BGA IRDA-WELDER User Manual Model:T-870A

IRDA-WELDER T870 User Manual

Puhui technology (taian). CO., LTD. www.Tech168.cn CATALOGUE

1. 2. 3. 4.

Features.2 Technic Instrument The main part Parameter..2 Inventory3 function explaining.3

Main Front Back

body3 panel4 panel4

Focusing support and lamp body 5 Line board (PCB) support5

5.

Installation

step6

Lamp body and main body assembly6 Connection Connection

6.

infra-red infra-red

lamp lamp

body sensor

ties6 plug6

Operation

method7

Starting and starting front inspects8 Sealing off/repair operation8

Maintenance and overhaul 10 7. Matters needing attention 10

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IRDA-WELDER T870 User Manual

8The maintenance pledged that 10

Features
1Adopt infrared weld technology which independent exploration. 2Use infrared heat,easy to cut through,heat proportion piercing tradition weld machine with sirocco. 3Easily operate.Just need one day training.Can operation this machine. 4Don't need weld tools.This machine can weld all the component of 35-50cm. 5This machine has 800W heating system.widely to240x180mm. 6Infrared heating don't have sirocco flow. Don't impact perimeter small component.Can suitable for all of the component,especially Micro BGA component. 7 Definitely can satisfy the computer, the notebook, the electricity swims and so on the BGA sealing off/repairs to requestSpecially especially suits to the computer north and south bridge

Technic parameter
Work floor size Rated voltage and frequency Complete machine power Infra-red lamp body power Preheating chassis power Infra-red lamp body heating size 360X240mm AC220-230v 60/50Hz 1000W 150W 800W 70mm(50x50mm)
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IRDA-WELDER T870 User Manual

Preheating chassis preheating size Infra-red lamp body temperature adjustable Preheating chassis temperature adjustable

240x180mm 200-350 60-200

Instrument inventory
Welding table main body Infra-red lamp body Temperature sensor Board support of the circuit Power line user's manualCompact disc 1 1 1 1 1 1

The main part function explaining

1 Welding

table main body

Focus the holder

End cover

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IRDA-WELDER T870 User Manual

Lead the post The infrared lamp has body Focus the knob Filter and cover Chassis (working bench )

PCB temp-sensor rack

Lamp temp-sensor rack

Board support of the circuit Front panel Preheat dish 2 Front panel

Preheating chassis temperature display monitor

Infra-red lamp temperature display monitor

3Back panel

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Infra-red lamp adjust Infra-red lamp switch The temperature hypothesis presses a key
5

Preheating chassis switch

PCB temp-sensor

IRDA-WELDER T870 User Manual

Power source switch

Connecting wire socket of the infrared lamp

Fuse

The power importing 4Focusing support and lamp body Lamp body segment Lead the post

Lamp temp-sensor rack

Focus the knob

Focus the holder

Lamp temp-sensor rack

5Board support of the circuit

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PCB temp-sensor
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IRDA-WELDER T870 User Manual

Preheat dish

fasten the nut

Socket of the sensor

Board support of the circuit Chassis (workingbench )

Installation step 1 Lamp body and main body assembly Relax and focus the shelf and fasten the nut. Is it focus support to pick up, is it lead post aim at chassis corresponding nut , rotate and lead the post to make. Is it focus shelf fasten nut is it focus shelf to be regular to make to rotate Lead the post and pack the direction into Rotate the direction

2Connection infra-red lamp body ties and infra-red lamp sensor plug Aim the connecting wire plug at inserting in the connecting wire socket of the infrared lamp
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IRDA-WELDER T870 User Manual

Rotate the fixed screw right.

