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DIGITAL PLAIN PAPER COPIER

DP1200/1500

File No. 31100024

Copyright 2001

TOSHIBA TEC CORPORATION

DP1200/1500

CAUTION This product is a class 1 laser product that complies with 21CFR 1040.10 and 1040.11 of the CDRH standard and IEC825. This means that this machine does not produce hazardous laser radiation. The use of controls, adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. This laser radiation is not a danger to the skin, but when an exact focusing of the laser beam is achieved on the eyes retina, there is the danger of spot damage to the retina. The following cautions must be observed to avoid exposure of the laser beam to your eyes at the time of servicing. 1) When a problem in the laser optical unit has occurred, the whole optical unit must be exchanged as a unit, not as individual parts. 2) Do not look into the machine with the main switch turned on after removing the developer unit, toner cartridge, and drum cartridge. 3) Do not look into the laser beam exposure slit of the laser optical unit with the connector connected when removing and installing the optical system. 4) The middle frame contains the safety interlock switch. Do not defeat the safety interlock by inserting wedges or other items into the switch slot.

CAUTION
INVISIBLE LASER RADIATION, WHEN OPEN AND INTERLOCKS DEFEATED. AVOID EXPOSURE TO BEAM.

VARO !
AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALTTIINA NKYMTTMLLE LASERSTEILYLLE L KATSO STEESEEN.

VORSICHT
UNSICHTBARE LASERSTRAHLUNG, WENN ABDECKUNG GEFFNET UND SICHERHEITSVERRIEGELUNG BERBRCKT. NICHT DEM STRAHL AUSSETZEN.

ADVARSEL
USYNLIG LASERSTRLNING VED BNING, NR SIKKERHEDSBRYDERE ER UDE AF FUNKTION. UNDG UDSAETTELSE FOR STRLNING.

VARNING !
LASER WAVE LENGTH : 780 795 Pulse times : 0.481 ms/6 mm Out put power : 0.20 0.03 mW OSYNLIG LASERSTRLNING NR DENNA DEL R PPNAD OCH SPRREN R URKOPPLAD. BETRAKTA EJ STRLEN. STRLEN R FARLIG.

DP1200/1500

At the production line, the output power of the scanner unit is adjusted to 0.57 MILLI-WATT PLUS 20 PCTS and is maintained constant by the operation of the Automatic Power Control (APC). Even if the APC circuit fails in operation for some reason, the maximum output power will only be 15 MILLI-WATT 0.1 MICRO-SEC. Giving an accessible emission level of 42 MICRO-WATT which is still-less than the limit of CLASS-1 laser product.

Caution This product contains a low power laser device. To ensure continued safety do not remove any cover or attempt to gain access to the inside of the product. Refer all servicing to qualified personnel.

VAROITUS! LAITTEEN KYTTMINEN MUULLA KUIN TSS KYTTOHJEESSA MAINITULLA TAVALLA SAATTAA ALTISTAA KYTTJN TURVALLISUUSLUOKAN 1 YLITTVLLE NKYMTTMLLE LASERSTEILYLLE.

VARNING - OM APPARATEN ANVNDS P ANNAT STT N I DENNA BRUKSANVISNING SPECIFICERATS, KAN ANVNDAREN UTSTTAS FR OSYNLIG LASERSTRLNING, SOM VERSKRIDER GRNSEN FR LASERKLASS 1.

The foregoing is applicable only to the 220V model, 230V model and 240V model.

LUOKAN 1 LASERLAITE KLASS 1 LASER APPARAT

CONTENTS
1. GENERAL ................................................................................................................... 1-1
1. 2. DP1200/1500 major functions .......................................................................................... 1-1 System Configuration ....................................................................................................... 1-1

2. SPECIFICATIONS ....................................................................................................... 2-1


1. Basic specifications of copier ........................................................................................... 2-1

3. CONSUMABLE PARTS .............................................................................................. 3-1


1. 2. 3. 4. Supply system table ......................................................................................................... 3-1 Environmental .................................................................................................................. 3-1 Production control number (lot No.) identification ............................................................. 3-1 TD cartridge replacement ................................................................................................. 3-2

4. EXTERNAL VIEWS AND INTERNAL STRUCTURES ................................................ 4-1


1. 2. 3. 4. 5. 6. 7. Appearance ...................................................................................................................... 4-1 Internal ............................................................................................................................. 4-1 Operational panel ............................................................................................................. 4-2 Motors and solenoids ....................................................................................................... 4-3 Sensors and switches ....................................................................................................... 4-4 PWB unit .......................................................................................................................... 4-5 Cross sectional view ......................................................................................................... 4-6

5. UNPACKING AND INSTALLATION


1. 2. 3. 4. 5. 6. 7. 8. 9. A WORD ON COPIER INSTALLATION ............................................................................ 5-1 CHECKING PACKED COMPONENTS AND ACCESSORIES .......................................... 5-1 UNPACKING .................................................................................................................... 5-1 REMOVING PROTECTIVE PACKING MATERIALS ......................................................... 5-1 DEVELOPER UNIT INSTALLATION ................................................................................. 5-2 TONER CARTRIDGE INSTALLATION .............................................................................. 5-3 LOADING COPY PAPER ................................................................................................. 5-3 POWER TO COPIER ....................................................................................................... 5-4 CONNECTING THE INTERFACE CABLE (DP1200 Only) ............................................... 5-4

6. INSTALLING THE PRINTER DRIVER SOFTWARE (DP1200 Only) ......................... 6-1


1. 2. 3. 4. 5. Description of the printer driver ........................................................................................ 6-1 Checking the hardware and software requirements .......................................................... 6-1 Installing the printer driver ................................................................................................ 6-1 Printer driver group ........................................................................................................... 6-3 Parallel interface ............................................................................................................... 6-3

7. OPERATIONAL DESCRIPTIONS ............................................................................... 7-1


1. 2. 3. 4. 5. 6. Outline of operation .......................................................................................................... 7-1 Scanner section ................................................................................................................ 7-2 Laser unit ......................................................................................................................... 7-2 Fuser section .................................................................................................................... 7-3 Paper feed section and paper transport section ............................................................... 7-4 Printing process ............................................................................................................... 7-7

8. DISASSEMBLY AND ASSEMBLY .............................................................................. 8-1


1. 2. 3. 4. 5. 6. 7. 8. High voltage section ......................................................................................................... 8-1 Operation panel section .................................................................................................... 8-4 Optical section .................................................................................................................. 8-5 Fusing section .................................................................................................................. 8-6 Tray paper feed/Transport section ..................................................................................... 8-9 Manual paper feed section ............................................................................................... 8-13 Rear frame section ........................................................................................................... 8-17 Power section ................................................................................................................... 8-18

9. ADJUSTMENTS .......................................................................................................... 9-1


1. 2. 3. Optical section .................................................................................................................. 9-1 Copy density adjustment .................................................................................................. 9-8 High voltage adjustment ................................................................................................... 9-9

10. SIMULATION, TROUBLE CODES .............................................................................. 10-1


1. 2. 3. 4. Entering the simulation mode ........................................................................................... 10-1 List of simulations ............................................................................................................. 10-2 Contents of simulations .................................................................................................... 10-3 TROUBLE CODES ........................................................................................................... 10-13

11. USER PROGRAM ....................................................................................................... 11-1 12. MAINTENANCE .......................................................................................................... 12-1


1. 2. Maintenance table ............................................................................................................ 12-1 Maintenance display system ............................................................................................ 12-1

13. ELECTRICAL SECTION ............................................................................................. 13-1


1. 2. Block diagram ................................................................................................................... 13-1 Circuit descriptions ........................................................................................................... 13-3

14. CIRCUIT DIAGRAM .................................................................................................... 14-1

DP1200/1500

[1] GENERAL
1. DP1200/1500 major functions
Item Model DP1200 DP1500 12CPM 15CPM MB MB Opt Opt Opt Opt Opt CPM SB/MB 2 tray SPF (ADF) GDI without USB GDI with USB PCL6 with USB SOPM FAX

Descriptions of items CPM: Copy speed (Copies Per Minute) SB/MB: SB = Manual feed single bypass, MB = Manual feed multi bypass 2 tray: Second cassette unit. The 1 tray unit (MY-1019) is optionally available. SPF (ADF): Original feed unit (Automatic document feeder) GDI with USB: GDI printer function with USB. The GA-1090 (GDI + USB kit) is optionally available. SOPM: Scan One Print Many function (Many copies are made by one scan.) PCL6 with USB: PCL printer function with USB. The GA-1100 (PCL6 + USB kit) is optionally available. FAX: FAX unit. The GD-1100 (FAX unit) is optionally available. Descriptions of table : Standard provision : No function or no option available Opt: Option * PCL6 with USB (GA-1100) + FAX (GD-1100) is not available.

2. System Configuration

(DP-1200/1500)
(Options)

MR-2013

GD-1100

MY-1019

GA-1100

GA-1090

1 1

DP1200/1500

[2] SPECIFICATIONS
1. Basic specifications of copier
A. Basic specifications
Item Type Copy system Segment (class) External dimensions (W x D x H) (mm) Weight Spec. Desktop Dry, electrostatic Digital personal copier DP1200: 293mm x 518mm x 445mm (TBD) DP1500: 293mm x 518mm x 483mm (TBD) DP1200: Approx. 17.4kg (TBD) DP1500: Approx. 19kg (TBD)

B. Operation specification
Section Paper feed system Paper size Tray paper feed section Paper weight Paper feed capacity Kinds AB system Remark Paper size Paper weight Paper feed section Multi bypass paper feed section Paper feed capacity Kinds 1 Remark Paper size Tray paper feed section Paper weight Paper feed capacity Kinds Inch system Remark Paper size Multi bypass paper feed section Paper weight Paper feed capacity Kinds 1 Remark Item Details Spec. DP1200, DP1500: 1 tray (250 sheets) + multi bypass (50 sheets) A4, B5, A5 (Landscape) 56 80g/m2 250 sheets Standard paper, specified paper, recycled paper User adjustment of paper guide available A4, B5, A5, B6, A6 (Landscape) 52 128g/m2 50 sheets Standard paper, specified paper, recycled paper, OHP, Label, Postal card User adjustment of paper guide available 8-1/2" x 14", 8-1/2 x 11", 8-1/2" x 5-1/2" (Landscape) 15 21 lbs. 250 sheets Standard paper, specified paper, recycled paper User adjustment of paper guide available 8-1/2" x 14", 8-1/2 x 11", 8-1/2" x 5-1/2", 3-1/2" x 5-1/2" (Landscape) 14 34.5 lbs. 50 sheets Standard paper, specified paper, recycled paper, OHP, Label, Postal card User adjustment of paper guide available

1:OHP, Label, Postal card: each 1 pc. As special media have wide variety of forms by country or region, they may not be used in some cases.

2 1

DP1200/1500 Section Exit way Paper exit section Capacity of output tray Original set Max. original size Originals Original kinds Original size detection Scanning system CCD sensor Optical section Scanning section Lighting lamp Resolution Type Voltage Power consumption Gradation Writing section Writing system Laser unit Photoconductor Resolution Type Life Image forming Charging system Charger Transfer system Separation system Developing Cleaning Fusing system Upper heat roller Fusing section Lower heat roller Heater lamp Type Type Type Voltage Power consumption Power source Voltage Frequency Max. Electrical section Power consumption Average (operating) *1) Stand-by mode (initial condition) *1) Pre-heat mode *1) Auto power shut-off mode * *1) May fluctuate due to environmental conditions and the input voltage.
1)

Item

Details

Spec. Face down 100 sheets Center Registration (left edge) B4 (10 14) Sheet and book None CCD sensor scanning by lighting lamp scanner 400 dpi Xenon lamp 1.5kV 11 3W 256 gradations/8bit Writing to OPC drum by the semiconductor laser 600 dpi OPC (30) 25k Saw -tooth charging with a grid, / () scorotron discharge (+) DC corotron system () DC corotron system Dry, 2-component magnetic brush development system Counter blade system (Counter to rotation) Heat roller system Teflon roller Silicon rubber roller Halogen lamp 100V/240V 800W Local AC voltage Common use for 50 and 60Hz DP1200/DP1500: 1000W DP1500: 310Wh/H, DP1200: 270Wh/H DP1200/DP1500: 70Wh/H DP1200/DP1500: 40Wh/H DP1200/DP1500: 18Wh/H

Developing system Cleaning system

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DP1200/1500

C. Copy performance
Section Copy magnification Item Fixed magnification ratios Zooming magnification ratios Manual steps (manual, photo) Tray paper feed Copy speed First copy time Manual paper feed AB system: A4 (Landscape) Same size Copy speed (CPM) Enlargement Reduction Same size B5 (Landscape) Copy speed (CPM) Enlargement Reduction Inch system 8-1/2 14 (Landscape) Same size Copy speed (CPM) Enlargement Reduction 8-1/2 11 (Landscape) Same size Copy speed (CPM) Enlargement Reduction Max. continuous copy quantity Leading edge Trailing edge Void area Void Side edge void area 4 mm or less (per side) Same size: 3.0mm or less / Enlarge (200%): 2.0mm or less / Reduction (50%): 6.0mm or less Same size: 4.0mm or less / Enlarge (200%): 3.0mm or less / Reduction (50%): 8.0mm or less 1 Details Spec. 3R + 2E (AB system: 50, 70, 81, 100, 141, 200%) (Inch system: 50, 64, 78, 100, 129, 200%) 50 ~ 200% (151 steps in 1% increments) 5 steps 9.6 sec. or below (A4), 9.4 sec. or below (8-1/2" 14") (Pre-heat mode: 16 sec. or below / Auto powershut-off mode: 23 sec. or below) 10.0 sec (Pre-heat mode: 16 sec. or below / Auto power-shut-off mode: 23 sec. or below) DP1200: 12 DP1200: 12 DP1200: 11 DP1200: 12 DP1200: 12 DP1200: 12 DP1200: 10 DP1200: 10 DP1200: 10 DP1200: 12 DP1200: 12 DP1200: 12 99 4 mm DP1500: 15 DP1500: 15 DP1500: 15 DP1500: 15 DP1500: 15 DP1500: 15 DP1500: 12 DP1500: 12 DP1500: 12 DP1500: 15 DP1500: 15 DP1500: 15

4 mm or less

OC mode Image loss SPF mode

Leading edge Leading edge

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DP1200/1500

[3] CONSUMABLE PARTS


1. Supply system table
No. 1 2 3 Name Toner Cartridge Developer Drum Kit Model name PS-ZT1200 D-1200 OD-1200 Life 6.5K 25K (6%) 25K Package unit 10 10 10 Remark Life based on 6% coverage of A4 original.

2. Environmental
The environmental conditions for assuring the copy quality and the machine operations are as follows:

3. Production control number (lot No.) identification


Developing cartridge

(1) Normal operating condition


Temperature: 20C~25 Humidity: 65 5%RH

(2) Acceptable operating condition


Humidity (RH) 85% 60%

Production month Production day Destination code (Dealer, distributor, OEM, etc.) Production place (SOCC: Fixed to B.) End digit of year Version No.

*:Destination Division No. A same pack B same pack G H P Q

20%
EX Destination

10C

30C 35C

Option Destination

A B

(3) Transportation condition


Humidity (RH) 90% 60%

Drum cartridge
The label on the drum cartridge shows the date of production. (SOCC production)

Production month Production day Destination code (Dealer, distributor, OEM, etc.)

15%

25C

30C 40C

Production place (SOCC: Fixed to B.) End digit of year Version No.

(4) Supply storage condition


Humidity (RH) 90%

JAPAN production
Ver. A 9 1 1 0001 X Production month (1-9=Jan. -Sep. 0=Oct. X=Nov. Y=Dec) Serial number of month Fixed to 1. Pack division (See table below)

20%

End digit of year Version No.

5C

45C

3 1

DP1200/1500 Division Ex production Option Same pack No. 1 2 3

4. TD cartridge replacement
1) Open the front and side cabinets of the copier. 2) Keep holding Toner lover, and 3) Carefully pull out Toner unit from the copier.

3
Production control label attachment position

4) Put Toner unit in a collection bag immediately after removing it from the copier

Production control label attachment position(*1)


1 The production control label is not attached to the cartridge of a China product.

Note: Never carry exposed Toner unit. Be sure to put it in the collection bag.

3 2

DP1200/1500

[4] EXTERNAL VIEWS AND INTERNAL STRUCTURES


1. Appearance

(1) (2) (9)

(4)

(3)

(10)

(11) (6) (7) (13) (9) (8) (12) (5)

(1) (4) (7)

Original table Operation panel Side cover open button

(2) (5) (8)

Original cover Front cover Paper guides

(3) (6) (9)

Side cover Paper tray Handle

(10) Paper output tray (13) Power switch

(11) Paper output tray extension

(12) Power cord socket

2. Internal
(1) (3)

(2)

(4)

(5) (6) (7)

(8)

(1) (4) (7)

TC cartridge lock release button Drum cartridge handle Charger cleaner

(2) (5) (8)

TD cartridge Paper feed roller Transfer charger

(3) (6)

Drum cartridge Fusing unit release lever

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DP1200/1500

3. Operational panel
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13)

(14) (15)

(16) (6)

(17)

(18)

(19)

Inch system
Exposure mode selector key and indicators SPF indicator Zoom indicator ON LINE indicator Power save indicator Zoom keys Print key and ready indicator Developer replacement required indicator Misfeed indicator Toner cartridge replacement required indicator Maintenance indicator 2 ON: Indicates that the machine is in the energy saving (pre-heat) mode. Blink: Indicates that the machine is in the process of resetting from the energy saving mode or just after supplying the power. OFF: Indicates that resetting from the energy saving mode is completed and that the fusing temperature is in ready state. The combinations of the above display lamps are as follows: (q = ON, ! = OFF) Lamp Pre-heat lamp Ready lamp Other lamps Immediately after power ON Blink q q Ready ! q q Copying ! ! q Copy is started during resetting from energy saving mode Blink ! q Light and dark keys and exposure indicators SPF misfeed indicator Copy ratio display (%) key ON LINE key Tray select key Copy quantity keys

(1) (4) (7) (10) (13) (16) (19) 1

(2) (5) (8) (11) (14) (17)

(3) (6) (9) (12) (15) (18)

Alarm indicators1 Copy ratio selector key and copy ratio indicators Display DATA indicator Paper feed location indicators Clear key

Lamp Pre-heat lamp Ready lamp Other lamps

Energy saving mode (Preheating) q q q

Energy saving mode (Auto power shut off) q ! !

Resetting from energy saving mode Blink q q

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DP1200/1500

4. Motors and solenoids

(3)

(2)

(4)

(1)

(5)

(7) (6)

No. (1) (2) (3) (4) (5) (6) (7) Main motor Mirror motor Toner motor

Part name MM

Control signal MRMT TM VFM RRS CPFS1 MPFS

Function,operation Drives the copier. Drives the optical mirror base (scanner unit). Supplies toner. Cools the optical section. Resist roller rotation control solenoid Cassette Paper feed solenoid Multi manual pages feed solenoid

Cooling fan motor Resist roller solenoid Paper feed solenoid Multi paper feed solenoid

4 3

DP1200/1500

5. Sensors and switches


(1)

(2)

(3)

(4) (5) (6) (7)

No. (1) (2) (3) (4) (5)

Name Mirror home position sensor POD sensor PPD2 sensor Cassette detection switch PPD1 sensor

Signal MHPS POD PPD2 CED1 PPD1

Type Transmission sensor Transmissions sensor Transmission sensor Microswitch Transmission sensor

Function Mirror (scanner unit) home position detection Paper exitdetection Paper transport detection 2 Cassette installation detection Paper transport detection 1 Door open/close detection (safety switch for 5V) Door open/close detection (safety switch for 24V)

Output H at home position H at paper pass L at paper pass H at cassette insertion L at paper pass 1 or 0V of 5V at door open 1 or 0V of 24V at door open

(6)

Door switch

DSW

Micro switch

(7)

Door switch

DSW

Micro switch

4 4

DP1200/1500

6. PWB unit

(1)

(2) (5) (8) (6)

(4)

(3) (7)

No. (1) (2) (3) (4) (5) (6) (7) (8) Main PWB (MCU) Operation PWB Power PWB CCD sensor PWB LSU motor PWB TCS PWB LSU PWB

Name Exposure lamp invertor PWB Copier control Operation input/display

Function Exposure lamp (Xenon lamp) control

AC power input, DC voltage control, High voltage control For image scanning For polygon motor drive For toner sensor control For laser control

4 5

DP1200/1500

7. Cross sectional view

(2)

(1)

(5) (3) (4)

(6)

(7) (8) (9) (10) (11)

(15)

(14) (13)

(12)

No. (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13) (14) (15)

Part name Scanner unit Exposure lamp Lens unit LSU (Laser unit) Paper exit roller Main charger Heat roller Pressure roller Drum Transfer unit Pickup roller Manual paper feed tray Manual paper feed roller PS roller unit Paper feed roller

Function and operation Illuminates the original with the copy lamp and passes the reflected light to the lens unit (CCD). Exposure lamp (Xenon lamp) Illuminates original Scans the original image with the lens and the CCD. Converts the original image signal into laser beams and writes onto the drum. Roller for paper exit Provides negative charges evenly to the drum surface. Fuses toner on the paper. (Teflon roller) Fuses toner on the paper. (Silicon rubber roller) Forms images. Transfers images onto the drum. Picks up the manual feed paper. (In multi feed only) Tray for manual feed paper Transport the paper from the manual paper feed port. Takes synchronization between the lead edge and the rear edge of the paper. Picks up a sheet of paper from the cassette.

4 6

DP1200/1500

[5] UNPACKING AND INSTALLATION


1. A WORD ON COPIER INSTALLATION
Improper installation may damage the copier. Please note the following during initial installation and whenever the copier is moved. Do not install your copier in areas that are: q damp, humid, or very dusty

Be sure to allow the required space around the machine for servicing and proper ventilation.

8"(20cm) 8"(20cm)

4" (10cm)

4" (10cm)

2. CHECKING PACKED COMPONENTS AND ACCESSORIES


Open the carton and check if the following components and accessories are included.
Power cord

Operation manual (CD-ROM : DP1200 Only)

q exposed to direct sunlight


Copier

Drum cartridge (installed in copier)

q poorly ventilated

3. UNPACKING
Unpack the copier and carry it to the installation location by holding the handles on both sides of the copier.

q subject to extreme temperature or humidity changes, e.g., near an air conditioner or heater.

4. REMOVING PROTECTIVE PACKING MATERIALS


1) Remove pieces of tape (a), (b), (c), (d) and (e) and protective cover (f). Then open the original cover and remove protective materials (g) and (h).
c a e f d g h

5 1

DP1200/1500

2) Use a coin (or suitable object) to remove the screw. Store the screw in the paper tray because it will be used if the copier has to be moved.

8) Remove Upper developer unit.

3) Open the bypass tray and then open the side cover whilst pressing the side cover open button.

9) Shake the aluminum bag to stir developer 10) Supply developer from the aluminum bag to the top of the MX roller evenly.

4) Remove the CAUTION tape from the front cover and remove the two protective pins from the fusing unit by pulling the strings upward one at a time. Note: Be careful not to splash developer outside Developer unit. 11) Attach Upper developer unit and fix it with a screw. 12) Rotate the MG roller gear to distribute developer evenly.

CAUTION tape

Protective pins

5. DEVELOPER UNIT INSTALLATION


1) 2) 3) Open the side and front cabinets of the copier. 4) Remove the locking tape of the developer unit. 5) Remove the screw which is fixing the copier and Developer unit. 6) Remove Developer unit slowly from the copier.

