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WARRANTY/REMEDY
Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact your local sales office for warranty information. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace without charge those items it finds defective. The foregoing is Buyer's sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. Specifications may change without notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use. While we provide application assistance personally, through our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the application.
Document Title ST 3000 Smart Transmitter and SFC Smart Field Communicator Model STS103 ST 3000 FF Transmitter with Foundation Fieldbus Option Installation and Device Reference Guide ST 3000 Smart Transmitter Release 300 with HART Communications Option User Manual SMV 3000 Smart Multivariable Transmitter Users Manual RMA Smart Meter Users Manual Smart Field Communicator Model STS103 Operating Guide Smartline Confoguration Toolkit SCT 3000 Installation and Start-up Guide MC Toolkit User Manual
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Contacts
World Wide Web
The following lists Honeywells World Wide Web sites that will be of interest to our customers. Honeywell Organization Corporate Honeywell Process Solutions WWW Address (URL) http://www.honeywell.com/ps/hfs
http://hpsweb.honeywell.com/Cultures/en-US/
http://www.honeywell.com/ps International
http://www.honeywell.com/business/global.asp
Telephone
Contact us by telephone at the numbers listed below. Organization United States and Canada Asia Pacific Europe Latin America Honeywell Inc. Honeywell Asia Pacific Inc. Honeywell PACE Honeywell Inc Phone Number 1-800-343-0228 Sales 1-800-525-7439 Service (852) 8298298 Hong Kong [32-2] 728-2111 Brussels (305) 364-2355 Sunrise, Florida USA
Technical Assistance
By Telephone Honeywell Solution Support Center Phone: 1-800-423-9883 Outside the U.S. call: Additional Help By E Mail (U.S. only) 1-602-313-6510
You may also seek additional help by contacting the Honeywell distributor who supplied your ST 3000 transmitter. You can also e-mail your technical questions or comments about this product to: Honeywell Solution Support Center e-mail: ace@honeywell.com If it is determined that a hardware problem exists, a replacement transmitter or part will be shipped with instructions for returning the defective unit. Please do not return your transmitter without authorization from Honeywells Solution Support Center or until the replacement has been received.
Problem Resolution
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Symbol Definitions
The following table lists those symbols used in this document to denote certain conditions.
Symbol Definition This CAUTION symbol on the equipment refers the user to the Product Manual for additional information. This symbol appears next to required information in the manual.
WARNING PERSONAL INJURY: Risk of electrical shock. This symbol warns the user of a potential shock hazard where HAZARDOUS LIVE voltages greater than 30 Vrms, 42.4 Vpeak, or 60 VDC may be accessible. Failure to comply with these instructions could result in death or serious injury. ATTENTION, Electrostatic Discharge (ESD) hazards. Observe precautions for handling electrostatic sensitive devices
Protective Earth (PE) terminal. Provided for connection of the protective earth (green or green/yellow) supply system conductor.
Functional earth terminal. Used for non-safety purposes such as noise immunity improvement. NOTE: This connection shall be bonded to protective earth at the source of supply in accordance with national local electrical code requirements. Earth Ground. Functional earth connection. NOTE: This connection shall be bonded to Protective earth at the source of supply in accordance with national and local electrical code requirements. Chassis Ground. Identifies a connection to the chassis or frame of the equipment shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements.
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Contents
1
1.1 1.2 1.3 1.4 1.5 1.6 1.7
2
2.1
3
3.1 3.2
4
4.1 4.2 4.3 4.4
5
5.1
CERTIFICATIONS............................................................................................... 21
Product Certifications ...................................................................................................................21 5.1.1 Approved Manufacturing Locations ..................................................................................21 5.1.2 European Directive Information ........................................................................................21 Hazardous Location Certifications................................................................................................22 5.2.1 FM Approvals (USA).....................................................................................................22 5.2.2 IECEx International Electrotechnical Commission (LCIE)...............................................24 5.2.3 SAEx (South Africa) ..........................................................................................................24 5.2.4 INMETRO (CERTU SP Brazil).........................................................................................25 5.2.5 ATEX Certification (LCIE) ...............................................................................................26 5.2.6 Pressure Equipment Directive (PED).................................................................................27
5.2
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Flange Connection
Transmitter Flange
Figure 1
U-Bolt
Mounting Bracket
Horizontal Pipe
U-Bolt
Vertical Pipe
Figure 2
Dual head GP
Meter Body
Smaller U bolt
Figure 3
Figure 4
Center Section
Process Head Position spirit balance on center section of meter body only.
