Switch Gear Components

Plot No. 5, G.I.D.C, Udhyognagar, Indira Gandhi Marg, Jamnagar - 361 004, Gujarat, INDIA.
t: +91 288 256 3747-48 f: +91 288 256 3727 w: www.ektaindustries.com skype: ekta.industries gtalk: ektaindustries e: info@ektaindustries.com
SWITCHGEAR COMPONENTS
CONTENTS No. 01 02 03 04 05 06 07 08 09 10 11 Item Switchgear - introduction Electric fuse - introduction Products we manufacture Contacts / terminals Change over terminals Lug patti T Terminal Main switch components Square Neutrals Fitting screw / grub Plating options Page 02 03-04 05 06-07 08 09 09 10 11 11 11
Plot No. 5, G.I.D.C, Udhyognagar, Indira Gandhi Marg, Jamnagar - 361 004, Gujarat, INDIA. t: +91 288 256 3747-48 f: +91 288 256 3727 w: www.ektaindustries.com skype: ekta.industries gtalk: ektaindustries e: info@ektaindustries.com
SWITCHGEARS - INTRODUCTION
Switchgear are a type of electrical distribution devices used for converting incoming electrical power into several smaller circuits. They are also used for providing overload protection in the form of fuses or circuit breakers. The term is also used for both de-energizing equipment to allow work to be done and for clearing faults downstream. Switchgear vary in different parameters including number of panels, mounting style, and electrical specifications Switchgear Types Switchgear can be of different types including: A simple open air circuit breaker Gas insulated switchgear (GIS) Oil insulated switchgear Vacuum circuit breakers Switchgear Locations These electrical distribution devices can be anywhere that isolation and protection may be required. These include generators, transformers, substations, motors, and high or medium voltage distribution networks. Different types of switchgear are often used by the power utility as protection against line to ground, phase to phase, or line to neutral faults. They are also used for heavy industry purposes. Fuse and Circuit Breakers A fuse contains a metallic element, which melts if the current exceeds a specific amperage. Circuit breaker is a mechanical switching device, which breaks currents under specific, abnormal circuit conditions. Switchgears Applications Switchgears are used in diverse applications and industries. Some of them are: For example, som devices are used to Power lighting systems UPS Inverter applications
ELECTRICAL FUSE - INTRODUCTION
A basic fuse
A fuse is used for protecting electrical devices and components from over currents and short circuits. A electrical fuse works by interrupting the flow of current through the melting of an internal element. General specifications Listed below are common specifications that apply to electric fuses are: Fuse types: These include: 1) Miniature: These fuses are available in dimensions of 5x20mm and 6.3x32mm. 2) Subminiature or micro: Also known as micro fuses, these have very small dimensions (no principal dimension greater than 10 mm) and aresuitable for compact circuit board layouts. 3) Midget: These refer to fuses that have 13/32" diameter. 4) Automotive: These fuses are only used in automotive. 5) Blade type: These fuses are typically used in low voltage, high current applications. 6) PC board: These fuses are specifically used on PC boards. 7) Protective: These fuses are used for protecting secondary circuits or low voltage Ics. Mounting: These include: 1) Solderable or surface mount 2)Solderable with leads 3)Replaceable with holder or clips Performance Ratings There are certain performance criteria that one must consider while selecting fuses. These are: Voltage rating: It is the maximum voltage, up to which a safe fault current interruption will occur. Current rating: It is the maximum continuous operating current of the circuit. Rated breaking capacity: It is the short circuit current at which the fuse can blow without being destructed. Interrupt rating: These can be high interrupt, medium interrupt, or low interrupt.
Performance Ratings There are certain performance criteria that one must consider while selecting fuses. These are: 1) Voltage rating: It is the maximum voltage, up to which a safe fault current interruption will occur. 2) Current rating: It is the maximum continuous operating current of the circuit. 3) Rated breaking capacity: It is the short circuit current at which the fuse can blow without being destructed. 4) Interrupt rating: These can be high interrupt, medium interrupt, or low interrupt. Performance Characteristics There are certain performance characteristics that one must consider while selecting fuses. These are: 1) Fast acting: These fuses are used in circuits that have inrush currents or where the over current must be quickly interrupted. 2) Time lag: These fuses are used in circuits where high starting inrush currents occur and decay gradually. Operating temperature of fuse is another environmental parameter that must be considered. Material of construction: These include: 1) Ceramic 2) Sand 3) Glass
PRODUCTS WE MANUFACTURE
We have specialised in manufacturing of brass and copper components of various grades. Our range of products include:
Contacts Change over contacts Lug patti T contact Square neutral Main switch components Grub screws
(1) CONTACTS
Brass contacts are widely used in switchgear equipments. These contacts are available in a variety of size and shapes depending on customer requirement. Broadly these can be categorised into following:
(A) MEM TYPE
No 01 02 03 04 05 06
Item 16 x 240 16 x 415 32 x 415 63 x 415 100 x 415 200 x 415
a width 6.35 7.90 12.70 17.00 22.50
b height 11.20 12.70 20.60 24.00 31.30
c length
d wire hole 4.60 5.50 8.90 12.00 16.00
e thread 1/8 5/32 1/4 5/16 3/8
11.40 12.70 12.70 24.00 28.30
Note : All dimensions are in mm (millimetre) except otherwise stated.
(B) HC TYPE / STANLEY TYPE / K- TYPE
No 01 02 03 04 05 06 07
Item 16 x 240 16 x 415 32 x 415 63 x 415 100 x 415 200 x 415 300 x 415
a width 6.35 7.90 9.50 12.70 14.30 22.30 25.40
b height 7.90 12.00 14.00 19.00 19.40 25.40 31.75
c length
7.90 12.00 14.00 18.30 21.60 27.40 31.75
d wire hole 3.90 5.50 6.50 9.00 10.80 16.70 17.80
e thread 1/8 1/8 5/32 3.16 7/16 7/16 3/8
(C) ANCHOR TYPE
No 01 02 03 04
Item 32 x 415 63 x 415 63 x 415 (small) 100 x 415
a width 9.00 12.70 10.20 17.10
b height 14.00 19.30 17.80 21.80
c length 14.00 19.30 17.80 21.80
d wire hole 6.40 9.50 7.90 13.20
e thread 3s-16 1/4 1/4 1/4
(D) GEC TYPE
No 01 02 03
Item 32 x 415 63 x 415 100 x 415
a width 10.30 11.00 16.00
b height 11.70 13.60 16.00
c length 12.70 15.30 20.30
d wire hole 7.00 8.00 11.60
e thread 5/32 3/16 1/4
(2) CHANGE OVER SWITCH CONTACT

