Fibula Drawframe RSB-D 40 and SB-D 40: Milestones in Drawframe Engineering

Fibula Drawframe RSB-D 40 and SB-D 40 Milestones in Drawframe Engineering
DA, Fibula RSB-D 40
06.10.05 /
Rieter Textile Systems
Contents
Fibula RSB-D 40 and SB-D 40

Contents Highlights of RSB-D 40 Main advantages One-head drawframe concept Autolevelling principle Scanning methods Drafting system Suction system Coiling Quality results Page 3 5 6 7 10 12 13 15 16 Assurance of quality Productivity Process recommendations Easy operation Easy maintenance Technological assistance Cost savings with RSB-D 40 Transport systems Page 19 20 22 23 31 34 35 36
DA, Fibula RSB-D 40
06.10.05 / MUE
Highlights of RSB-D 40
Main Improvements compared to RSB-D 35 (I of II)

Maximum delivery speed 1100 m/min Ca. 10% higher speed for all materials with equal or often better quality Improved scanning precision, higher autolevelling dynamics & novel suction in drafting section for improved quality Self-adjusting levelling AUTOset for best quality and minimum efforts in the lab Rapid article change with AUTOset function and stored settings MEMOset About 70% of all applications can be processed with only 1 pair of scanning rollers
DA, Fibula RSB-D 40
06.10.05 / MUE
Highlights of RSB-D 40
Main Improvements compared to RSB-D 35 (II of II)

Integrated spectrogram fault diagnosis system AUTOhelp Minimal cleaning with CLEANcoil sliver coiling especially for man-made fibers Easy processing of man-made fibers with non-mechanical sliver cutter Up to 10% lower energy consumption by reduced mass inertia Very simple menu guidance. Buttons for direct access and online help on the graphic display Electronic manual and parts catalogue on CD with supporting video clips
DA, Fibula RSB-D 40
06.10.05 / MUE
Main Advantages Compared to Others

Higher speeds with better quality Top quality with precise & dynamic RSB-levelling Yarn cleanliness with new suction
Energy savings
Constant cleaning efficiency
Sliver separating device
Experience based on > 22'000 RSB/SB in more than 2100 mills and 100 countries
Release after lapping
AUTOhelp fault diagnosis
Central lubrication
Improved central roller setting
Self-adjusting Minimal cleaning with CLEANcoil levelling CVx%
x
LAP [mm]
DA, Fibula RSB-D 40 06.10.05 / MUE 5 Rieter Textile Systems
One-Head Drawframe Concept
Concept Advantages of RSB vs. Two-Head-Autoleveller

Most precise autolevelling as no interacting influence of 2 autolevelling systems with joint delivery roller Up to 10 % higher efficiency Easy operation and maintenance by best accessibility Reliable rotating can changer compared to fragile linear solutions Optimal machine layouts possible by - shorter can feeding systems - special sliver feeding creels - compact machine arrangement
Autolevelling Principle
Open Loop Control

Scanning roller Draft system
Digital signal processor AC-Servo drive Main drive
Rieter Quality Monitor
Most successful autolevelling principle: Worldwide more than 16500 RSBs sold
DA, Fibula RSB-D 40
06.10.05 / MUE
New Scanning Device

Optimized measuring technology, e.g. increased mass detection resolution by smaller scanning rollers and improved calculating algorithm of scanning values Ca. 70 % of all applications can be processed with one pair of scanning rollers Loading of scanning roller with novel high-precision spring: - Robust scanning independent of the quality of compressed air - One spring for all materials, no optimisation necessary - Reduced loading of 80 daN guarantees best drafting of fibers with high fiber-to-fiber friction
High Dynamic by New Drive Concept

Application of multi-rip belts Shorter drive chain (2 belts less) 60% reduced mass inertia High dynamic drive More accurate transmission of highfrequency revolutions Most precise levelling of shortest sliver faults Up to 10% lower energy consumption Advantages of multi-rip vs. tooth belts: Better smoothness by continuous force flow without tooth engagement No dirt accumulations and therefore no danger of periodic faults
Scanning Methods
Comparison of Scanning Methods

Rotating tongue-and-groove scanning rollers with low rolling friction: Self-cleaning Allows high scanning pressure (~80 daN) Perfect count stability
scanning lever
High fiber-metal friction at the stationary scanning lever due to sliding friction: Deposits of fiber finish on scanning lever Allows low scanning pressure only (~6 daN) and thus insufficient sliver compression Poor long-term stability of sliver count Sliver count must be adjusted frequently
10 Rieter Textile Systems
transport roller
DA, Fibula RSB-D 40
06.10.05 / MUE
Scanning Methods
Sliver Test proves Count Stability A% of RSB