Connecting wire socket of the infrared lamp

The power importing

socket of the sensor

Operation method

The infrared lamp has body

PCB temp-sensor rack

Board of the circuit

Chassis (workingbench )

Board support of the circuit

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PCB temp-sensor
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IRDA-WELDER T870 User Manual

North repair computer time bridge scene

Infra-red lamp sensor laying aside position

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IRDA-WELDER T870 User Manual

Sealing off computer motherboard CPU plug

The sealing off computer motherboard GAP platoon inserts

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IRDA-WELDER T870 User Manual

Sealing off computer motherboard expansion slot plug

1Starting and starting front inspects Starting front inspects the infra-red lamp body, the temperature sensor and the power line first whether connects good Turns on the power switch.Self-checking uses (on kneading board display monitor demonstrates for the previous use when setting value) again through after. The front panel has two switches, controls the preheating chassis, the infrared lamp body work separately; Presses the front panel IR PRE-HEAT PIATE; ;, may 60-200; in, the adjustment preheating chassis preheating temperature, presses the switch is ON;, then the preheating chassis starts to work, presses the switch is OFF;, then preheating chassis knock off; Presses the front panel IR HEAT LAMP; ;may200-350; in, adjusts the infra-red lamp body the operating temperature, presses the switch is ON;, then the infra-red lamp body starts to work, presses the switch is OFF;,then infra-red lamp body knock off. 2Sealing off/repair operation 1 PCB board laying aside Will elect well the PCB board alignment carrier on notch, will lay aside on the PCB board support, will fasten the PCB board carrier handwheel, fixed good PCB board; About moves the carrier slide rails, selects the appropriate working position. 2 Before sealing off/repair adjustment and preparatory work Adjusts the PCB board position, causes to need the sealing off/repair the chip center vertical alignment infra-red lamp body facula center; The adjustment lamp body altitude, maintains the lamp holder and the sealing off thing is highly 20-30mm is suitable; Lays aside the infra-red lamp the temperature sensor nearby the chip the suitable position, all around spreads the welding flux in the chip with sensor (to weld
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IRDA-WELDER T870 User Manual

treasure or burnt oil), does this may cause the sensor to measure the temperature is more accurate, simultaneously is helpful the solder to help welds the function, BGA welds the plate to be able to be completer, can prevent effectively welds the plate to stick and questions and so on tin wool. When the chip spreads has the waterproof solid sealing compound, certainly must first open the preheating chassis melt rubber, after lets rubber being heated soften or the pulverization, cleans up first; Also available sol hydrosol and so on other measures.According to sol temperature which the factory provides, carries on sol processing, the melt rubber temperature is not suitable excessively high, generally for 120-140; for suitable, preheat interval 3 - 5 minutes or longer. 3 Sealing off/repair process According to product technological requirement or PCB board size, adjustment preheating chassis preheating temperature 60-200; adjustable), may open the preheating chassis ahead of time, one 3 - 5 minutes, the preheating chassis can stabilize in the temperature range which supposes in advance According to the chip size and the welding technological requirement, selects the suitable infrared lamp the heating temperature 200-350 adjustable), can satisfy the sealing off/repair technological requirement then. The common experience is: According to the repair chip size, adjusts the infrared lamp suitably the output temperature 220; adjustable) and chassis preheating temperature (60-200; adjustable); When the sealing off/repair is smaller than the 20x20mm chip, may adjust the infra-red lamp temperature to 220-240; about, if the chip has not spread the waterproof solid sealing compound, or the PCB board is small cannot distort, but does not operate the preheating chassis preheating; Otherwise first preheating 120140 degree is suitable; Opens in a big way, when 30x30mm chip, according to the craft and the user experience, may adjust the infra-red lamp 240-260; about, preheating chassis 140200;, first preheating 3 - 5 minutes, after and so on the chassis stable are supposing in advance the temperature, may complete the sealing off/repair process very conveniently; This time the infrared light is strongest, the chip elevates temperature quickly, pays attention to the control specially, prevented the sensor displacement, the temperature measurement does not permit, the chip being heated time too is long, the elevation of temperature too is high, hot bad chip. The disassemblage operating process is generally: The fixed PCB board, adjusts the PCB board the position, adjusts the chip which the infra-red lamp the heartfelt alignment disassembles, adjusts the infra-red lamp, lays aside the infra-red lamp highly the temperature sensor, spreads the welding flux, the hypothesis preheating chassis preheating temperature and the infra-red lamp operating temperature, the opening preheating chassis, after 3-5 minute or a longer spot, preheating temperature control nearby the setting value, the opening infra-red lamp heating chip, achieved supposes the temperature or the chip tin plate in advance melts, takes down the chip after the real suction pen or the tweezers, closes the infra-red lamp and the pre-heating platen switch, and so on main engine full cooling, closes the power source.
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IRDA-WELDER T870 User Manual

