30XA080-500 Air-Cooled Liquid Chillers with COMFORTLINK Controls 60 Hz

Wiring Diagrams
INDEX
30XA Unit Size 080-120 140-200 220, 240 260 280 300 325, 350 400 450, 500 Voltage All 380, 460, 575 200, 230 200, 230 380, 460, 575 All All All All All All (Circuit C) All All (Circuit C) POWER SCHEMATICS Figure Number 1 1 2 2 3 3 4 3 4 1 5 3 5 Label Diagram 00PSN500128400A 00PSN500128400A 00PSN500140900A 00PSN500140900A 00PSN500128500A 00PSN500128500A 00PSN500128600A 00PSN500128500A 00PSN500128600A 00PSN500128400A 00PSN500128800A 00PSN500128500A 00PSN500128800A

30XA Unit Size 080 090-350 400-500

Voltage All All All

BOARD CONTROL SCHEMATICS Figure Number 6 7 8

Label Diagram 00PSN500128200A 00PSN500128300A 00PSN500140800A

30XA Unit Size 080-350 400-500

UNIT CONTROL SCHEMATICS Voltage Figure Number All 9 All 9 All (Circuit C) 10 COMPONENT ARRANGEMENTS Control Box Type Power Box Display Control Box Combination Power Box/Display Control Box Breaker Box Power Box Display Control Box Power Box Display Control Box Breaker Box Power Box Display Control Box Power Box Display Control Box Power Box Display Control Box A/B Power Box Display Control Box Circuit C Power Box FIELD WIRING Figure Number 17

Label Diagram 00PSN500128100A 00PSN500128100A 00PSN500128700A

30XA Unit Size 080-120

Voltage 200, 230, 380 460, 575 200, 230

140-200 380, 460, 575 200, 230 220-240 380, 460, 575 260-350 380, 460, 575 380, 460, 575

Figure Number 11 12 13 14 15 12

Label Diagram TH703002 TH703007 TH703003 TH703004 TH703006 TH703007

14 15 12

TH703004 TH703006 TH703007

400-500

15 12 15 12 16

TH703006 TH703007 TH703006 TH703007 TH703005

30XA UNIT SIZE 080-500

Voltage All

Label Diagram 00DCN500002600A

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Catalog No. 533-00070 Printed in U.S.A. Form 30XA-1W Pg 1 310 2-07 Replaces: New

GENERAL
This publication contains Wiring Diagram information for the 30XA080-500 air-cooled liquid chillers with electronic controls. These chillers are equipped with ComfortLink controls and electronic expansion valves.

SEQUENCE OF OPERATION
NOTE: For operating sequence, refer to the Controls, Start-Up, Operation, Service, and Troubleshooting literature.

LEGEND
A ALM R ALT R CA CA-1M CA-2M CA-S CB CB-1M CB-2M CB-S CB1 CB2 CB3 CB4 CB5 CB6 CB7 CB8 CB12 CB-13 CB14 CB-A CB-B CB-FNA1 CB-FNB1 CC CCN CC-1M CC-2M CC-S CH CLR HR CLR HTR COMM COMP CPM CT CWFS CWP DGT DPT ECEXV ECT EMM EPT EQUIP EXV FC Alarm Alarm Relay Alert Relay Contactor XL-A Circuit Contactor Main YD A Circuit Contactor Delta YD A Circuit Contactor Wye YD A Circuit Contactor XL-B Circuit Contactor Main YD B Circuit Contactor Delta YD B Circuit Contactor Wye YD B Circuit Base Board Mini Circuit Breaker Fan Board A Mini Circuit Breaker EXV Board Mini Circuit Breaker CPM Board A Mini Circuit Breaker Fan Board B Mini Circuit Breaker EXV Board B Mini Circuit Breaker CPM Board B Mini Circuit Breaker EMM Board Mini Circuit Breaker Isolation Valve Relays Mini Circuit Breaker 115v Feed Circuit Breaker HGBP/Pump Board Mini Circuit Breaker Circuit Breaker A Circuit Circuit Breaker B Circuit Fan Circuit Breaker A Circuit Fan Circuit Breaker B Circuit Contactor XL-C Circuit Carrier Comfort Network Contactor Main YD C Circuit Contactor Delta YD C Circuit Contacter Wye YD C Circuit Channel Cooler Heater Relay Cooler/Heater Communication Compressor Compressor Protection Module Current Transformer Chilled Water Flow Switch Chilled Water Pump Discharge Gas Thermistor Discharge Pressure Transducer Economizer Electronic Expansion Valve Economizer Temperature Energy Management Module Economizer Pressure Transducer Equipment Electronic Expansion Valve Fan Contactor FIOP FM FN FU GFI-CO GND HGBP HTR ISO ISOL VLV LEN LS LWT MBB MLV MM NEC OAT OPT PL PMP PMPI RUN R SGT SHD R SPT SW T TB TEMP TRAN XL Y-Delta Factory-Installed Option Fan Motor Fan Fuse Ground Fault Interrupter - Convenience Outlet Ground Hot Gas Bypass Heater Isolation Relay Isolation Valve Local Equipment Network Level Switch Leaving Water Temperature Main Base Board Minimum Load Valve Low Ambient Temperature Head Pressure Control National Electrical Code (U.S.A.) Outdoor Air Temperature Oil Pressure Transducer Plug Chilled Water Pump Chilled Water Pump Interlock Run Relay Suction Gas Temperature Shutdown Relay Suction Pressure Transducer Switch Thermistor Terminal Block Temperature Transformer Across-the-line Wye-Delta Terminal Block Connection Marked Terminal Unmarked Terminal Unmarked Splice Factory Wiring Optional Wiring Indicates common potential. Does not represent wiring. FIOP or Accessory Wire Tag