Note: Never rotate the gear in the reverse direction. Note: When carrying Developer unit, do not tilt it extremely as shown with the arrow in the figure below. (Prevention of splash of developer)

5 3

7) Remove the screw (1 pc). 5 2

DP1200/1500

13) Insert Developer unit carefully into the copier. Note: Quick insertion may result in splash of developer. Be sure to insert carefully. 14) Confirm that Developer unit is completely inserted to the bottom of the machine, fix Developer unit and the machine with a screw. 15) Completion of Developer unit installation

Note: Do not hold and carry the shutter. Otherwise the shutter may drop and Toner unit may drop. 7) Completion of Toner unit installation Close the front and side cabinets.

7. LOADING COPY PAPER


Note: This copier is equipped with two paper trays. Load copy paper into the two paper trays. 1) Raise the handle of the paper tray and pull the paper tray out until it stops.

6. TONER CARTRIDGE INSTALLATION


1) To prevent against uneven distribution of toner, hold Toner unit with both hands and shake it several times horizontally.

2) Hold the section of Toner unit shown in the figure below, remove the packing tape, and remove the cushion. 3) Remove the tape securing the shutter, and pull out the cushion in the arrow direction.

2) Remove the pressure plate lock. Rotate the pressure plate lock in the direction of the arrow to remove it while pressing down the pressure plate of the paper tray.

4) Insert Toner unit carefully into the copier. 5) Insert until the hook is engaged with the copier as shown in the figure below.

3) Store the pressure plate lock which has been removed in step 2 and the screw which has been removed when unpacking (see page 5-2, step 2 of REMOVING PROTECTIVE PACKING MATERIALS) in the front of the paper tray. To store the pressure plate lock, rotate the lock to fix it on the relevant location.
Pressure plate lock Screw

6) Pull out the shutter in the arrow direction.

4) Adjust the paper guides on the paper tray to the copy paper width and length. Squeeze the lever of paper guide (A) and slide the guide to match with the width of the paper. Move paper guide (B) to the appropriate slot as marked on the tray.

5 3

DP1200/1500

9. CONNECTING THE INTERFACE CABLE (DP1200 Only)


q For specifications of the parallel interface, see page 6-3. 1) Check that the power switches of both the printer and the computer are in the OFF position. 2) Plug the parallel interface cable into the printer interface connector. Fasten the two bail clips at the side of the printer connector to hold the interface connector in place. 3) Plug the other end of the cable into the parallel interface connector on your computer. (Refer to your computer manual for details.)

Paper guide (B)

Paper guide (A)

5) Fan the copy paper and insert it into the tray. Make sure the edges go under the corner hooks. Note: Do not load paper above the maximum height line ( ). Exceeding the line will cause a paper misfeed.

Bail clip

Parallel interface connector

Interface connector Cable

6) Gently push the paper tray back into the copier. Note: After loading copy paper, to cancel the blinking P without restarting copying, press the clear ( ) key. The P in the display will go out and the ready ( ) indicator will light up.

q The printer sends and receives data bi-directionally and at high speed. Some switch boxes and pass-through devices cannot support high-speed, bi-directional transfer of data, and using them may cause printing errors.

8. POWER TO COPIER
1) Ensure that the power switch of the copier is in the OFF position. Insert the attached power cord into the power cord socket at the rear of the copier. 2) Plug the other end of the power cord into the nearest outlet.

5 4

DP1200/1500

[6] INSTALLING THE PRINTER DRIVER


SOFTWARE (DP1200 Only)
1. Description of the printer driver
The printer driver is the software program which runs the printer. It converts the data in your file into information that the printer can understand. It also controls communication between the printer and computer as the data is printed.

A. Windows 95/Windows NT 4.0: 1) Load paper into the paper tray of the printer. 2) Turn on the printer. 3) Turn on your computer and start Windows. Before installing the printer driver, be sure to close all other applications which may be open. 4) When using Windows 95 on a personal computer with plug & play*, the "Update Device Driver Wizard" window will appear. Insert the installation CD-ROM into the CDROM drive. Click the Next button and follow the on-screen instructions. Proceed to step 7. If the "Copying Files" window appears during this operation, enter R:\ (if the CDROM is designated as drive R) and click the OK button.

2. Checking the hardware and software requirements


You will need the following hardware and software in order to install the printer driver. Computer type IBM PC/AT or compatible computer equipped with a bi-directional parallel interface and CD-ROM drive Windows 3.1x, Windows 95, Windows 98, Windows NT 4.0 486DX 66 MHz or better Windows 95, Windows 3.1x: 8 MB (16 MB or more is recommended.) Windows 98, Windows NT 4.0: 16MB (32MB or more is recommended.) 8 MB or moreDisplay 640 480 dots (VGA) or better 10 MB or more

Windows type

CPU Physical RAM

Virtual storage (swap file) Hard disk free space

The printer driver included in this product cannot be used under Windows NT3.5x, OS/2, pure MS-DOS and other operating systems which are not described above. If you are using some of your computers memory as a RAM drive, the printer driver may not be allocated the correct amount of memory. In such a case, reduce the size of your RAM disk, or do not use the RAM disk. Please refer to your MS Windows documentation for further information.

If you use Windows 95 and the "New Hardware Found" window will appear, click the Driver from Disk Provided by Hardware Manufacturer button and then click OK. Proceed to step 6. If you use Windows 95 and the screen shown above or the "New Hardware Found" window does not appear, proceed to step 5. If you use Windows NT 4.0, proceed to step 5. Plug & play This feature is effective if both the computer and peripheral equipment are equipped with IEEE 1284 compliant parallel interface. The screen displayed depends on the version of Windows. 5) Insert the installation CD-ROM into the CD-ROM drive. Click the Start button and select Run. When the screen shown below appears, type R:\SETUP (if the CD-ROM is designated as drive R) and click the OK button. Proceed to step 7.

3. Installing the printer driver


The software for your printer is provided on CD-ROM. Before installing the printer driver, be sure to check the following items. Is the printer connected properly to the computer? Does the printer have paper? Is there another GDI printer driver or Windows Printing System printer driver already installed? If installed, change the printer port setting. In this description, the following drive configuration is supposed. Specify proper drives depending on the configuration of your computer. Drive R: CD-ROM drive (installation source) Drive C: Hard disk drive (installation destination)

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DP1200/1500

6) "Installation from CD-ROM" window will appear. Insert the installation CD-ROM into the CD-ROM drive. Type R:\ (if the CD-ROM is designated as drive R) and click the OK button. Proceed to step 7.

5) Select Search for the best driver for your device and click the Next button. 6) Insert the installation CD-ROM into the CD-ROM drive. Select the CD-ROM drive and click the Next button.

7) The installation program will start. To install the printer driver to the default folder, click the Next button. To select a different folder, select Browse and type in the new path and folder name. Click OK and say YES to create the folder, select the Next button to continue. 8) On the display, you will see "printer port to be used". Normally, this is LPT1 and it is selected automatically. Ensure that Yes is checked to use the printer as the default printer. Finally click the Next button. 9) A "Confirm installation" window will be displayed. To continue installation, click the Yes button. 10) When the installation is complete, you will be asked whether or not to print a test page. If you wish to do so, click the Yes button. At this time, ensure that paper is loaded in the paper tray. 11) If the test print completes successfully, click the Finish button. "The installation of the TOSHIBA e-STUDIO Series Software is complete." window will be displayed. Click the OK button. B. Windows 98: 1) Load paper into the paper tray of the printer. 2) Turn on the printer. 3) Turn on your computer and start Windows. Before installing the printer driver, be sure to close all other applications which may be open. 4) When using Windows 98 on a personal computer with plug & play*, the "Add New Hardware Wizard" window will appear. Click the Next button and follow the on-screen instructions. If the "Add New Hardware Wizard" window does not appear, proceed to step 8. Plug & play: For plug & play information, see page 4-1.

7) Windows driver file search will find the device TOSHIBA e-STUDIO Series. Click the Next button. Proceed to step 9. 8) Insert the installation CD-ROM into the CD-ROM drive. Click the Start button and select Run. When the window shown below appears, type R:\SETUP (if the CD-ROM is designated as drive R) and click the OK button. Proceed to step 9.

9) The installation program will start. To select a different folder, select Browse and type in the path and folder name where the printer driver will be installed. Click OK and say YES to create the folder, select the Next button to continue. To install the printer driver to the default folder, click the Next button. 10) On the display, you will see "printer port to be used". Normally, this is LPT1 and it is selected automatically. Ensure that Yes is checked to use the printer as the default printer. Finally click the Next button. 11) A "Confirm installation" window will be displayed. To continue installation, click the Yes button. 12) When the installation is complete, you will be asked whether or not to print a test page. If you wish to do so, click the Yes button. At this time, ensure that paper is loaded in the paper tray. 13) If the test print completes successfully, click the Finish button. "The installation of the TOSHIBA e-STUDIO Series Software is complete." window will be displayed. Click the OK button. C. Windows 3.1x: 1) Load paper into the paper tray of the printer. 2) Turn on the printer and then start Windows on your computer. Before installing the printer driver, be sure to close all other applications which may be open.

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DP1200/1500

3) Insert the installation CD-ROM into a CD-ROM drive. 4) Choose File from the Menu bar in Program Manager, and then choose the Run... command. 5) Type R:\SETUP (if the CD-ROM is designated as drive R) in the command line box and then click the OK button.

5. Parallel interface
This printer uses a bi-directional parallel interface. Use the supplied interface cable. Connector 36-pin DDK 57LE-40360-730B (D29) female connector or equivalent connector Cable Shielded type bi-directional parallel interface For best results,, use a printer interface cable which is IEEE1284 compliant. Pin configuration The pin numbers and signal names are listed in the following table.
18 1

6) Select a directory to which the printer driver will be installed and click the Next button. To install it to the default directory, click the Next button. 7) A printer port to be used window will be displayed. Normally, LPT1 is automatically set. Then ensure that Yes is checked to use this printer as the default printer. 8) A Confirm installation window will be displayed. To continue installation, click Yes. 9) When the installation is complete, restart Windows.

36

19

Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Signal name STB DATA1 DATA2 DATA3 DATA4 DATA5 DATA6 DATA7 DATA8 ACKNLG BUSY PE (Paper End) SLTC AUTO LF (NC) GND (0 V) FG +5 V

Pin No. 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

Signal name GND (STB RET) GND (DATA1 RET) GND (DATA2 RET) GND (DATA3 RET) GND (DATA4 RET) GND (DATA5 RET) GND (DATA6 RET) GND (DATA7 RET) GND (DATA8 RET) GND (ACKNLG RET) GND (BUSY RET) GND (PE RET) INPRM FAULT (NC) (NC) +5 V SLTC IN

4. Printer driver group


When the printer driver is installed, the TOSHIBA e-STUDIO Series printer driver group will be created. This group allows the following functions to be executed. Uninstall The printer driver can be uninstalled. If the driver is uninstalled, printing cannot be performed on the printer. For proper uninstallation, be sure to use uninstallation program of the printer driver group. Readme The latest information on the printer driver is included in this note. Read the Readme first. Advanced Settings See help for application support and application problems that may occur when printing. See help for the applicable method of usage. Status Monitor The printer state and information on current printing are displayed on the status monitor window. DOS Emulation Setup Status Monitor HELP DOS Emulation HELP Advanced Settings HELP q Be sure to read Readme found in the printer driver group before starting to print from application programs.

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DP1200/1500

[7] OPERATIONAL DESCRIPTIONS


1. Outline of operation
The outline of operation is described referring to the basic configuration. (Basic configuration)

Scanner section

Operation section

CCD

MCU (Main control/image process section)

LSU (Laser unit) Laser diode, Polygon mirror lens Laser beam

Paper exit Fusing section

Process section Printer section

Paper transport section

Cassette paper feed section

Manual paper feed section

(Outline of copy operation) Setting conditions 1) Set copy conditions such as the copy quantity and the copy density with the operation section, and press the COPY button. The information on copy conditions is sent to the MCU. Image scanning 2) When the COPY button is pressed, the scanner section starts scanning of images. The light from the copy lamp is reflected by the document and passed through the lens to the CCD. Photo signal/Electric signal conversion 3) The image is converted into electrical signals by the CCD circuit and passed to the MCU. Image process 4) The document image signal sent from the CCD circuit is processed under the revised conditions and sent to the LSU (laser unit) as print data. Electric signal/Photo signal (laser beam) conversion 5) The LSU emits laser beams according to the print data. (Electrical signals are converted into photo signals.) 6) The laser beams are radiated through the polygon mirror and various lenses to the OPC drum. Printing 7) Electrostatic latent images are formed on the OPC drum according to the laser beams, and the latent images are developed to be visible images (toner images). 8) Meanwhile the paper is fed to the image transfer section in synchronization with the image lead edge. 9) After the transfer of toner images onto the paper, the toner images are fused to the paper by the fusing section. The copied paper is discharged onto the exit tray.

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DP1200/1500

2. Scanner section
A. How to scan documents
The scanner has sensors that are arranged in a line. These sensors scan a certain area of a document at a time and deliver outputs sequentially. When the line is finished, the next line is scanned, and this procedure is repeated. The figure below shows the case where the latter two sections of an image which are scanned are shown with solid lines and the former two sections which are being transmitted are shown with dotted lines. The direction of this line is called main scanning direction, and the scanning direction sub scanning direction. In the figure above, one line is divided into 4 sections. Actually, however, one line is divided into thousands of sections. For scanning, the light receiving element called CCD is used. The basic resolution indicates the scanner capacity. The basic resolution is expressed in dpi (dot/inch) which shows the number of light emitting elements per inch on the document. The basic resolution of this machine is 400dpi. In the sub scanning direction, at the same time, the motor that drives the optical system is controlled to scan the image at the basic resolution.
Main scanning direction

Sub scanning direction Sensor scanning area

Original

1 2 3

4
5

Image data sent to the ICU PWB


5 4 3 2 1

To MCU PWB

B. Basic structure of scanner section

(11)

(4)

(1)

(2)

(8)

(5)
1 4 7 10 Copy lamp (Xenon lamp) No. 2 mirror No. 2/3 mirror unit Mirror motor

(7)
2 5 8 11

(3)

(6)

(9) (10)
3 6 9 No. 1 mirror Lens CCD

Reflector (light conversion plate) No. 3 mirror Copy lamp unit MHPS (Mirror home position sensor)

The scanner unit performs scanning in the digital optical system. The light from the light source (Xenon lamp) is reflected by a document and passed through three mirrors and reduction lenses to the CCD element (image sensor) where images are formed. This system is known as the reduction image sensor system. Photo energy on the CCD element is converted into electrical signals (analog signals). (Photo-electric conversion). The output signals (analog signals) are converted into digital signals (A/D conversion) and passed to the MCU (main control/image process section). The resolution at that time is 400dpi. The mirror unit in the scanner section is driven by the mirror motor. The MHPS is provided to detect the home position of the copy lamp unit.

3. Laser unit
The image data sent from the MCU (image process circuit) is sent to the LSU (laser unit), where it is converted into laser beams.
(3) (2) (1)

A. Basic structure
The LSU unit is the writing section of the digital optical system. The semiconductor laser is used as the light source, and images are formed on the OPC drum by the polygon mirror and f lens, etc. The laser beams are passed through the collimator lens, the cylindrical lens, the polygon mirror, the f lens, and the mirror to form images on the OPC drum in the main scanning direction. The laser emitting PWB is provided with the APC (auto power control) in order to eliminate fluctuations in the laser power. The BF PWB works for measurement of the laser writing start point.

(4)

: Laser beam path for BF PWB

(5)

7 2

DP1200/1500 No. (1) (2) (3) (4) Component Semiconductor laser Collimator lens Polygon mirror, polygon motor BD (Mirror, lens, PWB) Function Generates laser beams. Converges laser beams in parallel. Reflects laser beams at a constant rpm. Detects start timing of laser scanning. Converges laser beams at a spot on the drum. (5) f lens Makes the laser scanning speeds at both ends of the drum same as each other. (Refer to the figure below.)

4. Fuser section

Makes the laser scanning speeds at both ends of the drum same as each other.

abc
a b c

d=e=f
d e f

A. General description
General block diagram (cross section)

Thermal fuse

Separator pawl PPD2

f LENS

B. Laser beam path


Thermistor Pressure roller Heat roller

Paper guide
Top view
Thermal fuse Heater lamp

Heat roller

Thermistor

C. Composition
Effective scanning width: Resolution: Beam diameter: 216mm (max.) 600dpi 75um in the main scanning direction, 80um in the sub scanning direction 0.20 0.03mW (Laser wavelength 780 795nm) Brushless motor 20.787rpm No. of mirror surfaces: 6 surfaces

Separator pawl

(1) Heat roller A Teflon roller is used for the heat roller and a silicone rubber roller is used for the lower heat roller for better toner fusing performance and paper separation. (2) Separator pawl Three separator pawls are used on the upper heat roller. The separator pawls are teflon coated to reduce friction with the roller and prevent a smear on the paper caused by the separator pawl.

Image surface power: Polygon motor section:

7 3

DP1200/1500 (3) Thermal control 1. The heater lamp, thermistor, main PWB, DC power supply PWB, and triac within the power supply unit are used to control the temperature in the fuser unit. To prevent against abnormally high temperature in the fuser unit, a thermal breaker and thermal fuse are used for safety purposes. 2. The surface temperature of the upper heat roller is set to 165C 190C. The surface temperature during the power save mode is set to 100C. 3. The self-check function comes active when one of the following malfunctions occurs, and an "H" is displayed on the multicopy window. a. When the heat roller surface temperature rises above 240C. b. When the heat roller surface temperature drops below 100C during the copy cycle. c. Open thermistor d. Open thermal fuse e. When the heat roller temperature does not reach 190C within 27 second after supplying the power. (4) Fusing resistor Fusing resistor This model is provided with a fusing resistor in the fusing section to improve transfer efficiency. General descriptions are made in the following. General descriptions Since the upper heat roller is conductive when copy paper is highly moist and the distance between the transfer unit and the fusing unit is short, the transfer current leaks through the copy paper, the upper heat roller and the discharging brush.

Heated by the heater lamp.(950W)

Saftey device (Thermal breaker, thermal fuse)

The surface temperature of the upper heat roller is sensed by the thermistor.

Triac (in the power supply unit)

Level of the thermistor is controlled by the main PWB.

With th e signal f om the r main PWB, the triac is controlled on and o ff. (power supply PWB )

5. Paper feed section and paper transport section


A. Paper transport path and general operations
(2) (5) (3) (4) (6)

(1)

(7) (8) (9) (10) (11)

(15)

(14) (13)

(12)

(1) (2) (3) (4) (5)

Scanner unit Copy lamp Lens unit LSU (Laser unit) Paper exit roller

(6) (7) (8) (9) (10)

Main charger Heat roller Pressure roller Drum Transfer unit

(11) (12) (13) (14) (15)

Pickup roller Manual paper feed tray Manual paper feed roller PS roller unit Paper feed roller

Paper feed is made in two ways; the tray paper feed and the manual paper feed. The tray is of universal-type, and has the capacity of 250 sheets. The front loading system allow you to install or remove the tray from the front cabinet. The general descriptions on the tray paper feed and the manual paper feed are given below.

7 4

DP1200/1500 (1) Cassette paper feed operation 1) The figure below shows the positions of the pick-up roller, the paper feed clutch sleeve, and the paper feed latch in the initial state without pressing the COPY button after lighting the ready lamp. The paper feed latch is in contact with the projection of the clutch sleeve. 5) At this time, the paper is fed past the paper entry detection switch (PPD1), and detected by it. After about 0.15 sec from detection of paper by PPD1, the tray paper feed solenoid (PFS) turns on so that the clutch sleeve projection comes into contact with the paper feed latch to stop the pick-up roller. Then the pick-up roller rotates for about 0.15 sec so that the lead edge of the paper is evenly pressed on the resist roller, preventing against skew feeding.

2) When the COPY button is pressed, the main drive motor starts rotating to drive each drive gear. The pick-up drive gear also is driven at that time. Since, however, the paper feed latch is in contact with the projection of the clutch sleeve, rotation of the drive gear is not transmitted to the pick-up roller, which does not rotate.

PFS ON

RRS OFF

PFS OFF

RRS OFF
6) To release the resist roller, the tray paper feed solenoid and the resist solenoid are turned on by the paper start signal to disengage the resist start latch from the clutch sleeve projection, transmitting rotation of the resist drive gear to the resist roller shaft. Thus the paper is transported by the resist roller. 7) After the resist roller starts rotating, the paper is passed through the pre-transfer guide to the transfer section. Images are transferred on the paper, which is separated from the OPC drum by the drum curve and the separation section.

3) After about 0.1 sec from when the main motor start rotating, the tray paper feed solenoid (PFS) turns on momentarily. This disengages the paper feed latch from the projection of the clutch sleeve, transmitting rotation of the pick-up drive gear to the paper feed roller shaft, rotating the pick-up roller to feed the paper.

PFS OFF

RRS OFF

PFS OFF

RRS ON

4) After more than half rotation of the pick-up roller, the paper feed latch is brought in contact with the projection of the clutch sleeve, stopping rotation of the pick-up roller.

8) The paper separated from the drum is passed through the fusing paper guide, the heat roller (fusing section), POD (paper out detector) to the copy tray.

7 5

DP1200/1500 (2) Manual multi paper feed operation 1) Before paper feed operation, the manual paper feed solenoid (MPFS) is turned OFF as shown in the figure below. 3) When pawl C of the manual paper feed clutch sleeve is hung on the manual feed latch, the manual feed stopper falls and the manual take-up roller rises. At that time, the manual paper feed roller is rotating.

A
C

OFF MPFS
2) When the PRINT button is pressed, the manual paper feed solenoid (MPFS) turns on to disengage the manual paper feed latch A from the manual paper feed clutch sleeve A, rotating the manual paper feed roller and the manual take-up roller. At the same time, the manual paper feed stopper opens and the manual take-up roller is pressed to the surface of the paper to start paper feeding.

ON MPFS
4) The lead edge of the transported paper is pressed on the resist roller by the transport roller. Then the paper is stopped temporarily to make synchronization with the lead edge of the image on the OPC drum. The operations hereinafter are the same as the paper feed operations from the tray. (Refer to A-5 8.) 5) The solenoid turns off to close the gate and return to the initial state.

C A

A
ON MPFS

OFF MPFS

7 6

DP1200/1500 (3) Conditions of occurrence of paper misfeed a. When the power is turned on: PPD or POD is ON when the power is turned on. b. Copy operation a. PPD1 jam 1) PPD1 does not turn off within 4 sec b. PPD2 jam

c. POD jam

after turning on the resist roller. 1) PPD2 is off immediately after turning on the resist roller. 2) PPD2 does not turn off within 1.2 sec after turning off the resist roller. 1) POD does not turn on within 2.9 sec after turning on the resist roller. 2) POD does not turn off within 1.5 sec 2.7 sec after turning off PPD2.

6. Printing process

An OPC drum is used for the photoconductor. (Structure of the OPC drum layers) OPC layer (20microns thick)
Pigment layer (0.2 to 0.3 microns thick) Aluminium drum

(1) Functional diagram

Main charger Laser beam Cleaning blade

MG roller

Drum

Transfer unit Resist roller


(Basic operation cycle)

Semiconductor laser

Focus correction lens

Main high voltage unit Exposure

Saw tooth

Charge

Toner
Drum Developing

Cleaning
Cleaning blade

Developer

Waste toner box

PS roller

To face down tray

Paper release

Fusing

Separation

Transfer

Synchronization with drum

Manual feed

Heat roller Heater lamp

Electrode

Transfer charger Transfer high voltage unit

Cassette paper feed

Print process Paper transport route

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DP1200/1500

(2) Outline of print process This printer is a non-impact printer that uses a semiconductor laser and electrostatic print process. This printer uses an OPC (Organic Photo Conductor) for its photoconductive material. First, voltage from the main corona unit charges the drum surface and a latent image is formed on the drum surface using a laser beam. This latent image forms a visible image on the drum surface when toner is applied. The toner image is then transferred onto the print paper by the transfer corona and fused on the print paper in the fusing section with a combination of heat and pressure. Step-1: Step-2: Step-3: Charge Exposure Latent image is formed on the drum. Developing Latent image formed on the drum is then changed into visible image with toner. Transfer The visible image (toner image) on the drum is transfered onto the print paper. Cleaning Residual toner on the drum surface is removed and collected by the cleaning blade. Optical discharge Residual charge on the drum surface is removed, by semiconductor laser beam.