1.0 0.8 0.6 0.4 0.2 A% 0 -0.2 -0.4 -0.6 -0.8 -1.0
7 slivers
normal doubling with 6 slivers 5 slivers
other system
DA, Fibula RSB-D 40 06.10.05 / MUE,SMO 11
RSB
CO carded Count Ne 0.12

Drafting System
Geometry of Drafting System
(Compared to German Competition)
12% larger top roller diameter 38 mm instead of 34 mm: Lower top roller rpm & temperature Longer life time of coats Less tendency for lappings
Revolution of coats at 1000 m/min 9600 Competitor 34 mm 9200 Rieter 8800 38 mm 8400 8000
DA, Fibula RSB-D 40 06.10.05 / MUE,SMO 12 Rieter Textile Systems
Minimum main-draft distance 35 mm instead of 38 mm: Better fiber guiding and quality in case of processing short fibers
Suction System
Novel Suction System with Cleaning Lips on Top Rollers

drafting system feeding scanning rollers rollers
Cleaning lips lead air-flows & strip off short fibers & fiber finish from the roller surface better cleaning efficiency Automatic lifting of cleaning lips at intervals guides accumulations at lips directly into the suction better cleaning efficiency
draw-off rollers
Significant reduction of IPI values, Classimat faults resp. winder cuts Clean drafting zone and draw-off area also with very dusty cotton Less lappings due to top rollers with lower temperature and clean rubber surface Extended cleaning cycle of top rollers with honeydew cotton from 0.5 to 4 h
DA, Fibula RSB-D 40
06.10.05 / MUE,SMO
13
Suction System
Automatic Filter Cleaning

Reduced manual work Constant suction Improved cleaning efficiency of sliver
Negative pressure / cleaning efficiency 100%
50%
0%
DA, Fibula RSB-D 40 06.10.05 / MUE 14
manual cleaning automatic cleaning

cleaning intervals
Coiling
CLEANcoil Sliver Coiling with Patented Honeycomb Structure

The coiler for all applications Honeycomb structure guarantees perfect coiling also for critical man-made fibers & its blends: Longer cleaning cycles (extended from 2-3 h to 1-7 days) Higher can filling quantity possible Trouble free running in the downstream process Draft-free high speed coiling with helical and seam-less coiler tube 5 different tube diameters guarantee precise coiling from 1.25 up to 7 ktex
DA, Fibula RSB-D 40
06.10.05 / MUE,SMO
15
Quality
Rotor Yarn Ne 12 (100% CO carded)

40
30
RSB-D 30: 700 m/min RSB-D 40: 1100 m/min (= + 57%)

25 21 20 24
20
14.21 14.18 12 11
10
0 Yarn Uster CV%

DA, Fibula RSB-D 40 06.10.05 / MUE
IPI -50%
16
IPI +50% x 3
IPI +200%
Quality
Ring Yarn Ne 17 (100% PES)

40
30
32.5 32.4
20
14 11.9 11.9
10
1.9 2 3
9.6
9.2
1.8
1.3 0.92
0 Sliver Yarn Uster Uster CV% CV%

0.4
CV100m
IPI total
17
cN/tex
CV% cN/tex
Classimats
A3,B3,C2,D2,E
Quality
Ring Yarn Ne 30 (100% CO carded)

40
30

24.2 21.2
20
14.48 14.4 12.3 11.2 11.8 6.9 2.81 2.85 0.89 0.91 4.5 2
10
0 Sliver Yarn CV% Uster CV%

CV100m
IPI -50%
18
IPI +50% x 10
IPI +200% Classimats x10 A3,B3,C2,D2,E

Assurance of Quality
Rieter Quality Monitor

Sliver quality data:
A%, CV%, CVL% (1 m, 3 m, 5 m) Spectrogram Diagram displays up to 24 h Detection of thick places 2 cm; 15-40% New: Increased accuracy by temperatureinsensitve and dimensionally stable discs New: CVL% (5 cm, 10 cm, 25 cm 50 cm) New: Diagram of feeding quality CV% & A% with signals from leveller scanning unit in order to evaluate the pre-process
DA, Fibula RSB-D 40
06.10.05 / MUE
19
Productivity
Delivery Speeds of RSB/SB-D 40

CO-card
Cotton carded (CO) PAN/CO Viscose (CV), CV/CO, CV/PAN Polyacrylic (PAN) PES/CO carded, PES/CV, PES/PAN Polyester (PES) PES/CO combed Cotton combed Regenerated fibers
RSB-D 40c: max. 550 m/min
PAN/CO
CV
PAN
PES/COca
PES
PES/COco
CO-comb
Standard 0 100 200 300 300 400 500 500 600 700 700 800 800
20
Maximum 900
CO-reg
1000 1100 1000 1100 [m/min]
DA, Fibula RSB-D 40
06.10.05 / MUE
Productivity
Increase of Standard Delivery Speed of D 40 vs. D 15/35 [%]

