The 5 Lean Principles

By Hossam Salem

The 5 Lean Principles

What are Lean 1. Specify Value Principles? 2. Map Value Stream

3. Make that value Flow 4. Respond to Customer Pull 5. Pursue Perfection

The 5 Lean Principles Achieving the Lean Manufacturing requires a departure from traditional thinking. Lean Manufacturing thinkers will:
1.

Define value precisely from the perspective of the end customer, in terms of a specific product, with specific capabilities, offered at a specific price and time

By clearly defining Value for a specific product or service from the end customers perspective, all the non value activities - or waste - can be targeted for removal.

The 5 Lean Principles Achieving the Lean Manufacturing requires a departure from traditional thinking. Lean Manufacturing thinkers will: for each service or product. 2. Identify the entire Value stream
The Value Stream is the entire set of activities across all parts of the organization involved in jointly delivering the product or service. Identifying the value stream almost always exposes enormous amounts of waste in the form of unnecessary steps, backtracking, and scrap, as the throughput travels from department to department and from company to company.

The 5 Lean Principles

Value Stream Map

The 5 Lean Principles

Find the root cause

The 5 Lean Principles Achieving the Lean Manufacturing requires a departure from traditional thinking. Lean Manufacturing thinkers will: by Eliminating wastes 3. Make the steps of the Value Flow
Making steps flow means working on each design, order, and product continuously from beginning to end so that there is no waiting, downtime, or waste, within or between the steps. Eliminating this waste ensures that your product or service flows to the customer without any interruption, detour or waiting.

The 5 Lean Principles

One Piece Flow Vs. Batch & queue

The 5 Lean Principles

One Piece Flow Vs. Batch & queue

1- Batch & queue
Raw Material Process 1 Total Process Time = 60 sec WIP

Process Cycle Time = 6 sec

Hey! .. Im waiting

Process 2

2- One Piece Flow

Raw Material Process 1 Total Process Time = 36 sec Process 2

The 5 Lean Principles

One Piece Flow Vs. Batch & queue

The 5 Lean Principles Achieving the Lean Manufacturing requires a departure from traditional thinking. Lean Manufacturing thinkers will:

4. Design and provide what the customer wants only when the customer wants it Letting the customer pull the product/service from the value stream eliminates Inventories and frees more floor places ensures quality of the products you produce only what the customer wants WHEN the customer wants it.

The 5 Lean Principles Achieving the Lean Manufacturing requires a departure from traditional thinking. Lean Manufacturing thinkers will: Supplier

Okay, Here you are =)

4. Design and provide what the customer wants only when the customer wants it Letting the customer pull the product/service from the value stream eliminates Inventories and frees more floor places ensures quality of the products you produce only what the customer wants WHEN the customer wants it.

Thanks for now ^_^

Hey! I need one product now

Customer

Pull vs. Push

The 5 Lean Principles

The 5 Lean Principles Achieving the Lean Manufacturing requires a departure from traditional thinking. Lean Manufacturing thinkers will:
5. Pursue Perfection Lean Manufacturing aims to Perfection by systematically and continuously remove the root causes of poor quality with the ultimate goal of achieving Zero defects. By Creating flow and pull starts, more and more layers of waste become visible.

The 5 Lean Principles 1. Define Value

5. Perfe ction

2. Map Value Stream

4. P ul l

3. Valu e Flow

The 5 Lean Principles

The corner stone of 2. Respect for people Lean - TPS

1. Elimination of waste

The 5 Lean Principles

Questions or Comments

The 5 Lean Principles