposed method can be reliably applied in rotor
It is well known that the variation of the rotor resistance parameter identification in steady state conditions and
and rotor constant time has a most dominant effect on the running test.
control performance. Unfortunately the rotor resistance
depends widely on the rotor temperature and on the slip
frequency, resulting in the deStruction of the decoupled 11. ESTIMATION ALGORITHM OF STATOR
condition of the flux and torque. AND ROTOR FREQUENCY
In recent years many studies are then carried out to
overcome this situation. Estimation methods to get rotor The stator frequency f, and rotor frequency f, are
parameters use extended Kalman filter approach [I], obtained with the same procedure by comparing the
observer technical [2] and adaptive system [3]. respective filtered voltages with a mathematical model
It is actively proceeding to research for speedsensorless using an optimization method.
vector control which estimates rotor speed and slip

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After filtering operation, we obtain a set of "n" samples


-a=Eo . -a=Eo . -a=Eo (7)
of the stator (rotor) voltage. The filtered voltage can be AA ' aR ' aw
approximated by a sinusoid

There results after rearrangement


v(t)=Vsin(at+O) (1)

where V a n d 0 are amplitude and phase,respectively.


gy,"(f.\)-
4Ja1=
By rcwriting the voltage in terms of quadrature
components

"(1) = A sin wt + B cos wt ="(A, B, w, t) (2)

with

0 = tan -'(B/A)

Expanding v(t) in a Taylor series in the neighborhood


of given values A a , Bo, (rh of parameters A, B, w gives

where the higher order terms of the expansion are


ignored and n = (A0 , BO,%).
The principle of operation of the estimation technique is Solution of (8) gives the corrections AA, AB and Aw
based on the comparison between the real values of the necessary for updating parameters A , B and w for each
filtered voltage and the estimation values of the model. iteration step. This recursive technique permits t o obtain the
Thus the problem consists in determining the parameters A, unknown stator and rotor frequency with good accuracy.
B, w able to minimize the error between sampled values and Finally the slip frequency is given by
estimation values. The total square error, at instant 4. is
expressed as s = fJf (9)

Iterative methods are well known for their sensitivity to


the initially guessed values of the unknowns. The initial
values used for the model reference are determined as
follows. The initial value of o, is obtained using the first
where vr(ts) and v(ts) represent the sampled outputs five samp les of the input voltage
of the real system after filtering and the model reference at
time t,,respectively.
Substitution of (4) into ( 5 ) yields 3 [2v(tI+2T&v(t J-v(t, +4TJ]
(10)
? e- 2[v(t l+T J+43t ,+2TJ +v(t ,+3Tsd

The initial values of and & are determined solving the


system:
The total square error is minimized by solving the
partial derivatives of (6) relative to A, B, w evaluated
v ( t , ) = A a s i n w , t , + Bocosw,t,
at Ao.Bo,oh
(11)
v(tl +Ts)=Aosin[(rh(t, + T s ) l + B o c o s [ ~ ( t +Ts)l
,

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111. RESULTS the emf component at the stator frequency (emf at stator
frequency component).
The measurement algorithm has been verified to The second one is a lowpass filter with cutoff frequency
investigate the validity of this technique. set to 2 Hz. The output of the lowpass filter is the emf
The rated values of the induction motor used in the component at the rotor frequency (emf at rotor frequency
experiments are given in Table I . component).
The emf at stator and rotor frequency components with
Table 1 Rated values of a tested induction motol motor loaded at 1480 rpm are shown in Fig. 2.

Power
Volta e Y
Current (U) 21.5 A
Fre uenc
Revolution er minute (rimin)

The slip frequency measurement is carried out analyzing


the waveform of the induced emf, taken from a searching
coil, due to the magnetic field in proximity of the induction
motor.
Fig. 1 shows the waveform of the induced emf with
motor loaded at 1480 rpm; the slip frequency is s=1.33%,
corresponding to a rotor frequency of 0.667 H z .
Useful estimates o f the slip frequency are obtained using ,,me ( 5 )
about 114 cycle of the emf at stator and rotor frequency,
therefore the proposed procedure could be compatible with
control purposes. Fig. 2.Emf at stator and rotor frequency with motor loaded at 1480
The searching coil is put on the frame of the induction rpm
motor.

Fig. 3 shows the waveform of the induced emf with


04
emf (V) motor loadedat 1470 rpm; the slip frequency is s=2.00%,
0.3

0.2 emf (v)

0.1

00

4.1

0.2

0.3

0.4
0 10 20 30
11818 d o 8 ab,. x.wr x (8Yf0,) em,
time (E)

Fig. 1. Waveform of the induced emf with motor loaded at 1480 0 10 20 30


(,,le a07 ad,. x - v a x (aYtO)) em,
m. xime I S )

Fig. 3. Waveform of the induced emf with motor loaded at 1470


Then this waveform is filtered using algorithms based m.
on the discrete Fourier transform.
The filtering operation is obtained with two eighth order
IIR filters. The first one is a bandpass filter with a center The emf at stator and rotor frequency components with
frequency of 50 H z and bandwidth 4 Hz, whose output is motor loaded at 1470 rpm are shown in Fig.4.

