FLANGED STEEL BALL VALVE (Sizes 2"NB and above; Rating ANSI class 150 up to ANSI class 2500)

01Flanged steel ball valve conforming to API Std 6D. Detailed specification as follows :COMPONENT Body / bonnet CONSTRUCTION TYPE Cast / forged carbon steel MATERIAL Acceptable alternatives : - ASTM A 105 - ASTM A216 WCB / WCC - ASTM A350 LF2 Acceptable alternatives : - 13% Cr. steel - K-Monel 92% ENP on entire surface-0.003" thickness or Ni plasma overlay on seating surface. Alternate base materials : - ASTM A 105 - ASTM A216 WCB / WCC Reinforced PTFE / Viton / Nylon (For ANSI class 150 and 300 only) Reinforced PTFE / Viton / Nylon On either SS or 13% Cr steel (all classes) Manufacturer's standard

Stem

No casting

Ball

Forged / cast and trunnion mounted (separate, not integral with stem) Refer # 15 below. Soft seat Resilient insert

Body seat ring

Stem packing Others

Renewable with valve on stream Full bore, fire safe design, ball position indicator and stopper pin to be provided. Stopper pin to be integral with the body.

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If so specified in the purchase requisition, the material shall meet the requirements of NACE Std MR01-75. Valves shall be tested as per API Std 6D. Flanges can be either integrally cast or forged along with the valve body. Alternatively flanges may be attached by full penetration welding to forged bodies only. In the case of welded flanges the following shall apply: i) All requirements of weld as stated in ASME SEC. VIII DIV. 1 for weld joint efficiency factor 1.0 shall apply. ii) Flange to valve body joint shall be 100% radiographed. iii) Necessary heat treatment shall be clearly stated in the quotation and shall conform to necessary requirements of standards and written welding procedures - qualified in accordance with SEC. IX of the ASME Boiler and Pressure Vessel Code. End flanges should be suitable for bolting up with fully threaded studs and two nuts. Blind flange design is not acceptable. Valves with flange rating ANSI class 600 and below shall have raised faces. Valves with flange rating ANSI class 900 and above shall have 'RTJ' type facing. The body to bonnet gasket shall be of iron, soft steel or spiral wound construction. CAF or aluminum gaskets are not permitted.

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Sheet 1 of 2
4 3 Rev 6/98 6/90 Date Retyped in MSWORD & revised. Format revised. Description RG AM By AMA ESD Appd NMI AVS Appd

The Bahrain Petroleum Company Piping Material Specifications

BALL VALVE (Flanged ends)

PMS-V32

Rev 4

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Valves shall be radiographed per ANSI B16.34 as follows: a) ANSI class 150 and ANSI class 300 - nil b) ANSI class 600 and 900 - 20% of total quantity, subject to a minimum of one valve for each heat / pour, to be selected at random by inspector. c) ANSI class 1500 and ANSI class 2500 - 100% of total quantity. Areas to be radiographed shall be as per para 8.3. Procedure and acceptance shall be in accordance with annexure 'B' of ANSI B16.34. For forged carbon steel bonnet / body vendor may offer ultrasonic testing in place of radiography. Ultrasonic examination shall be in accordance with para 8.3 and acceptance in accordance with annexure 'E' of ANSI B16.34. The manufacturer shall furnish test reports for each valve as follows: a) For all the mandatory tests on valves as per standard. b) For metallic pressure components and trim materials as per the material standard with full chemical composition and physical properties (including actual hardness in BHN). Vendor may alternatively furnish a typical test certificate for the trim materials only. However test certificates for the pressure parts should be fully traceable. c) Radiography / Ultrasonic tests. The details regarding other materials such as hard facing overlays, hand wheel, body to bonnet gasket and non-metallic components etc. can be furnished in the form of a conformity certificate to the PMS. Valves shall be provided with bevel gear operators enclosed in grease case as follows: a) ANSI class 150 and 300 - 10"NB and larger. b) ANSI class 600 and 900 - 6"NB and larger. c) ANSI class 1500 and ANSI class 2500 - 3"NB and larger. In cases where the vendor's design requires a lower sized valve with gear operator, the vendor shall quote accordingly. The vendor shall furnish drawings for all gear-operated valves along with the quotation.

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The vendor shall furnish relevant valid fire safe test (type test) certificates as per the latest API / BS standards for the valves offered. If so specified in the purchase requisition, the material shall be supplied under a third party inspection. Refer to the specification no. PCI-030-003 for details of the scope of third party inspection. The vendor shall submit, within 30 days of order placement, three copies of: a) Certified dimensional drawing including cross-sectional details and parts list. b) Installation, operating and maintenance manuals. Vendor shall submit the material test certificates for approval by BAPCO. The vendor shall ship material only after approval of the material test certificates. Vendor must confirm complete compliance to this specification in the offer. Any deviation from this specification shall be clearly and categorically indicated in the offer. In case the vendor does not spell out any deviation it will be assumed that the offer is in total conformity with this specification. In case of ball integral with stem, the ball material shall be same as stem material (without ENP).

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The Bahrain Petroleum Company Piping Material Specifications

BALL VALVE (Flanged ends)

PMS-V32

Sheet 2 of 2 Rev 4