NOTES
1. Factory wiring is in accordance with Underwriters Laboratories (UL) 1995 standards. Field modifications or additions must be in compliance with all applicable codes. 2. Wiring for main field supply must be rated 75 C minimum. Use copper for all units. Incoming wire size range for the terminal block is 4 AWG to 500 kcmil. Incoming wire size range for non-fused disconnect with MCA up to 599.9 amps is 3/0 to 500 kcmil. Incoming wire size range for non-fused disconnect with MCA from 600 to 799.9 amps is 1/0-500 kcmil. Incoming wire size range for non-fused disconnect with MCA from 800 to 1199.9 amps is 250-500 kcmil. 3. Terminals 9 and 10 of TB5 are for field external connections for remote on-off. The contacts must be rated for dry circuit application capable of handling a 24 vac load up to 50 mA. 4. Terminals 1 and 2 of TB5 are for external connections of chilled water pump interlock. The contacts must be rated for dry circuit application capable of handling a 24 vac load up to 50 mA. 5. Terminals 11 and 13 of TB5 are for control of chilled water pump 1 (PMP1) starter. Terminals 13 and 15 of TB5 are for control of chilled water pump 2 (PMP2) starter. The maximum load allowed for the chilled water pump relay is 5 va sealed, 10 va inrush at 24 v. Field power supply is not required. External pump control accessory required. 6. For control of chilled water pumps, a set of normally open contacts rated for dry circuit application must be supplied from field-supplied pump starter relay. Connect contacts to violet and pink wires in harness from main base board channel 18. Wires in harness are marked PMP1-13 and PMP1-14. 7. Terminals 12 and 13 of TB5 are for an alarm relay. The maximum load allowed for the alarm relay is 10 va sealed, 25 va inrush at 24 v. Field power supply is not required. 8. Make appropriate connections to TB6 as shown for energy management board options. The contacts for occupancy override, demand limit and ice done options must be rated for dry circuit application capable of handling a 24 vac load up to 50 mA. 9. Terminal blocks, TB5 and TB6 are located in the display panel box for all units. Refer to certified dimensional drawing for each unit to get the exact locations. 10. Refer to certified dimensional drawings for exact locations of the main power and control power entrance locations. 11. Terminals J3-24 and 25 of the EMM board are for the run relay and shutdown relay. The maximum load allowed for the alarm relay is 10 va sealed, 25 va inrush at 24 v. Field power supply is not required.