Semiconductor laser

Exposure (semiconductor laser) OPC layer Pigment layer Aluminum drum

Step-4:

Drum surface charge sfter the exposure OPC layer Pigment layer Aluminum layer

Step-5:

Step-6:

Non-image area

Image area

(3) Actual print process Step-1: DC charge A uniform negative charge is applied over the OPC drum surface by the main charging unit. Stable potential is maintained by means of the Scorotron charger. Positive charges are generated in the aluminum layer.

Step-3: Developing (DC bias) A bias potential is applied to the MG roller in the two component magnetic brush developing method, and the toner is charged negative through friction with the carrier. Non-image area of the drum surface charged with negative potential repel the toner, whereas the laser exposed portions where no negative charges exist, attract the toner. As a result, a visible image appears on the drum surface.
: Carrier (Magnetized particle) : Toner (Charge negative by friction) (N) (S) :Permanent magnet (provided in three locations)

About DC5.5KV (580V/400V)

N S N

Step-2: Exposure (laser beam, lens) A Laser beam is generated from the semiconductor laser and controlled by the print pattern signal. The laser writes onto the OPC drum surface through the polygon mirrors and lens. The resistance of the OPC layer decreases for an area exposed by the laser beam (corresponding to the print pattern signal). The beam neutralizes the negative charge. An electrostatic latent image is formed on the drum surface.

DC 400V 8V

MG roller

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DP1200/1500
Non-image area -600

-400 Developing bias Image area Residual potential (-50 to -100V) 0

Toner attract potential

Step-7: Optical discharge (Semiconductor laser) Before the drum rotation is stopped, the semiconductor laser is radiated onto the drum to reduce the electrical resistance in the OPC layer and elimate residual charge, providing a uniform state to the drum surface for the next page to be printed. When the electrical resistance is reduced, positive charges on the aluminum layer are moved and neutralized with negative charges on the OPC layer.
Semiconductor laser
Transfer Discharge
Charge

Toner is attracted over the shadowed area because of the developing bias. Step-4: Transfer The visible image on the drum surface is transferred onto the print paper by applying a positive charge from the transfer corona to the backside of the print paper.

Step-5: Separation Since the print paper is charged positively by the transfer corona, it is discharged by the separation corona. The separation corona is connected to ground. Step-6: Cleaning Toner remaining on the drum is removed and collected by the cleaning blade. It is transported to the waste toner collecting section in the cleaning unit by the waste toner transport roller.

Drum surface potential

Charge

Exposure

Developing
Time

Charge by the Scorotron charger


Function The Scorotron charger functions to maintain the surface potential of the drum even at all times which. It is used to control the surface potential regardless of the charge characteristics of the photoconductor. Basic function A screen grid is placed between the saw tooth and the photoconductor. A stable voltage is added to the screen grid to maintain the corona current on the photoconductor. As the photoconductor is charged by the saw tooth from the main corona unit, the surface potential increases. This increases the current flowing through the screen grid. When the photoconductor potential nears the grid potential, the current turns to flow to the grid so that the photoconductor potential can be maintained at a stable level.

About DC 5.2kV

Process controlling Function The print pattern signal is converted into an invisible image by the semiconductor laser using negative to positive (reversible) developing method. Therefore, if the developing bias is added before the drum is charged, toner is attracted onto the drum. If the developing bias is not added when the drum is charged, the carrier is attracted to the drum because of the strong electrostatic force of the drum. To avoid this, the process is controlled by adjusting the drum potential and the grid potential of the Scorotron charger. Basic function Voltage added to the screen grid can be selected, high and low. To make it easily understood, the figure below shows voltage transition at the developer unit.
START 0 STOP

Print potentioal

Toner attract potential 2)

Developing bias

3)
1) Low

4)

High
Time

Drum potential

79

DP1200/1500

Start 1) Because the grid potential is at a low level, the drum potential is at about 400V. (Carrier may not be attracted though the carrier is pulled towards the drum by the electrostatic force of 400V. 2) Developing bias ( 400V) is applied when the photoconductor potential is switched from LOW to HIGH. 3) Once developing bias (400V) is applied and the photo conductor potential rises to HIGH, toner will not be attracted to the drum. Stop The reverse sequence takes place. Retaining developing bias at an abnormal occurrence Function The developing bias will be lost if the power supply was removed during print process. In this event, the drum potential slightly abates and the carrier makes deposits on the drum because of strong static power. To prevent this, the machine incorporates a function to retain the developing bias for a certain period and decrease the voltage gradually against possible power loss. Basic function Normally, the developing bias voltage is retained for a certain time before the drum comes to a complete stop if the machine should stop before completing the normal print cycle. The developing bias can be added before resuming the operation after an abnormal interruption. Therfore, carrier will not make a deposit on the drum surface.

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DP1200/1500

[8] DISASSEMBLY AND ASSEMBLY


Before disassembly, be sure to disconnect the power cord for safety. The disassembly and assembly procedures are described for the following sections: 1. High voltage section 2. Operation panel section 3. Optical section 4. Fusing section 5. Tray paper feed/transport section 6. Manual paper feed section 7. Rear frame section 8. Power section 9. SPF section 10. 2nd cassette section 11. DUP motor section 12. Reverse roller section 13. FAX MCU PWB section 14. FAX-SPF section

2) Remove the drum fixing plate and the photoconductor drum. (Note) Dispose the drum fixing plate which was removed.

LO C K

(2)

1. High voltage section


A. List
No. 1 2 3 Drum Transfer charger unit Charger wire 3) Check the cleaning blade and the red felt for no damage. If there is any damage, execute all procedures from item 5) and later. If there is no damage, execute the procedure of item 12). 4) Remove the main charger. (Cleaning the screen grid and the sawteeth.) Part name Ref.

(3)

B. Drum replacement
1) Remove the drum cover. (4 Lock Tabs)

8 1

DP1200/1500 5) Remove the cleaning blade. Note: Dispose the cleaning blade which was removed. Attach the mocket with slightly pressing section A of the cleaning blade. Do not touch the tip of the cleaning blade. Do not put the mocket under the cleaning blade. Do not put the mocket on the sub blade. Do not press the sub blade with the mocket. 10) Attach the main charger. Securely set the MC holder on the projection of the process frame. Securely insert two projections of the MC holder into the groove in the process frame. When attaching the MC holder assy, be careful not to make contact with the cleaning blade.

6) Clean the cleaning section and the waste toner pipe to remove waste toner completely with a vacuum cleaner. 7) Remove the felt and duplex tape completely. Note: Be careful not to scratch or bend the sub blade. 8) Attach the cleaning blade. Securely insert the plate section of the cleaning blade into the unit and fix it with a screw. Do not touch the cleaning blade rubber with your hand. When attaching the cleaning blade, press the cleaning blade in the arrow direction and attach.

11) Attach the drum fixing plate and the photoconductor drum. Apply grease to the inside of the photoconductor drum. (Dia. 2)

9) Attach the felt.

Attach the drum from (b). (Prevention against the sub blade edge breakage) Attach the drum so that its position with the sub blade is as shown.

8 2

DP1200/1500 12) Attach the detection gear. Note: The detection gear is not installed to the drum cartridge packed with the main body. Add a new one. (2) Push up the lock pawls (2 positions) of the side cover, and remove the transfer charger.
Lock pawl rear

1)

13) Attach the drum cover. Note: After attaching the drum cover, do not make a copy. When attaching the drum cover, engage the detection gear 20T rib with the 30T gear rib, and attach the drum cover to the process frame.

C. Disassembly procedure
(1) Press the side cover open/close button and open the side cover.

2)

Transfer charger

1)

Lock pawl front

D. Assembly procedure
1) 2)
For assembly, reverse the disassembly procedure.

E. Charger wire cleaning


(1) Remove the charger cleaner from the manual paper feed unit.

1)

8 3

DP1200/1500 (2) Set the charger cleaner to the transfer unit, and move it reciprocally a few times in the arrow direction shown in the figure below.

2. Operation panel section


A. List
No. Part name Ref. Operation panel unit Operation PWB

3)

4)

1 2

2) 1)

B. Disassembly procedure
(1) Remove the screws (4 pcs.), the harness, and the operation panel unit.

1) 1) 2) 3) 1)

F. Charger wire replacement


(1) Remove the TC cover and remove the screw. (2) Remove the spring and remove the charger wire. (3) Install a new charger wire by reversing the procedures (1) and (2). At that time, be careful of the following items. q The rest of the charger wire must be within 1.5mm. q The spring hook section (charger wire winding section) must be in the range of the projection section. q Be careful not to twist the charger wire.

(2) Remove the screws (3 pcs.) and the PWB holder. (3) Remove the screws (3 pcs.) and the operation PWB.

1)
3)

1)

Charger wire

1)

3)
2)

3)

2)

3)

1mm
Protrusion

4)

1.5mm
Note that there are 13 pawls

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DP1200/1500

C. Assembly procedure
For assembly, reverse the disassembly procedure

(2) Remove the screws (2pcs.), and remove the copy lamp unit from the mirror base drive wire.

3. Optical section
A. List
NO. 1 2 3 Copy lamp unit Copy lamp Lens unit Part name Ref.

2)

B. Disassembly procedure
(1) Remove the parts as shown below.

3) 1)

1)

2) 3)

1)

2)
4)

9)

7)
4)

Hook
(3) Pull the copy lamp unit toward you to remove the harness.

10) 6) 4) 3)

5)

2)

8)

3) 1)

1)

2) 3)

(4) Remove the screw (4 pc) and remove the cover.

8 5

DP1200/1500 (5) Remove the screws (2 pcs.), the harness, and the optical unit.
1)

4. Fusing section
A. List
No. 1 Thermistor PPD2 sensor Heater lamp Pressure roller Heat roller Part name Ref.

4) 3)

2 3
5)

2)

4 5

B. Disassembly procedure
(1) Remove the connectors (3 pcs.) of the rear cabinet. (2) Open the side cover, remove two screws, and remove the fusing unit.

When installing the lens unit, refer to 8-6. Lens unit installation reference.

C. Assembly procedure
Basically reverse the disassembly procedure. The mirror base drive wire and the lens drive wire stretching methods are described below. a. Mirror base drive wire stretching 1. Hook the metal fixture of the mirror base drive wire on the projection of the optical base plate. 2. Pass the wire through the external groove of the double pulley. (At that time, check that No. 2/3 mirror unit is in contact with the mirror base positioning plate.) 3. Hold so that the winding pulley groove is up, and wind the mirror base drive wire 9 turns. 4. Put the 8th turn of the mirror base drive wire in the winding pulley groove and fix with a screw. 5. Pass the wire under No. 2/3 mirror unit plate and wind it around pulley A. 6. Pass the wire through the internal groove of the double pulley, and pass through pulley B. 7. Hook the spring hook on the optical base plate.
6 2 5 7

1)

3)

2)

2)
Wind closely

(3) Cut the binding band, remove the screw, and remove the thermistor.
6 2

1)
3 6

6 6 5 2 6 1 3 1

Wind closely

2)

4 2

After installing the mirror base drive wire, be sure to perform main scanning direction image distortion adjustment.

Thermistor

3)

8 6

DP1200/1500 (4) Remove the screw and remove the U-turn guide. (7) Remove the plate spring on the right and remove the heater lamp.

1)

2)

1)

2)

Pressure roller section disassembly


(5) Remove the three screws, remove the fusing cover lower on the right side, and open the heat roller section.

Hearter lamp

2) 3) 4)
(8) Remove the spring and remove the separation pawls (3 pcs.).

6)
3)

5)

1)
2)

5)

6)

(6) Remove the screw and remove the PPD2 sensor.

1)

1)

(9) Remove the E-ring and remove the reverse gate.

2)
PPD2 sensor

3)

1) 2)

8 7

DP1200/1500 (10) Remove the pressure release levers on the right and the left sides. (6) Remove the C-ring and the fusing bearing, and remove the heat roller.

1)

1)

2)

3)

Heat roller

1)

(7) Remove the parts from the heat roller. Note: Apply grease to the sections specified with V. (11) Remove the pressure roller, the pressure bearing, and the spring. Note: Apply grease to the sections specified with V.

V Pressure roller 1) 3) 2) 1) 2)
(8) Remove two screws and remove the thermostat.

3) 2) 1)

3)

1)

Heat roller disassembly (Continued from procedure (4).)


(5) Remove screws, remove the fusing cover, and open the heat roller section.

3)

2)

2)

1)

3)
3)

2)

C. Assembly procedure
For assembly, reverse the disassembly procedure.

8 8

DP1200/1500

5. Tray paper feed/transport section


A. List
No. 1 2 3 4 PPD1 sensor PWB LSU unit Intermediate frame unit Paper feed roller Part name Ref.

(3) Remove two screws and remove the toner motor.

2)

B. Disassembly procedure
(1) Remove six connectors and screws of the main PWB, and lift the optical unit and the main PWB to remove.

2)

2)
1)

2)

(4) Remove two springs and open the intermediate frame unit.

2)

1)
3) 1)

1)

2)

(2) Remove the PWB insulation mylar and remove the paper transport detection sensor (PPD2).

2)

1)

3)

8 9

DP1200/1500 (5) Remove the pulleys on the both sides and remove the paper exit roller. (7) Release the belt pulley lock and remove the belt pulley bearing.

3)

2)

3) 1)

4)

2)
1)

(8) Remove the paper exit roller.

(6) Pull out the paper exit roller knob and remove the belt.

2)

1)

8 10

DP1200/1500 (9) Remove the harness guide. (11) Remove the parts as shown below, and remove the pressure release solenoid and the paper feed solenoid.

3)

4) 2)

1)

(10) Remove five screws and remove the main drive plate and the belt.

1) 4) 2) 3)

2)

1)

(12) Remove six screws and remove the LSU unit.

2)

1)

3)

1)

1)

CAUTION:Attach the gears securely

8 11

DP1200/1500 (13) Remove two screws and remove the fusing connector. (14) Remove five screws and the connector, and lift the intermediate frame unit to remove. (17) Remove three screws and remove the TC front paper guide.

1)

3)

4)

2)

2)
(18) Remove the screw and the connector, and remove the PPD1 sensor PWB.

2)

1)

1)

(15) Remove the screw and the E-ring, and remove the PS semi-circular earth plate and the PS roller unit. (16) Remove the E-ring and remove the spring clutch from the PS roller unit.
5)

2)

4)

PS roller unit

4)

PS semi-circuler earth plate


2)

1)

3)

8 12

DP1200/1500 (19) Remove two E-rings and remove the paper feed roller. (20) Remove three E-rings and remove the clutch unit.

6. Manual paper feed section


A. List
No. Part name Ref. Manual transport roller Cassette detection switch PPD1 sensor PWB Side door detection unit

5)

Back

1 2 3

Clutch unit
4)

Paper feed roller

B. Disassembly procedure Single unit


(1) Remove the screw and remove the single upper cover.

1)
4)

3)

Front
1)

2)

2)

C. Assembly procedure
For assembly, reverse the disassembly procedure.

8 13

DP1200/1500 (2) Remove the screw and remove the side door detection unit. (4) Remove the PPD1 sensor PWB.

1) 3)

2)

2) 1)

Back

Wire treatment

(3) Remove three screws and remove the single manual feed upper frame.

1)

Wire treatment
1)

(5) Remove the E-ring and remove the manual paper feed transport roller.

2)

4)

3)

3)

1)

2)

8 14

DP1200/1500 (6) Remove the cassette detection switch.

Multi unit
(1) Remove the screw and remove the multi upper cover.

1)

1)

3)

3)

2)

2)

Wire treatment

(2) Remove the screw and remove the side door detection unit.

(7) Remove the multi cover.

Orange
Multi cover
1)

Red

2) 1)

Back

Wire treatment

8 15

DP1200/1500 (3) Remove three screws and remove the multi paper feed upper frame. (5) Remove three E-rings and remove the manual paper feed roller.

1)

1)

1)

1)

1)

3)

2)

2)

L O CK

T O
K

(4) Remove two screws and remove the multi feed bracket unit from the multi paper feed upper frame.

(6) Remove the pick-up roller.

2)
1)

1)

1)

2)

2)

8 16

DP1200/1500 (7) Cut the binding band and remove the multi paper feed solenoid.

7. Rear frame section


A. List
No. 1 2 3 Mirror motor Main motor Exhaust fan motor Part name Ref.

1)

B. Disassembly procedure
(1) Remove three screws and remove the rear cabinet.
1)

Multi paper feed solnoid

3)

2)
1) 2)

1)

C. Assembly procedure
For assembly, reverse the disassembly procedure. (2) Remove two screws, the harness, and the mirror motor.

D. Pressure plate holder attachment


(1) Attach the pressure plate holder so that the resin section is not covered with the seal M1-N.

Seal M1-N

Pressure plate holder Attachment reference

3)

1)

2)
Attachment reference

2)

8 17

DP1200/1500 (3) Remove two screws and one harness, and remove the main motor.

8. Power section
A. List
No. 1 Power PWB Part name Ref.

B. Disassembly procedure
(1) Remove two screws and one connector, and remove the power PWB.

3)

2)
1)

1)

2)

3)

2)

(4) Remove two screws and one connector, and remove the exhaust fan motor.

C. Assembly procedure
For assembly, reverse the disassembly procedure.

1)

3)

C. Assembly procedure
For assembly, reverse the disassembly procedure.

8 18

DP1200/1500

[9] ADJUSTMENTS
1. Optical section
A. Image distortion adjustment
There are following two types of image distortion. q Horizontal image distortion q Vertical image distortion In this machine, the image distortion is adjusted by changing the parallelism of mirrors (copy lamp unit, No. 2/3 mirror unit). (1) Horizontal image distortion adjustment a. Summary Parallelism of mirrors can be made by installing the copy lamp unit and No. 2/3 mirror unit to the reference position. However, it must be checked by making a copy, and must be adjusted if necessary. b. Cases when the adjustment is required 1) When the copy lamp unit and No.2/3 mirror unit are disassembled or their part is replaced. 2) When the copy lamp unit and No.2/3 mirror unit drive section is disassembled or its part is replaced. 3) When the copy image is distorted as shown below:

d. Adjustment procedure 1) Remove the right cabinet (manual paper feed unit), the document reference plate. 2) Remove the document glass.

1)

2) 3)

3) Loosen the fixing screw of the copy lamp unit wire.

Document

Copy A

Copy B

c. Necessary tools q Screwdriver (+) q Hex wrench q Scale q Test chart for distortion adjustment (Make a chart shown below by yourself.) Draw a rectangle on a paper (B4 or 8 1/2 14) as shown below. Be sure to make four right angles.

L = 10mm
L

Fixing Screws

4) Manually turn the copy lamp unit/No.2/3 mirror unit drive gear to bring No.2/3 mirror unit into contact with No.2/3 mirror unit positioning plate. When No.2/3 mirror unit makes contact with No.2/3 mirror unit positioning plate in the Freat and rear frame side simultaneously, the mechanical parallelism of No.2/3 mirror unit is proper. If one side of No.2/3 mirror unit makes contact with No.2/3 mirror unit positioning plate and the other side does not, the parallelism is improper. If the parallelism is improper, perform the procedure of step 5).

9 1

DP1200/1500 7) Manually turn the copy lamp unit/No.2/3 mirror unit drive gear to bring No.2/3 mirror unit into contact with the positioning plate, and perform the procedure of step 4). Repeat procedures of steps 4) to 7) until the parallelism of No.2/3 mirror unit is properly set. 8) With No.2/3 mirror unit positioning plate in contact with No.2/3 mirror unit, bring the copy lamp unit into contact with the right frame and fix the copy lamp unit to the drive wire. Procedures 1) to 8) are for adjustment of mechanical horizontal parallelism. The copy lamp unit and No.2/3 mirror are fixed to the specified positions and the mechanical horizontal parallelism of No.2/3 mirror is adjusted. Then the optical horizontal parallelism must be adjusted in the following procedures.

Copy lamp unit projection

5) Loosen the copy lamp unit/No.2/3 mirror unit drive pulley setscrew in the side where No.2/3 mirror unit does not make contact with No.2/3 mirror unit positioning plate.

Set screw

9) Set the image distortion check chart on the document table, and make a reduction copy (75%) on an A4 or 11 8 1/2 paper with the document cover open.

Scanner unit drive pulley


6) Without moving the copy lamp unit/No.2/3 mirror unit drive pulley shaft, manually turn the copy lamp unit/No.2/3 mirror unit drive pulley in the same direction of the loosened setscrew. When it makes contact with No.2/3 mirror unit positioning plate, tighten and fix the setscrew.

50mm

Image distortion check chart

9 2

DP1200/1500 10) Check the horizontal image distortion. If LL = LR, there is no horizontal distortion
LL and LR: Distance between the copy image horizontal line and the edge of the black LR background. Black background

(2) Vertical image distortion adjustment a. Summary In this adjustment, the left and right balance is adjusted by changing the left and right balance of the No. 2 scanner unit frame on the front frame side. b. Note q Horizontal image distortion adjustment c. Cases when the adjustment is required 1) When the copy lamp unit/No.2/3 mirror unit drive section is disassembled or its part is replaced. 2) When the copy image is distorted as follows:

LL

11) If LL is not equal to LR, perform the following procedure. Loosen the setscrew of the copy lamp unit/No.2/3 mirror unit drive pulley in the front or the rear frame.

Document

Copy C

Copy D

Set screw

d. Necessary tools q Screwdriver (+) q Screwdriver () q Scale q Test chart for distortion adjustment (Make by yourself.) Draw a rectangle on A4 or 8 1/2 11 paper as shown below: Be sure to make four right angles.

Scanner unit drive pulley

12) Without moving the copy lamp unit/No.2/3 mirror unit drive pulley shaft, manually turn the copy lamp unit/No.2/3 mirror unit drive pulley whose setscrew was loosened, and adjust the parallelism of copy lamp unit/No.2/3 mirror unit.

L = 10mm
L
e. Adjustment procedure 1) Set the test chart for image distortion adjustment on the document glass, and make a normal copy on a paper of A4 or 8 1/2 11. 2) Check image distortion in the right and the left sides. If the both vertical lines are in parallel with each other, the rightleft distortion balance is proper. (However, there may be some distortion.) 2) If all the four angles are right angles, there in no distortion and the following procedures are not required.

Greater distortion

Smaller distortion

13) Tighten the set screw of the copy lamp unit/No.2/3 mirror unit drive pulley. 14) Check the image distortion in the same manner as step 10). Repeat procedures 11) to 14) until horizontal image distortion is eliminated.

9 3

DP1200/1500 3) If the right-left distortion balance is improper, loosen the fixing screw of No.2/3 mirror unit rail to change and adjust the right-left balance of No.2/3 mirror unit rail. (1) Outline The main scanning (front/rear) direction magnification ratio adjustment is made automatically or manually. Automatic adjustment: The width of the reference line marked on the shading correction plate is scanned to perform the main scanning (front/rear) direction magnification ratio adjustment automatically. Manual adjustment: The adjustment is made by manual key operations. (In either of the automatic and manual adjustments, the zoom data register set value is changed for adjustment.) The magnification ratio in the sub scanning direction is adjusted by changing the mirror base (scanner) scanning speed. (2) Main scanning direction magnification ratio adjustment a. Note Before performing this adjustment, the following adjustments must have been completed. If not, this adjustment cannot be performed properly. q Image distortion adjustment q The lens unit must be installed in the reference position. b. Cases when the adjustment is required (Note) If the distortion in the lead edge side (when viewed in the paper transport direction) is greater, change the height of the left rail of No.2/3 mirror unit. If the distortion in the rear edge side (when viewed in the paper transport direction) is greater, change the height of the right rail of No.2/3 mirror unit. 1) When the lens and the mirror unit are disassembled or the part is replaced. 2) When the copy lamp unit/No.2/3 mirror unit drive section is disassembled or the part is replaced. 3) When the main PWB is replaced. 4) When the EEPROM in the main PWB is replaced. 5) When U2 trouble occurs. 6) When the copy image distortion adjustment is performed. c. Necessary tools q Screwdriver (+) q Scale d. Adjustment procedure 1) Set the scale vertically on the document table. (Use a long scale for precise adjustment.)
Change the height of the left side of the rail.

