30GTN,GTR,GUN,GUR040-070 Compressor Protection Control System (CPCS) 50/60 Hz

Installation Instructions
Accessory Compressor Protection Control System Part No. 30GB900131 50 and 60 Hz
GENERAL Check Package Contents (Table 1) for shipping
damage. If damage is found or any part(s) is missing, file a claim with the shipper immediately. Table 1 Package Contents
ITEM 1 2 3 4 DESCRIPTION CPCS Assembly Toroid Sheet Metal Screw; No. 6B-20 x 3/4-in. long 1/ -in. Quick-Connect 4 QTY 2 2 4 20 PART NO. HN65KZ027 HT08DZ025 AL56AU128 HY69DS057 LEGEND CPCS Compressor Protection Control System CR Control Relay
CPCS-A1 070 50HZ ONLY CPCS-B1 070 50HZ ONLY

CR-A1

CR-B1

LEGEND CPCS Compressor Protection Control System

INSTALLATION
ELECTRIC SHOCK HAZARD To avoid the possibility of electrical shock, open all disconnects before installing or servicing this equipment.

Fig. 1 CPCS Installation 4. Strip back 1/2 in. the wires cut in Step 1. Crimp the 1/4-in. quick-connects provided to the wires. 5. Route the compressor power wires through the toroids as shown in Fig. 3, and connect toroids to terminals 23 and 24 on the appropriate compressor protection boards. 6. Reconnect the compressor power wires to the circuit breakers and connect the wires to the CPCS boards. See Fig. 4 for equivalent CPCS connections to the former CR (control relay) connections. Be sure to connect the appropriate toroid for the proper compressor. 7. Restore power to the unit.

Units without Current Sensing Board

1. Cut off all quick-connect terminals from wires connected to compressor control relays, being careful not to cut off wire markers. 2. Remove and discard the 2 control relays (see Fig. 1). 3. Using screws provided, position the 2 compressor protection control system (CPCS) boards (see Fig. 2) over the predrilled holes in the area where the control relays were removed.

Fig. 2 Compressor Protection Control System (CPCS)

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. PC 903 Catalog No. 533-089 Printed in U.S.A. Form 30GTN-8SI Pg 1 704 4-99 Replaces: New Book 2 Tab 5c

LEGEND CB Circuit Breaker COM Common CPCS Compressor Protection Control System NC NO SN TB Normally Closed Normally Open Toroid Terminal Block

NOTE: Power wires from terminal block TB1 to circuit breakers CB-A1 and CB-B1 must be routed through the appropriate toroids. CPCS-A1 is for compressor no. A1; CPCS-B1 is for compressor no. B1.

Fig. 3 Compressor Power Routing

STANDARD: 040-060 50HZ 040-070 60HZ

STANDARD: 070 50HZ ACCESSORY: 040-060 50HZ 040-070 60HZ

CR
1 3

CPCS
S1 S2

1 2 3 4 5 6 7 8 9 10 11 12 RED GRA VIO PNK

MAIN BASE BOARD

C

2 3 4 5 6

070 50HZ ONLY

CPCS-A2 S2 S1 RED CPCS-B1 S2 S1 3 1 CR-B1 CPCS-A1 S2 S1 3 1 CR-A1

(FAULT CURRENT) C1 CR C2 A1/B1

040-070 60HZ

R1 LOGIC 23 24

J9

7 8 9 10 11 12

RED

TOROID 7 8 9 COM NC NO

CPCS FEEDBACK CONNECTIONS

CPCS CONTROL CONNECTIONS

COM CPCS CR NC NO

LEGEND Common Compressor Protection Control System Control Relay Normally Closed Normally Open

CPCS CONTROL WIRING

Fig. 4 Equivalent Connections Control Relay and Compressor Protection Board Module (Units without Current Sensing Board)

 Units With Current Sensing Board NOTE: Units with starting serial number 0204F were produced with factory-installed current sensing board. 1. Cut off all quick-connect terminals from wires connected to compressor control relays, being careful not to cut off wire markers. 2. Remove and discard the 2 control relays (see Fig. 1). 3. Using screws provided, position the 2 compressor protection control system (CPCS) boards (see Fig. 2) over the predrilled holes in the area where the control relays were removed. 4. Strip back 1/2-in. the wires cut in Step 1. Crimp the 1/4-in. quick-connects provided to the wires. Four extra quick connects will remain. 5. Route the compressor power wires through the toroids as shown in Fig. 3, and connect toroids to terminals 23 and 24 on the appropriate compressor protection boards.

6. Reconnect the compressor wires to the circuit breakers and connect wires to the CPCS boards. See Fig. 5 for equivalent connections to the former CR (control relay) connections. Be sure to connect the appropriate toroid for the proper compressor. The feedback portion of the CPCS must not be connected to the main base board J9 terminal strip because the current sensing board provides the feedback. 7. Restore power to the unit.

TESTING
To check the compressor protection boards for proper operation, during Test mode check COMP, CCA1, and CCB1 as described in the Controls and Troubleshooting Guide.

STANDARD: 040-060 50HZ 040-070 60HZ

STANDARD: 070 50HZ ACCESSORY: 040-060 50HZ 040-070 60HZ

CR

CPCS

(FAULT CURRENT) C1 CR C2 A1/B1

040-070 60HZ

R1 LOGIC 23 24

LEGEND COM CPCS CR NC NO Common Compressor Protection Control System Control Relay Normally Closed Normally Open

TOROID 7 8 9 COM NC NO

CPCS CONTROL CONNECTIONS

CPCS CONTROL WIRING

Fig. 5 Equivalent Connections Control Relay and Compressor Protection Board Module (Units with Current Sensing Board)

Copyright 1999 Carrier Corporation Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. PC 903 Catalog No. 533-089 Printed in U.S.A. Form 30GTN-8SI Pg 4 704 4-99 Replaces: New Book 2 Tab 5c