PARTS MANUAL

Model

EX300D52010 for Coleman ENGINE

PUB-EP6156 Rev. 03/05

940 Lively Blvd. Wood Dale, IL 60191 Phone: 630-350-8200 Fax: 630-350-8212
e-mail: sales@robinamerica.com www.robinamerica.com Copyright 2005 Robin America, Inc.

HOW TO USE THIS MANUAL

Robin engines are identied by MODEL, SPECIFICATION, and CODE NUMBER. For each model there may be many different versions called specications. Each specication will be unique in some way. The difference may only be the paint color or it may have a different type of PTO or some other signicant difference. In order the identify the correct service part number, it is important to conrm the specication and code numbers for your engine. The specication and code number together are know as the PRODUCT NUMBER. All Robin 4 cycle engines have a Product Number label similar to the label illustrated below.

The Product Number Label has a 15 digit alphanumeric string that consists of the SPECIFICATION (SPEC) number (11 digits) and the CODE number (4 digits). Please note the illustration below:

EX300
SPEC NO. (11 digits)

XXXX
CODE NO. (4 digits)

PRODUCT NO. (15 digits)

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MANUAL LAYOUT
1 2 4 3

3 5 4 8

1. SECTION NAME

Parts are broadly classied according to their functions. Refer to the Group Index (table of contents) for respective section name. The FIG. number indexes the reference and part numbers to the illustration. Figure numbers that vary only in the tens place (i.e..: 700 and 710) are in a group of the same section (i.e..:Electrical Device Group). The Reference number identies the part illustration with the corresponding part number in the part list. SUBASSEMBLY parts of part assembly are listed below the assembly part. The subassembly part reference number is indicated by the number led by "-" such as "-1", "-2". It is the number assigned for sales unit. Use the PART No. when making an order. It is designation of the part. Quantity of each part used for each product. This gives a distinctive feature and/or a supplementary comment for the type, the specication, and the part concerned. It also shows part number(s) interchangeable for the part. This section shows the CODE No. to indicate the history of progress in which improved parts have been introduced in the product. The FROM-TO CODE No. helps to identify PART No. being employed in the product concerned. See the examples below: The part is used in the product irrespective of CODE No. The part is used in the products with CODE No. of 2101 and after this number. The part is used in the products with CODE No. of 2100 and before this number.

2. FIG. No.

3. REF. No .

4. SUBASSEMBLY

5. PART NUMBER 6. DESCRIPTION 7. QTY. 8. REMARKS

9. FROM-TO

2101- 2100

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GROUP INDEX
Group Name Page

CRANKCASE GROUP ............................................................................... 6 CRANKSHAFT GROUP ............................................................................. 8 INTAKE and EXHAUST GROUP .............................................................. 10 GOVERNOR GROUP .............................................................................. 14 COOLING and STARTING GROUP ......................................................... 16 FUEL, LUBRICANT GROUP .................................................................... 20 ELECTRIC DEVICE GROUP .................................................................. 22

INDEX OF DESCRIPTION SYMBOLS

SYMBOL DESCRIPTION AY ........................... ASSEMBLY CP........................... COMPLETE EX ........................... EXPORT (from Japan) FIG.......................... FIGURE FR. .......................... FRONT " .............................. INCH INCL. ...................... INCLUDE ~L............................ LITER L= ........................... LENGTH (in. mm) L.H. (LH) ................. LEFT-HAND SIDE MECH ..................... MECHANICAL NO (NON) ............... NONE OPT......................... OPTIONAL O.S. ........................ OVER SIZE SYMBOL DESCRIPTION P= ........................... PITCH (in mm) P.T.O. (PTO) ........... POWER TAKE OFF REF. ........................ REFERENCE R.H. (RH) ................ RIGHT HAND SIDE RR. ......................... REAR STD. ....................... STANDARD SW .......................... SWITCH T= ........................... THICKNESS (in mm) UN .......................... UNIT U.S.......................... UNDER SIZE ~V ........................... VOLTAGE ~W .......................... WATT W/ ........................... WITH W/O ........................ WITHOUT

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SECTION 1

CRANKCASE GROUP

FIG. 100

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SECTION 1
REF. 10 20 26 30 40 50 60 70 75 80 90 210 220 230 250 260 270 280 300 610 620 630 631 680 690 700 710 960 PART NO. 291-10102-01 237-14202-03 277-16010-01 044-03001-60 060-03003-41 277-15011-03 010-50802-90 010-50604-10 044-00600-20 040-11400-30 021-11400-20 279-11002-11 044-03001-60 060-03003-70 277-45004-H1 277-41901-03 279-63601-13 021-32000-50 001-04083-50 279-13002-31 279-15001-33 011-00802-40 011-00803-10 277-15501-01 277-16001-13 277-15011-03 011-00600-20 279-99001-27