LOW AMBIENT TEMPERATURE HEAD PRESSURE CONTROL OPERATION FIOP/ACCESSORY

a30-4543

PUMP OPTION FOR 090-160 ONLY, ALL VOLTAGES

Fig. 1 Power Schematic, 30XA080-120 and 400 (All Voltages); 30XA140-200 (380, 460, 575 v)

PUMP OPTION FOR 090-160 ONLY, ALL VOLTAGES

LOW AMBIENT TEMPERATURE HEAD PRESSURE CONTROL OPERATION FIOP/ACCESSORY

a30-4544

Fig. 2 Power Schematic, 30XA140-240 (200, 230 v) 4

LOW AMBIENT TEMPERATURE HEAD PRESSURE CONTROL OPERATION FIOP/ACCESSORY

a30-4545

Fig. 3 Power Schematic, 30XA220, 240 (380, 460, 575 v); 30XA260, 300, 450, 500 (All Voltages) 5

LOW AMBIENT TEMPERATURE HEAD PRESSURE CONTROL OPERATION FIOP/ACCESSORY

a30-4546

Fig. 4 Power Schematic, 30XA280, 325, 350 (All Voltages) 6

LOW AMBIENT TEMPERATURE HEAD PRESSURE CONTROL OPERATION FIOP/ACCESSORY

a30-4547

Fig. 5 Power Schematic, 30XA400-500 (All Voltages Circuit C Only) 7

*Field-Supplied. a30-4548

Fig. 6 Board Control Schematic, 30XA080 (All Voltages) 8

*Field-Supplied. a30-4549

Fig. 7 Board Control Schematic, 30XA090-350 (All Voltages) 9

*Field-Supplied. a30-4550

Fig. 8 Board Control Schematic, 30XA400-500 (All Voltages) 10

a30-4551

Fig. 9 Unit Control Schematic, 30XA080-500 (All Voltages) 11

a30-4552

Fig. 10 Unit Control Schematic, 30XA400-500 (All Voltages Circuit C Only) 12

A/B POWER BOX 30XA080-120 FOR 200, 230 V

a30-4553

13 Fig. 11 Component Arrangement, 30XA080-120 (200, 230 v)

*Fuse block replaces fan connector on units with low ambient temperature head pressure control option installed.

DISPLAY CONTROL BOX 30XA080-500 FOR ALL VOLTAGES

a30-4554

14 Fig. 12 Component Arrangement, 30XA080-500 (All Voltages)

A/B POWER BOX DISPLAY CONTROL BOX INCLUDED 30XA080-120 FOR 460 V

a30-4541

15 Fig. 13 Component Arrangement, 30XA080-120 (460 v)

A/B BREAKER BOX 30XA140-240 FOR ALL VOLTAGES

a30-4555

16 Fig. 14 Component Arrangement, 30XA140-240 (All Voltages)

A/B POWER BOX 30XA140-500 FOR ALL VOLTAGES

a30-4556

17 Fig. 15 Component Arrangement, 30XA140-500 (All Voltages)

CIRCUIT C POWER BOX 30XA400-500 FOR 460 V

a30-4557

18 Fig. 16 Component Arrangement, 30XA400-500 (460 v)

NOTES:

EMM BOARD

J6

SHLD - COM

J4

J4

J7A J7A

J7B

J4

J4

J3

5V

5V

LEGEND:
S

DISCONNECT/BRANCH CIRCUIT
PROTECTION PER NEC
(SEE NOTE #2)

GRN

BLK

GRN

BLK

VIO VIO VIO

ORN

GRA

GRA

BLU

RED

VIO

ORN

BLU

RED

SHD R

SHD R

EMM FIOP/ ACCESSORY

A PMPI PMP EMM TB MLV NEC

TB6
1 3
11
CB8 3.2 AMPS

TERMINAL BLOCK
13

2 4 5 6 8 10

7 12 13 14 15

ALARM CHILLED WATER PUMP INTERLOCK CHILLED WATER PUMP ENERGY MANAGEMENT TERMINAL BLOCK MINIMUM LOAD VALVE NATIONAL ELECTRIC CODE FIELD POWER WIRING FIELD CONTROL WIRING FACTORY INSTALLED WIRING
TB5
1/2 WATT 250 1/2 WATT 250

CB-A OR CB-B
1 2 3

4-20 MA SIGNAL GENERATOR

4-20 MA SIGNAL GENERATOR

REMOTE LOCKOUT SWITCH

T8

ICE DONE

OCCUPANCY OVERRIDE

SETPOINT RESET

CAPACITY LIMIT

CONTROL POWER ENTRANCE 080-120 DISPLAY PANEL 080-120, 200V, 230V, 380V ONLY

SPACE TEMP (10K)