Change the height of the right side of the rail.

4) Make a copy to check the vertical image distortion. If the four angles are right angles, the adjustment is completed.

B. Copy magnification ratio adjustment


The copy magnification ratio must be adjusted in the main scanning direction and in the sub scanning direction. To adjust, use SIM 48-1.

2) Set the copy magnification ratio to 100%. 3) Make a copy on A4 or 812 11 paper.

9 4

DP1200/1500 4) Measure the length of the copied scale image. 5) Calculate the main scanning direction magnification ratio. Main scanning direction magnification ratio =
(When a 100mm scale is used as the original.) Original (Scale)
HARDDENCD STAINLESS

Copy image dimensions 100 (%) Original dimension

mm 1/2mm

JAPAN

10

20

100

110

120

130

140

150
Shizuoka

HARDDENCD STAINLESS

Paper feed direction

mm 1/2mm

JAPAN

10

20

100

110

120

130

140

150
Shizuoka

Reference

Comparison point

Copy

110

6) Check that the copy magnification ratio is within the specified range. If it is not within the specified range, perform the following procedures. 7) Execute SIM 48-1 to select the main scanning direction copy magnification ratio adjustment mode. To select the adjustment mode, use the copy mode select key. In the case of the automatic adjustment, when the PRINT switch is pressed, the mirror base unit moves to the white plate for shading to scan the width of the reference line, calculating the correction value and displaying and storing this value. After execution of the automatic adjustment, go out from the simulation mode and make a copy to check the magnification ratio. If the magnification ratio is not in the specified range (100 1.0%), manually adjust as follows. Adjustment mode Main scanning direction auto copy magnification ratio adjustment Main scanning direction manual copy magnification ratio adjustment Sub scanning direction copy magnification ratio adjustment Lighting lamp Auto exposure lamp ON Manual exposure lamp ON Photo exposure lamp ON

b. Cases when the adjustment is required 1) When the lens and the mirror unit are disassembled or the part is replaced. 2) When the scanner unit drive section is disassembled or the part is replaced. 3) When the main PWB is replaced. 4) When the EEPROM in the main PWB is replaced. 5) When U2 trouble occurs. 6) When the copy image distortion adjustment is performed. c. Necessary tools q Screwdriver (+) q Scale d. Adjustment procedure 1) Set the scale on the document table as shown below. (Use a long scale for precise adjustment.)

8) Set the adjustment mode to Manual with the copy mode select key. 9) Enter the new set value of main scanning direction copy magnification ratio with the copy quantity set key, and press the COPY button. 10) Change the set value and repeat the adjustment until the ratio is within the speoified range. When the set value is changed by 1, the magnification ratio is changed by 0.1%. (3) Sub scanning direction copy magnification ratio a. Note Before performing this adjustment, the following adjustments must have been completed. If not, this adjustment cannot be performed properly. q Image distortion adjustment q Must be installed to the lens unit reference position. 2) Set the copy magnification ratio to 100%. 3) Make a copy on A4 or 812 11 paper. 4) Measure the length of the copied scale image. 5) Calculate the sub scanning direction copy magnification ratio. Sub scanning direction copy magnification ratio = Copy image dimension 100 (%)
Original dimension

9 5

DP1200/1500

110

Original (Scale)
HARDDENCD STAINLESS

mm 1/2mm

JAPAN

10

20

100

110

120

130

140

150
Shizuoka

HARDDENCD STAINLESS

mm 1/2mm

JAPAN

Paper feed direction

10

20

100

110

120

130

140

150
Shizuoka

Reference

Comparison point

Copy

6) Check that the actual copy magnification ratio is within the specified range. (100 1.0%). If it is not within the specified range, perform the following procedures. 7) Execute SIM 48-1 to select the sub scanning direction copy magnification ratio adjustment mode. To select the adjustment mode, use the copy mode select key. (Photo exposure lamp ON) 8) Enter the new set value of sub scanning direction copy magnification ratio with the copy quantity set key, and press the COPY button. Repeat procedures 1) 8) until the sub scanning direction actual copy magnification ratio in 100% copying is within the specified range. When the set value is changed by 1, the magnification ratio is changed by 0.1%.

D. Image position adjustment


There are following five kinds of image position adjustments, which are made by laser control except for the image scan start position adjustment. For the adjustments, SIM 50 01 and SIM 50 10 are used. No. 1 2 3 4 5 Adjustment item Print start position Image lead edge void amount Image scan start position Image rear edge void amount Center offset Simulation 50 01 50 01 50 01 50 01 50 10

C. Lens unit attachment reference


Attach the lens unit so that the lens unit number on the lens adjustment plate is aligned with the scribe line on the base plate.

To select the adjustment mode with SIM 50 01, use the copy density select key. The relationship between the adjustment modes and the lighting lamps are as shown in the table below. Adjustment mode Print start position Image lead edge void amount Lighting lamp Auto (AE) lamp Manual (TEXT) lamp Photo lamp Auto, Manual, Photo lamps

Lens unit number

Image scan start position Image rear edge void amount

() direction Reference line (0) (+) direction

To select the adjustment mode with SIM 50 10, use the copy mode select key. The relationship between the adjustment modes and the lighting lamps are as shown in the table below. Machine with the multi manual paper feed unit Adjustment mode Lighting lamp Auto, Cassette Auto, Manual Auto, Manual

Example: Lens unit number 2.8 Attach the lens unit at 2 scales in the paper exit direction from the reference line. Note: Never touch the other screws than the unit attachment screw. The lens unit is supplied only in a whole unit.

Print center offset (cassette) Print center offset (manual feed) Document center offset

Machine with the single manual paper feed unit Print center offset (cassette) Print center offset (manual feed) Document center offset Auto Auto, Manual Auto, Cassette

9 6

DP1200/1500 (1) Lead edge adjustment 1) Set a scale to the center of the paper lead edge guide as shown below, and cover it with B4 or 8 1/2 14 paper. 3) Make a copy and measure the void amount of image rear edge.

Void amount (Standard value: 2 3mm)

Scale image Paper rear edge

2) Execute SIM 50 01 3) Set the print start position (AE lamp ON) (A), the lead edge void amount (TEXT lamp ON) (B), and the scan start position (PHOTO lamp ON) (C) to 0, and make a copy of a scale at 100%. 4) Measure the image loss amount (R mm) of the scale image. Set C = 10 R (mm). (Example: Set the value of C to 30.) When the value of C is increased by 10, the image loss is decreased by 1mm. (Default: 50) 5) Measure the distance (H mm) between the paper lead edge and the image print start position. Set A = 10 H (mm). (Example: Set the value of A to 50.) When the value of A is increased by 10, the image lead edge is shifted to the paper lead edge by 1mm. (Default: 50) 6) Set the lead edge void amount to B = 50 (2.5mm). When the value of B is increased by 10, the void amount is increased by about 1mm. For 25 or less, however, the void amount becomes zero. (Default: 50)

4) If the measurement value is out of the specified range, change the set value and repeat the adjustment procedure. The default value is 50. Note: The rear edge void cannot be checked with the first sheet after entering the simulation mode, the first sheet after turning off/on the power, or the first sheet after inserting the cassette. Use the second or later sheet to check the rear edge void. (3) Center offset adjustment 1) Set the self-made test chart for the center position adjustment so that its center line is aligned with the center mark of the document guide. q Test chart for the center position adjustment Draw a line at the center of A4 or 8 1/2 11 paper in the paper transport direction.
Document guide

(Example) Distance between paper lead edge and image: H = 5mm

Image loss: R = 3mm

Center Copy paper (A4 or 8 1/2 11)

5mm

10mm

(2) Image rear edge void amount adjustment 1) Set a scale to the rear edge section of A4 or 11 8 1/2 paper size as shown in the figure below, and cover it with B4 or 8 1/2 14 paper.

2) Execute SIM 50 10 to select the print center offset (cassette paper feed) adjustment mode. The set adjustment value is displayed on the copy quantity display. 3) Make a copy and check that the copied center line is properly positioned. The standard value is 0 2mm from the paper center.

(Copy A)

2.0mm or less

Copy image

B4 or 8 1/2 14 paper
Shift

Copy paper folding line

A4 size rear edge


(Copy B)
2.0mm or less

Copy image Copy paper folding line

Shift (Paper feed direction)

2) Execute SIM 50 01 to select the image rear edge void amount adjustment mode. The set adjustment value is displayed on the copy quantity display.

9 7

DP1200/1500 4) If the measured value is out of the specified range, change the set value and repeat the adjustment procedure. When the set value is increased by 1, the copy image is shifted by 0.1mm toward the rear frame. l For the manual paper feed, change the manual paper feed adjustment mode and perform the similar procedures. l Since the document center offset is automatically adjusted by the CCD which scan the reference lines (F/R) on the back of document guide, there is no need to adjust manually.

E. Copy density adjustment procedure


Use SIM 46-01 to set the copy density for each copy mode. For selection of modes, use the copy mode select key. (1) Test chart setting 1) Place the test chart so that its edge is aligned with the A4 (Letter) reference line on the document table. Then place a B4 (14 8 1/2 ) white paper on the test chart and close the document cover.

2. Copy density adjustment


A. Copy density adjustment timing
The copy density adjustment must be performed in the following cases: l When maintenance is performed. l When the developing bias/grid bias voltage is adjusted. l When the optical section is cleaned. l When a part in the optical section is replaced. l When the optical section is disassembled. l When the OPC drum is replaced. l When the main control PWB is replaced. l When the EEPROM on the main control PWB is replaced. l When the memory trouble (U2) occurs.

White paper

B. Note for copy density adjustment


1) Arrangement before execution of the copy density adjustment l Clean the optical section. l Clean or replace the charger wire. l Check that the voltage at the high voltage section and the developing bias voltage are in the specified range.

Test chart

C. Necessary tool for copy density adjustment


l TOSHIBA TEST CHART No.15-1. l B4 (14 8 1/2 ) white paper l The user program AE setting should be "3."

(2) Perform the adjustment in each mode. 1) Execute SIM 46-1. 2) Select the mode to be adjusted with the exposure mode select key.

D. Features of copy density adjustment


For the copy density adjustment, the image data shift function provided in the image process LSI is used. List of the adjustment modes Auto Mode Manual Mode Photo Mode Manual T/S mode T/S Auto mode Brightness 1 step only Brightness 5 steps. Adjustment of only the center brightness is made. Brightness 5 steps. Adjustment of only the center brightness is made. Brightness 5 steps. Adjustment of only the center brightness is made. Brightness 1 step only

(1)

(1) Mode select key/display lamp

Adjustment mode Auto mode Manual mode Photo mode Manual T/S mode Auto T/S mode

Exposure mode display lamp Auto lamp ON Manual lamp ON Photo lamp ON Manual lamp/Photo lamp ON Auto lamp/Photo lamp ON

Gray chart adjustment level "S3" is slightly copied. "S3" is slightly copied. "S3" is slightly copied. "S4" is slightly copied. "S4" is slightly copied.

9 8

DP1200/1500 3) Make a copy. Check the adjustment level (shown in the above table) of the exposure test chart (Gray Scale). (When too bright): Decrease the value displayed on the copy quantity display. (When too dark): Increase the value displayed on the copy quantity display. * The value can be set in the range of 1 99.

B. DV bias adjustment
Note: A digital multi meter with internal resistance of 1G used for correct adjustment. must be

Procedures
1. Set the digital multi meter range to DC500V. 2. Set the positive side of the test rod to the connector CN-10-1 (DV BIAS) and set the negative side to the connector CN10-2 (FG). 3. Execute SIM 8-1. (The developing bias is outputted for 30 sec.) 4. Adjust the control volume (VR-121) so that the output voltage is 400 5V.

3. High voltage adjustment


A. Main charger (Grid bias)
Note: Use a digital multi meter with internal resistance of 10M or more measurement. After adjusting the grid LOW output, adjust the HIGH output. Do not reverse the sequence.

Procedures
1. Set the digital multi meter range to DC700V. 2. Set the positive side of the test rod to the connector CN11-3 (GRID) of high voltage section of the power PWB and set the negative side to the frame ground (radiating plate). 3. Execute SIM 8-3. (The main charger output is supplied for 30 sec in the grid voltage LOW output mode.) 4. Adjust the control volume (VR-141) so that the output voltage is 400 20V. 5. Execute SIM 8-2. (The main charger output is supplied for 30 sec in the grid voltage HIGH output mode.) 6. Adjust the control volume (VR-142) so that the output voltage is 580 10V.

9 9

DP1200/1500

[10] SIMULATION, TROUBLE CODES


1. Entering the simulation mode
To enter the serviceman simulation mode, press the keys as follows: Clear Density select Clear Density select To cancel the simulation mode, press the clear key. Flow chart o entering the simulation mode

Is there a sub code ?

YES

Start
Press the COPY key.

NO
Press the COPY key.
The COPY QUANTITY display blinks to indicate "00" and the machine enters the ready state for sub code input.

Press the clear key.

Within 1sec

Enter the sub code with the COPY QUANTITY key. 10th digit: 1st digit: Count up of values: COPY QUANTITY key Count down of values: Zoom key + COPY QUANTITY key

Press the exposure mode selector key.

Within 1sec

Press the clear key.

Within 1sec

Press the COPY key.


The current set adjustment value and the counter value are displayed on the COPY QUANTITY displayed Sensor check, etc. are displayed by the alarm lamps, etc. Is it the simulation for

Press the exposure mode selector key.

operation check?

YES
To change the current set values, enter with the COPY QUANTITY key. 10th digit: 1st digit: Count up of values: COPY QUANTITY key Count down of values: Zoom key + COPY QUANTITY key

Preform the operation according to the simulation number.

The COPY QUANTITY display blinks to indicate the previously set sub enters the ready7 state for sub code input. code, and the machine

All displays on the operation panel go off, and the machine enters he ready state for entering he main code.

Enter the main code with the COPY QUANTITY key. 10th digit: Is another simulation to be performed ?

YES

Is the main code the same ?

YES

1st digit:

Press the clear key.

NO
The entered value is displayed on the COPY QUANTITY display.

NO
Is the sub code displayed ?

Count up of values: COPY QUANTITY key Count down of values: Zoom key + COPY QUANTITY key

Press the clear key.

NO

Enter the new main code.


The main code is displayed on the COPY QUANTITY display.

YES
All displays on the operation panel go off, and the machine enters the ready state for entering the main code.

Press the COPY key.

Press the clear key.

The main code is displayed on the COPY QUANTITY display.

1
The entered value is registered. Press the clear key.

End

10 1

DP1200/1500

2. List of simulations
Note: In the DP1200, simulations related to option units cannot be executed. Sim No. 01 02 Kind of main code Optical system SPF Individual load operation Lamp ON check Sub code 01 02 03 04 01 02 03 06 Machine individual load operation Aging 01 02 Operation Mirror scan operation SPF sensor status display Motor ON Paper feed solenoid ON Operation panel display check Fusing lamp ON + Cooling fan HIGH/LOW speed Copy lamp ON Paper feed solenoid ON Resist solenoid ON 30 01 06 08 High voltage output check Other Trouble reset U2 trouble reset Maintenance counter clear Counter setup (When maintenance) Counter display 01 02 03 06 None None None 01 Warm up display and aging with jam Intermittent aging Developing bias (5V signal) Main charger (Grid high) Grid voltage (Low) Transfer charger Toner motor aging 46 14 16 20 Cancel troubles other than U2 48 Cancel of U2 trouble Maintenance counter clear 50 Exposure adjustment Magnification ratio correction Lead edge adjustment 01 19 01 Copy density adjustment Table adjustment (Copy mode) Front/rear scan direction 43 Sensor operation check (Standard provision) Fusing temperature setup Sim No. 26 Kind of main code Various setup Sub code 01 02 03 06 07 20 30 37 39 40 42 43 44 01 Operation Manual feed setup SPF setup Second cassette setup Destination setup Machine conditions check Rear edge void setup CE mark conformity control ON/OFF setup Cancel of stop at developer over Memory capacity setup Polygon motor OFF time setup Transfer ON timing control setup Side void setup SPF document rear edge read setup Paper sensor status display

05

07

01 04 09

Normal copy Fusing temperature setup 2 Postcard size paper fusing control setup

10

01

21

01

Maintenance cycle setup

10

Lead edge image position adjustment Paper lead edge/rear edge void adjustment Paper center offset + OC/Document center offset + SPF document center offset Resist quantity adjustment SPF exposure correction Polygon motor check (HSYNC output check) Shading check Self print only with the engine (1 by 2 mode) PCL PWB program download

51 22 01 02 04 05 06 08 12 14 17 18 21 22 01 04 06 07 08 09 13 14 01 10 Maintenance counter display Maintenance preset display Jam total counter display Total counter display Developer counter display SPF counter display Drum counter display P-ROM version display Copy counter display Printer counter display Scanner counter display SPF jam total counter display Jam total counter clear SPF counter clear Developer counter clear Drum counter clear Copy counter clear Printer counter clear Scanner counter clear SPF jam total counter clear Developing bias (High voltage output) Polygon motor ON 61

Timing adjustment Laser system operation Shading Self print Program Download

02 06 03

63 64 67

01 01 14

24

Special counter clear

25

Main motor ON

10 2

DP1200/1500

3. Contents of simulations
Input method: Clear key Main code 01 Sub code 01 Exposure Select key Clear key Exposure Select key Content Mirror scan operation (Operation/Procedure) 1. When this simulation is executed, the mirror home position is detected. Sensor name Mirror home position sensor Display lamp Developer replacement lamp

2. When the _START key is pressed, scanning is executed at the speed corresponding to the currently set copy magnification ratio. The copy magnification ratio can be arbitrarily set with the magnification ratio select key/zoom key. 02 02 SPF sensor status display ON/OFF of the sensors in the SPF can be checked with the following lamps. Display Toner cartridge replacement lamp Jam lamp Developer replacement lamp SPF jam lamp Sensor Document set detection (SPID) SPF document transport detection (SPPD) SPF cover open detection (SCOD) SPF open/close detection (SDSW) FAX document size detection Paper size detection FAX/SPF B4 size detection (SB4D)

SPF lamp 03

Motor ON (Operation/Procedure) When the start key is pressed, the SPF motor rotates for 10 sec at the speed corresponding to the currently set magnification ratio. Paper feed solenoid ON (Operation/Procedure) When the start key is pressed, the SPF paper feed solenoid repeats ON (500 ms) and OFF (500 ms) 20 times. Operation panel display check When the PRINT switch is pressed, the LED on the operation panel is lighted for 5 sec. The LED on the FAX panel and the LCD black background are displayed simultaneously. Fusing lamp ON + cooling fan HIGH/LOW speed (Operation/Procedure) When the START key is pressed, the fusing lamp repeats ON (500ms) and OFF (500msec) 5 times. During this period, the cooling fan rotates in the high speed mode. After completion of the operation, the cooling fan rotates in the low speed mode. Copy lamp ON (Operation/Procedure) When the START key is pressed, the copy lamp is lighted for 5 sec. Paper feed solenoid ON (Operation/Procedure) When the START key is pressed, the paper feed solenoid selected by the tray select key repeats ON (500ms) and OFF (500ms) 20 times. Resist solenoid ON (Operation/Procedure) When the START key is pressed, the resist solenoid (RRS) repeats ON (500ms) and OFF (500ms) 20 times. Warm-up display and aging with jam (Operation/Procedure) 1. When the simulation is executed, warming up is started. 2. Warm-up time is counted and displayed every second on the copy quantity display. 3. After completion of warm-up, the time count is stopped and the ready lamp is lighted. 4. Press the clear key to clear the warm-up time display, set the copy quantity, and press the START key, and the machine will copy the set quantity repeatedly. Intermittent aging (Operation/Procedure) 1. When the simulation is executed, warming up is started. 2. After completion of warm-up, the ready lamp is lighted. 3. Set the copy quantity and press the START key, and the machine will copy the set quantity repeatedly. 4. After 3 sec of the interval time from completion of copying the set quantity, the machine will resume copying. 5. The above operation 4 is repeated.

04

05

01

02

03

06

01

02

07

01

06

10 3

DP1200/1500

Main code 08

Sub code 01

Content Developing bias (5V signal) (Operation/Procedure) When the START key is pressed, the developing bias is outputted for 30 sec. Main charger (Grid high) (Operation/Procedure) When the START key is pressed, the main charger output is supplied for 30 sec in the grid voltage HIGH mode. Grid voltage (Low) (Operation/Procedure) When the START key is pressed, the main charger output is supplied for 30 sec in the grid voltage LOW mode. Transfer charger (Operation/Procedure) When the START key is pressed, the transfer charger output is supplied for 30 sec. Toner motor aging (Operation/Procedure) When the START key is pressed, the toner motor output is supplied for 30 sec. Cancel of troubles code H2 - H4 (Operation/Procedure) After canceling the trouble, the simulation is also automatically canceled. Cancel of U2 trouble (Operation/Procedure) 1. When the START key is pressed, the EEPROM total counter check sum is rewritten and the trouble is canceled. 2. After canceling the trouble, the simulation is also automatically canceled. Maintenance counter clear When the Print switch is pressed, the maintenance counter is cleared, and 000000 is displayed. When the destination has been set to Japan AB series, the mini-maintenance counter is cleared. Maintenance cycle setup The currently set maintenance cycle code is displayed (initial display), and the set data is stored. Code 0 1 2 3 4 5 Setup 3,000 sheets 6,000 sheets 9,000 sheets 13,000 sheets 25,000 sheets Free (999,999 sheets) Default

02

03

06

10

None

14

None

16

None

20

01

21

01

22

01

Maintenance counter display The display is the same as the total counter value display. When the destination is set to other than Japan AB series, the maintenance counter is displayed. When the destination is set to Japan AB series, the mini-maintenance counter is displayed. The display is the same as the total counter value display. Maintenance preset display The preset value corresponding to the code set in 21-01 and 21-02. The display is the same as the total counter value display. When the destination is set to other than Japan AB series, the maintenance preset value is displayed. When the destination is set to Japan AB series, the mini-maintenance preset value is displayed. Jam total counter display The display method is the same as the total count value display. Total counter display The total count value is dispalyed in 3 digits 2 times repeatedly. <Display example: 12345> 012 Blank 345 Blank 012 0.7s 0.3s 0.7s 1.0s 0.7s

02

04 05

10 4

DP1200/1500

Main code 22

Sub code 06 08 12 14

Content Developer counter display The display method is the same as the total count value display. SPF counter display The display method is the same as the total count value display. Drum counter display The display method is the same as the total count value display. P-ROM versiondisplay The P-ROM version is displayed in 3 digits on the value display section. (AR, DM, PCL models: 100% Zoom lamp display) Copy counter display The display method is the same as the total count value display. Printer counter display The display method is the same as the total count value display. Scanner counter display The display method is the same as the total count value display. SPF jam total counter display The display method is the same as the total count value display. Jam total counter clear When the PRINT switch is pressed, the jam total count value is reset to 0. SPF counter clear When the PRINT switch is pressed, the SPF count value is reset to 0. Developer counter clear When the PRINT switch is pressed, the drum count value is reset to 0. Drum counter clear When the PRINT switch is pressed, the drum count value is reset to 0. Copy counter clear When the PRINT switch is pressed, the copy count value is reset to 0. Printer counter clear When the PRINT switch is pressed, the printer count value is reset to 0. Scanner counter clear When the PRINT switch is pressed, the scanner count value is reset to 0. SPF jam total counter clear When the PRINT switch is pressed, the SPF jam total count value is reset to 0. Main motor system ON + Cooling fan low speed (For the duplex model, the duplex motor is simultaneously turned on.) (Operation/Procedure) When the START key is pressed, the main motor is rotated for 30 sec. To save toner consumption, the different operations are executed depending on installation of the developing unit. When the developing unit is installed, the developing bias, the main charger, and the grid are also outputted. When the developing unit is not installed, only the motor is rotated. Do not turn on the door open/close switch forcibly to execute this simulation. Polygon motor ON (Operation/Procedure) When the START key is pressed, the polygon motor is operated for 30sec. Manual feed setup (Operation/Procedure) 1. When this simulation is executed, the currently set bypass code number is displayed. 2. Enter the code number corresponding to the bypass and press the START key, and the setting will be changed. Code number 0 1 Bypass Single bypass Multi bypass

17 18 21 22 24 01 04 06 07 08 09 13 14 25 01

10

26

01

10 5

DP1200/1500

Main code 26

Sub code 02

Content SPF setup When this simulation is executed, the currently set SPF code number is displayed. Enter the code number of the SPF to be set and press the PRINT switch. The setup is changed. Code No. 0 1 SPF Without SPF With SPF (In the case an SPF or FAX option is installed.)