CRANKCASE GROUP
DESCRIPTION CRANKCASE VALVE GUIDE STEM SEAL OIL SEAL BALL BEARING PIPE KNOCK STUD STUD OIL SEAL PLUG GASKET MAIN BEARING COVER OIL SEAL BALL BEARING GOVERNOR GEAR GOVERNOR SLEEVE OIL GAUGE GASKET FLANGE BOLT CYLINDER HEAD GASKET, head FLANGE BOLT FLANGE BOLT ROCKER COVER GASKET, rocker cover PIPE KNOCK FLANGE BOLT GASKET SET QTY. REMARKS 1 2 1 1 1 2 2 2 1 2 2 1 1 1 1 1 2 2 7 1 1 4 1 1 1 2 4 1 FROM-TO FIG. 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100

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SECTION 2

CRANKSHAFT GROUP

FIG. 200

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SECTION 2
REF. 10 50 70 310 320 350 360 370 380 PART NO. 291-21201-01 018-01800-10 032-30300-10 291-22501-00 279-23001-03 279-23301-13 291-23401-H3 291-23501-07 056-51800-10

CRANKSHAFT GROUP
DESCRIPTION CRANKSHAFT FLANGE NUT WOODRUFF KEY CONNECTING ROD CONNECTING ROD BOLT PISTON PIN PISTON PISTON RING SET CLIP QTY. REMARKS 1 SAE Taper 1 1 1 2 1 1 1 2 FROM-TO FIG. 200 200 200 200 200 200 200 200 200

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SECTION 3

INTAKE and EXHAUST GROUP

FIG. 300

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SECTION 3
REF. 10 25 27 34 35 37 38 60 70 80 90 95 150 160 163 166 170 200 202 220 225 230 231 240 241 290 340 341 350 351 405 415 540 550 560 570 580 620 850 860 PART NO. 279-31602-11 277-35101-03 024-00600-10 277-38601-03 279-36401-03 277-36501-03 279-38701-13 279-33601-03 269-33701-03 279-33401-H3 279-33501-H3 132-10KA0-31 279-35601-11 277-36911-03 277-37101-03 277-36902-03 277-36913-13 277-35002-01 003-13050-00 277-36201-00 277-36202-00 014-90500-20 014-90500-20 017-00500-30 017-00500-30 011-00600-20 277-35201-13 263-35201-A1 980-20082-80 980-20082-80 277-34001-01 010-50802-90 279-32902-J1 279-35903-J3 279-35902-J3 002-38060-00 011-00600-50 279-39001-01 291-66001-00 056-60002-50

INTAKE and EXHAUST GROUP

DESCRIPTION CAMSHAFT PIN, camshaft O RING PIN, spring RELEASE LEVER CLIP RETURN SPRING VALVE SPRING SPRING RETAINER INTAKE VALVE EXHAUST VALVE COLLET VALVE TIMING CHAIN TENTIONER SPRING, tentioner PIN, tentioner CHAIN GUIDE PIN, rocker CLIP ROCKER ARM, intake ROCKER ARM, exhaust ADJUST SCREW ADJUST SCREW NUT NUT FLANGE BOLT GASKET, mufer GASKET, exhaust FLANGE NUT FLANGE NUT EXHAUST PIPE STUD INSULATOR GASKET 2, insulator GASKET 1, insulator FLANGE NUT FLANGE BOLT BRACKET, a/c RUBBER PIPE CLAMP QTY. REMARKS 1 1 1 1 1 1 1 2 2 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 2 1 1 1 2 1 1 1 1 FROM-TO FIG. 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300

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SECTION 3

INTAKE and EXHAUST GROUP

FIG. 310

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SECTION 3
REF. 510 -200 -220 -250 -254 -260 520 PART NO. 279-32624-00 279-32637-08 279-32650-08 279-32646-08 279-32683-08 073-20044-30 279-32612-08

INTAKE and EXHAUST GROUP

DESCRIPTION AIR CLEANER AY CLEANER BODY GASKET COVER CLIP 4 LABEL, choke ELEMENT QTY. REMARKS 1 1 1 1 2 1 1 FROM-TO FIG. 310 310 310 310 310 310 310

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SECTION 4

GOVERNOR GROUP

FIG. 400

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SECTION 4
REF. 10 20 30 40 50 60 70 80 310 360 370 485 PART NO. 279-42301-33 277-42201-33 279-42701-11 277-42801-23 003-13050-00 013-00602-40 018-60600-20 279-42502-63 277-46501-11 004-31064-00 002-17060-00 011-00600-20