For a model STA122 or STA922 transmitter, you must ensure that the transmitter is vertical when mounting it. You do this by leveling the transmitter side-to-side and front-to-back. Figure 5
Mount transmitter vertically to assure best accuracy. Position spirit balance on pressure connection surface of AP body. Figure 6
Variable Head H1
Reference Leg
Minimum Level
Figure 7
10
Tank Wall
Figure 9
11
STR13D
STR93D or STR12D
low pressure (LP) side of transmitter to upper flange mounting on tank wall for fixed or constant head H2. STR13D high pressure (HP) side of transmitter to upper flange mounting on tank wall for fixed or constant head H2. It is the End Users responsibility to provide a flange gasket and mounting hardware that are suitable for the transmitters service condition
LP Side - Model STR93D - Model STR12D HP Side - Model STR13D
Maximum Level
Variable Head H1
Figure 10
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Description
Material
Environmental Rating
Type 4X, IP 66-68*
Ambient Limits
1/2 NPT Conduit Entry Plug M20 Male to 1/2 NPT Female Certified Conduit Adapter
30749366-501
50000547-501
50000682-501
50021832-502
50021832-501
51202409-501
* Honeywell Specified Procedures It is the User/Installers responsibility to install the ST 3000 Wireless Transmitters in accordance with national and local code requirements. Conduit entry plugs and adapters shall be suitable for the environment, shall be certified for the hazardous location when required and acceptable to the authority having jurisdiction for the plant. Use the following procedures for installation. Conduit Entry Plugs see Table 1 & Figure 11 Conduit Adapters see Table 2 & Figure 11
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14
15
Step 1
4 5
Figure 12
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WARNING! PERSONAL INJURY: Risk of electrical shock. Disconnect power before proceeding. HAZARDOUS LIVE voltages greater than 30 Vrms, 42.4 Vpeak, or 60 VDC may be accessible. Failure to comply with these instructions could result in death or serious injury Step 1 2 3 4 5 Action
Place transmitter on bench. Remove power. Loosen end-cap lock and unscrew end-cap from electronics side of transmitter housing If applicable, unsnap local smart meter from PWA mounting bracket. Find the write protect jumper shown in Figure 11 below. Position the jumper for read-only or read/write. Reverse applicable previous steps to install smart meter and endcap. Re-connect transmitter power.
Figure 13
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1200
= Operating Area NOTE: A minimum of 250 0hms of loop resistance is necessary to support communications. Loop resistance equals barrier resistance plus wire resistance plus receiver resistance.
800 650
450
250
10.8
37.0
42.4
21012
Figure 14
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ATTENTION
wire.
Observing polarity, connect positive loop power lead to SIGNAL + terminal and negative loop power lead to SIGNAL terminal.
EXAMPLE - CONNECTING LOOP POWER TO TRANSMITTER. 3-screw terminal block 5-screw terminal block (option LP)
- SIGNAL +
SIGNAL
+ TEST
METER
Electronics Housing
Figure 15
TEST
+ -
+ -
L -+
+ +
SIGNAL
Loop Power
Loop Power
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5 Certifications
5.1 Product Certifications 5.1.1 Approved Manufacturing Locations
Honeywell Process Solutions 512 Virginia Drive Fort Washington, PA 19034
Honeywell (Tianjin) Limited 66 BaiHe Road, Tianjin EconomicTechnological Development Area Tianjin, 300457, P.R. China Honeywell Automation India Limited 56 & 57 Hadapsar Industrial Estate Pune 411 013, India