03

Second cassette setup (Operation/Procedure) 1. When this simulation is executed, the currently set code number of the second cassette is displayed. 2. Enter the code number and press the start key. The setting is changed. Code number 0 1 Second cassette Without second cassette With second cassette

06

Destination setup (Operation/Procedure) 1. When this simulation is executed, the currently set destination code number is displayed. 2. Enter the code number corresponding to the destination and press the START key, and the setting will be changed. Code number 0 1 2 Destination Inch series EX AB series Japan AB series

07

Machine conditions check (Operation/Procedure) When this simulation is executed, the current machine setting is displayed. CPM 10 cpm 12 cpm 15 cpm Copy quantity display 10 12 15 The machine type is shown with the lamp display. No setup: None BTA-A: AE mode lamp ON BTA-B: TEXT mode lamp ON BTA-C: Photo mode lamp ON

20

Rear edge void setup (Operation/Procedure) 1. When this simulation is executed, the currently set code number of rear edge void setting is displayed. 2. Enter the code number of rear edge void setting and press the START key, and the setting will be changed. Code number 0 1 Rear edge void setting Rear edge void allowed Rear edge void not allowed

30

CE mark conformity control ON/OFF setup (Operation/Procedure) 1. When this simulation is executed, the currently set code number of CE mark application is displayed. 2. Enter the code number of CE mark application and press the START key, and the setting will be changed. Code number 0 1 CE mark application setting CE mark application control OFF CE mark application control ON

10 6

DP1200/1500

Main code 26

Sub code 37

Content Cancel of stop at developer life over When this simulation is executed, the current set code is displayed. Enter a new code and press the PRINT switch, and the entered code is registered. Code number 0 1 Setting Stop at developer life over Stop cancel at developer life over

39

Memory capacity setup (Operation/Procedure) 1. When this simulation is executed, the currently set code number is displayed. 2. Enter the code number and press the START key, and the setting will be changed. Code number 0 1 2 Setting No memory 4 Mbyte 6 Mbyte

40

Polygon motor OFF time setup (Operation/Procedure) 1. When this simulation is executed, the currently set code number is displayed. 2. Enter the code number and press the START key, and the setting will be changed. Code number 0 1 2 3 Setting 0 sec 30 sec 60 sec 90 sec

42

Transfer ON timing control setup (Operation / Procedure) 1. When this simulation is executed, the currently set code number is displayed. 2. Enter the code number and press the START key, and the setting will be changed. (For any number different from the following ones, the default time is automatically set.) Code number 0 1 2 3 4 5 6 7 8 9 Setting Default (330 msec) 40 msec 30 msec 20 msec 10 msec Default (330 msec) +10 msec +20 msec +30 msec +40 msec

10 7

DP1200/1500

Main code 26

Sub code 43

Content Side void setup (Operation/Procedure) 1. When this simulation is executed, the currently set code number of the side void amount is displayed. 2. Enter the code number and press the start key. The setting is changed. Code number 0 1 2 3 4 5 6 7 8 9 10 Setting 0 mm 0.5 mm 1.0 mm 1.5 mm 2.0 mm *Default 2.5 mm 3.0 mm 3.5 mm 4.0 mm 4.5 mm 5.0 mm

44

SPF document rear edge read setup + Fax document rear edge scan setup. When this simulation is executed, the currently set code number is displayed. Enter the desired code number and press the START key, and the display will be changed. The document rear edge scanning area in SPF reduction (less than 100%) copy is changed. The code number is changeable in the range of 0 8. The default value is 4, and 2 mm of the document rear edge is cut. When the value is changed by 1, the area is changed by 1 mm.

30

01

Paper sensor status display The paper sensor status is displayed with the lamps on the operation panel. Display Toner cartridge replacement lamp JAM lamp Developer cartridge replacement lamp 2nd cassette lamp AE lamp Exposure level 1 (Light) lamp Exposure level 5 (Dark) lamp Sensor Paper detection before resist (PPD1) Fusing section paper detection (PPD2) Paper exit paper detection (POD) 2nd CS paper detection (PPD3) Single manual feed paper detection (MFD) Main cassette A4 width detection (PSW1) 2nd cassette A4 width detection (PSW2)

43

01

Fusing temperature setup (Normal copy) (Operation/Procedure) 1. When this simulation is executed, the currently set code number is displayed. 2. Enter the code number and press the START key, and the setting will be changed. Code number 0 1 2 3 4 5 Set temperature (C) 175 180 185 190 195 ( Default) 200

04

Fusing temperature setup 2 (Operation/Procedure) 1. When this simulation is executed, the currently set code number is displayed. 2. Enter the code number and press the START key, and the setting will be changed. Code number 0 1 2 3 4 5 Set temperature (C) 155 160 165 170 ( Default) 175 180

10 8

DP1200/1500

Main code 43

Sub code 09 Postcard size paper fusing control setup Code number 0 1 Setup Cancel (Default) Setup

Content

46

01

Copy density adjustment (Outline) Used to adjust the copy density in each copy mode.(The copy density can be set by changing the set value of ASIC GAMMA ADJUST register.) Setting in each copy mode is performed at exposure level 3. When the copy density (exposure) is adjusted arbitrarily, the max, and min. exposure levels are automatically calculated and set. (The change amounts (gradient, change amount) at level 1 5 are predetermined.) (Operation/Procedure) 1. When this simulation is executed, warming up and shading are performed and the current set value is displayed in two digits. 2. Press the copy mode select key to select each setting mode and setting display. The copy mode setting is indicated with the following lamps as shown below. 3. Change the setting with the value up-down key and press the START key, and a copy will be made with the entered set value. 4. Press the clear key to store the set value and exit the simulation. Copy mode AE mode TEXT mode PHOTO mode TS mode (TEXT) TS mode (AE) Display lamp AE mode lamp TEXT mode lamp PHOTO mode lamp TEXT mode lamp & PHOTO mode lamp AE mode lamp & PHOTO mode lamp

Relationship between the displayed values and the GAMMA ADJUST register AE TEXT PHOTO T/S Exp1 24 24 24 24 Exp2 12 12 12 12 Exp3 0 0 0 0 Exp4 +12 +12 +12 +12 Exp5 +24 +24 +24 +24

The value displayed after execution of this simulation can be set in the range of 0 99 with 50 as the center value. When the text mode set value is Gat3, for example, the GAMMA ADJUST register value set at Exp1 is: Text Exp1 = Gat3 50 24 When 40 is set to Gat3, Text Exp1 = 40 50 24 = 34 Then set the GAMMA ADJUST register set value to 34. Perform the same procedure for each mode and each Exp. The above table may subject to change. For the gradient, there is a similar table, though not specified here. The value set with SIM 46, however, is not reflected. The AE mode Exp selection is not specified, but corresponds to the grades for AE exposure selection in the former models. 19 table setup When this simulation is executed, the currently set gamma table code number is displayed. Enter the code number corresponding to your desired gamma table and press the PRINT switch, and the setup will be changed. Code number 1 2 table Japan EX Japan

10 9

DP1200/1500

Main code 48

Sub code 01 Front/rear scan direction (Outline)

Content

(1) Front/rear scanning direction magnification ratio auto correction: (Performed by changing the set value of ZOOM DATA register for asic.) The width of the reference line marked on the shading correction plate is scanned to perform the front/rear direction magnification ratio adjustment automatically. (Performed by changing the set value of ZOOM DATA register for ASIC.) (2) Front/rear scanning direction magnification ratio manual correction: Used to set the front/rear (main scanning) direction magnification ratio by key operations. (Performed by changing the set value of ZOOM DATA register for ASIC.) (3) Scanning direction magnification ratio correction: The scanning direction magnification ratio in the OC mode is set by key operations. (Performed by changing the scanning speed.) (4) SPF mode scanning direction magnification ratio correction: The scanning direction magnification ratio in the OC mode is set by key operations. (Performed by changing the scanning speed.) (Operation/Procedure) 1. When this simulation is executed, the current set value is displayed in two digits. (Center value: 50) 2. When the copy mode select key is pressed, the setting mode and the setting display are changed sequentially. The selected adjustment mode is indicated by the lamps as follows: 3. In the front/rear scanning direction adjustment, when the START key is pressed, the mirror base unit moves to the white plate for shading and the width of the reference line is read and the correction value is calculated and displayed and the value is stored. In the case of the manual adjustment, enter the adjustment value with the 10-key and press the START key. Then the entered value is stored and a copy is made. (An increase of 1 in the set value corresponds to an increase of 0.1mm.) 4. Press the clear key to store the set value and exit the simulation. Adjustment mode Front/rear direction magnification ratio auto correction Front/rear direction magnification ratio manual correction Scanning direction magnification ratio correction SPF mode scanning direction magnification ratio correction In the front-rear direction magnification ratio correction: (1) The result of calculation of the scan correction value is 5% or less, - - is displayed. (Cause) The white plate reference position error or the lens unit installing error (2) In case of a scanning error of the reference line, the JAM lamp is turned on. (Cause) CCD error or no white plate ) If the automatic correction of magnification ratio does not work properly, adjust and correct manually. 50 01 Lead edge image position adjustment + Paper lead edge/rear edge void adjustment (Outline) This adjustment is used to adjust the copy image position and lead edge/rear edge void amount on the copy paper by adjusting the image scan start position and the print start position (resist roller ON timing) at 100%. (Operation/Procedure) 1. When this simulation is executed, the currently set value is displayed in two digits. (Center value: 50) 2. When the copy mode select key is pressed, each setting mode and the display are changed. The selected adjustment mode is indicated by the lamps as shown in the table below. 3. Enter the adjustment value with the 10-key and press the start key. The set value is stored and a copy is made. (When the set value is increased by 1, the void amount is shifted by 0.1 mm.) 4. When the clear key is pressed, the set value is stored and the simulation mode is terminated. Adjustment mode Print start position (Main cassette) Print start position (2nd cassette) Print start position (Manual paper feed) Image lead edge void quantity Image scan start position Image rear edge void quantity SPF image scan start position Lighting lamps AE, Main cassette lamps AE, 2nd lamps AE, Manual feed lamps TEXT lamp PHOTO lamp AE, TEXT, PHOTO lamps AE, TEXT lamps Lamps ON AE lamp TEXT lamp PHOTO lamp AE, TEXT, PHOTO lamps

10 10

DP1200/1500

Main code 50

Sub code 01 (Adjustment method)

Content 1. Set the print start position (A: AE ON), the lead edge void amount (B: TEXT ON), the scanning start position (C: PHOTO ON) to zero and make a copy of a scale at 100%. 2. Measure the image loss R (mm) of the scale. Set as C = 10 R (mm). (Example: Set to 30.) When C is increased by 10, the image loss is decreased by 1 mm. (Default: 5) 3. Measure the distance H (mm) from the paper lead edge to the image print start position. Set as A = 10 R (mm). (Example: Set to 50.) When the value of A is increased by 10, the image lead edge is shifted toward the paper lead edge by 1 mm. (Default: 50) 4. Set the lead edge void amount as B = 50 (2.5 mm). (Default: 50) When the value of B is increased by 10, the void is increased by about 1 mm. (For 25 or less, however, the void amount becomes zero.) 6 The SPF adjustment is made by adjusting the SPF image scan start position immediately after turning on the power.
(Example) Distance from the paper lead edge to the image H = 5mm Image loss R = 3mm

10

Paper center offset + OC/Document center offset + SPF document center offset (Outline) The center offset position of copy image on the copy paper and that of document scan are adjusted by adjusting the scan left margin of ASIC and the print left margin register set value. (Operation/Procedure) 1. When this simulation is executed, the currently set value is displayed. 2. For a machine with a multi manual paper feed unit installed, when the copy mode select key is pressed, each set mode and display are changed. For a machine with a single manual paper feed unit installed, when the copy mode select key is pressed, each set mode and display are changed. 6 Machine with a multi manual paper feed unit Adjustment mode Print center offset (Main cassette paper feed) Print center offset (2nd cassette paper feed) Print center offset (Manual paper feed) OC/Document center offset SPF/Document center offset 6 Machine with a single manual paper feed unit Adjustment mode Print center offset (Main cassette paper feed) Print center offset (Manual paper feed) OC/Document center offset SPF/Document center offset Display lamp AE, Main cassette lamp AE lamp (Blinking) AE, TEXT lamp AE, TEXT, PHOTO lamp AE, AE, AE, AE, AE, Display lamp main cassette lamp 2nd cassette lamp Manual paper feed lamp TEXT lamp TEXT, PHOTO lamp

51

02

Resist quantity adjustment Used to adjust the contact pressure of paper onto the copier resist roller. (Operation/Procedure) 1. When this simulation is executed, the currently set value is displayed. 2. In a machine with the multi paper feed unit installed, press the copy mode select key, and each setting mode and display are changed sequentially. In a machine with the single paper feed unit installed, press the copy mode select key, and each setting mode and display are changed sequentially. The selected adjustment mode is indicated by the lamps as follows: 3. Enter the adjustment value with the 10-key and press the SORT key. Then the set value is stored and a copy is made. 4. Press the clear key to store the set value and exit the simulation.

10 11

DP1200/1500

Main code 51

Sub code 02 Machine with the multi manual paper feed Adjustment mode Main cassette paper feed 2nd cassette paper feed Manual paper feed Machine with the single manual paper feed Adjustment mode Main cassette paper feed Manual paper feed 06

Content

Display lamp AE, Main cassette lamp AE, 2nd cassette lamp AE, Manual paper feed lamp

Display lamp AE, Main cassette lamp AE blinking (Main cassette lamp ON)

SPF exposure correction (Outline) The SPF exposure correction amount is adjusted by adjusting the change in Vref voltage for the OC mode. (Operation/Procedure) 1. When this simulation is executed, the currently set value is displayed. 2. Enter the adjustment value with the 10-key and press the start key. The entered value is stored and a copy is made. When the adjustment value is changed by 1, the D/A output is changed by +1 digit (dark) for OC exposure. When it is changed by 1, the output is changed by 1 digit (light). 3. When the clear key is pressed, the entered value is stored and the simulation mode is terminated.

61

03

Polygon motor check (HSYNC output check) (Operation/Procedure) When the START key is pressed, HSYNC is performed and the polygon motor is rotated for 30 sec. At that time, the Zoom lamp is lighted for 100msec every time when HSYNC is detected. Shading check (Outline) Used to display the detection level of the white plate for shading. (Vref of AD conversion IC is fixed.) (Operation/Procedure) When the START key is pressed, the mirror base unit moves to the white plate for shading and Vref+ voltage of AD conversion IC is set to 4.5V and Vref- voltage to 0.5V, and the copy lamp is lighted. This state is kept for 10 sec, and the level of one pixel at the center is detected every second to display on the value display section. Self print only with the engine (1 by 2 mode) (Outline) Used to print in the 1 by 2 mode by ignoring the state of the optical system. (Operation/Procedure) 1. When this simulation is executed, warming up is made and the ready lamp is lighted. 2. Select with the cassette select key and press the start key. Paper is fed from the selected cassette and printing is performed. In the 1 by 2 mode, one line is printed and two lines are not printed.

63

01

64

10 12

DP1200/1500

Main code 67

Sub code 14

Content PCL PWB program download Used to download the control program for PCL PWB. (Operating procedure) 1. Download procedure 1) Enter the simulation code, and the Ready LED will light up and the On-line LED will go off. 2) Press the PRINT switch, and the Ready LED will go off and the Flash ROM data will be deleted. 3) After completion of deletion, the On-line LED lights up. 4) Get your PC into the DOS mode and execute "COPY /Bxxx.BIN LPT1", and downloading will be started and the On-line LED will blink. 5) After completion of downloading, execute SUM check. If there is no problem, the On-line LED will go off and the Ready LED will light up. If there is any problem, "F9-10:PCL PWB trouble" is displayed. 6) Turn OFF/ON the power. 2. In case of a fail in downloading, turn OFF/ON the power and perform procedure 1. 3. 1) 2) 3) Items required for Flash downloading PC Parallel cable Program data file

4. TROUBLE CODES
A. Trouble codes list
Main code E7 E7 E7 E7 E7 E7 E7 Sub code 03 04 05 12 14 15 16 Trouble content HSYNC not detected. CCD white level trouble CCD black level trouble Shading trouble (White correction) ASIC connection trouble Copy lamp disconnection trouble Abnormal output of laser Feeding is not completed within the specified time after starting feeding. Return is not completed within the specified time. Detail of trouble LSU (laser diode, reception element, APC circuit) trouble LSU drive circuit (ASIC) trouble CCD drive circuit (CCD PWB, ASIC harness) trouble Copy lamp lighting trouble (Copy lamp, invertor PWB) CCD drive circuit (CCD PWB, ASIC, harness) trouble Dirt on white plate for scanning white level Improper connection between CPU and ASIC (pattern cut, improper connection of lead pin) Copy lamp or copy lamp drive circuit (invertor PWB) trouble Copy lamp disconnection LSU (laser diode, reception element, APC circuit) trouble LSU drive circuit (ASIC) trouble When the mirror base is returned for the specified time (6 sec) in mirror initializing after turning on the power, the mirror home position sensor (MHPS) does not turn OFF. Or when the mirror base is fed for the specified time (about 6 sec) after start of copy return, the mirror home position sensor (MHPS) does not turn OFF. When the mirror base is returned for the specified time (6 sec) in mirror initializing after turning on the power, the mirror home position sensor (MHPS) does not turn ON. Or when the mirror base is returned for the specified time (about 6 sec) after start of copy return, the mirror home position sensor (MHPS) does not turn ON. When the main motor encoder pulse is not detected for 100msec. The lock signal (specified rpm signal) does not return within a certain time (about 20sec) from starting the polygon motor rotation The fusing thermistor is open. The fusing temperature rises above 240C. The fusing temperature does not reach 185C within 27sec of turning on the power, or the fusing temperature keeps at 140C. When the counter check sum value stored in the EEPROM is abnormal. When a communication trouble occurs with the EEPROM.

L1

00

L3

00

L4 L6 H2 H3 H4 U2 U2

01 10 00 00 00 01 04

Main motor lock Polygon motor lock Thermistor open detection Heat roller abnormally high temperature Heat roller abnormally low temperature Counter sum check error EEPROM serial communication error

10 13

DP1200/1500

[11] USER PROGRAM


The conditions of factory setting can be changed according to the use conditions.

Functions which can be set with the user program


Function Auto clear time Contents
q When a certain time is passed after completion of copying, this function returns to the initial state

Factory setting 60 sec

automatically. The time to reach the initial state can be set in the range of 30 sec to 120 sec by the unit of 30 sec. This function can be disabled.
q When the copier is left unused with the power ON, the power consumption is automatically reduced

Preheat

to about 40Wh/H ( Note). The time to start this function can be set in the range of 30 sec to 90 sec by the unit of 30 sec. This function cannot be disabled.
q When this function is operated, the pre-heat lamp on the operation panel lights up.

90 sec

To return to the initial state, press any key on the operation panel. (When the COPY button is pressed, a copy is made after returning to the initial state.)
q When the copier is left unused with the power ON, the power consumption is automatically reduced

Auto shut off timer

to about 18Wh/H ( Note). The time to start this function can be set in the range of 2 min to 120 min.
q When this function is operated, all the lamps except for the pre-heat lamp on the operation panel

5 min

turn off. To return to the initial state, press the COPY button. Stream feeding Auto shut off Only models with SPF.
q Used to set or cancel this function.

Cancel Set

Note: The power consumption values in preheat and auto shut off may be varied depending on the use conditions.

Setting the power save modes, auto clear time, and stream feeding mode
1) Press and hold down the light ( ) and dark ( ) keys simultaneously for more than 5 seconds until all the alarm indicators ( , , and ) blink and "- -" appears in the display. 2) Use the left copy quantity ( ) key to select a user program number (1: auto clear time, 2: preheat mode, 3: auto power shut-off timer, 4: stream feeding mode, 5: auto power shut-off mode). The selected number will blink in the left side of the display.

Function name Auto clear time Preheat Auto shut off timer Stream feeding Auto shut off

Function code 1 2 3 4V 5

[Cancel] If a wrong code is entered, press the clear key and enter the correct function code. SPF only

3) Press the print ( ) key. The entered program number will be steadily lit and the currently selected parameter number for the program will blink on the right side of the display. 4) Select the desired parameter using the right copy quantity ( ) key. The entered parameter number will blink on the right of the display. Function name Set code 0 (Cancel) 1 (30 sec) Auto clear time 2 (60 sec) 3 (90 sec) 4 (120 sec) 5 (10 sec) Preheat Function name Set code 0 (30 sec) 1 (60 sec) 2 (90 sec) Auto shut off timer Function name Set code 0 (2 min) 1 (5 min) 2 (15 min) 3 (30 min) 4 (60 min) 5 (120 min) Stream feeding Function name Set code 0 (Cancel) 1 (Setting) Auto shut off Function name Set code 0 (Cancel) 1 (Setting)

: Factory setting 5) Press the print ( ) key. The right-hand number in the display will be steadily lit and the entered value will be stored. Note: To change the setting or to set another mode, press the clear ( ) key. The copier will return to step 2). 6) Press the light ( ) or dark ( ) key to return to the normal copy mode.

11 1

DP1200/1500

[12] MAINTENANCE
1. Maintenance table
: Check (Clean, adjust, or replace when required.) Section Developer Developing DV blade DV side seal (F/R) Process peripheral Drum Parts 25K 50K 75K : Clean 100K : Replace 125 : Adjust Remark : Lubricate

2. Maintenance display system


Life LED Developer Machine 25K ON at 25K of the developer count. Selection is available between Not Stop and Stop by Service Simulation (SIM 26-37) Setup. (If Stop is selected, the LED will flash and stop at 25K.) Default: Not Stop Clear: SIM 24-06 Selection is available among 18K, 13K, 9K, 6K, 3K, and free (no lighting) with SIM 21-1. Default: free Clear: SIM 20-1 Not stop.

Maintenance

LED Machine

1: Installation of a new toner cartridge allows to display the remaining quantity.

