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MULTICOLOR PROJECTS (INDIA) LTD. Corporate & Regd. Office : 6th Floor, Trade Star, B Wing,

MULTICOLOR PROJECTS (INDIA) LTD.

MULTICOLOR PROJECTS (INDIA) LTD. Corporate & Regd. Office : 6th Floor, Trade Star, B Wing, JB

Corporate & Regd. Office :

6th Floor, Trade Star, B Wing, JB Nagar, Andheri-Kurla Road, Andheri (East) - Mumbai - 400 059

Works :

Tel.: +91-22-4260 7000

Fax : +91-22-4260 7070

E-mail : contact@mpil.in

website: www.mpil.in

J-86, MIDC Tarapur, Boisar, Dist. Thane - 401 506, Maharashtra.

Tel.: 02525-270 801 / 2

Fax : 02525-270 803

STRUCTURAL

STEEL

SOLUTIONS

Maharashtra. Tel.: 02525-270 801 / 2 • Fax : 02525-270 803 STRUCTURAL STEEL SOLUTIONS MULTICOLOR PROJECTS
Maharashtra. Tel.: 02525-270 801 / 2 • Fax : 02525-270 803 STRUCTURAL STEEL SOLUTIONS MULTICOLOR PROJECTS

MULTICOLOR PROJECTS (INDIA) LTD.

Maharashtra. Tel.: 02525-270 801 / 2 • Fax : 02525-270 803 STRUCTURAL STEEL SOLUTIONS MULTICOLOR PROJECTS

MISSION & VISION

Mission The MPIL mission is simply to “engineer the earth” - to enable effective use of steel to enhance infrastructural facilities.

Vision To be India’s leading structural steel solution provider.

steel to enhance infrastructural facilities. Vision To be India’s leading structural steel solution provider. 2 3
steel to enhance infrastructural facilities. Vision To be India’s leading structural steel solution provider. 2 3
steel to enhance infrastructural facilities. Vision To be India’s leading structural steel solution provider. 2 3
steel to enhance infrastructural facilities. Vision To be India’s leading structural steel solution provider. 2 3
COMPANY PROFILE Multicolor Projects (India) Ltd., the flagship company of the MPIL Group, specializes in
COMPANY PROFILE Multicolor Projects (India) Ltd., the flagship company of the MPIL Group, specializes in
COMPANY PROFILE Multicolor Projects (India) Ltd., the flagship company of the MPIL Group, specializes in
COMPANY PROFILE Multicolor Projects (India) Ltd., the flagship company of the MPIL Group, specializes in

COMPANY PROFILE

Multicolor Projects (India) Ltd., the flagship company of the MPIL Group, specializes in heavy and light steel structure projects. MPIL is a first- grade turnkey solution provider for metal building products and integrated structural steel fabrication.

In just over the last decade, MPIL has emerged as a leading manufacturer of complex steel structures, custom-designed and engineered structural I-shaped, H-Shaped, T-shaped beams and girders, plus/cross beams, as well as box beams. MPIL has achieved accolades by successfully designing, manufacturing and erecting steelwork for some of India's most prestigious infrastructure projects pertaining to airports, high-rise buildings as well as heavy industrial plants.

At MPIL, we aspire to the highest standards of quality in production and safety in execution. MPIL is an ISO 9001: 2008, ISO 14001:2004 and OHSAS 18001:2007 certified company with systems in place for continuous innovative engineering.

MPIL owns state-of-the-art steel fabrication plants in Tarapur, Maharashtra and Sultanpur, Karnataka, with a combined fabrication capacity in excess of 50,000 tons per year. MPIL is now a multi-location, multi-product company manufacturing over 100 custom-design fabricated structural steel products and cold-rolled formed sections. Our team consists of over 1000 employees, as engineers, welders, riggers, fitters, fabricators, quality-control managers and erectors.

Over

Over

Over

Over

Over

Over

15

years of experience

300

satisfied customers

25,000

tons of steel buildings manufactured

50,000

tons of structure fabricated

200,000

square feet fabrication facility

100,00,000

square meter of industrial roofing area covered

MP PLATE WELDED BEAMS

MPIL I/H Beams – Parallel Flange Sections

World over, parallel flange beams are the increasingly preferred standard for large constructions owing to their superior strength, cost-savings, enhanced durability, and higher load-bearing capacity. MPIL beams are now the most sought after primary sections recommended by structural engineers, architects and construction companies throughout India.

architects and construction companies throughout India. Applications Multi-storey buildings, bridges, flyovers, rail

Applications

Multi-storey buildings, bridges, flyovers, rail projects, power plants, refineries, airports and industrial sheds.