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All
All
T5 Ta = 93C
Intrinsically Safe:
4-20 mA / DE
Vmax = 42.4V Imax = 225mA Ci = 4.2nF Li = * Pi =1.2W Vmax = 30V Imax = 225mA Ci = 4.2nF Li = * Pi =1.2W Vmax = 32V Imax = 120mA Ci = 4.2nF Li = 0 Pi =0.84W Vmax = 24V Imax = 250mA Ci = 4.2nF Li = 0 Pi =1.2W Vmax = 17.5V Imax = 380mA Ci = 4.2nF Li = 0 Pi =5.32W Vmax = 42.4V Imax = 225mA Ci = 4.2nF Li = * Pi =1.2W Vmax = 30V Imax = 225mA Ci = 4.2nF Li = * Pi =1.2W Vmax = 32V Imax = 120mA Ci = 4.2nF Li = 0 Pi =0.84W Vmax = 24V Imax = 250mA Ci = 4.2nF Li = 0 Pi =1.2W Vmax = 32V Ci = 4.2nF Li = 0
T4 Ta = 93C
4-20 mA /
T4 Ta = 93C
T4 Ta = 40C T3 Ta = 93C
Intrinsically Safe:
T4 Ta = 40C T3 Ta = 93C
T4 Ta = 40C T3 Ta = 93C
4-20 mA / DE
T4 Ta = 93C
Nonincendive:
T4 Ta = 93C
Nonincendive:
T4 Ta = 40C T3 Ta = 93C
Class I, Division 2, Groups A, B, C, D; Suitable for: Class II, Division 2, Groups F&G; Class III, Division 2; Class I, Zone 2, Group IIC, Enclosure Type 4X / IP 66/67
Fieldbus Entity (Not FNICO)
T4 Ta = 40C T3 Ta = 93C
FNICO
T4 Ta = 40C T3 Ta = 93C
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All
All
T4 Ta = 93C
4-20 mA / DE
Vmax = 42V Imax = 225mA Ci = 4.2nF Li = * Pi =1.2W Vmax = 42V Imax = 225mA Ci = 4.2nF Li = * Pi =1.2W Vmax = 24V Imax = 250mA Ci = 4.2nF Li = 0 Pi =1.2W Vmax = 42.4V Imax = 225mA Ci = 4.2nF Li = * Pi =1.2W Vmax = 30V Imax = 225mA Ci = 4.2nF Li = * Pi =1.2W Vmax = 24V Imax = 250mA Ci = 4.2nF Li = 0 Pi =1.2W
T4 Ta = 93C
Intrinsically Safe:
4-20 mA / HART
T4 Ta = 93C
T4 Ta = 40C T3 Ta = 93C
4-20 mA / DE
T4 Ta = 93C
Nonincendive:
4-20 mA / HART
T4 Ta = 93C
T4 Ta = 40C T3 Ta = 93C
All ST 3000 models except STG19L, STG99L, STG170 and STG180 have been registered in all provinces and territories in Canada and are marked CRN: 0F8914.5C.
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Field Parameters
All Ui = 30V Ii = 100mA Ci = 4.2nF Li = * Pi =1.2W Ui = 30V Ii = 100mA Ci = 4.2nF Li = * Pi =1.2W Ui = 24V Ii = 250mA Ci = 4.2nF Li = 0 Pi =1.2W
Temp. Codes
T5 Ta = 50 to 93C T6 Ta = 50 to 78C T4 Ta = 50 to 93C T5 Ta = 50 to 85C T6 Ta = 50 to 70C
4-20 mA / DE
4-20 mA / HART
T3 Ta = 50 to 93C T4 Ta = 50 to 40C
Field Parameters
All Ui = 30V Ii = 100mA Ci = 4.2nF Li = * Pi =1.2W Ui = 30V Ii = 100mA Ci = 4.2nF Li = * Pi =1.2W Ui = 24V Ii = 250mA Ci = 4.2nF Li = 0 Pi =1.2W Ui = 30V Ii = 100mA Ci = 4.2nF Li = * Pi =1.2W Ui = 30V Ii = 100mA Ci = 4.2nF Li = * Pi =1.2W Ui = 24V Ii = 250mA Ci = 4.2nF Li = 0 Pi =1.2W
Temp. Codes
T5 Ta = 50 to 93C T6 Ta = 50 to 78C T4 Ta = 50 to 93C T5 Ta = 50 to 85C T6 Ta = 50 to 70C
4-20 mA / DE
4-20 mA / HART
T3 Ta = 50 to 93C T4 Ta = 50 to 40C
SAEx (South Africa) Multiple Marking: Flameproof, Zone 1: Ex d IIC, Enclosure IP 66/67 Intrinsically Safe, Zone 0/1: Ex ia IIC, Enclosure IP 66/67
NOTE. The user must determine the type of protection required for installation of the equipment. The user shall then check the box [] adjacent to the type of protection used on the equipment certification nameplate. Once a type of protection has been checked on the nameplate, subsequently the equipment shall not be reinstalled using any of the other certification types. 4-20 mA / DE
4-20 mA / HART
T3 Ta = 50 to 93C T4 Ta = 50 to 40C
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Field Parameters
All
Temp. Codes
T5 Ta = 50 to 93C T6 Ta = 50 to 78C
4-20 mA / DE
Ui = 30V Ii = 100mA Ci = 4.2nF Li = * Pi =1.2W Ui = 30V Ii = 100mA Ci = 4.2nF Li = * Pi =1.2W Ui = 24V Ii = 250mA Ci = 4.2nF Li = 0 Pi =1.2W
4-20 mA / HART
Fieldbus (Not FISCO) * Li = 0 except Li = 150H when Option ME, Analog Meter, is selected.