12 1

1. Block diagram

MCU PWB Overall block diagram


GDI MEMORY

A. Overall block diagram

Option

CN26 CN9 CN30


JITTER SYNC IC

CN16

SPF(AR-F152), SPF R-SPF(AR-156) UNIT UNIT

SRAM
Toner Motor

[13] ELECTRICAL SECTION

CCD CN15
Option GDI/USB UNIT

Reference CN23 AND

AND

LASER

Printed Visual Data

LSU

Other Loads

ASIC
AND AND UART

CN5
Other Inputs
MHPS POD MMLD RTH PPD1 MHPS DVSEL INTERLOCK SWITCH SDOD TCS PPD2 CED1 CED2 PSW1 PSW2

MIRROR MOTOR

13 1
AND

MAIN MOTOR

VFM

RRS

CPFS1

CPU

MPFS CN3
RESET IC

HL CN20

COPY LAMP

OPE PANEL

AC PWB 5V
EPROM
12V 24V 5V 3.3V GND FM MC BIAS TC GRIDL

CN3
HLOUT PR

SRAM

EEPROM

MCU PWB

Power UNIT AC INPUT

High Voltage Control Unit

DP1200/1500

DP1500 MCU PWB UNIT


LASER UNIT (LSU) SDOD SPF UNIT CCD PWB
GDI/USB UNIT GDI MEMORY SPPD POLYGON MOTOR HSYNC

DP1200/1500

B. MCU PWB unit

USB-IN CN15 CN31 CN30

etc..

CCDHI CCDLO etc..

CN5 etc.. /1284-EN

/POFF /FRTS etc.. IC104 IC110 IC109 CN17 IC8 IC105 IC8 IC106 IC111 IC16 CN17 IC105 IC106 IC103 IC105 /BIAS IC13 IC12 DVSEL

/VIDEO PMCLK-A S/H USB-EN /PMD /LDEN USB-ON CN23 GDI-IN SPID/SPUS SB4D /SRRC /SGS/SPFS CN26 CN16

DV SENSOR

TRAY EMPTY DETECTOR

CN1

PAPER PAPER FEED CASSETTE1 SOLENOID

CN7

/CED1

DEVELOPING BIAS

PAPER WIDTH DETECTION

CN10

IC105 /CPFS1 IC3 PSW1 IC104

TRAY EMPTY DETECTOR

/CED2 IC3

IC103

PAPER PAPER FEED CASSETTE2 SOLENOID IC102 IC2 IC113 IC3 IC8 FTH IC113

CN6

/CPFS2
HIGH VOLTAGE CONTROL UNIT

GRID CONTROL
TRANSFER CHARGER MAIN CHARGER

PAPER WIDTH DETECTION

PSW2 IC10 ASIC (HG73CO25FD)

IC9 CPU (H8S/2350)

CN3

FW /PR

ELECTRIC SOURCE POWER RELAY HLOUT HEATER LAMP


THERMISTOR

13 2
IC3 IC103 IC105 IC113 CN27 MHPS
MIRROR MOTOR

IC105

PAPER MANUAL DETECTOR MFD CN12 PAPER PAPER FEED FEED /MPFS

SOLENOID

IC3

RESIST ROLLER SOLENOID

CN11

5V(DSWS) CN4 IC109 IC101 24V(DSWS)

INTERLOCK

/RRS POD

IC105

PAPER EXIT DETECTOR

CN22

INTERLOCK

RTH-IN IC2 CN25 VFMOUT /VFMCNT /CL IC103 CN14 PPD1


COPY LAMP PAPER DETECTOR1 (Near RESIST ROLLER)

IC8 IC106 IC108 IC103 IC12 CN28 TCS CN17 CN9 IC105 IC1

IC3

CN13 PPD2

PAPER DETECTOR2 (In FUSER UNIT)

PSW KIN1 KIN2


MOTOR LOCK DETECTOR MAIN MOTOR

CN20 CN18 OP-CLK MMLD /MM OP-LATCH OP-DATA MAIN


MIRROR HOME POSITION SENSOR TONER CONTROL SENSOR

CN21 TMa-O TMb-O


TONER MOTOR

DRST

KEY

VENCH RATION FAN MOTOR

OPE PWB

DP1200/1500

2. Circuit descriptions
A. Man PWB (MCU) (1) CPU signal table
PIN No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 ZC /ASICINT Interruption level input Interruption level input (SPPD) USB-IN (MHPS) /CPU SYNC Interruption level input Input Interruption level input Interruption level input A20 Output A12 A13 A14 A15 A16 A17 A18 A19 Output Output Output Output Output Output Output Output A4 A5 A6 A7 A8 A9 A10 A11 Output Output Output Output Output Output Output Output A0 A1 A2 A3 Output Output Output Output Signal code /CS1 /CS0 Input/output Output Output Operating Chip Select for SRAM Chip Select for EPROM D-GND D-GND 5V Address Bus (NC-pull up) Address Bus Address Bus Address Bus D-GND Address Bus Address Bus Address Bus Address Bus Address Bus Address Bus 49 Address Bus Address Bus D-GND Address Bus Address Bus Address Bus Address Bus Address Bus Address Bus Address Bus Address Bus (NC-pull up) D-GND Address Bus (NC-pull up) NC-pull up SPF Paper Pass Detector USB Connector-In Detect Mirror Home Position Sensor Horizontal Synchronous (from G/A) D-GND D-GND 65 Zero-cross signal Intterupt from G/A 66 67 68 FCTS Input 57 58 59 60 61 62 63 64 (OPDATA) FTXD FRTS FRXD (OP-CLK) TMON Output Output Output Input Output Output D15 55 56 D13 D14 53 54 D12 Data input/output Data input/output Data input/output Data input/output 51 52 D10 D11 50 D9 D8 48 D7 Data input/output Data input/output Data input/output Data input/output Data input/output Data Bus Data Bus Data Bus Data Bus Data Bus D-GND Data Bus Data Bus Data Bus Data Bus 5V Data Signal for Operation Panel TXD for Additional Board RTS for Additional Board RXD for Additional Board Clock for Operation Panel Power Supply Signal for Toner Motor Driver IC D-GND CTS for Additional Board D-GND D-GND 46 47 D5 D6 44 45 D4 Data input/output Data input/output Data input/output 42 43 D2 D3 41 D1 PIN No. 39 40 D0 Data input/output Data input/output Data input/output Data input/output Signal code Input/output 5V Data Bus Data Bus Data Bus Data Bus D-GND Data Bus Data Bus Data Bus Operating

13 3

DP1200/1500 PIN No. 69 70 71 72 73 74 75 76 77 78 79 Signal code PSW KIN1 KIN2 TMCLK /TMEN /POFF PMCLK /PRSTART /SCANSP /SCANST HL WDTOVFRESInput/output Input Input Input Timer output Output Output Timer output Output Output Output Output (Timer output) Output Input Input Input Operating Print switch input Key input 1 Key input 2 Clock for Toner Motor On-Off Control for Toner Motor Power Off Signal for Additional Board Clock for Polygon Motor Printing Start Signal Scaning Stop Signal Scaning Start Signal On-Off Control for Heatrer Lamp Watchdog Timer Reset pull up pull up 5V XTAL EXTAL Clock Clock D-GND CPUCLK Output System Clock for G/A 5V /AS /RD /HWR /LWR SELIN3 SELIN2 SELIN1 PR RRS Output Output Output Output Output Output Output Output Output pull up Read Signal Write Signal (High Address) Write Signal (Low Address) Input select 3 Input select 2 Input select 1 Power relay control PR Resist roller solenoid RPC D-GND D-GND SCLK SDA Output Output Clock Line for EEPROM Data Line for EEPROM A5V Analog Reference Voltage-A5V RTH Analog input Fusing Thermister 112 113 114 119 120 121 122 123 124 125 126 127 128 DRST /CS2 Input Output MRMT3 MRMT2 MRMT1 MRMT0 Motor output Motor output Motor output Motor output Input Input Input DAL PIN No. 110 111 Signal code SIN4 DAH Input/output Input Analog output Analog output Operating Sensor input 4 Reference Voltage (High) for CCD Reference Voltage (Low) for CCD AN-GND D-GND Mirror Motor Excitement Mirror Motor Excitement Mirror Motor Excitement Mirror Motor Excitement CPU MODE SET <MODE 4> GND CPU MODE SET <MODE 4> GND CPU MODE SET <MODE 4> Vcc NC-pull up Drum reset detection Chip Select for ASIC

80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109

The signals which are hatched are added or revised to or from the e-STUDIO.

SIN1 SIN2 SIN3

Input Input Input

Sensor input 1 Sensor input 2 Sensor input 3

13 4

DP1200/1500

(2) ASIC (Signal table)


PIN No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 Signal name /SCANSP /PRSTART /TMEN TMCLK 3.3V CPUAD7 CPUAD6 GND CPUAD5 CPUAD4 CPUAD3 CPUAD2 CPUAD1 /CPUSYNC /ASICINT /CS2 /RESET 5V GND 3.3V GND MDATA15 MDATA14 MDATA13 MDATA12 MDATA11 MDATA10 MDATA9 MDATA8 MDATA7 3.3V MDATA6 MDATA5 GND MDATA4 MDATA3 MDATA2 MDATA1 MDATA0 /RAS0 /RAS1 /RAS2 /RAS64 3.3V /RAS16 MAD0 IN IN IN IN Power IN IN Power IN IN IN IN IN OUT OUT IN IN Power Power Power Power IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT Power IN/OUT IN/OUT Power IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT OUT OUT OUT OUT Power OUT OUT DRAM control (for panther) DRAM (Reserved) Address bus of DRAM (page memory) DRAM DRAM DRAM DRAM DRAM DRAM DRAM DRAM DRAM control (for panther) Data bus of DRAM (page memory) Data bus of DRAM (page memory) Data bus of DRAM (page memory) Data bus of DRAM (page memory) Data bus of DRAM (page memory) RAS signal 0 of DRAM (page memory) RAS signal 1 of DRAM (page memory) RAS signal 2 of DRAM (page memory) (Reserved) DRAM DRAM Data bus of DRAM (page memory) Data bus of DRAM (page memory) DRAM DRAM DRAM DRAM DRAM DRAM DRAM DRAM DRAM Data bus of DRAM (page memory) Data bus of DRAM (page memory) Data bus of DRAM (page memory) Data bus of DRAM (page memory) Data bus of DRAM (page memory) Data bus of DRAM (page memory) Data bus of DRAM (page memory) Data bus of DRAM (page memory) Data bus of DRAM (page memory) CPU CPU CPU CPU CPU CPU CPU CPU RESET IC CPU address bus CPU address bus CPU address bus CPU address bus CPU address bus Horizontal synchronization signal Interruption request signal CPU chip select signal Reset signal CPU CPU CPU address bus CPU address bus IN/OUT Connected to CPU (I/O) CPU CPU CPU Description Scanner process interrupt signal Print start trigger signal Toner motor ON/OFF Toner motor reference clock

13 5

DP1200/1500 PIN No. 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 Signal name GND MAD1 MAD2 MAD3 MAD4 MAD5 MAD6 MAD7 MAD8 MAD9 3.3V MAD10 MAD11 GND /CAS0 /CAS1 /OE /WE OUTD0 OUTD1 OUTD2 OUTD3 3.3V OUTD4 OUTD5 GND OUTD6 OUTD7 OUTD8 OUTD9 OUTD10 OUTD11 OUTD12 OUTD13 OUTD14 OUTD15 /HSYNC /PCLPRD /PCLREQ /PCLACK /PCLCS 3.3V GND 5V GND /FAXPRD /FAXREQ /FAXACK 3.3V IN/OUT Power OUT OUT OUT OUT OUT OUT OUT OUT OUT Power OUT OUT Power OUT OUT OUT OUT OUT OUT OUT OUT Power OUT OUT Power OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT IN OUT IN IN Power Power Power Power IN OUT IN Power 13 6 FAX board FAX board FAX board Print video data (serial) from FAX board DREQ signal to FAX board ACK signal from FAX board FAX board data bus FAX board data bus FAX board data bus FAX board data bus FAX board data bus FAX board data bus FAX board data bus FAX board data bus FAX board data bus FAX board data bus PCL, FAX board PCL board PCL board PCL board PCL board Transmission data 6 to expanded board Transmission data 7 to expanded board Transmission data 8 to expanded board Transmission data 9 to expanded board Transmission data 10 to expanded board Transmission data 11 to expanded board Transmission data 12 to expanded board Transmission data 13 to expanded board Transmission data 14 to expanded board Transmission data 15 to expanded board Horizontal sync signal with print area output only Print video data (serial) from PCL board DREQ signal to PCL board ACK signal from PCL board FAX board data bus FAX board data bus Transmission data 4 to expanded board Transmission data 5 to expanded board DRAM DRAM DRAM DRAM FAX board data bus FAX board data bus FAX board data bus FAX board data bus CAS signal of DRAM (page memory) CAS signal of DRAM (page memory) Read enable signal of DRAM (page memory) Write enable signal of DRAM (page memory) Transmission data 0 to expanded board Transmission data 1 to expanded board Transmission data 2 to expanded board Transmission data 3 to expanded board DRAM DRAM Address bus of DRAM (page memory) Address bus of DRAM (page memory) DRAM DRAM DRAM DRAM DRAM DRAM DRAM DRAM DRAM Address bus of DRAM (page memory) Address bus of DRAM (page memory) Address bus of DRAM (page memory) Address bus of DRAM (page memory) Address bus of DRAM (page memory) Address bus of DRAM (page memory) Address bus of DRAM (page memory) Address bus of DRAM (page memory) Address bus of DRAM (page memory) Connected to Description

DP1200/1500 PIN No. 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 Signal name /FAXCS /ESPRD GND /ESREQ /ESACK /ESCS PARAD0 PARAD1 PARAD2 PARAD3 PARAD4 PARAD5 5V PARAD6 PARAD7 GND /REV INIT /SLCTIN /AUTOFD /STB /ACK BUSY PE /FAULT 5V SLCT /TESTPIN0 GND PFCLK /TESTPIN1 /SYNCEN SD10 SD11 SD12 SD13 SD14 5V SD15 SD16 GND SD17 SOE1 SWE1 SCS1 IN IN Power OUT IN IN IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT Power IN/OUT IN/OUT Power OUT IN IN IN IN OUT OUT OUT OUT Power OUT IN Power IN IN OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT Power IN/OUT IN/OUT Power IN/OUT OUT OUT OUT SRAM (separation) SRAM (separation) SRAM (separation) SRAM (separation) Data line to SRAM before are separation Read enable line to SRAM before area separation Write enable line to SRAM before area separation Chip select line to SRAM before area separation SRAM (separation) SRAM (separation) Data line to SRAM before are separation Data line to SRAM before are separation Transmitter TEST PIN JITTER ADJUSTMENT IC SRAM (separation) SRAM (separation) SRAM (separation) SRAM (separation) SRAM (separation) Write clock High: Normal Low: Test Jitter adjustment IC trigger signal Data line to SRAM before are separation Data line to SRAM before are separation Data line to SRAM before are separation Data line to SRAM before are separation Data line to SRAM before are separation 1284 board connector TEST PIN /SLCTIN signal (IEEE1284 communication port) High: Normal Low: Test 1284 board connector 1284 board connector 1284 board connector 1284 board connector 1284 board connector 1284 board connector 1284 board connector 1284 board connector 1284 board connector ECP mode I/O select (LOW:P H) INIT signal (IEEE1284 communication port) /SLCTIN signal (IEEE1284 communication port) /AUTOFD signal (IEEE1284 communication port) /STB signal (IEEE1284 communication port) /ACK signal (IEEE1284 communication port) BUSY signal (IEEE1284 communication port) PE signal (IEEE1284 communication port) /FAULT signal (IEEE1284 communication port) 1284 board connector 1284 board connector DATA bus (IEEE1284 communication port) DATA bus (IEEE1284 communication port) Electric sort board
(Reserved)

IN/OUT

Connected to FAX board Electric sort board


(Reserved)

Description OUTD bus enable signal H bus impedance HIGH state (Reserved)

(Reserved)

Electric sort board


(Reserved)

(Reserved)

Electric sort board


(Reserved)

(Reserved) DATA bus (IEEE1284 communication port) DATA bus (IEEE1284 communication port) DATA bus (IEEE1284 communication port) DATA bus (IEEE1284 communication port) DATA bus (IEEE1284 communication port) DATA bus (IEEE1284 communication port)

1284 board connector 1284 board connector 1284 board connector 1284 board connector 1284 board connector 1284 board connector

13 7

DP1200/1500 PIN No. 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 Signal name SOE0 SWE0 SCS0 SD00 SD01 5V SD02 SD03 GND SD04 SD05 SD06 SD07 SAD0 SAD1 SAD2 SAD3 SAD4 SAD5 SAD6 SAD7 GND SAD8 SAD9 SAD10 SAD11 SAD12 SAD13 /f1 /f2 /SH 5V RS SP GND CP BCLK IDIN0 IDIN1 IDIN2 IDIN3 IDIN4 IDIN5 IDIN6 IN/OUT OUT OUT OUT IN/OUT IN/OUT Power IN/OUT IN/OUT Power IN/OUT IN/OUT IN/OUT IN/OUT OUT OUT OUT OUT OUT OUT OUT OUT Power OUT OUT OUT OUT OUT OUT OUT OUT OUT Power OUT OUT Power OUT OUT IN IN IN IN IN IN IN CCD PWB CCD PWB CCD PWB (AD conversion) CCD PWB (AD conversion) CCD PWB (AD conversion) CCD PWB (AD conversion) CCD PWB (AD conversion) CCD PWB (AD conversion) CCD PWB (AD conversion) A/D conversion IC latch clock CCD shield output latch signal Image scan data (after 8bit A/D conversion) Image scan data (after 8bit A/D conversion) Image scan data (after 8bit A/D conversion) Image scan data (after 8bit A/D conversion) Image scan data (after 8bit A/D conversion) Image scan data (after 8bit A/D conversion) Image scan data (after 8bit A/D conversion) CCD PWB CCD PWB CCD drive signal reset pulse CCD drive signal sampling hold pulse SRAM (separation) SRAM (separation) SRAM (separation) SRAM (separation) SRAM (separation) SRAM (separation) CCD PWB CCD PWB CCD PWB Address line to SRAM before area separation Address line to SRAM before area separation Address line to SRAM before area separation Address line to SRAM before area separation Address line to SRAM before area separation Address line to SRAM before area separation CCD drive signal transfer clock (First phase) CCD drive signal transfer clock (Second phase) CCD drive signal shift pulse SRAM (separation) SRAM (separation) SRAM (separation) SRAM (separation) SRAM (separation) SRAM (separation) SRAM (separation) SRAM (separation) SRAM (separation) SRAM (separation) SRAM (separation) SRAM (separation) Data line to SRAM before are separation Data line to SRAM before are separation Data line to SRAM before are separation Data line to SRAM before are separation Address line to SRAM before area separation Address line to SRAM before area separation Address line to SRAM before area separation Address line to SRAM before area separation Address line to SRAM before area separation Address line to SRAM before area separation Address line to SRAM before area separation Address line to SRAM before area separation SRAM (separation) SRAM (separation) Data line to SRAM before are separation Data line to SRAM before are separation Connected to SRAM (separation) SRAM (separation) SRAM (separation) SRAM (separation) SRAM (separation) Description Read enable line to SRAM before area separation Write enable line to SRAM before area separation Chip select line to SRAM before area separation Data line to SRAM before are separation Data line to SRAM before are separation

13 8

DP1200/1500 PIN No. 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 Signal name 5V IDIN7 /SDCLK GND SFCLK TEST port 0 /SYNC /LD /LEND USB-EN 1284-EN PORTOUT26 3.3V PORTOUT25 PORTOUT24 GND SGS SRRC SPUS /READY OP-LATCH MRPS2 MRPS1 SPFS SMSEL 3.3V TC GRIDL GND MC BIASL BIASH BIAS CL VFMCNT VFM LDEN PMD 5V MM MPFS GND CPFS2 CPFS1 TM IN/OUT Power IN OUT Power IN IN IN OUT OUT OUT OUT OUT Power OUT OUT Power OUT OUT OUT OUT OUT OUT OUT OUT OUT Power OUT OUT Power OUT OUT OUT OUT OUT OUT OUT OUT OUT Power OUT OUT Power OUT OUT OUT Tr array IC Tr array IC Tr array IC Second cassette paper feed solenoid control signal. Second cassette paper feed at HIGH. Cassette paper feed solenoid control signal. One-stage cassette paper feed at HIGH. Toner motor drive output (+) Tr array IC Tr array IC Main motor control signal. Main motor ON at HIGH. Manual paper feed solenoid control signal. Multi paper feed ON at HIGH. Tr array IC Tr array IC Tr array IC Tr array IC Tr array IC Tr array IC Tr array IC Tr array IC Tr array IC Main charger control signal. ON at HIGH. DV bias voltage control signal. ON at HIGH. DV bias voltage control signal. ON at HIGH. DV bias output control signal. ON at HIGH. Copy lamp control signal. ON at HIGH. Ventilation fan rotating speed control signal. Low speed at HIGH, high speed at LOW. Ventilation fan control signal. Fan ON at HIGH. Laser circuit control signal. Laser circuit ON at HIGH. Polygon motor control signal. Polygon motor ON at HIGH. Tr array IC Tr array IC Transfer charger control signal. ON at HIGH. Main charger grid control signal. ON at HIGH. Tr array IC Tr array IC Tr array IC FAX PWB Tr array IC Tr array IC Tr array IC Tr array IC Tr array IC SPF gate solenoid SPF resist roller solenoid SPF PU solenoid READY signal (Expansion PWB) Latch signal for operation circuit. Data latch at LOW. Mirror speed control signal. Mirror speed 2 at LOW. Mirror speed control signal. Mirror speed 1 at LOW. SPF paper feed solenoid SPF motor/Mirror motor select signal (Not used) (Not used) Transmitter AUTO SCAN TEST LSU LSU LSU GDI/USB PWB GDI/USB PWB CCD drive clock (48MHz), Also used as an internal clock. High: Normal Low: Test Horizontal synchronization signal (HSYNC) from LSU Laser drive signal Laser APC signal USB port enable signal 1284 port enable signal (Not used) CCD PWB (AD conversion) CHECK Image scan data (after 8bit A/D conversion) Effective image area signal Connected to Description

13 9

DP1200/1500 PIN No. 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 Signal name TM_ CPUD15 CPUD14 CPUD13 CPUD12 CPUD11 5V CPUD10 CPUD9 GND CPUD8 CPUD7 CPUD6 CPUD5 CPUD4 CPUD3 CPUD2 CPUD1 CPUD0 3.3V /CPUWR /CPURD GND CPUCLK GND TEST PORT1 /SCANST IN/OUT OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT Power IN/OUT IN/OUT Power IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT Power IN IN Power IN Power IN IN AUTO SCAN TEST CPU (I/O) High: Normal Low: Test Scanner process start signal CPU CPU system clock CPU CPU CPU write signal CPU read signal CPU CPU CPU CPU CPU CPU CPU CPU CPU CPU data bus CPU data bus CPU data bus CPU data bus CPU data bus CPU data bus CPU data bus CPU data bus CPU data bus CPU CPU CPU data bus CPU data bus Connected to Tr array IC CPU CPU CPU CPU CPU Toner motor drive output () CPU data bus CPU data bus CPU data bus CPU data bus CPU data bus Description

The signals which are hatched are added or revised to or from e-STUDIO.