CONTROL POWER ENTRANCE 140-350

DISPLAY PANEL 140-500 ALL VOLTAGES

DEMAND LIMIT STEP 2

MLV-C

MLV-A

MLV-B

DEMAND LIMIT STEP 1

INCOMING POWER 140-350 ALL VOLTAGES EXCEPT 200,230V ONLY INCOMING POWER CIRCUIT 1 400-500 DUAL POINT POWER

FIELD POWER SUPPLY

DISCONNECT/BRANCH CIRCUIT
MAIN POWER ENTRANCE 080-120 ALL VOLTAGES AND 140-200, 200V, 230V ONLY

PROTECTION PER NEC

INCOMING POWER CIRCUIT 2 400-500 INCOMING POWER 200,230V 220-240 CONTROL POWER ENTRANCE 400-500 INCOMING POWER CIRCUIT 1 400-500 SINGLE POINT POWER OPTION

TYPICAL CONTROL BOX LOCATIONS AND MAIN POWER ENTRY

(SEE NOTE #2)

NON-FUSED DISCONNECT

Fig. 17 Field Wiring Schematic, 30XA080-500 (All Voltages)

GROUND

19
DISPLAY PANEL 080-120 208/230V ONLY

PUMP POWER BOX 90-160

DATA COM PORT

DISPLAY PANEL 080-120, 460V, 575V ONLY

21

22

23

GROUND

1. FACTORY WIRING IS IN ACCORDANCE WITH UL 1995 STANDARDS. FIELD MODIFICATIONS OR ADDITIONS MUST BE IN COMPLIANCE WITH ALL APPLICABLE CODES. 2. WIRING FOR MAIN FIELD SUPPLY MUST BE RATED 75C MINIMUM. USE COPPER FOR ALL UNITS. INCOMING WIRE SIZE RANGE FOR THE TERMINAL BLOCK IS #4 AWG TO 500 KCMIL. INCOMING WIRE SIZE RANGE OF NON-FUSED DISCONNECT WITH MCA UP TO 599.9 AMPS IS 3/0 TO 500 KCMIL. INCOMING WIRE SIZE RANGE OF NON-FUSED DISCONNECT WITH MCA FROM 600 TO 799.9 AMPS IS 1/0 TO 500 KCMIL. INCOMING WIRE SIZE RANGE OF NON-FUSED DISCONNECT WITH MCA FROM 800 TO 1199.9 AMPS IS 250 KCMIL TO 500 KCMIL. 3. TERMINALS 9 AND 10 OF TB5 ARE FOR FIELD EXTERNAL CONNECTIONS FOR REMOTE ON-OFF. THE CONTACTS MUST BE RATED FOR DRY CIRCUIT APPLICATION CAPABLE OF HANDLING A 24VAC LOAD UP TO 50 MA. 4. TERMINALS 1 AND 2 OF TB5 ARE FOR EXTERNAL CONNECTIONS OF CHILLED WATER PUMP INTERLOCK. THE CONTACTS MUST BE RATED FOR DRY CIRCUIT APPLICATION CAPABLE OF HANDLING A 24VAC LOAD UP TO 50 MA. 5. TERMINALS 11 AND 13 OF TB5 ARE FOR CONTROL OF CHILLED WATER PUMP 1 (PMP 1) STARTER. TERMINALS 13 AND 15 OF TB5 ARE FOR CONTROL OF CHILLED WATER PUMP 2 (PMP 2) STARTER. THE MAXIMUM LOAD ALLOWED FOR THE CHILLED WATER PUMP RELAY IS 5 VA SEALED, 10 VA INRUSH AT 24 V. FIELD POWER SUPPLY IS NOT REQUIRED. 6. FOR CONTROL OF CHILLED WATER PUMPS, A SET OF NORMALLY OPEN CONTACTS RATED FOR DRY CIRCUIT APPLICATION MUST BE SUPPLIED FROM FIELD-SUPPLIED PUMP STARTER RELAY. CONNECT CONTACTS TO VIOLET AND PINK WIRES IN HARNESS FROM MAIN BASE BOARD CHANNEL 18. WIRES IN HARNESS ARE MARKED PMP1-13 AND PMP1-14. 7. TERMINALS 12 AND 13 OF TB5 ARE FOR A ALARM RELAY. THE MAXIMUM LOAD ALLOWED FOR THE ALARM RELAY IS 10 VA SEALED, 25 VA INRUSH AT 24V. FIELD POWER SUPPLY IS NOT REQUIRED. 8. MAKE APPROPRIATE CONNECTIONS TO TB6 AS SHOWN FOR ENERGY MANAGEMENT BOARD OPTIONS. THE CONTACTS FOR OCCUPANCY OVERRIDE, DEMAND LIMIT AND ICE DONE OPTIONS MUST BE RATED FOR DRY CIRCUIT APPLICATION CAPABLE OF HANDLING A 24VAC LOAD UP TO 50 MA. 9. TERMINAL BLOCKS, TB5 & TB6 ARE LOCATED IN THE DISPLAY PANEL BOX FOR ALL UNITS. REFER TO CERTIFIED DIMENSIONAL DRAWING FOR EACH UNIT TO GET THE EXACT LOCATIONS. 10.REFER TO CERTIFIED DIMENSIONAL DRAWINGS FOR EXACT LOCATIONS OF THE MAIN POWER AND CONTROL POWER ENTRANCE LOCATIONS. 11.J3 - 24 AND 25 OF EMM BOARD ARE FOR RUN RELAY AND SHUTDOWN RELAY. THE MAXIMUM LOAD ALLOWED FOR THE RUN AND SHUTDOWN RELAY IS 10 VA SEALED, 25 VA INRUSH AT 24V. FIELD POWER SUPPLY IS NOT REQUIRED.