Returns to the operating process which welds is generally: Operating process basically with disassemblage process.The similarity is: Cleans up first welds the plate and plants the tin ball, the preheating PCB board, the correct laying aside chip, the craft temperature which returns according to the tin ball welds carries on, the backflow welding, cooling preheating. May again enhance temperature 20-30 degree regarding the non-lead solder
component 4 In the sealing off/repair process matters needing attention and the

correlation showed that, When sealing off/repair quite big PCB board chip, for instance: The computer board, must certainly carry on the imposite fully the preheating seasoning, may the technological requirement which provides according to the factory carry on, also may depend on the experience to process; Only then processes appropriately, can prevent effectively when sealing off/repair chip, the PCB board distortion and produces from this faulty soldered joint, chip rake. In the sealing off/repair process, the infra-red lamp shines in the region, all plastic plug-in unit, carries on the cover using the aluminum tin foil, prevented high temperature infrared dries the distortion or the harm.But is not wraps completely. Returns to PCB board which welds/repairs, after and so on cooling, after cleans first, dryly, carries on the test; If is not good, may again return welds.Again not good repetition entire process. Around the work, on according to has not put the PCB board in the situation, may not the long time opening infra-red lamp, be able to reduce the lamp the service life; Forbid strictlys shining the counter-optical very strong reflection with the infra-red lamp long time, can affect the lamp seriously the life. 3Maintenance and overhaul 1 Complete machine maintenance: After the machine uses period of time, to the focusing frame, the guide pillar, the PCB board support and so on the slipper, regularly with fat cleaning, the maintenance lubricates and guards against rust the goal. 2 Preheating chassis and infra-red lamp body maintenance: The preheating chassis and the infra-red lamp body, specially the infra-red lamp high insightful protection slide, regularly with dehydrated alcohol cleaning, the elimination welding flux condensate, maintains the infrared hot radiation unobstructed. 3 Infra-red lamp replacement: When replaces the infra-red lamp, with the special-purpose inside caliper gauge or the long mouth pliers, will fix the slide first the spring inside caliper, the slide, spring inside caliper one time takes down; Again takes down the fixed infra-red lamp the spring inside caliper, then with the bamboo slip or the wooden bat outside lamp chimney air vent place, goes against the infra-red lamp gently, draws out the lamp holder to replace the new infra-red lamp; Installs again according to the opposite order then.

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IRDA-WELDER T870 User Manual

Matters needing attention 1Matters needing attention: After the work finished, do not have to turn off light immediately the source, causes the ventilator full cooling lamp body, the extension service life. 2The maintenance vent ventilates unimpededly, the lamp body is pure.Uses the dehydrated alcohol clean lamp holder slide regularly! 3The guide pillar, the focusing support at the right moment uses the fat to clean, maintenance lubrication. 4Careful, high temperature operation, attention security. 5Long-time does not use, should cramp out the power source plug! The maintenance pledged that The complete machine maintains for a year, the lifelong service.Infra-red lamp design life 1000 hours, guaranteed usable three months, long-term factory price supply fitting.Provides the immediate network online Q/A and the technical advisory work service.

Statement Between

user operating manual and actual product different

place, take actual product as!

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