(3) Expanded PWB interface section


The MCU PWB and the expanded PWB are connected by CN5 connector to make serial communication (UART). The FAX PWB uses signals in Table A, and the PCL PWB uses signals in Table B. Recognition of FAX PWB or PCL PWB: If /FREADY is LOW, the FAX PWB expansion is recognized. If /PREADY is LOW, the PCL PWB expansion is recognized.
PCL/FAX CN

CN5 1 R128 10J C141 (1-D4) /SCANST 18p (7-E1) (7-E1) /PREADY FTXD /PREADY FTXD /FRTS /SCLINE 2 3 4 5 6 7 8 9 10 F-RESET /HSYNC OUTD1 OUTD3 OUTD5 OUTD7 OUTD9 OUTD11 OUTD13 OUTD15 /PCLREQ /PCLCS /FAXREQ /FAXCS 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 L3 SBO-02SAN L1 SBO-02SAN /POFF OUTD0 OUTD2 OUTD4 OUTD6 OUTD8 OUTD10 OUTD12 OUTD14 /PCLPRD /PCLACK /FAXPRD /FAXACK OUTD0 OUTD2 OUTD4 OUTD6 OUTD8 (5-E1) (5-E1) (5-E2) (5-E2) (5-E2) 18p C134 C135 C137 C143 18p 18p R132 10J /POFF (1-C1) /PRLINE /FPAGE /FREADY /READY FRXD /FCTS /PAGE (7-E2) R131 10J /READY FRXD /FCTS (7-E1) (7-D1) C140 C142 (5-A3) R130 10J /PRSTART (1-D2)

/FREADY (7-E2)

(7-E2)/FRTS

(1-E1) (5-E2) (5-E1) (5-E1) (5-E2) (5-E2) (5-E2) (5-E2) (5-E2) (5-E2) (5-E2) (5-E2) (5-E2) (5-E2)

/F-RESET /HSYNC OUTD1 OUTD3 OUTD5 OUTD7 OUTD9 OUTD11 OUTD13 OUTD15 /PCLREQ /PCLCS /FAXREQ /FAXCS

OUTD10 (5-E2) OUTD12 (5-E2) OUTD14 (5-E2) /PCLPRD (5-E2) /PCLACK (5-E2) /FAXPRD (5-E2) /FAXACK (5-E2) L2

0.1u 12V

0.1u

0.1u

5V SBO-02SAN 3.3V

TX25-60P-23ST-H1

C118

C3

C119

C5

C117

C2

0.1u

47u 25V

0.1u

47u 16V

0.1u

47u 16V

13 10

DP1200/1500

Table A (Signals used in PCL PWB) PIN No. (CN5) 5 6 7 12 13 34 36 37 38 52 Signal name /PREADY FTXD /FRTS /F-RESET /HSYNC /FPAGE /READY FRXD /FCTS /PCLPRD IN/OUT IN OUT OUT OUT OUT IN OUT IN IN IN Descriptions PCL PWB recognition signal Serial communication data Serial reception READY (Machine side) Reset signal Horizontal sync signal Page data READY READY signal on the machine side Serial communication data Serial reception READY (PCL side) Video data from PCL PWB

(4) 1284/USB circuit select control section


The GDI/USB PWB is connected to CN15 connector to control switching between IEEE1284 port and USB port. If USB cable isnt connected to the GDI/USB PWB, the /1284-EN signal becomes LOW to allow the user of IEEE1284 port. If USB cable is connected, the /USB-EN signal becomes LOW to allow the use of USB port. Since USB has priority, when USB cable is connected, it is selected. That is, when USB cable is connected, IEEE1284 port (parallel port) is disabled.
GDI/USB CN

5V CN15
1

3
(5-D2) (5-D2) (5-D2) (5-D2) (5-D2) (5-D2) (5-D2) (5-D2) (5-D3) (5-D3) (5-D3) (5-D3) (5-D3) (5-D3) (5-D3) (5-D3) (5-D3) (5-D3) (2-D3)

PARAAD0 PARAAD1 PARAAD2 PARAAD3 PARAAD4 PARAAD5 PARAAD6 PARAAD7 /REV INIT /SLCTIN /AUTOFD /STB /ACK BUSY PE /FAULT SLCT /GDI-IN

10

11

12

13

14

15

16

17

18

19

20 21

22

23

24

25

26
(5-A3) (1-B1)

USB-IN /USB-EN USB-ON /1284-EN

27

28

3.3V

(5-A3) (5-A3)

29

30

31

31FT-BT-VK-N

13 11

MCU 1 (CPU SECTION)


5V R239 4.7KJ R240 1KJ 4

DP1200/1500

C102

C103

47p 5V D29 3 DAN202U R249 1000p 7.5KJ C283 5V

18p

(4-D4) (4-D4) (3-C1) (3-C1) (3-C1) (3-C1) (5-C1) DMT1 DMT0 MRMT3 MRMT2 MRMT1 MRMT0 /CS2 DMT2 DMT3 DAL DAH SIN4 SIN3 SIN2 SIN1 (4-D4) (4-D4) (3-B3) (3-B4) (2-E3) (2-E3) (2-E3) (2-E4)

(6-C4) PSW R247 DRST 1KJ 1 2 C296 1000p D28 DAP202U BR21 3 C242 0.1u R203 3.3KJ A5V 1 D106 AN-GND R206 68J C227 100p C225 0.1u RTH (2-D2)

[14] CIRCUIT DIAGRAM

(5-A2) (5-A2) (5-A2) (5-A2) (5-A2) (5-A2) (5-A2) (5-A2) (5-A2) (5-A2) (5-A2) (5-A2) (5-A2) (5-A2) (5-A2) (5-A2) (6-C4) 20KJ

D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15

D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15

5V

IC9 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 H8S/2350 C232 C231 0.1u 2 C233 0.1u BR22 20KJ (1-B2) (1-A2) /CS1 /CS0 0.1u

DA204K

R272 10KJ

R271 10KJ IC16 3 (8-C3) (8-C3) SDA SCL 5 6 7 8 SDA SCL /WC VCC C357 0.1u C356 22000p M24C02WBN6 VSS4 A2 3 A1 2 A0 1 5V

IC6 C205 AVcc Vref P40/AN0 P41/AN1 P42/AN2 P43/AN3 P44/AN4 P45/AN5 P46/AN6/DA0 P47/AN7/DA1 AVss Vss P17/PO15/TIOCB2/TCLKD P16/PO14/TIOCA2 P15/PO13/TIOCB1/TCLKC P14/PO12/TIOCA1 P13/PO11/TIOCD0/TCLKB P12/PO10/TIOCC0/TCLKA P11/PO9/TIOCB0/DACK1P10/PO8/TIOCA0/DACK0MD0 MD1 MD2 PG0/CASPG1/CS3PG2/CS2100p

BR23 47J 1 2 3 4 NF1 NF2

A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A1 A2 A3 A4 8 7 6 5 R217 R218 47J 47J NFM839 NFM839 8 BR24 7 6 5 1 2 3 4 BR25 47J H8S/2350 1 2 3 4 47J

D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15

19 18 17 16 15 14 13 12 10 9 8 7 6 5 4 3

D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15

BR47 20KJ

BR52 20KJ

RRS PR SELIN1 SELIN2 SELIN3 /LWR /HWR /RD

(4-D3) (4-D3) (2-C4) (2-C4) (2-C4) (1-A2,5-A2) (1-B1) (1-B2,5-A2)

CPUCLK

(5-A1)

5V C183 0.1u

21 22 23 24 25 26 27 28 29 31 32 33 34 35 36 37 38 39 2 20 1 A1 A2 A3 A4 A5 A6 A7 A1 A2 A3 A4 A5 A6 A7 A5 A6 A7 A8 A9 A10 A11 A12 8 7 6 5 (5-B1) (5-B1) (5-B1) (5-B1) (5-B1) (5-B1) (5-B1) 330J R200 20KJ R213 20KJ R223

A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 CE OE VPP

14 1
8 BR26 7 6 5 1 2 3 4 R187 47J 47J 47J R186 /LWR (1-D3) A13 A14 A15 A16 A17 A18 /RD (2-B1) (MHPS) (2-B4) (5-C1) /CPUSYNC BR28 20KJ (SPPD) (1-D3) BR27 20KJ (5-C1) /ASICINT 5V C208 C209 100p L4 SBO-02SAN C207 R137 1KJ 5V 0.1u 0.1u C394 C393 0.1u /CS1 (1-B3) R303 20KJ C171 C11 22u 16V USB-IN 47J (8-B2) 47p R215 R202 47J 47J 47J 47J 8 7 6 5 8 7 6 5 8 7 6 5 47J R207 47J 8 7 6 5 C224 100p C256 100p C210 47p C211 47p C172 47p 100p C206 47p P35/SCK1 P34/SCK0 P33/RxD1 P32/RxD0 P31/TxD1 P30/TxD0 Vcc PD7/D15 PD6/D14 PD5/D13 PD4/D12 Vss PD3/D11 PD2/D10 PD1/D9 PD0/D8 PE7/D7 PE6/D6 PE5/D5 PE4/D4 Vss PE3/D3 PE2/D2 PE1/D1 PE0/D0 Vcc 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 BR36 1 2 3 4 BR39 BR38 1 2 3 4 BR37 1 2 3 4 1 2 3 4 D26 DAN202U C399 100p /HWR (1-D3) R201 R208 BR43 BR41 BR40 BR42 (FRXD) (/FRTS) (FTXD) (7-D1) (7-D2) (7-E1) (6-C4) KIN1 2 20KJ C200 47p (6-C4) 20KJ 20KJ KIN2 1 20KJ D11 D10 D9 D8 20KJ D15 D14 D13 D12 20KJ D7 D6 D5 D4 D3 D2 D1 D0 TMON (4-C1) R214 20KJ D27 DAP202U C199 47p D5 1SS133 FW D10 1SS133 IC113E 11 10 13 IC113F R282 12 1KJ R129 C198 47p D6 1SS133 1000p 9.1KJ C139 C372 0.1u 74HC14 74HC14 C371 47p (OP-DATA) (4-A3) R139 1KJ (OP-CLK) (4-A3) 24V 5V (6-A4) R125 33KJ B C

MX27C4096

C267

L20

X1

18p

SBO-02SAN

/CS0 (1-B3)

C178

BR48 20KJ

C9 10u 16V

47p

HL /SCANST /SCANSP /PRSTART PMCLK /POFF BR49 20KJ

(4-D2) (5-A1,7-C4) (5-B1) (5-B1,7-E4) (3-A4) (7-D4)

C268

AT-51 19.6608MHz /TMEN TMCLK (5-B1) (5-B1)

18p

C181 0.1u

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 PG3/CS1PG4/CS0Vss Vss Vcc PC0/A0 PC1/A1 PC2/A2 PC3/A3 Vss PC4/A4 PC5/A5 PC6/A6 PC7/A7 PB0/A8 PB1/A9 PB2/A10 PB3/A11 Vss PB4/A12 PB5/A13 PB6/A14 PB7/A15 PA0/A16 PA1/A17 PA2/A18 PA3/A19 Vss PA4/A20/IRQ4PA5/A21/IRQ5PA6/A22/IRQ6PA7/A23/IRQ7P67/CS7-/IRQ3P66/CS6-/IRQ2Vss Vss P65/IRQ1P64/IRQ0C255 47p C254 47p P53/ADTRGP52 Vss Vss P51 P50 PF0/BREQPF1/BACKPF2/LCAS-/WAIT-/BREQOPF3/LWRPF4/HWRPF5/RDPF6/ASVcc PF7/ Vss EXTAL XTAL Vcc STBYNMI RESWDTOVFP20/PO0/TIOCA3 P21/PO1/TIOCB3 P22/PO2/TIOCC3 P23/PO3/TIOCD3 P24/PO4/TIOCA4 P25/PO5/TIOCB4 P26/PO6/TIOCA5 P27/PO7/TIOCB5 P63/TEND1P62/DREQ1P61/TEND0-/CS5Vss Vss P60/DREQ0-/CS4Vss

102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65

(/FCTS)

(7-E1)

2 5V

C279 100p 1

IC111A 3 2 C234 100p 74VHC08 R300 47J C389 47p /F-RESET (7-D4)

C410

C173

5V

0.1u

1000p

IC5

A14 A9 A10 A12

A11

A15 A13 A8 A7 A6 A5 A4 A3 A2 A1 D0 D1 D2

5V

1 2 3 4 5 6 7 8 9 10 11 12 13 14

A14 A12 A7 A6 A5 A4 A3 A2 A1 A0 I/O1 I/O2 I/O3 GND

VDD /WE A13 A8 A9 A11 /OE A10 /CE I/O8 I/O7 I/O6 I/O5 I/O4

28 27 26 25 24 23 22 21 20 19 18 17 16 15

D7 D6 D5 D4 D3

5V 3

W24257AJ-12

R232 10KJ

R228 10KJ R257 10KJ R258 10KJ 5V 1

C409

C201

0.1u

1000P

R224 1KJ R229 1KJ 2 C314 100p 0.1u C329 12

IC111D 11 13 74VHC08 R260 /RESET 47J (5-C1) C315 47p 1 C265 1000p 3 C269 1000p /RST (6-E3) C10 0.82u 5V IC4 1 2 3 4 5 VCC NC GND CD OUT C177 22000p C170 22000p M51953

IC7

5V

A14 A9 A10 A12

A15 A13 A8 A7 A6 A5 A4 A3 A2 A1 D8 D9 D10

1 2 3 4 5 6 7 8 9 10 11 12 13 14

A14 A12 A7 A6 A5 A4 A3 A2 A1 A0 I/O1 I/O2 I/O3 GND

VDD /WE A13 A8 A9 A11 /OE A10 /CE I/O8 I/O7 I/O6 I/O5 I/O4

28 27 26 25 24 23 22 21 20 19 18 17 16 15

A11

D15 D14 D13 D12 D11

W24257AJ-12

MCU 2 (INPUT SECTION)


R183 R284 20KJ 20KJ R279 10KJ 5V R195 R194 R193 1.5KJ*3 IC105 4 DVS1 (2-E4) 5V IC108A 1 SELIN1 C287 74LS07 100p 5 6 100p (TCS) (2-E4) 5V IC108B 3 SELIN2 C277 100p 74LS07 100p SELIN2O (6-B4) C278 47J 4 R234 (MMLD) (2-E3) (1-D3) R278 1 (MHPS) (1-B2) 1KJ IC113A 74HC14 R277 IC108C 5 SELIN3 C275 74LS07 100p SELIN3O (6-B4) 100p C276 47J 6 R233 MUX EN 0 C223 0.1u G 0 7 R185 5 6 SIN2 10J C203 33p (1-C4) (SDOD) (2-E3) 1KJ (1-D3) 5V IC103 2 R283 1KJ C303 0.1u C288 47J G 0 7 R205 SIN1 10J C248 33p (1-C4) 2 R242 EN 0 (1-D3) (MFD) (2-E4) MUX (6-B4) SELIN1O C252 0.1u 4 INPUT PORT SELECT CIRCUIT 5V

5V

D21

D22

D33

R181

R180

R182

DAN202U

DAN202U

DAN202U

10KJ

20KJ

10KJ

R295

150J1/4W BR20 5 1KJ

(8-C3)

DVSEL 6 3

4 7 2

(8-C3)

MFD

(6-B2) 8 1

TCS

}
74HC151

(6-A2)

MMLD

(2-B3) (2-B1) (2-B4) (2-B3) (2-B4) (2-B1) (2-B4)

(PPD1) (POD) (MFD) (CED1) (TCS) (PMRDY) DVS1

(6-D2)

MHPS

7 11 10 9 4 3 2 1 15 14 13 12 2 0 1 2 3 4 5 6 7

CN31

5V

1 2 3

B3B-PH-K-M

SPF DOOR OPEN

DETECTER CN 5V A5V C202 C382 C362 1000p 12V R188 (6-D1) /MEMORY-IN 1KJ C212 1000p D18 + 1 FTH (4-D2) 1SS133 MA700 4 BR18 5 1KJ 4 (PPD1) (2-E4) 4.7KJ 0.1u R153 C180 5V R152 10KF 2 R151 R155 1MF IC101A NJM2903 8 3 D16 7.5KJ 1.2KJ R154 R170 R123 R124 R145 7.5KJ 7.5KJ 20KJ 20KJ 7.5KJ R147 R148 7.5KJ R146 1KF 10KJ 1000p 1000p THERMISTER SENSE CIRCUIT R189 5V

}
(PPD2) (PPD3) THOPEN (CED2) DSWS (MMLD) 2 0 1 2 3 4 5 6 7

D19

DAP202U

C185

C187

C186

D20

D32

(2-B3) (2-B3) (2-D2) (2-B3) (2-E2) (2-B4)

1000p

1000p

1000p

DAP202U

DAP202U

7 11 10 9 4 3 2 1 15 14 13 12

74HC151 IC104 MUX EN 0

5V

5V

D17

D1

D14

D13

R172

R171

DAN202U

DAN202U

DAN202U

DAN202U

20KJ

20KJ

C249 0.1u

}
(2-B2) (2-B1) (2-B1) (2-B4) (2-C3) (2-B2) (SDSW) (SPID) (SB4D) (SDOD) (PSH1) (PSW1) 2 0 1 2 3 4 5 6 7 R143 10KJ

0 7 R199 5 6 SIN3 10J C241 33p 3 (1-C4)

(6-C1) 6 (PPD2) (2-E3) 3

PPD1

7 11 10 9 4 3 2 1 15 14 13 12

(6-C1) 7 (CED1) (2-E4) (6-E1) (CED2) (2-E3) 2

PPD2

74HC151 5V R142 IC102 1KJ C152 C151 0.1u 1000p MUX EN 0 C222 0.1u G 0 7 R184 5 6 SIN4 10J C197 5V (1-D4)

(6-D3) 8 1

CED1

/GDI-IN

(6-C2) BR17 5 1KJ 4 (PPD3) (2-C1) 12V A5V 1 6 (PSH2) (2-E3) 1 IC109A (PSW1) (2-E3) LM358 R252 + 1 300J 4 100J 2 R216 8 3 8 (PSW2) (2-E3) DA204K D105 1 RTH-IN (6-C1) 3

CED2

(6-D2)

PPD3

(6-D2) 7 2

PSH2

}
(7-E2) (/FREADY) (7-E1) (/PREADY) (7-C2) (POFD) (7-E3) (/PAGE) (PSH2) (2-B3) (PSW2) (2-B2) RTH (1-D3) 5V R301 10KJ 2 0 1 2 3 4 5 6 7

(7-C1)

PSW1

(6-D2)

PSW2

7 11 10 9 4 3 2 1 15 14 13 12

14 2
C196 22000p 2 D107 DA204K 2 C120 1000p 1000p 1000p 1000p 1000p C121 C155 C156 C154 C153 C317 0.1u AN-GND A5V 5V 12V R263 R178 620F 8 5 + 6 7 THOPEN (2-E3) IC101B NJM2903 20KJ 10KJ 20KJ 10KJ R270 R298 R285 R179 10KJ 4 R177 4 (SDSW) (2-E3) 10KF C188 22000p BR51 5 1KJ 6 (SPID) (2-E3) 3 7 (POD) (2-E4) AN-GND 8 (PMRDY) (2-E4) 1 2 BR71 5 1KJ 4 (SPPD) (1-B2) 5V 6 (SB4D) 3 (2-E3) 1 5V 7 2 R141 20KJ 8 1 (7-C1) PSH1 D104 DA204K C150 1000p R140 (PSH1) 1KJ (2-E3) C327 1000p 1000p 1000p C340 C388 C385 2 B C

33p

74HC151

C253 0.1u R302 10KJ

5V 1

D15

DAP202U

C182

C176

D2

D8

D7

1000p

1000p

1000p

DAP202U

DAP202U

DAP202U

J.P12 AN-GND 0J JUMPER J.P13 0J JUMPER

D9 1SS133

R136 4.3KJ1/4W DSWS (2-E3)

2 R149 D102 DA204K 2 24V1 R2 0.22J2W (6-A1) 24V1(DSWS) D4 1SS133 R1 1KJ2W 24V1 (6-A2,6-A4) 1KJ C165 1000p

5V

D35

D31

D38

R296

R297

DAN202U

DAN202U

DAN202U

20KJ

20KJ

P-GND

P-GND

(7-B1)

SDSW

(7-A1)

SPID

(6-C1)

POD

(6-D4)

PMRDY

(7-B1)

SPPD

(7-A1)

SB4D

D36

D30

D37

C383

C384

DAP202U

DAP202U

DAP202U

1000p

1000p

1000p

DP1200/1500

MCU 3 (OUTPUT SECTION 1)


C344 22000p 0.1u 12V C345

DP1200/1500

5V 4 IC110A LEDPOD R169 CCDHI (6-E3) A5V 4 150J1/4W LEDMFD AN-GND 10u 16V 0.1u R275 IC110B 8 (1-C4) + 7 CCDLO (6-E3) 4 6 R265 2MJ DAL 5 NJM3414A C358 0.1u 150J1/4W LEDMHPS (6-C2) C15 C379 R294 150J1/4W LEDSPPD (7-B1) (6-B2) R156 220J1/4W LEDPPD2 R150 (6-D1) 150J1/4W LEDPPD1 (6-D2) 8 (1-C4) + 1 2 R266 2MJ DAH 3 NJM3414A R269 150J1/4W (6-C1)

5V

IC106C

(1-D2) PMCLK

PMCLK-A

(6-D4)

C263

74LS07

0.1u

C236

C235

100p

100p

5V

IC111C

(5-B4)

/LD

10

/VIDEO (6-D4) 3 AN-GND AN-GND

74VHC08

12V IC109B LM358 7 R274 10KF 4 L15 24V-mir HF50ACC201209 R273 5V 2200p 24V AN-GND R254 47KJ R255 47KJ 750J C16 47u 35V HF50ACC201209 R256 CP2 ICP-N38 (ROHM) HF50ACC201209 L14 13 9 1 16 L13 4 8 11 RY1 6 RSB-24 10KF C343 24V (6-A1,7-B1) 8 5 + 6

14 3
C297 C298 R248 100J 470p 470p R4 1J 2W P-GND 2.4KJ R236 300J 620J 2.4KJ R5 /MRPS1 1J 2W SLA7027MU /MRPS2 (4-D2) 2200p C342 R235 R268 R267 2200p C341 IC12 VSA VSB 7 12 OUT/A OUT A OUT/B OUT B GA GB 1 8 11 18 2 13 9 3 14 10 5 6 16 17 TDA TDB RSA REFA REFB RSB IN/A IN A IN/B IN B 4 15 C331 C355 (1-C4) (1-C4) (1-C4) (1-C4) MRMT2 MRMT0 MRMT3 MRMT1 B C

MRMT-2 SPMT-2 MRMT-0 SPMT-0

(6-A1) (7-A1) (6-A1) (7-B1) 2

C14

47u 25V

RY2 L8 4 HF50ACC201209 L7 13 C290 C316 C289 HF50ACC201209 9 1 16 8 11 6

RSB-24 MRMT-3 SPMT-3 MRMT-1 SPMT-1 (6-A1) (7-B1) (6-A1) (7-A1)

(4-D2)

C305 C322 C304 1 1000pF*8

/SMSEL

(4-D3)

MCU 4 (OUTPUT SECTION 2)


IC11 R227 (1-C4) DMT0 R230 (1-C4) DMT1 R226 (1-C4) DMT2 R225 IC111B 4 6 5 74VHC08 TD62064F/AF 24V GND GND 1 COM 8 COM (1-C4) DMT3 /DMT3 O4 (7-A2) 16 2.2KJ /DMT2 5V O3 (7-A2) 4 9 2.2KJ MTZJ22B /DMT1 O2 (7-A2) 7 D23 2.2KJ /DMT0 O1 (7-A2) 24Vdup 2 2.2KJ

24V

D34

1SS133

/SPFS

(7-B1)

R281

(5-A3)

SPFS

Q1

1.5KJ

2SD1853

3 4 5 6 10 11 12 13 14 15 I1 NC NC I2 NC I3 NC NC I4 NC

1 IC3 /CPFS1 /CPFS2 /MPFS /RRS (6-B3) (6-B4) (6-B2) (6-C3) (6-B2) (6-B3) /VFM R135

P-GND

R134 47KJ E1 B1 4.7KJ1/4W Q103 2SA1036K VFMOUT C1 (6-B3)