a30-4542
TB1A OR TBIB
21 22 23 11 12 13

EQUIP GND

CH 5 CH 10 CH 2 CH 11A CH 8 CH 9 CH 25 CH 24

CH 6

FIELD

POWER

SUPPLY

EQUIP GND
11 12 13

TB5
1 2 3 4 5 6 7 8 9 10
11

12 13 14 15

PMPI

REMOTE ON/OFF SEE NOTE 3

PMP2

DUAL SETPOINT

PMP1

30XA

TYPE

VOLTAGE 3 PH 60 Hz 200 230 380 460 575 200 230 380 460 575 200 230 380 460 575 200 230 380 460 575 200 230 380 460 575 200 230 380 460 575 200 230 380 460 575 200 230 380 460 575 200 230 380 460 575 200 230 380 460 575

SINGLE POINT 080 090 100 110 120 DUAL POINT

SINGLE POINT 140 160 180 200 DUAL POINT

COMBI* Power Circuit 1 Circuit 1 Circuit 1 Circuit 1 Circuit 1 Circuit 1 and 2 Circuit 1 and 2 Circuit 1 and 2 Circuit 1 and 2 Circuit 1 and 2 Circuit 1 Circuit 1

Circuit 1 and 2 Circuit 1 and 2

SINGLE POINT 220 240 DUAL POINT

POWER AND CONTROL CONNECTIONS PEB1 PEB2 Control Power Control Power Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Circuit 1 Yes Circuit 1 Yes Circuit 1 Yes Yes Yes Circuit 1 and 2 Yes Circuit 1 and 2 Yes Circuit 1 and 2 Yes Yes Circuit 1 Yes Circuit 1 Circuit 1 Yes Circuit 1 Yes Circuit 1 Yes Yes Circuit 1 and 2 Yes Circuit 1 and 2 Circuit 1 and 2 Yes Circuit 1 and 2 Yes Circuit 1 and 2 Yes

Control

SINGLE POINT 260 280 300 325 350 DUAL POINT

Circuit 1 Circuit 1 Circuit 1

Yes Yes Yes

Circuit 1 and 2 Circuit 1 and 2 Circuit 1 and 2

Yes Yes Yes

SINGLE POINT 400 450 500 DUAL POINT

Circuit 1 Circuit 1 Circuit 1

Yes Yes Yes

Circuit 1 Circuit 1 Circuit 1

Circuit 2 Circuit 2 Circuit 2

Yes Yes Yes

*COMBI box is located at the end of the unit. PEB1 and PEB2 boxes are located on the side of the unit. If both boxes are used, the one on the left (viewing from the front of the boxes) is PEB1. Shaded area means that box is not used on this model.

Fig. 17 Field Wiring Schematic, 30XA080-500 (All Voltages) (cont)

Copyright 2007 Carrier Corporation Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Catalog No. 533-00070 Printed in U.S.A. Form 30XA-1W Pg 20 310 2-07 Replaces: New