GOVERNOR GROUP
DESCRIPTION GOVERNOR LEVER GOVERNOR SHAFT GOVERNOR ROD ROD SPRING CLIP BOLT and WASHER AY NUT GOVERNOR SPRING SPEED CONTROL SCREW NUT FLANGE BOLT QTY. REMARKS 1 1 1 1 1 1 1 1 1 1 1 2 FROM-TO FIG. 400 400 400 400 400 400 400 400 400 400 400 400

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SECTION 5

COOLING and STARTING GROUP

FIG. 500

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SECTION 5
REF. 10 20 25 40 60 61 62 80 81 82 220 850 PART NO. 279-51203-01 073-20054-70 073-20051-81 011-00600-30 279-52711-11 279-52702-13 277-55001-11 001-65081-20 011-00600-20 011-00600-20 013-00602-80 279-59604-13

COOLING and STARTING GROUP

DESCRIPTION BLOWER HOUSING LABEL, trademark LABEL, warning FLANGE BOLT BAFFLE 1, case BAFFLE 2, head DUCT, case BOLT FLANGE BOLT FLANGE BOLT BOLT and WASHER AY SPONGE 4 QTY. REMARKS 1 1 1 4 1 1 1 1 1 3 4 1 FROM-TO FIG. 500 500 500 500 500 500 500 500 500 500 500 500

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SECTION 5

COOLING and STARTING GROUP

FIG. 510

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SECTION 5
REF. 210 -1 -2 -3 -4 -5 -6 -8 -11 -49 PART NO. 279-50301-00 226-50716-08 277-50121-08 279-50110-08 226-50701-08 281-50325-08 281-50330-08 281-50340-08 279-50148-08 281-50351-08

COOLING and STARTING GROUP

DESCRIPTION RECOIL STARTER AY SPIRAL SPRING REEL STARTER ROPE STARTER KNOB RATCHET FRICTION SPRING FRICTION PLATE STARTER PULLEY CENTER SCREW QTY. REMARKS 1 1 1 1 1 1 1 1 1 1 FROM-TO FIG. 510 510 510 510 510 510 510 510 510 510

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SECTION 6

FUEL, LUBRICATION GROUP

FIG. 610
210

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SECTION 6
REF. 210 -1 -2 -3 -5 -8 -6 -11 -12 -13 -14 -15 -16 -17 -18 -19 -22 -28 -40 -41 -79 -102 -103 -151 -152 PART NO. 279-62304-40 279-62535-08 251-62450-08 279-62526-08 279-62420-08 279-62570-18 279-62563-18 279-62530-08 251-62453-08 279-62564-08 279-62500-08 279-62515-08 285-62550-08 251-62350-08 279-62540-08 279-62505-08 279-62400-08 285-62551-08 279-62353-18 279-62445-08 285-62552-08 279-62561-08 279-62562-08 279-62451-08 279-62452-08

FUEL, LUBRICATION GROUP

DESCRIPTION CARBURETOR VALVE THROTTLE SCREW VALVE CHOKE SLOW JET CHOKE LEVER COLLAR SHAFT 1 THROTTLE SHAFT AY SCREW COLLAR SHAFT 2 NEEDLE VALVE AY FLOAT PIN LEVER FLOAT CHAMBER GASKET CHAMBER GASKET FLOAT AY MAIN JET DRAIN SCREW ADJUSTING SCREW SPRING PACKING BUSH COLLAR O RING O RING QTY. REMARKS 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 FROM-TO FIG. 600 600 600 600 600 600 600 600 600 600 600 600 600 640 600 600 600 600 600 600 600 600 600 600 600

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SECTION 7

ELECTRIC DEVICE GROUP

FIG. 700

810 741 800

Old Style -

820

810

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SECTION 7
REF. 10 11 30 50 100 110 700 740 770 775 800 810 820 PART NO. 279-79230-01 279-79430-01 001-14062-50 277-73101-H1 065-01401-50 065-50002-70 279-76301-31 001-14061-60 279-75501-13 015-20600-50 X66-00004-20 KU3-11073-01 KU3-11043-01 011-00600-20

ELECTRIC DEVICE GROUP

DESCRIPTION FLYWHEEL IGNITION COIL BOLT and WASHER AY WIRE 1 SPARK PLUG SPARK PLUG CAP OIL SENSOR BOLT and WASHER AY WIRE CLAMP TAPPING BOLT STOP SWITCH FLOAT C/U CP FLOAT C/U CP 3 FLANGE BOLT QTY. REMARKS 1 1 2 1 1 1 1 2 1 1 1 1 New Style 1 Old Style 1 Old Style FROM-TO FIG. 700 700 700 700 700 700 700 700 700 700 700 700 700 700

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