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Contents
Delivery, storage ......................................................................................................................... 1 Opening the shipping boxes ......................................................................................................... 3 Manufacturer's documentation ......................................................................................................4 Handling (removal, avoiding kinks) ................................................................................................5 Packing foil ..................................................................................................................................7 Bending ......................................................................................................................................8 Makeready, cleaning and tips .........................................................................................................9 Service life general experience ...................................................................................................10 We would like to thank our supplier Trelleborg Engineered Systems S.p.A. for providing the photos and diagrams in this document.
Delivery, storage
Metalback blankets are delivered in sturdy, reusable wood boxes. The shipping boxes are collected by the user and picked up by the supplier free of charge at the agreed-on time. The loaded shipping boxes are always delivered in horizontal position never standing up!
Subject to change without notice. Last changed on: 10/2008. STREB AG Am Molkenborn 1 DE-63303 Dreieich-Buchschlag, page 1 of 11
Incorrect storage/delivery. In this case, the printing blankets may be damaged irreparably and become unusable! The "Tilt Watch" seal tells you whether the horizontal position of the box was changed during transport.
The seal on the left side has been triggered. You can see this by the red dot. The seal on the right side has not been triggered. The metalback blankets are likely in order. The seals are always provided at the sides of the transport boxes. If a seal has been triggered, the recipient should refuse to accept the shipment. At the very least, he or she should pen a note on the forwarder's delivery or transport documents; this note should be acknowledged with the forwarder's signature.
Subject to change without notice. Last changed on: 10/2008. STREB AG Am Molkenborn 1 DE-63303 Dreieich-Buchschlag, page 1 of 11
Before the spring lock can be opened, the tabs must be unbent using pliers.
Using the wrong tool to open the shipping boxes may cause irreparable damage to the metalback blankets.
Subject to change without notice. Last changed on: 10/2008. STREB AG Am Molkenborn 1 DE-63303 Dreieich-Buchschlag, page 1 of 11
Subject to change without notice. Last changed on: 10/2008. STREB AG Am Molkenborn 1 DE-63303 Dreieich-Buchschlag, page 1 of 11
Recommended procedure.
Subject to change without notice. Last changed on: 10/2008. STREB AG Am Molkenborn 1 DE-63303 Dreieich-Buchschlag, page 1 of 11
Subject to change without notice. Last changed on: 10/2008. STREB AG Am Molkenborn 1 DE-63303 Dreieich-Buchschlag, page 1 of 11
The leading edge is always bent first! This edge is marked by the manufacturer. This is necessary because the profiles of the front bend and the rear bend are different.
The metalback blanket must be positioned exactly at right angles for bending! The silicone seam must never be damaged!
Subject to change without notice. Last changed on: 10/2008. STREB AG Am Molkenborn 1 DE-63303 Dreieich-Buchschlag, page 1 of 11
Subject to change without notice. Last changed on: 10/2008. STREB AG Am Molkenborn 1 DE-63303 Dreieich-Buchschlag, page 1 of 11
MBB Service life/number of revolutions 1 = Start phase (3 6 months) fairly high consumption
A
approx. 5 Mio. revolutions
B
approx. 20 Mio. revolutions
The following factors were the cause of a reduced service life of metalback blankets: Incorrect handling (e.g. removal from the shipping box). Incorrect bending in the bending machine. Delamination of the cover plate due to prior incorrect handling. Damage of the cover plate due to buildup of ink or filler material. Plate edges cutting into the cover plate. Abrasion of the cover plate due to mechanical damage (wrong cylinder rolling, washup unit). Loss of the MBB due to heavily soiled cylinder gap (mini-gap). Paper jam due to web breaks.
Subject to change without notice. Last changed on: 10/2008. STREB AG Am Molkenborn 1 DE-63303 Dreieich-Buchschlag, page 1 of 11
5 2 25
12 7 25
20 12 25
13%
28%
38%
87%
72%
62%
Start phase
Learning phase
Advanced phase
The washing fluids used in the unit also have a considerable impact on the service life of metalback blankets. The following factors were causes of a short service life: Swelling (caused high wear of the cover plate, plate abrasion, register). Penetration (caused bad print results, damage to the cover plate, bubbles). Delamination (caused web breaks, damage to the printing unit/cylinder body). Slipping of the packing foil (damage to the cover plate, breaking of the metal carrier).
Subject to change without notice. Last changed on: 10/2008. STREB AG Am Molkenborn 1 DE-63303 Dreieich-Buchschlag, page 1 of 11