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Get in line - Process analysis solutions open new opportunities for improved profit and quality
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FEATURE
www.nir-online.de
MoistureScan - Continuous control of the moisture content in process MoistureScan XT - for high product temperature (<140C), for example after the dryer MoistureScan Ex - completely suitable for Atex zone 20
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by Darren Robey, Foss, Denmark
www.doescher.com
Visit us at Victam [Hall 6; Stand E056]
29/03/2011 16:07
Process analysis solutions open new opportunities for improved profit and quality
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INFRANeO JUNIOR
he use of NIR technology as an analytical technique is far from new to the grain and feed milling industry.
In many parts of the world it has been a mainstay of grain quality analysis for more than 20 years and the benefits of the technology are well understood. So what is the next step for this technology? As with many aspects of food and agricultural quality control today, the answer lies in the field of in-line near infrared analysis. But even in-line NIR is not a new concept. The potential benefits of moving the instrument from the lab to the production line where it can take constant measurements hour after hour and day after day have been clear to quality controllers and production managers for years. Until recently however, the technology has failed to meet the challenge with filter-based near infrared technology unable to deliver the sort of savings hoped for. All that has changed with the advent of new Diode Array based solutions teamed with strong calibrations and the latest computing technology. One company already making good use of
the technology development is Spanish premium flour suppliers Emilio Esteban. With the help of an in-line, near infrared process monitoring solution called ProFoss from Foss, it is raising high quality standards to new levels while gaining more vision and insight into the milling process.
y Measure chemical composition as soon as you receive your raw materials. y Estimate technical values of flours, semolinas, grits, glutens, starches (and other powders products). y Moisture, protein, ash content, zeleny, hydration*.
(* choose from over 60 calibrations available)
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20, avenue Marcellin Berthelot 92396 Villeneuve-la-Garenne FRANCE Tl. : + 33 1 41 47 50 29 Fax : + 33 1 41 21 07 10 Mail : info@chopin.fr www.chopin.fr
Photo credits : www.istockphoto.fr- Elena Elisseeva- Kristian Septimius Krogh- Srdjan Stefanovic- Dr. Heinz Linke- Stratesigns, Inc.- Kaupo Kikkas.
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24/02/2011 14:24:49
FEATURE
Laboratory manager, Antonio Caballero conducted a study which indicates very similar performance for both instruments. And, of particular importance is the fact that even though the performances of the two solutions are very similar, the frequency of measurement with the ProFoss system allows trends and irregularities to be spotted more quickly.
as the previous analysis instrument in the laboratory, but now measurements are made several times a minute instead of every few hours. It is this frequency that helps to keep production right on target. It also reduces the risk of variations in content of products when a new batch is started. Esteban sums up the advantage of continuous measurement and the difference in comparison to the Infratec 1241 Grain Analyser located in the laboratory. Infratec and ProFoss are completely different devices, he says. The reason for this is where they are situated. Infratec allows you to analyse samples
arriving at the lab, but these dont represent the whole process. ProFoss is another concept it is placed inline and provides constant and continuous information, so in case there is any problem, you can react immediately and that is the key. According to laboratory manager Antonio Caballero, the accuracy of ProFoss is equal to the Infratec when measuring protein, moisture and ash. Besides this, with ProFoss, he believes that traceability has increased as the company now has a more comprehensive picture of quality. I believe that improved control of the process will increase quality levels and give us a competitive edge, says Caballero. We will also improve traceability, as we know exactly how the process is working. And overall, we will increase the quality of our products. An obvious consideration was whether the accuracy of measurements with the ProFoss would be comparable to the existing desktop Infratec 1241 grain analyser used in the laboratory.
Other applications?
While the benefits for flour production are clearly demonstrated in the story above, it doesnt take a great deal of lateral thinking to see the application of this technology in other parts of the grain and feed supply chain.
One novel use for in line analysis might well be fraud prevention.
Anyone handling grain has heard a story of someone delivering a load of grain who has taken it upon themselves to mix some poor grain, perhaps high moisture or low protein, in areas of the load where they know the sample spear wont reach, while putting the good grain on top. With inline analysis, such practices will soon be found as inline analysis takes samples from a much higher proportion of the load as it passes through the elevator. Sure, once the product is in the plant or silo it is too late, but such monitoring combined with appropriate penalties will soon see those wanting to beat the system either stop the practice or at least divert their attention to the receiver who isnt so alert. The simple fact is that inline NIR is always alert and is constantly checking quality.
Grain
Perfection in grain milling a highly demanding task. Antares sets new standards for round-the-clock milling. The self-contained roll pack and reliable product feed ensure precise and consistent flour. Maximum hygiene is guaranteed thanks to clever insulation, integrated product inlet aspiration and stainless steel lining. Experience a new level of ease of use and quality from ergonomic controls and operating reliability to the highly impressive design. Antares The New Art of Milling.
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An indispensable tool for developing the knowledge and competence of flour millers and their colleagues. A clear presentation of the industry and process, in 7 modules. Dedicated tutor support given to every student, providing professional guidance throughout the course year.
Bhler AG, Grain Milling, CH-9240 Uzwil, Switzerland, T +41 71 955 11 11, F +41 71 955 66 11 milling@buhlergroup.com, www.buhlergroup.com
nabim 21 Arlington Street London SW1A 1RN UK Tel: +44 (0)20 7493 2521 Fax: +44 (0)20 7493 6785 email: info@nabim.org.uk www.nabim.org.uk
Tailored design for feed plants petfood plants fish feed plants Modular design Multi monitor support Supports data integration to SAP, MS Dynamics, and others Energy saving Remote control from iPad Live business data and KPIs on iPad and iPhone anywhere anytime 24/7 service and world wide support More than 40 years in business
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Daniit A/S Jyllandsgade 30 DK-6400 Snderborg Tel. +45 7342 3636 www.daniit.com mail@daniit.com
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Process analysis solutions open new opportunities for improved profit and quality
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