Data sheet

Pressure relief controller AVA (PN 25)

Description

The controller is a self-acting pressure relief controller primarily for use in district heating systems. The controller is normally closed and opens on rising pressure. The controller has a control valve, an actuator with one control diaphragm and a spring(s) for pressure setting. Main data: DN 15 - 50 k vs 4.0 - 20 m3/h PN 25 Setting range: 1.0 - 4.5 bar / 3.0 - 11 bar Temperature: - Circulation water / glycolic water up to 30%: 2 150 C Connections: - Ext. thread (weld-on, thread and ange tailpieces) - Flange

Ordering
Example: Pressure relief controller, DN 15, k vs 4.0, PN 25, setting range 1.0 - 4.5 bar, tmax 150 C, ext. thread AVA DN 15 controller Code No: 003H6614

AVA Controller
Picture DN (mm) 15 20 25 k vs (m3/h) 4.0 6.3 8.0 Connection Cylindr. ext. thread acc. to ISO 228/1 GA G1A G 1 A 1.0 - 4.5 32 40 50 12.5 16 20 Flanges PN 25, acc. to EN 1092-2 003H6626 003H6627 003H6628 p setting range (bar) Code No. 003H6614 003H6615 003H6616 3 - 11 003H6629 003H6630 003H6631 p setting range (bar) Code No. 003H6620 003H6621 003H6622

Option: - Weld-on tailpieces Code No: 003H6908 The controller will be delivered completely assembled, inclusive impulse tubes between valve and actuator.

Note: other controllers available on request.

Accessories
Picture Type designation Weld-on tailpieces DN 15 20 25 15 20 25 15 20 25 Connection R R R 1 Code No. 003H6908 003H6909 003H6910 003H6902 003H6903 003H6904 003H6915 003H6916 003H6917

External thread tailpieces

Conical ext. thread acc. to EN 10226-1

Flange tailpieces

Flanges PN 25, acc. to EN 1092-2

DH-SMT/SI

VD.DC.H1.02 Danfoss 01/2006

Data sheet
Ordering (continuous)

Pressure relief controller AVA (PN 25)

Service kits
Picture Type designation Actuator with setting spring p setting range (bar) 1.0 - 4.5 3 - 11 Code No. 003H6844 003H6845

Technical data

Valve
Nominal diameter k vs value Cavitation factor z * Nominal pressure Max. dierential pressure Medium Medium pH Medium temperature valve Connections Materials Valve body Valve seat Valve cone Sealing
* k v/k vs 0.5 at DN 25 and higher

DN m3/h PN bar

15 4.0

20 6.3

25 8.0 0.6 25

32 12.5

40 16

50 20

tailpieces thread ange

20 16 Circulation water / glycolic water up to 30% Min. 7, max. 10 2 150 C Thread Flange Weld-on, external thread and ange Red bronze CuSn5ZnPb (Rg5) -

Ductile iron EN-GJS-400-18-LT (GGG 40.3) Stainless steel, mat. No. 1.4571 Dezincing free brass CuZn36Pb2As EPDM

Actuator
Actuator size Nominal pressure Di. pressure setting ranges and spring colours Materials Actuator housing Diaphragm Impulse tube Upper casing of diaphragm Lower casing of diaphragm Stainless steel, mat. No.1.4301 Dezincing free brass CuZn36Pb2As EPDM Copper tube 6 1 mm cm2 PN bar 1.0 - 4.5 blue 54 25 3 - 11 black, green

VD.DC.H1.02 Danfoss 01/2006

DH-SMT/SI

Data sheet
Application principles

Pressure relief controller AVA (PN 25)

Direct-connected heating system

Indirectly connected heating system

Pressure control for a pump in bypass

Installation positions

Up to medium temperature of 100 C the controllers can be installed in any position.

For higher temperatures the controllers have to be installed in horizontal pipes only, with a pressure actuator oriented downwards.

Pressure temperature diagram

EN-GJS-400-18-LT (GGG 40.3) PN 25 CuSn5ZnPb (Rg5) PN 25

working area

Maximum allowed operating pressure as a function of medium temperature (according to EN 1092-2 and EN 1092-3).

DH-SMT/SI

VD.DC.H1.02 Danfoss 01/2006

Data sheet
Sizing

Pressure relief controller AVA (PN 25)

Given data: Qmax = 1.9 m3/h p min = 1.3 bar Nominal pressure PN 25 k v = 1.7 m3/h
kv 1 .9 Q max 1 .3 p min

Solution: The example selects AVA DN 15, k vs value 4.0, with pressure setting range 1.0 - 4.5 bar.

Design
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Valve body Valve insert Pressure relieved valve cone Valve stem Control diaphragm Setting spring for pressure control Adjuster for pressure setting, prepared for sealing Union nut Upper casing of diaphragm Lower casing of diaphragm

VD.DC.H1.02 Danfoss 01/2006

DH-SMT/SI

Data sheet
Function

Pressure relief controller AVA (PN 25)

The pressure in front of the control valve is being transferred through the impulse tube to the actuator chamber and act on control diaphragm. On the other side of the diaphragm atmospheric pressure is acting. Control valve is normally closed. It opens on rising pressure and closes on falling pressure to maintain constant pressure. Pressure setting Pressure setting is being done by the adjustment of the setting spring for pressure control. The adjustment can be performed on the basis of pressure adjustment diagram (see relevant instructions) and/or pressure indicator.

Settings

DH-SMT/SI

VD.DC.H1.02 Danfoss 01/2006

Data sheet
Dimensions

Pressure relief controller AVA (PN 25)

DN 15 - 25 p = 1.0 - 4.5 bar

DN 32 - 50 p = 1.0 - 4.5 bar

DN 15 - 25 p = 3.0 - 11 bar

DN 32 - 50 p = 3.0 - 11 bar

DN L L1 H H* H1 H1* H2 H3 Weight (1.0 - 4.5 bar) Weight (3.0 - 11 bar)

mm

kg

15 65 188 243 34 3.5 3.7

20 70 188 243 34 3.5 3.7

25 75 188 243 37 3.7 3.9

32 180 231 287 70 10.4 10.5

40 200 231 287 75 12.0 12.1

50 230 231 287 82 13.9 14.0

Note: Other ange dimensions - see table for tailpieces.

VD.DC.H1.02 Danfoss 01/2006

DH-SMT/SI

Data sheet
Dimensions (continuous)

Pressure relief controller AVA (PN 25)

DN SW d R 1) L12) L2 L3 k d2 n mm

15 32 (G A) 21 130 131 139 65 14 4

20 41 (G 1A) 26 150 144 154 75 14 4

25 50 (G 1A) 33 1 160 160 159 85 14 4

32

40

50

100 18 4

110 18 4

125 18 4

1) Conical ext. thread acc. to EN 10226-1 2) Flanges PN 25, acc. to EN 1092-2

DH-SMT/SI

VD.DC.H1.02 Danfoss 01/2006

Data sheet

Pressure relief controller AVA (PN 25)

VD.DC.H1.02 Danfoss 01/2006

DH-SMT/SI