25%
25.0%
20%
15%
13.3%
10%
14.3% 10.0% 10.0% 7.7% 7.1% 8.3%
9.1%
5%
0%
CO-card CO
CO-comb CO
PES PES
PAN PAN
carded
combed
CV CV CV/CO CV/PAN
PAN/CO PAN/CO
PES/COco PES/CO combed
PES/COca PES/CO carded
CO-reg Regenerated fibers
PES/CV PES/PAN
DA, Fibula RSB-D 40
06.10.05 / MUE
21
Process Recommendations
Rotorspinning
C 60 RSB
R 40
C 60 SB
RSB-D 40
R 40
C 60
SB-D 40
RSB-D 40
R 40
Ringspinning
C 60 SB-D 40 RSB-D 40 F 15/F 35 G 33/ K 44
C 60
SB-D 40 or SB 2
E 32/E 35
E 65/E 75
RSB-D 40
F 15/F 35
G 33/K 44
Three drawing passages for blends
DA, Fibula RSB-D 40
06.10.05 / MUE
22
Easy Operation
AUTOset Self-adjusting Levelling

CVx% of RQM
Function: Run on demand in less than 1 minute automatically the complete range of levelling action points
best value x
Levelling action point LAP [mm]
LAP = distance from the scanning unit up to the drafting point within the main draft zone. LAP has to be adapted in the following cases: Change of material, roller distances, drafts, speed, etc.
Parallel the RQM records different CV% values of the output sliver Patented algorithm analyses the results proposal of best value Time saving of ca. 6 manual tests (times for sample production, RSB-to lab, Uster test, lab-to-RSB, etc.) Good setting and sliver quality also with staff lacking know-how
23
Easy Operation
Display Panel
Display menu can be switched between Expert and Basic mode Expert mode shows all setting possibilities for the advanced user Basic mode shows only reduced number of menu and data displays quick finding of essential data on production, levelling and RQM Direct dial buttons for quick access to often used functions (3 buttons can be assigned by the customer himself) Article management MEMOset with preset parameters for quick lot change Online help support operator in every situation
Easy Operation
Rapid Top Roller Release in case of Lapping

Only small, soft and easy removeable lappings No damages of top rollers by operator (knife) Quick lap removal Trouble-free running conditions are secured
DA, Fibula RSB-D 40
06.10.05 / MUE
25
Easy Operation
Pneumatic Sliver Insertion

Shorter delivery section without sliver funnel like at RSB 951 Quick and easy sliver insertion, no opening of calander necessary Less sliver waste
DA, Fibula RSB-D 40
06.10.05 / MUE,SMO
26
Easy Operation
Pneumatic Top Roller Loading (Option)

Quick and easy pressure setting Extended loading range Higher flexibility
No readjustment after roller grinding No adjustments of lap monitoring More constant quality
DA, Fibula RSB-D 40
06.10.05 / MUE
27
Easy Operation
Central Roller Setting

No gauges necessary Quick and easy adjustment without disconnection of drives Shaft parallelism guaranteed Longer lifetime of bearing New: Changing of main draft distance does not change predraft distance quicker setting Trouble free operation in tough mill condition guaranteed by two synchronized shafts
(compared to competition with one belt only)
DA, Fibula RSB-D 40
06.10.05 / MUE
28
Easy Operation
Sliver Separating Device without Mechanical Parts 1 2

Function (patented): 1. Can filling is reached, machine stops, top rollers are released 2. Short electrical impulse on main drive produces thin place between delivery and draw-off rollers 3. Top rollers are re-loaded
4. Thin place is delivered below the coiler plate and breaks during the following can change No wear-and-tear parts Sliver separating device in every machine Flexibility for all materials
DA, Fibula RSB-D 40
06.10.05 / MUE,SMO
29
Easy Operation
3 Widely Opening Covers
Ergonomic and quick accessibility
DA, Fibula RSB-D 40
06.10.05 / MUE
30
Easy Maintenance
Rapid Fault Diagnosis with AUTOhelp

Rieter Quality Monitor stops RSB in case of spectrogram peaks Possible faults are shown in the gearing plan on the machine display Quick elimination of faults High machine availability
DA, Fibula RSB-D 40
06.10.05 / MUE
31
Easy Maintenance
Electronic Documentation on DVD