Change over switch terminals are used in Change over switch, load break switch, Disconnectors, etc.
Types of Change over Contacts

These contacts are available in a variety of size and shapes depending on customer requirement . Broadly these can be categorised into following:
(A) MEM TYPE
No 01 02 03 04
Item 16 x 415 32 x 415 63 x 415 100 x 415
c b a width height length 6.35 7.90 12.70 17.00 10.90 12.70 20.60 24.00 18.50 22.40 33.00 45.00
d wire hole 4.20 5.00 8.90 12.00
g f e lau thread contact height width 1/8 11.00 3.30 1/8 1/4 1/4 12.60 12.70 24.00 4.00 6.00 7.00
h lau hole 1/8 1/8 3/16
(B) HC TYPE / STANLEY TYPE / K TYPE
No 01 02 03 04 05
Item 16 x 415 32 x 415 63 x 415 100 x 415 100 x 415
c b a width height length 7.70 9.50 12.70 14.30 21.80 12.00 4.20 19.00 19.40 25.40 21.30 24.80 35.50 49.80 63.50
d wire hole 6.00 6.30 8.40 10.80 18.30
e thread 1/8 5/34 1/4 7/16 1/4
g f contact lau width height 12.70 4.80 22.00 21.60 28.00 3.30 3.40 5.70 4.60 5.00
h lau hole 1/8 5/32 3/16
(3) LUG PATTI
No 01 02 03 04
Item 100 amp. 200 amp. 300 amp. 500 amp.
a length 5.00 3.00 5.00 6.00
b width 20.00 15.00 24.00 36.00
c height 75.00 65.00 87.00 90.00
d wire hole 3/8 or 9.00 8.00 9.60 10.00
e thread 1/4 or 6.00 6.50 9.60 7.40
(4)T TERMINAL:
No 01 02 03
Item 200 amp. 300 amp. 500 amp.
a length 30.50 33.00 35.50
b width 6.60 8.50 10.90
c height 33.50 34.50 35.50
d width 54.00 54.00 54.00
e thread 1/4 1/4 1/4
f thread 3/16 3/16 3/16
ll dimensions are in mm (millimetre) except otherwise stated.
(5) MAIN SWITCH COMPONENTS
No 01 02
Item 200 amp. 400 amp.
a 10.70 12.00
b 32.00 38.80
c 80.00 103.00
d 39.00 50.80
e 25.00 25.00
f 10.90 13.00
g 5/16 5/16
h 7.75 7.75
No 01
Item 400 amp.
a 12.00
b 73.60
c 100.00
d 43.30
e 25.00
f 13.60
g 5/16
h 7.75
No 01
Item 400 amp.
a 10.90
b 64.00
c 72.80
d 31.60
e 25.00
f 11.00
g 5/16
h 7.75
(6) SQUARE NEUTRAL
No 01 02 03 04
Item 15 amp. 30 amp. 60 amp. 100 amp.
a length 9.50 12.00 18.80 22.00
b width 9.50 12.00 15.00 22.00
c height 14.00 19.00 24.00 30.50
d wire hole 4.80 6.60 9.00 12.00
e thread 1/8 5/32 3/16 1/4
(7) FITTING SCREWS / GRUB SCREWS

