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PRODUCT VALBRAZE 180 C BRONZOCAR 32 Current : DC + BRONZAL-10 DC+

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VALBRAZE 180 C

TYPICAL APPLICATIONS:
Geear teeth, Shafts, Bearing Seats, Sprockets, Pump Impellers, Wear Pads, Guides.

OUTSTANDING FEATURES :
Dense deposits with low coefficient of friction and excellent corrosion resistance. Highly machinable Excellent control on multi-pass build-ups.

RECOMMENDATIONS: For build-up and overlay applications on all ferrous and non-ferrous alloys except white metals. Superior weldability and control. Ideal for building up broken or worn gear teeth, worn bearings, valve seats and pistons. Tough high strength joints. PROCEDURE : Clean and degrease joint area. Bevel heavy sections and cracks 600-900 vee. Preheat part and melt off drop of flux from end of rod onto bgining of joint area. Continue heating until flux liquefies. Deposit alloy drop by drop, feeding into flame as required, making sure each drop bonds properly. Air cool. Remove flux residues by washing with water. Use Valbraze 180 C flux for supplementary. SIZE (mm) TENSILE STRENGTH (Typical) HARDNESS BONDING TEMPERATURE : : : : 3.2, 5.0 580-620 N/mm2 90-95 Rb (work hardened) 8750C

BRONZOCAR 32
AC / DC +

PRODUCT DESCRIPTION A low heat bronze alloy electrode for depositing bronze overlay & joining of cast iron, bronze and steel. Deposit has colour match to bronze & good resistance to salt water & corrosion, Versatile application on steel, C.I. Bronzes for build up as well as joining. Deposit is machinable

APPLICATION Pump impellers Copper alloy Gear teeth Casting repair Valve wear ring Bronze overlay on ferrous metal

PROCEDURE Clean the surface of grease, dirt etc. Grind to remove corroded metal Preheat heavy section to 150-3000C Use DC+ polarity Hold close arc and use stringer bead After cooling remove slag by brushing TECHNICAL DATA:
Size (mm) Length (mm) Recommended Current (amps) Tensile Strength Hardness (as deposited) Hardness (Work hardened) 3.15 350 90-130 350 N/mm2 75-80 RB 90-95 RB 4.0 350 110-160

BRONZAL-10
DC+

PRODUCT DESCRIPTION :

A multipurpose electrode for joining & surfacing of Aluminium Bronze, Copper alloys, Steel & cast iron and also for dissimilar joining involving these materials. The deposit is compact and has good sea water and chemical corrosion resistance, low coefficient of friction and high tensile strength.
APPLICATIONS:

Marine Pumps & valves Impellers

Bearing & sliding surfaces Ship Propellers

PROCEDURE : Clean Weld area, bevel cracks & heavy sections by chamfering/grinding to 900 C. Preheat of 2000 C for heavy section greater than 5.0 mm desired. Weld with DC+ polarity, keeping electrode in vertical position, using short arc at low amperage. Chip slag in between passes TECHNICAL DATA: Size (mm) Length(mm) Recommended Current (Amps) Weld Hardness Tensile Strength 3.15 350 90-110 4.0 350 120-140

130- 150 BHN (As deposited) 420-480 N/ mm2