::-2-:: TECHNICAL DATA SPECIFICATIONS OF WELDED MESH MACHINE: 1. WIRE MESH WELDING MACHINE MODEL SECO-200 1.

1 Applications: Manufacture of welded wire mesh in sheets and rolls working with line Wires pulled directly from coils. 1.2 Welding range: Line wire diameter Cross wire diameter Wire diameter Min. line wire Spacing 25 mm 25 mm 50 mm 75 mm 150 mm 2.0 6.0 mm 2.0 6.0 mm Max. No. of line wires 61 61 41 27 14

2.0+2.0 mm 3.0+3.0 mm 4.0+4.0 mm 5.0+5.0 mm 6.0+6.0 mm 1.3 Working range:

Wire mesh width Distance between the two outermost line wires Line wire spacing Cross wire spacing 1.4 Working speed:

max. 2025 mm max. 2000 mm 25 150 mm 25 200 mm

The number of mechanical strokes which is more or less influenced by cross wire spacing, the cross wire feed, the line wire diameter, straightening quality etc. is upto 100 strokes per minute.

::-3-:: 1.5 Material:

The material should be easily weldable (Low Carbon 0.06-0.07%) Mild steel wire. 1.6 Working procedure: The line wires are pulled from coils and cross wires pre-straightened and cut to length are fed to the welding stations one after the other automatically. 1.7 Technical data: Nominal rating of each transformer Secondary open circuit voltage Connection voltage Number of transformers 1.8 Electrical connection data: Three phase current Circuit breaker Lead-in cross section per phase Length of lead 415 V, 50 Hz / 380V,60Hz 630 Amp. 2 x 116 mm sq. Max. 35 meters 70 KVA 7.5 V 415V, 50 Hz / 380V,60Hz 6

The Circuit Breaker should be equipped with ON-OFF. 1.9 Cooling water: Inlet temperature Max. 25 degree celcius Pressure 4 Bar dH value 8 pH value 7-8 Quantity -machine appx. 50-60ltrs/min. -Control unit 8 ltrs/min. (Pure, lime free, neutral to slightly alkaline water). 2.0 A.C. Drive Comprising of 7.6 KW A.C Motor controlled by A.C. frequency converter. for speed regulation of the main welder. ::-4-:: 2.1 SCOPE OF SUPPLY: WIRE MESH WELDING MACHINE MODEL SECO -200 Basic Construction:

- Body frame - Top mounted welding assembly (adjustable) carrier, magnet Carrier with steplessly adjustable cross wire retaining magnets. - Advance Carriage. - Water installation. - 1 set of tools for adjustment and maintenance jobs. Welding Assembly: 06 Transformers 21 Welding Assemblies 42 Lower electrode holders 42 Lower electrodes 42 Upper electrodes 64 Wire pushing collets 06 Electro-magnets Cross Wire Feed: 01 Cross wire feeder on to machine frame. With CONTROL UNIT Set up separately from the wire mesh welding machine. Welding Program: Weld time Current regulation Power stage 1-10 cycles Steplessly adjustable By phase shift 3 pairs of thyristors with equal no. of water cooled assemblies.

::-5-:: 2. Wire Mesh Coiling Unit Model CLR-200 Coiler mandrel diameter Mesh coil diameter Coil width Coil weight Turning speed of coiler Drive 200 mm 1000 mm max. 2025 mm max. 500 kg. max. 28 rpm 3.7 kW

3. Line Wire Straightener Model LWS-200 Max. Diameter of line wires to be straightened Min. diameter of line wires to be straightened No. of line wires to be straightened Distance between two line wires No. of straightening rollers 4. Wire Straightening & Cutting - Off Machine Model WSM 6 Diameter of wire Length of wire to be cut (Automatically) (Without automatic attachment) Capacity Power 2 - 6 mm 500-2000 mm Indefinite Upto 40 mtrs./min. 3.7 kw 6 mm 2 mm 79 max. 25 mm min. 5

5. Mesh Repair Welding Equipment Model RW-200 (To reweld miswelds originating from dirty wire) Range of Wire Power load 50% IP Welding time - adjustable Heat adjustable 6. OPTIONAL Payoff Stands (Swifts) Capacity 75 Kgs 2 - 6 mm 25 KVA 0 - 15 cycles 0 - max. 32 Nos

To be arranged by the Buyer 1 Chilling Water Circulation System for the Wire Mesh Welder and Control Panel (Capacity 250 Ltrs/Min) 01 No