Advantages of MPIL Plate Welded Beams

• Enhanced life cycle and durability.

• Time saving as manufactured on automatic online cutting and welding lines.

• Steel savings in excess of 20% as lower sectional weight beams can achieve higher load bearing capacity.

• Ideal for bolted or fabricated construction.

• Offer tremendous flexibility in design as beams are entirely custom-made.

• Shot blasted and painted; aesthetically superior.

• Shot blasted and painted; aesthetically superior. Product Specification MPIL H/I Beams Flange width Web

Product Specification

MPIL H/I Beams

Flange width

Web thickness : 6mm to 60mm

Plate thickness : 6mm to 60mm

Length

: 200mm to 1500mm

: Upto 12000mm without welding joint

(can be made longer with welding joint)

Steel Grade

• IS 2062: E250A, E250B, E300, E350, E410

• ASTM: A36, A572 Grade 50 Certifications

• MPIL sections are also certified by Indian Institute of Technology (IIT) Mumbai, Department of Structural Engineering.

(IIT) Mumbai, Department of Structural Engineering. Shot-blast & Painting MPIL beams can be shot blasted,

Shot-blast & Painting

MPIL beams can be shot blasted, coated with red-oxide primer and enamel painted at the MPIL plant, before dispatch to client site.

SHOT-BLASTED SHOT-BLASTED RAW & PAINTED
SHOT-BLASTED
SHOT-BLASTED
RAW
& PAINTED
MPIL Plus/Cross Beams • Maximum weight per section can be 35 tons • Maximum size

MPIL Plus/Cross Beams

• Maximum weight per section can be 35 tons

• Maximum size per column can be 1200 x 1200mm

• Range of plate thickness can be 6mm to 60mm

x 1200mm • Range of plate thickness can be 6mm to 60mm MPIL T-Beams • Flange
MPIL T-Beams • Flange width can be maximum of 1200mm • Length upto 12 meters

MPIL T-Beams

• Flange width can be maximum of 1200mm

• Length upto 12 meters without welding joint

of 1200mm • Length upto 12 meters without welding joint MPIL Box Beams • Width can
MPIL Box Beams • Width can be maximum of 1200mm to 1200mm • Length upto

MPIL Box Beams

• Width can be maximum of 1200mm to 1200mm

• Length upto 12 meters without welding joint

MPIL Box Beams • Width can be maximum of 1200mm to 1200mm • Length upto 12

MP FABRICATED STEEL STRUCTURES

Stocking Facility

• Close proximity to major HR plate mills; steel delivered just in time.

• Purchased directly from all major HR plate manufacturers of India.

• Delivered to length to minimize waste.

• State-of-the-art, efficient handling equipment.

• All weather mechanical plant.

Fabricated Sections Production Line

• Sections fabricated from plate.

• Sections design for minimum weight and optimum fire protection.

• Automatic material handing.

• Automatic twin head welding.

• Service holes cut in beam webs as required.

• Sections up to 18m long, 2.0m deep.

webs as required. • Sections up to 18m long, 2.0m deep. Automatic Welding Bay with Sawing
webs as required. • Sections up to 18m long, 2.0m deep. Automatic Welding Bay with Sawing
webs as required. • Sections up to 18m long, 2.0m deep. Automatic Welding Bay with Sawing

Automatic Welding Bay with Sawing and Drilling Facility

• Online submerged arc welding lines.

• In-house NDT and Ultrasonic testing available.

• Ongoing inspection and welding quality testing.

• CNC controlled as well manual cutting and drilling options.

• Accuracy upto +/- 1mm.

Shot Blasting and Painting Line

• Shot blast to SA2.5 or higher grade.

• Removal of all mill scale and rust particles.

• Ideal for paint adhesion.

• Red-oxide or enamel painting lines (upto 150microns with enamel, epoxy and fire resistant coating).

adhesion. • Red-oxide or enamel painting lines (upto 150microns with enamel, epoxy and fire resistant coating).
adhesion. • Red-oxide or enamel painting lines (upto 150microns with enamel, epoxy and fire resistant coating).
adhesion. • Red-oxide or enamel painting lines (upto 150microns with enamel, epoxy and fire resistant coating).
adhesion. • Red-oxide or enamel painting lines (upto 150microns with enamel, epoxy and fire resistant coating).
adhesion. • Red-oxide or enamel painting lines (upto 150microns with enamel, epoxy and fire resistant coating).
adhesion. • Red-oxide or enamel painting lines (upto 150microns with enamel, epoxy and fire resistant coating).