Electronic instruction manual and parts catalogue Comfortable navigation in electronic documents for easy operation Video clips for easier understanding of operations and settings Drawframe RSB-D 40 - Instruction Manual
- Parts Catalogue
Remark: Every order contains 1 DVD and each one printed book of instruction manual & parts catalogue
www.rieter.com
DA, Fibula RSB-D 40
06.10.05 / MUE
32
Easy Maintenance
Highest Reliability through Central Lubrication System

Central strip (standard) One central nipple Automatic pump
Ergonomic accessibility No nipple is forgotten
Very easy and quick Monitored system regarding point in time and amount of grease
Automatic lubrication Independent of maintenance staff Reduced costs for parts and grease
DA, Fibula RSB-D 40
06.10.05 / MUE,SMO
33
Technological Assistance
SLIVERprofessional
Quick lot change by proposal for basic machine setting Comfortable management of settings in data base Easy trouble shooting by analysis of spectrogram - peaks - waves Easy operation in 11 languages One CD for drawframe types RSB-D 30/35/40 incl. c-version and SB-D 10/15/40
Program delivered on CD, runs on PC with MS-Windows
DA, Fibula RSB-D 40 06.10.05 / SMO 34 Rieter Textile Systems
Cost Savings with RSB-D 40
Power Saving with RSB-D 40

Shorter drive chain (2 belts less) 60% reduced mass inertia Up to 10% power saving (vs. D35)
depending on feed weight variation
DA, Fibula RSB-D 40
06.10.05 / MUE,SMO
35
Transport Systems
CANlink - Drawframe Interlinking System

Eliminates manual can transport Increases efficiency of drawframe set Avoids mix-up of raw material Reduces space for spare cans Provides clear production lines More than 200 CANlink lines sold
Drawframe 1 Drawframe 2
DA, Fibula RSB-D 40
06.10.05 / MUE
36

Fibula Drawframe RSB-D 40 and SB-D 40: Milestones in Drawframe Engineering

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Fibula Drawframe RSB-D 40 and SB-D 40: Milestones in Drawframe Engineering

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Drepturi de autor:

Formate disponibile

Fibula Drawframe RSB-D 40 and SB-D 40 Milestones in Drawframe Engineering

DA, Fibula RSB-D 40

Rieter Textile Systems

Fibula RSB-D 40 and SB-D 40

DA, Fibula RSB-D 40

Rieter Textile Systems

Main Improvements compared to RSB-D 35 (I of II)

DA, Fibula RSB-D 40

Rieter Textile Systems

Main Improvements compared to RSB-D 35 (II of II)

DA, Fibula RSB-D 40

Rieter Textile Systems

Main Advantages Compared to Others

Constant cleaning efficiency

Sliver separating device

Release after lapping

AUTOhelp fault diagnosis

Improved central roller setting

Self-adjusting Minimal cleaning with CLEANcoil levelling CVx%

One-Head Drawframe Concept

Concept Advantages of RSB vs. Two-Head-Autoleveller

Open Loop Control

Digital signal processor AC-Servo drive Main drive

Rieter Quality Monitor

DA, Fibula RSB-D 40

Rieter Textile Systems

New Scanning Device

High Dynamic by New Drive Concept

Comparison of Scanning Methods

DA, Fibula RSB-D 40

Sliver Test proves Count Stability A% of RSB

normal doubling with 6 slivers 5 slivers

CO carded Count Ne 0.12

Geometry of Drafting System

(Compared to German Competition)

Novel Suction System with Cleaning Lips on Top Rollers

DA, Fibula RSB-D 40

Rieter Textile Systems

Automatic Filter Cleaning

manual cleaning automatic cleaning

CLEANcoil Sliver Coiling with Patented Honeycomb Structure

DA, Fibula RSB-D 40

Rieter Textile Systems

Rotor Yarn Ne 12 (100% CO carded)

RSB-D 30: 700 m/min RSB-D 40: 1100 m/min (= + 57%)

0 Yarn Uster CV%

Ring Yarn Ne 17 (100% PES)

RSB-D 35: 550 m/min RSB-D 40: 615 m/min (= + 12%)

0 Sliver Yarn Uster Uster CV% CV%

Ring Yarn Ne 30 (100% CO carded)

RSB-D 35: 750 m/min RSB-D 40: 850 m/min (= + 13%)

0 Sliver Yarn CV% Uster CV%

IPI +200% Classimats x10 A3,B3,C2,D2,E

Rieter Quality Monitor

DA, Fibula RSB-D 40

Rieter Textile Systems

Delivery Speeds of RSB/SB-D 40

1000 1100 1000 1100 [m/min]

DA, Fibula RSB-D 40

Increase of Standard Delivery Speed of D 40 vs. D 15/35 [%]

14.3% 10.0% 10.0% 7.7% 7.1% 8.3%

PES/COco PES/CO combed

PES/COca PES/CO carded