T3 Ta = 50 to 93C T4 Ta = 50 to 40C
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Field Parameters
All
Temp. Codes
A20 IP6X T95C Ta = 93C or T80C Ta = 78C T5 Ta = 50 to +93C T6 Ta = 50 to +78C, A21 IP6X T95C Ta = 93C or T80C Ta = 78C T4 Ta = 50 to 93C T5 Ta = 50 to 85C T6 Ta = 50 to 70C
All
All Ui = 30V Ii = 100mA Ci = 4.2nF Li = * Pi =1.2W Ui = 30V Ii = 100mA Ci = 4.2nF Li = * Pi =1.2W Ui = 24V Ii = 250mA Ci = 4.2nF Li = 0 Pi =1.2W Ui = 30V Ii = 100mA Ci = 4.2nF Li = * Pi =1.2W Ui = 30V Ii = 100mA Ci = 4.2nF Li = * Pi =1.2W Ui = 24V Ii = 250mA Ci = 4.2nF Li = 0 Pi =1.2W Ui = 30V Ii = 100mA Ci = 4.2nF Li = * Pi =1.2W Ui = 30V Ii = 100mA Ci = 4.2nF Li = * Pi =1.2W
4-20 mA / DE
4-20 mA / HART
T3 Ta = 50 to 93C T4 Ta = 50 to 40C
4-20 mA / DE
ATEX (LCIE)
Non-Sparking, Zone 2:
4-20 mA / HART
T3 Ta = 50 to 93C T4 Ta = 50 to 40C
Multiple Marking: Flameproof, Zone 1: , Ex d IIC Intrinsically Safe, Zone 0/1: , Ex ia IIC Non-Sparking, Zone 2:
4-20 mA / DE
4-20 mA / HART
, Ex nA IIC
NOTE: The user must determine the type of protection required for installation of the equipment. The user shall then check the box [ ] adjacent to the type of protection used on the equipment certification nameplate. Once a type of protection has been checked on the nameplate, subsequently the equipment shall not be reinstalled using any of the other certification types. Ui = 24V Ii = 250mA Ci = 4.2nF Li = 0 Pi =1.2W
T3 Ta = 50 to 93C T4 Ta = 50 to 40C
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NOTE: Pressure transmitters that are part of safety equipment for the protection of piping (systems) or vessel(s) from exceeding allowable pressure limits, (equipment with safety functions in accordance with Pressure Equipment Directive 97/23/EC article 1, 2.1.3), require separate examination. A formal statement from TV Industry Service Group of TV America, Inc., a division of TV Sddeutschland, a Notified Body regarding the Pressure Equipment Directive, can be found at www.honeywell.com. A hard copy may be obtained by contacting a Honeywell representative.
CE Mark
Electro Magnetic Compatibility (EMC) (2004/108/EC) All Models: EN 50081-1: 1992; EN 50082-2:1995; EN 61326-1:1997 + A1, A2, and A3 Industrial Locations
Dual Seal Certification based on ANSI/NFPA 70-202 and ANSI/ISA 12.27.01 requirements without the use of additional seal protection elements. Honeywell Process Solutions - York, PA USA Honeywell (Tianjin) Limited Tianjin, P.R. China Honeywell Automation India Ltd. Pune 411013 India
Viton is a registered trademark of DuPont Teflon is a registered trademark of DuPont. DC 200 is a registered trademark of Dow Corning. FM ApprovalsSM is a service mark of FM Global
FoundationTM Fieldbus is a trademark of the Fieldbus Foundation. HART is a registered trademark of HART Communications Foundation. Hastelloy C-276 is a registered trademark of Haynes International. Monel 400 is a registered trademark of Special Metals Corporation. ST 3000 and Experion are registered trademarks of Honeywell International Inc.
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