MP - METAL DECK SYSTEMS

MP - METAL DECK SYSTEMS 10 MP-Steel Deck MP-Steel Deck is a type of steel decking

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MP-Steel Deck

MP-Steel Deck is a type of steel decking profile - one of its kind in India - at par with international standards of steel design and strength. This decking profile can be used as a composite floor system or as a permanent form work. It binds with concrete slab and together forms a part of the floor structure.

The interlocking between the concrete and the floor deck occure by a system of embossment and ribs that are built into the deck, creating a reinforced concrete slab. This fast and simple installation using high strength product, gives immediate access to a working platform of permanent form and positive reinforcement.

Advantage of MP-Steel Deck

• Light Weight - reduces weight of concrete floor by almost

50%.

• Economical - does not require additional support reduces use of concrete; (Reduces slab thickness) savings in reinforcement steel.

• Time Saving - easy and rapid installation; no major reinforcement required.

• Multi-faceted-flooring, roofing or cladding, temporary or permanent shuttering, working platform during construction.

• Multi-use - widely used in multiple-storey buildings, shopping malls, super markets, storage facilities, mezzanines, bridges, walkways, platforms, warehouses, industrial sheds, control rooms.

• Aesthetic appeal - Offers internal polished look; available in every of colors; no need for internal plastering of roofs.

every of colors; no need for internal plastering of roofs. Decking MP - 960 240 92
every of colors; no need for internal plastering of roofs. Decking MP - 960 240 92
every of colors; no need for internal plastering of roofs. Decking MP - 960 240 92

Decking MP - 960

240 92 R5 R5 51 92 148 Covered Width 960 mm
240
92
R5
R5
51
92
148
Covered Width 960 mm

Physical Properties

R5 51 92 148 Covered Width 960 mm Physical Properties SN t (mm) 2 Area (mm

SN

t (mm)

2

Area (mm )

2

Weight (kg/m )

4

1xx(cm )

3

Zxx (cm )

1

0.60

6.37

6.6

25.63

10.05

2

0.63

6.69

6.9

26.91

10.55

3

0.80

8.50

8.8

34.18

13.40

4

1.00

10.62

11.00

42.72

16.75

5

1.25

13.28

13.7

53.40

20.94

6

1.60

16.99

17.5

68.35

26.81

7

2.00

21.24

22.00

85.44

33.51

Allowable Load (Kg/m2): Yield Stress of Material = 2400 Kg/cm2

SN

t

(mm)

 

Span (m)

   

1

1.2

1.4

1.5

1.6

1.75

2

2.5

3

3.5

4

1

0.60

2657

1845

1355

1181

1038

867

664

425

270

170

114

2

0.63

2790

1937

1423

1240

1090

911

697

446

283

179

120

3

0.80

3542

2460

1807

1574

1384

1157

886

567

360

227

152

4

 

1.00

4428

3075

2259

1968

1730

1446

1107

708

450

283

190

5

 

1.25

5535

3844

2824

2460

2162

1807

1384

886

562

354

237

6

 

1.60

7084

4920

3615

3149

2767

2313

1771

1134

720

453

304

7

2.00

8856

6150

4518

3936

3459

2892

2214

1417

900

567

380

Allowable Load (Kg/m2): Yield Stress of Material = 3400 Kg/cm2

 

SN

t

(mm)

 

Span (m)

   

1

1.2

1.4

1.5

1.6

1.75

2

2.5

3

3.5

4

1

0.60

3759

2611

1918

1671

1469

1228

911

467

270

170

114

2

0.63

3947

2741

2014

1754

1542

1289

957

490

283

179

120

3

0.80

5013

3481

2557

2228

1958

1637

1215

622

360

227

152

4

 

1.00

6266

4351

3197

2785

2448

2046

1519

778

450

283

190

5

 

1.25

7832

5439

3996

3481

3059

2557

1898

972

562

354

237

6

 

1.60

10025

6962

5115

4456

3916

3274

2430

1244

720

453

304

7

2.00

12531

8702

6394

5570

4895

4092

3037

1555

900

567

380

Young’s Modulus = 200 GPa.

Deflection Limit = Span/150 (IS 800 - 2007).

The sheets should span over minimum four supports.

The load shall be multiplied by 0.80 if the sheets

are spanning over 2 or 3 supports.

Mezzanine Floor Typical Detail MP - Decking Panel Puddle Weld / (or) SDST Screw Reinforcement
Mezzanine Floor Typical Detail
MP - Decking Panel
Puddle Weld /
(or) SDST Screw
Reinforcement
End Closure
50 mm
Max 100 mm
Concrete
100x75x3.5
JOIST
Over lap
MAIN BEAM
*Data is approved and certified by IIT, Mumbai

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MPIL PLANT & EQUIPMENT

The MPIL fabrication facility features:

• State-of-the-art CNC (Computer Numerical Controlled) machines.