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s o l y ~ , . . , . . , . , Next pictures show the waveforms of the induced emf


and the emf at stator and rotor frequency components with,
motor loaded at 1450 rpm and slip frequency ~ 3 . 3 3 % .

emf ( V I
0.4, I I I I I I I I i

,,me (I1

Fig. 4. Emf at stator arc rotor frequency with motor loaded at 1470 4.44 I I I I I I I I I \
m. 0 in 20 30 40 :qo-3 50
(mem06adl, x."srX(a"to,l em,

Figure 5 and 6 show the waveforms of the induced emf ,"(SI


and the emf at stator and rotor frequency components with
motor loaded at 1460 rpm and slip frequency s=2.67%. Fig. 7. Waveform of the induced emf with motor loaded at 1450
run

Fig. 5. Waveform of the induced emf with motor loaded at 1460 rpm
-> 0 . j 1 . . . ~ . ~ . . ~ , 0 02 0 4 06 0 8
,\me
1
(S)
I2 14 1 5 18 2

Fig. 8. Emf at stator and rotor frequency with motor loaded at 1450
rpm

The delay introduced by the filtering operation is


approximately 0.5 s.
Tests have been carried out for different values of the
slip frequency in the range from s = 1.33% to s = 3.33%
with sampling frequency set to 800 Hz.
The elaboration for generating new values of A, B, and
-
: 4 0 , L " " ' ~ ' ' . 1
o at each iteration step is carried out on a data window of
about 1/4 cycle o f the respective filtered voltages; these
0 02 01 06 0 8 I 12 3 4 1 5 1 8 z
,,me (3) values o f sampling frequency and data window size have
Fig. 6. Emf at stator and rotor frequency with motor loaded at 1460 been selected in order to increase the speed of convergence
rpm and to improve the accuracy.

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The initial values ofparameters%, Ao,Bo are estimated


as mentioned in previous section; only six iteration steps are 0.040
required tu get to the convergence. 0.030
Results for the stator and rotor frequency and for the slip
measurement, in the range from s = 1.33% to s = 3.33%, are
E 0.020

shown in Fig.9 and Fig. IO, respectively 2 0.010


0.000
.. -0.010~
50.003
-0.020
5 50.002
6 50.001 Revolution per minute
50.000
E
-;
b
49.999
49.998
49.997
b) Percent error

1480 1470 1460 1450 Fig. 10. Result for the slip measurement in the range from
from 5 = 1.33% to s = 3.33%
Revolution per minute

The proposed system operated satisfactorily for any


a) Stator frequency value of the slip frequency in the previously mentioned
range; the error was in any case within + 0.03 Yo.
-
E.2 000 1 IV. CONCLUSION
5
c
1.500
0 A new digital approach for the accurate measurement o f
g 1.000 the slip frequency o f induction motors has been presented.
0
0.500 The non invasive procedure based on digital filtering
-b and dynamic parameter estimation has been shown to work
p 0.000 J effectively over a nearly wide range of speed and loading
1480 1470 1460 1450 conditions.
Revolution per minute The slip frequency measurcment is carried out without
speed sensor and is deduced utilizing the magnetic field in
proximity of the induction motor. The system apparatus
b) Rotor frequency consists of a searching coil, an ADC hoard and a PC; the
measurement system needs only a signal from a searching
Fig. 9. Result for the stator and rotor frequency in the range
from s = 1.33% to s = 3.33% coil (induced emf) to be digitally filtered using algorithms
based on the discrete Fourier transform. Useful estimates o f
the slip frequency are obtained using about 114 cycle of the
emf at stator and rotor frequency. Sampling rate, data
-e- theoretical -E- experimental window size and the characteristics of the filter are critical
3.500 parameters that affect the performance of the algorithm.
- 3.000
2.500
2.000
The accuracy of the slip measurement, in the previously
mentioned range o f the slip frequency, is not affected by
the load applied to the motor nor b y any consequent
-
0 1.500
changes to the motor parameters.
n1.000
l
The proposed technique is accurate, simple and l o w
0.500
0.000 1
1480 1470 1460 1450
cost; moreover it allows in-field measurement of the slip
frequency of induction motor even in hazardous
environments and it can be reliably applied in rotor
Revolution Per minute parameter identification in steady state conditions and
running test.
Experimental tests confirmed the validity of the
proposed procedure.
a) Slip measurement

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REFERENCES

[ I I Y.R. Kim. S.K.Sul, M.H. Park: Speed SCIISO~IUSS vcctor ~ o n t r u of


l
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~ Mar:
Apr. 1993. pp. 344-348.
[?I G. Yang. T.H. Chin: Adaptive-speed identification scheme fora vector-
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[SI K.D. Hum. T.G. Hahetler: A comparison of spectrum estimatioii
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~: vol. 33. n. 4. 1997.
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25-27. 2002.

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