(A) (B) (C) Grub screw Brass screw MS screw
(8) PLATING OPTIONS

Nickel Natural Brass Copper nickel Silver Tin
(9) OTHER
Minimum order = 50 kgs. For each item. Packing options = Bags of 50 kgs. Each

Switch Gear Components

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Plot No. 5, G.I.D.C, Udhyognagar, Indira Gandhi Marg, Jamnagar - 361 004, Gujarat, INDIA.

ELECTRICAL FUSE - INTRODUCTION

(A) MEM TYPE

Item 16 x 240 16 x 415 32 x 415 63 x 415 100 x 415 200 x 415

a width 6.35 7.90 12.70 17.00 22.50

b height 11.20 12.70 20.60 24.00 31.30

d wire hole 4.60 5.50 8.90 12.00 16.00

e thread 1/8 5/32 1/4 5/16 3/8

11.40 12.70 12.70 24.00 28.30

Note : All dimensions are in mm (millimetre) except otherwise stated.

(B) HC TYPE / STANLEY TYPE / K- TYPE

a width 6.35 7.90 9.50 12.70 14.30 22.30 25.40

b height 7.90 12.00 14.00 19.00 19.40 25.40 31.75

d wire hole 3.90 5.50 6.50 9.00 10.80 16.70 17.80

e thread 1/8 1/8 5/32 3.16 7/16 7/16 3/8

Note : All dimensions are in mm (millimetre) except otherwise stated.

(C) ANCHOR TYPE

Item 32 x 415 63 x 415 63 x 415 (small) 100 x 415

a width 9.00 12.70 10.20 17.10

b height 14.00 19.30 17.80 21.80

c length 14.00 19.30 17.80 21.80

d wire hole 6.40 9.50 7.90 13.20

e thread 3s-16 1/4 1/4 1/4

Note : All dimensions are in mm (millimetre) except otherwise stated.

(D) GEC TYPE

Item 32 x 415 63 x 415 100 x 415

a width 10.30 11.00 16.00

b height 11.70 13.60 16.00

c length 12.70 15.30 20.30

d wire hole 7.00 8.00 11.60

e thread 5/32 3/16 1/4

Note : All dimensions are in mm (millimetre) except otherwise stated.

(2) CHANGE OVER SWITCH CONTACT

Types of Change over Contacts

(A) MEM TYPE

Item 16 x 415 32 x 415 63 x 415 100 x 415

d wire hole 4.20 5.00 8.90 12.00

h lau hole 1/8 1/8 3/16

(B) HC TYPE / STANLEY TYPE / K TYPE

Item 16 x 415 32 x 415 63 x 415 100 x 415 100 x 415

d wire hole 6.00 6.30 8.40 10.80 18.30

e thread 1/8 5/34 1/4 7/16 1/4

h lau hole 1/8 5/32 3/16

(3) LUG PATTI

Item 100 amp. 200 amp. 300 amp. 500 amp.

a length 5.00 3.00 5.00 6.00

b width 20.00 15.00 24.00 36.00

c height 75.00 65.00 87.00 90.00

d wire hole 3/8 or 9.00 8.00 9.60 10.00

e thread 1/4 or 6.00 6.50 9.60 7.40

Note : All dimensions are in mm (millimetre) except otherwise stated.

Item 200 amp. 300 amp. 500 amp.

a length 30.50 33.00 35.50

b width 6.60 8.50 10.90

c height 33.50 34.50 35.50

d width 54.00 54.00 54.00

e thread 1/4 1/4 1/4

f thread 3/16 3/16 3/16

ll dimensions are in mm (millimetre) except otherwise stated.

(5) MAIN SWITCH COMPONENTS

Item 200 amp. 400 amp.

Item 400 amp.

Item 400 amp.