• 100,000 square feet of storage yard for materials.

• 8 EOT Cranes ranging from 5MT capacity to 20 MT capacity.

• 3 Hydraulic Cranes of 15 MT each for open yard fabrication.

• 250 highly skilled welders, riggers and fitters.

• Key-location near all major sources of hot-rolled steel plates manufacturers of India.

sources of hot-rolled steel plates manufacturers of India. Plate Cutting Machines CNC controlled plate

Plate Cutting Machines

CNC controlled plate cutting/profiling machines have the capabilities to process plates upto 18 meters long, 5 meters wide and 80mm thickness, using gas – cutting/ plasma or shearing technology.

using gas – cutting/ plasma or shearing technology. MPIL PLANT & EQUIPMENT Plate Punching and Drilling
using gas – cutting/ plasma or shearing technology. MPIL PLANT & EQUIPMENT Plate Punching and Drilling
MPIL PLANT & EQUIPMENT

MPIL PLANT & EQUIPMENT

Plate Punching and Drilling Machines

The plate processing machine has the facility to punch, drill, mark, and cut plates using gas-cutting and shearing technology.

Saw, Drill and Notching Lines

MPIL has facility for heavy duty sawing and drilling at wider widths and heights, capable of coping and cutting sections, angles, channels, tubes and hollow sections.

sections, angles, channels, tubes and hollow sections. Gantry Welding The automatic SAW gantry line can manufacture
sections, angles, channels, tubes and hollow sections. Gantry Welding The automatic SAW gantry line can manufacture

Gantry Welding

The automatic SAW gantry line can manufacture built-up sections, such as H/I beams, and hollow sections such as rectangles and square beams.

line can manufacture built-up sections, such as H/I beams, and hollow sections such as rectangles and
line can manufacture built-up sections, such as H/I beams, and hollow sections such as rectangles and
line can manufacture built-up sections, such as H/I beams, and hollow sections such as rectangles and

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PROJECT PERFORMANCE

1. Chhatrapati Shivaji International Airport (MIAL), Mumbai Scope of Work: Heavy steel column fabrication. Quantity: 4000 tons.

2. Marathon Supremex Tower, Mumbai Scope of Work: Heavy steel column fabrication, and steel decks. Quantity: 2000 tons.

3. Kirloskar Ferrous India Ltd., Hospet Scope of Work:Fabrication of plate-welded I-beams and cross-beams. Quantity: 1000 tons.

4. MSPL Steel Ltd. Scope of Work: Parallel flange and cross sectional beams. Quantity: 1100 tons.

5. Zuari Cement (Italcementi Group) Scope of Work: Fabricated structural steel columns and rafters. Quantity: 1000 tons.

6. Nirani Sugars Ltd. Scope of Work: Pre-engineered steel buildings. Quantity: 1000 tons.

7.

DLF Sales Gallery and Sample Flats, Mumbai Scope of Work: Parallel flange, light weight beams. Quantity: 250 tons.

8.

L&T – ECC, OML Building, Mangalore Scope of Work: Pre-engineered steel building warehouse with EOT cranes. Quantity: 250 tons.

9.

Atmasco (P) Ltd., Bhilai Scope of Work: Design, Supply & Installation of Pre-engineering Building. Quantity: 280 tons.

10. Corefab Projects Pvt Ltd. Scope of Work: Design, Supply & Installation of Pre-engineering Building. Quantity: 275 tons.

11. Jindal Saw Gujarat Scope of Work: Design, Supply & Installation of Pre-engineering Building system for Industrial unit at Gujarat. Quantity: 400 tons.

12.

Jhamkhandi Sugars Pvt Ltd., Karnataka Scope of Work: Design, Supply & Installation of Pre-engineering Building. Quantity: 225 tons.

MARATHON FUTUREX, MUMBAI
MARATHON FUTUREX, MUMBAI
Building. Quantity: 225 tons. MARATHON FUTUREX, MUMBAI MPIL is proud to be JSW Group, JSPL Group,
Building. Quantity: 225 tons. MARATHON FUTUREX, MUMBAI MPIL is proud to be JSW Group, JSPL Group,
Building. Quantity: 225 tons. MARATHON FUTUREX, MUMBAI MPIL is proud to be JSW Group, JSPL Group,

MPIL

is

proud

to

be

JSW Group,

JSPL Group,

associated

with

Eversendai Group,

Zuari Cements,

Bharati Shipyard Limited,

L&T-ECC for their structural & allied steel

engineering activities.

MUMBAI INTERNATIONAL AIRPORT, SOUTH WEST PIER
MUMBAI INTERNATIONAL AIRPORT, SOUTH WEST PIER

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