5V 5V TD62003

(5-A2) (5-A2) (5-A2) (1-D3) (5-A2) (5-A2) (1-D3) CPFS1 CPFS2 MPFS RRS VFM VFMCNT PR /VFMCNT /PR 24V

1 2 3 4 5 6 7 8 I1 I2 I3 I4 I5 I6 I7 GND O1 O2 O3 O4 O5 O6 O7 CM

16 15 14 13 12 11 10 9

(1-D1) 3 R261 (5-A3) SMSEL R262 (5-A3) SPUS R250 (5-A3) SGS R251 (5-A3) SRRC 2.2KJ 2.2KJ 9 8 2.2KJ IC113B 74HC14 2.2KJ 4 IC13 O1

(OP-CLK)

OP-CLK

(6-C4) 2

IC108D 74LS07

/SMSEL O2 O3 7 9

(3-E1) 3 /SPUS /SGS O4 16 (7-B1) (7-B1)

IC108E IC113D 74HC14

(1-D1)

(OP-DATA)

11

10

OP-DATA

(6-C4)

74LS07

3 4 5 6 10 11 12 13 14 15 I1 NC NC I2 NC I3 NC NC I4 NC GND GND

/SRRC

(7-B1)

COM COM TD62064AF

1 8

24V

14 4
(5-A2) (5-A2) (5-A2) (5-A2) (5-A3) (5-A2) (5-A2) MC BIAS BIASL BIASH TC GRIDL CL 1 2 3 4 5 6 7 8 D3 1SS133 24V Q102 2SA1036K C1 E1 (5-A2) (5-A3) (5-A3) (5-A2) (5-A2) (1-D2) (2-D3) MM MRPS1 MRPS2 PMD LDEN HL FTH 1 2 3 4 5 6 7 8 R103 B1 C4 + 2200p 0.47u 50V R104 4.7KJ 4.7KJ1/4W R122 47KJ C115 + C7 10u 35V 3 6 D12 8 7 TMa-O (6-A3) TMb-O (6-A3) 1 3 Q101 DTC114EKA 1SS133 2 TMON (1-C1) B C

IC2

5V 1

I1 I2 I3 I4 I5 I6 I7 GND TD62003

O1 O2 O3 O4 O5 O6 O7 CM

16 15 14 13 12 11 10 9

/MC /BIAS /BIASL /BIASH /TC /GRIDL /CL

(6-A4) (6-A4) (6-B4) (6-B4) (6-B4) (6-A4) (6-B3)

Q104 DTA143XKA 2 IC8

3 R192 120J1/4W HLOUT (6-A4)

I1 I2 I3 I4 I5 I6 I7 G TD62503F

O1 O2 O3 O4 O5 O6 O7 NC

16 15 14 13 12 11 10 9

/MM /MRPS1 /MRPS2 /PMD /LDEN

(6-A2) (3-B1) (3-B1) (6-D4) (6-D4) /HL /FTH

5V

C128

IC1

22000p

2 VDD

VCC1

(5-A2)

TM

9 IN1

VCC2

(5-A2)

TM-

1 IN2

OUT1

5 VSS

OUT2

R126

R133

TA7291S

47KJ

47KJ

DP1200/1500

MCU 5 (ASIC SECTION)


SAD0 SAD1 SAD2 SAD3 SAD4 SAD5 SAD6 SAD7 SAD8 SAD9 SAD10 SAD11 SAD12 SAD13 (6-E4) (6-E4) (6-E4) (6-E4) (6-E4) (6-E4) (6-E4) (6-E4) (6-D4) C406 0.1u 0.1u IC15 0.1u IC14 0.1u C336 C407 C339 C326 18p SWE[1] (5-C4) (5-E4) (5-E4) (5-E4) (5-D4) (5-D4) (5-D4) /LD (3-A3) /SYNC CCDD7 CCDD0 CCDD1 CCDD2 CCDD3 CCDD4 CCDD5 CCDD6 BR75 10J C334 18p SOE[0] (5-C4) SAD13 SAD8 SAD9 SAD11 SAD13 SAD8 SAD9 SAD11 SAD10 SAD10 SOE[1] SWE[1] SCS[1] SOE[0] SWE[0] SCS[0] SWE[0] (5-C4)

5V

L12

SBO-02SAN

X3

DP1200/1500

<1330> 22.000MHz

Vcc

OUT

R253

47J

GND

C319 (8-A2) (8-A2) (8-B2) (8-B2) (8-C3) (8-C3) (8-C2)

C320

C299

0.1u

22000p

4 SOE[1] (5-C4)

12p

5 6 7 8 5 6 7 8 /f1 /f2 /SH CP BCLK SCS[0] C332 18p W24257AJ-12 C335 18p 20KJ C280 47p 8 3 4 5 6 7 8 5 6 7 1 2 BR69 30J 47J 47J 0.1u 47J 47J 47J 47J 47J 47J 47J 5 6 7 8 7 BR57 47J BR59 5V C408 BR65 BR58 BR66 47J BR61 BR54 BR67 BR60 R246 R245 4 3 2 0.1u C333 W24257AJ-12 C337 0.1u (5-C4) SD04 SD05 SD06 SD07 SD00 SD01 SD02 SD03 SD14 SD15 SD16 SD17 SD10 SD11 SD12 SD13 RS SP BR74 10J 5V R243 2KJ BR70 BR62 20KJ 20KJ BR63 20KJ 33p C347 33p 33p 20KJ 20KJ 20KJ BR72 BR73 BR68 C348 C346 R241 SD07 SD06 SD05 SD04 SD03 SD17 SD16 SD15 SD14 SD13

4 3 2 1 4 3 2 1

SAD12 SAD7 SAD6 SAD5 SAD4 SAD3 SAD2 SAD1 SAD0 SD00 SD01 SD02 SAD12 SAD7 SAD6 SAD5 SAD4 SAD3 SAD2 SAD1 SAD0 SD10 SD11 SD12

1 2 3 4 5 6 7 8 9 10 11 12 13 14 A14 A12 A7 A6 A5 A4 A3 A2 A1 A0 I/O1 I/O2 I/O3 GND VDD /WE A13 A8 A9 A11 /OE A10 /CE I/O8 I/O7 I/O6 I/O5 I/O4 A14 A12 A7 A6 A5 A4 A3 A2 A1 A0 I/O1 I/O2 I/O3 GND VDD /WE A13 A8 A9 A11 /OE A10 /CE I/O8 I/O7 I/O6 I/O5 I/O4

28 27 26 25 24 23 22 21 20 19 18 17 16 15

1 2 3 4 5 6 7 8 9 10 11 12 13 14

28 27 26 25 24 23 22 21 20 19 18 17 16 15

SCS[1] C325 18p

(5-C4)

C369

C367

33p

33p

C324 18p

/USB-EN

C370

C368

C349

(8-B2)

33p

33p

33p

5V R244 BR55 BR64 10J 30J 10J 1 6 5 4 3 2 1 4 3 2 BR56

IC113C 10J L11 SBO-02SAN /SDCLK C295 100p

USB-ON

(8-B2)

5V R231 10J

74HC14 C284 C286 C285 0.1u C259 0.1u 0.1u 0.1u 0.1u 0.1u 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 C271 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 C243 0.1u C264 C250 0.1u C301 C302 22000p 0.1u

X2 <1329> 13.9867MHz 8 Vcc OUT 5 GND C274 4 33p IC107

/1284-EN

C282 0.1u C270 0.1u

L6 SBO-02SAN

(8-B2)

BR53

5V

C292

20KJ

C281

IC106A

100p

100p

1 2 3 15 13 5 8 14 R221 R220 20KJ 10J SLCT (8-B2)

CNTCK CKO PULSE

9 11 4 CLK IN TEST1 TEST2 TEST3 TR GND GND GND M66236FP

R222 C261 -CKO/2 CKO/2 -CKO Vcc Vcc 6 7 10 12 16 12p

47J

(6-D4)

S/H

BR53 20KJ

74LS07

5V

R237

20KJ

C291

C273 BR50 20KJ BR34 10J 0.1u

C272 47p

IC106B 20KJ

100p

(6-C3)

OP-LATCH

(4-D3) (4-D3) (4-D3) (7-E4)

SGS SRRC SPUS /READY

R238

R219

BR46 20KJ R209 20KJ

BR32 10J

74LS07

10KJ

(4-D2) (4-D2) (4-A4) (4-D3)

MRPS2 MRPS1 SPFS SMSEL

/FAULT PE BUSY /ACK /STB /AUTOFD /SLCTIN INIT /REV R210 10J

(8-B2) (8-B2) (8-B2) (8-B2) (8-B2) (8-B2) (8-B2) (8-B2) (8-B2)

VCK

(4-D2) (4-D2)

TC GRIDL

14 5
VHIHG73C025FD C396 C395 0.1u 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 C238 C257 5V C228 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 C398 3.3V C258 L9 SBO-02SAN 0.1u 0.1u BR29 C397 R197 R196 0.1u 47J BR30 47J L5 SBO-02SAN 0.1u C229 0.1u 47p 0.1u 0.1u R191 A6 A7 A1 A2 A3 A4 A5 1KJ 1KJ TMCLK /TMEN /PRSTART /SCANSP C12 10u 16V 10u 16V C13 20KJ BR7 20KJ (1-A2) (1-A2) (1-D2) (1-D2) (1-D2) (1-D2) BR6 20KJ BR5 20KJ BR4 20KJ BR9 20KJ C179 100p C217 100p R198 BR10 20KJ BR11 20KJ BR12 20KJ BR13 20KJ /WE /OE /CAS1 /CAS0 (6-E1) (6-E1) (6-E1) (6-D2) (6-D2) (6-D2) (6-D2) (6-D2) (6-E1) (6-E1) (6-E1) (6-E1) (6-E1) (6-E2) (6-E2) (6-E2) (6-E2) (6-E2) (6-E1) (6-D1) (6-D1) (6-E1) (6-E1) (6-E1) (6-D1) (6-D1) (6-D1) (6-D1) (6-D1) (6-D1) (6-D1) (6-D1) (6-D1) (6-D1) (6-D1) /RESET (1-E1) C240 B 100p /CS2 (1-C4) (1-B2) /ASICINT /CPUSYNC (1-B2) (1-A3) (1-A3) (1-A3) (1-A3) (1-A3) MAD11 MAD10 MAD9 MAD8 MAD7 MAD6 MAD5 MAD4 MAD3 MAD2 MAD1 MAD0 /RAS2 /RAS1 /RAS0 MDATA0 MDATA1 MDATA2 MDATA3 MDATA4 MDATA5 MDATA6 MDATA7 MDATA8 MDATA9 MDATA10 MDATA11 MDATA12 MDATA13 MDATA14 MDATA15 20KJ C

BR45 20KJ

BR16 10J

(4-D2) (4-D2) (4-D2) (4-D2) (4-D2) (4-D3) (4-D3) (4-D2) (4-D2)

MC BIASL BIASH BIAS CL VFMCNT VFM LDEN PMD

BR35 20KJ

BR14 10J

PARAAD7 PARAAD6 PARAAD5 PARAAD4 PARAAD3 PARAAD2 PARAAD1 PARAAD0

(8-B2) (8-B2) (8-B2) (8-B2) (8-B2) (8-B2) (8-B2) (8-B2)

(4-D2) (4-D3)

MM MPFS

BR44 20KJ R211 C260 0.1u R190 R212 10J BR19 20KJ 20KJ 10J BR33 20KJ BR31 10J /FAXCS /FAXACK /FAXPRD /FAXREQ (7-C3) (7-D3) (7-D3) (7-C3)

C244 100p

C245 100p

C246 100p

C247 100p

/PCLREQ /PCLCS /PCLACK BR15 10J

(7-C3) (7-D3) (7-D3)

(4-D3) (4-D3) (4-A1) (4-A1) (1-A3) (1-A3) (1-A3) (1-A3) (1-A3)

CPFS2 CPFS1 TM TMD15 D14 D13 D12 D11

(1-A3) (1-A3)

D10 D9

BR8 20KJ

(1-A3) (1-A3) (1-A3) (1-A4) (1-A4) (1-A4) (1-A4) (1-A4) (1-A4)

D8 D7 D6 D5 D4 D3 D2 D1 D0

R204 R176 R175 R174 R173 R168 R167 R166 R165 R164 R163 R162 R161 R160 R159 R158 R157

10J 10J 10J 10J 10J 10J 10J 10J 10J 10J 10J 10J 10J

BR3 20KJ

/PCLPRD /HSYNC OUTD15 OUTD14 OUTD13 OUTD12 OUTD11 OUTD10 OUTD9 OUTD8 OUTD7 OUTD6 OUTD5 OUTD4 BR2 20KJ 10J 10J 10J 10J

(7-D3) (7-D4) (7-D3) (7-D3) (7-D3) (7-D3) (7-D3) (7-D3) (7-D3) (7-D3) (7-C4)

(1-D3) (1-D3)

/LWR /RD

(7-C4) (7-D4)

(1-D3)

CPUCLK

(1-D2)

/SCANST

193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 128 127 126 125 124 123 122 121 120 119 118 117 116 115 114 113 112 111 110 109 108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65

128 127 126 125 124 123 122 121 120 119 118 117 116 115 114 113 112 111 110 109 108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65

OUTD3 OUTD2 OUTD1 OUTD0 BR1 20KJ C221 18p C219 18p C220 18p C192 18p C218 18p C190 18p C191 18p

(7-C4) (7-D4) (7-C4) (7-D4)

C237

C239

33p

47p

C189 18p

1 This Section is 3.3V PULL UP Other Section is 5V PULL UP

MCU 6 (CONNECTOR SECTION/POWER SECTION)


5V OPE PANEL CN CN20 LSU UNIT CN C308 1000p (1-B4) DRST CN23 5V1(DSWS) (6-A1) 4 D25 D24 1SS133 R276 /VIDEO (3-A3) 100J D-GND (2-A1) 24V D-GND PMRDY PMCLK-A /PMD (3-A4) (4-D2) S/H (6-A3) /LDEN (4-D2) /SYNC (5-B4) DAN202U 3

24V

24V1

(2-E2)

ELKT

L16

C1 (2-D4) 2 1 SELIN1O (2-D4) SELIN2O

CN3

C116

22u 35V

(1-B4) PSW (1-D1) KIN2 (1-D1) KIN1 (4-A3) OP-CLK (6-A3) OP-LATCH OP-DATA (4-A3) 1 3 5 7 9 11 13 15 17 B18B-PHDSS-B P-GND 2 4 6 8 10 12 14 16 18

0.1u 50V

12V SELIN3O 3.3V (2-D4) D11 L19 L17 5V D-GND 1N4005 18FE-BT-VK-N

(4-D2) /BIAS P-GND (4-D2) /MC (4-D2) /GRIDL (1-B1) FW (4-E2) HLOUT /BIASL /BIASH /TC /PR (4-D2) (4-D2) (4-D2) (4-D3) ELKT ELKT

SBO-02SAN

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

L18

C107

0.1u

1 3 5 7 9 11 13 15 17 19 21 23 25 27

2 4 6 8 10 12 14 16 18 20 22 24 26 28

B28B-PHDSS-B

C133 0.1u CN1 (2-A3) CED1 CL UNIT CN CN25 D-GND VFM UNIT CN L10 (4-D2) HF50ACC201209 24V P-GND (4-D3) /CPFS2 04FE-BT-VK-N /CL CN21 1 2 3 4 CN6 B3B-PH-K-K 1 2 3 C6 22u 16V CED1 CN C149 C8 0.1u 100u 16V

POWER PWB CN

CN29

D-GND

(1-E1) (1-E3) (1-E3)

/RST SDA SCL

CHECKER CN

1 2 3 4 5 6

TM CN

B6B-PH-K-R

CN9

1 2

(4-E3)

VFMOUT

CSS2 CN 24V 5V

(4-B1) TMa-O TMb-O (4-B1) 1 2 3 4 5 B5B-PH-K-S P-GND

(4-D3)

/VFMCNT

B2P-VH

(2-A3) (2-A3) (2-A3) (2-A3) C138 1000p

PPD3 PSH2 PSW2 CED2 C147 1000p

1 3 5 7 9 11 13

2 4 6 8 10 12 14 B14B-PHDSS-B C148 1000p C130 0.1u

14 6
P-GND CN7 MHPS UNIT CN LEDMHPS (3-E3) MHPS (2-A4) 1 2 3 B3B-PH-K-S MANUAL FEED CN 24V RRS CN 24V CN11 /MPFS (4-D3) LEDMFD (3-E3) MFD (2-A4) CN12 D-GND C374 1000p C363 1000p 1 2 3 4 5 B5B-PH-K-R (3-E4) PPD1 CN CN14 LEDPPD1 PPD1 (2-A3) 1 2 3 4 D-GND C162 B4B-PH-K-S 1000p 1 2 3 D-GND DSW UNIT CN CN4 PPD2 CN CN13 (3-E4) POD UNIT CN CN22 R101 240J1/4W B4P-VH LEDPOD (3-E4) POD (2-A1) AN-GND B3B-PH-K-S D-GND C164 0.1u 1 2 3 4 (2-A3) (2-C2) LEDPPD2 PPD2 RTH-IN 1 2 3 4 5 1 2 3 C166 22000p D-GND B C

C129 1000p

MAIN MOTOR CN

CN18

CPFS1 CN

D-GND CN27 1 2 3 B3B-PH-K-S 2

(2-E2)

24V1

24V

/CPFS1

(4-D4)

(4-D2) (2-A4)

/MM MMLD

C145

1 2 3 4 5 6 7 8

1000p

C193

08FE-BT-VK-N

P-GND

1000p

D-GND

/RRS

(4-D3)

MIRROR MOTOR CN

CN28

B3B-PH-K-R

(3-E2) (3-E1) (3-E2) (3-E1) (3-E2)

24V-mir MRMT-3 MRMT-2 MRMT-1 MRMT-0

1 2 3 4 5

52147-0510

24V

5V

(2-D1)

(6-D4)

24V1(DSWS) 5V1(DSWS)

C127

C101

R102

B5B-PH-K-M

0.1u

0.1u

240J1/4W

D-GND

DP1200/1500

MCU 7 (CONNECTOR SECTION 2)


PCL/FAX CN CN5

DP1200/1500

R128 (1-D4) /SCANST C141 18p (7-E1) (7-E1) R131 10J /PREADY FTXD FRXD /FCTS C140 18p 18p R132 10J C142 (7-E1) (7-D1) (7-E2) /FRTS /PAGE /FREADY (7-E2) (7-E2) /PREADY FTXD /FRTS /SCLINE

10J R130

10J /PRSTART (1-D2) 4 /READY (5-A3)

/PRLINE /FPAGE /FREADY /READY FRXD /FCTS

/POFF C143 18p

(1-C1)

C134 0.1u 12V

C135 0.1u

C137 0.1u

5V L2 SBO-02SAN L3 SBO-02SAN L1 SBO-02SAN 3.3V

(1-E1) (5-E2) (5-E1) (5-E1) (5-E2) (5-E2) (5-E2) (5-E2) (5-E2) (5-E2) (5-E2) (5-E2) (5-E2) (5-E2) /F-RESET /HSYNC OUTD1 OUTD3 OUTD5 OUTD7 OUTD9 OUTD11 OUTD13 OUTD15 /PCLREQ /PCLCS /FAXREQ /FAXCS /POFF OUTD0 OUTD2 OUTD4 OUTD6 OUTD8 OUTD10 OUTD12 OUTD14 /PCLPRD /PCLACK /FAXPRD /FAXACK OUTD0 OUTD2 OUTD4 OUTD6 OUTD8 OUTD10 OUTD12 OUTD14 /PCLPRD /PCLACK /FAXPRD /FAXACK (5-E1) (5-E1) (5-E2) (5-E2) (5-E2) (5-E2) (5-E2) (5-E2) (5-E2) (5-E2) (5-E2) (5-E2)

F-RESET /HSYNC OUTD1 OUTD3 OUTD5 OUTD7 OUTD9 OUTD11 OUTD13 OUTD15 /PCLREQ /PCLCS /FAXREQ /FAXCS

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 TX25-60P-23ST-H1

C118 0.1u

C3 47u 25V

C119 0.1u

C5 47u 16V

C117

C2 0.1u 47u 16V

5V

R113 5V (7-C4,7-D4) /PAGE C108 R264 R259 1KJ (2-E2) (POFD) 5V 5V 2 R119 R112 10J (1-D1) (/FRTS) C114 18p 20KJ /FRTS (7-C4) /FREADY (7-E4) C109 18p R107 10J R114 20KJ (/FREADY) (2-E3) 20KJ 18p R106 10J 20KJ (/PAGE) (2-E2)

14 7
SPPD LEDSPPD SDSW 5V (2-A1) (3-E3) (2-A2) CN10 /SPUS /SPFS /SRRC /SGS SPMT-3 SPMT-0 24V-mir (3-E2) (4-D3) (4-A4) (4-D3) (4-D3) (3-E1) (3-E2) (2-A2) PSW1 1 2 3 B3B-PH-K-M B C

24Vdup

CP1 ICP-N38 (ROHM)

CN19

24V1

(4-D4) (4-D4) (4-D4) (4-D4)

/DMT0 /DMT1 /DMT2 /DMT3

1 2 3 4 5

B05B-XASK-1

SPF UNIT CN

CN26 5V 5V

24V

D-GND

(2-A1) (2-A1)

SPID SB4D

R117 R110 10J (1-D1) (FRXD) C112 18p 20KJ FRXD (7-E4) /PREADY (7-C4) R108 10J

R115 20KJ (/PREADY) C110 18p (2-E2)

(3-E1) (3-E2)

SPMT-1 SPMT-2

1 3 5 7 9 11 13 15 17 19 21 23

2 4 6 8 10 12 14 16 18 20 22 24

B24B-PHDSS-B

5V

5V

R118 R111 10J (7-D4) /FCTS C113 18p 20KJ (/FCTS) (1-D2) (FTXD) (1-D1) R109 10J

R116 20KJ FTXD C111 18p (7-C4)

MCU 8 (CONNECTOR SECTION 3)

CN30 4

CCD PWB CN CCDD7 CCDD6 CCDD5 CCDD4 CCDD3 CCDD2 CCDD1 CCDD0

(5-B4) (5-B4) (5-B4) (5-B4) (5-B4) (5-C4) (5-C4) (5-C4)

(5-C4)

BCLK 5V DV UNIT CN

(5-C4)

CP

(5-C4)

SP

(5-C4) D109 DA204K D110 DA204K

RS

(5-C4)

/SH

(5-C4)

/f2

1 1

12V 24V CN17 R304 300J SDA SCL (1-E3) R305 300J (1-E3) 1 3 5 7 9 2 4 6 8 10 B10-PHDSS-B (2-A4) TCS (2-A4) DVSEL CN17 24V

(5-C4) 5V

5V TCS (2-A4) (2-A4) DVSEL 1 2 3 4 B4B-PH-K-R

/f1

A5V

(3-C3) (3-C4) CCDLO CCDHI

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

2 2

C377 0.1u

C378

FF4-32-S15D3 D-GND D-GND

C18

C19

R286

C364

0.1u

AN-GND

10u 25V

10u 25V

5.1KJ

0.1u

C376

C365

C366

C386

C17 3

0.1u

0.1u

0.1u

0.1u

47u 16V

GDI/USB CN

5V CN15 GDI MEMORY CN 3.3V

14 8
PARAAD0 PARAAD1 PARAAD2 PARAAD3 PARAAD4 PARAAD5 PARAAD6 PARAAD7 /REV INIT /SLCTIN /AUTOFD /STB /ACK BUSY PE /FAULT SLCT /GDI-IN CN16 (5-C1) (5-C1) (5-C1) (5-C1) (5-C1) (5-C1) (5-C1) (5-C1) (5-C1) (5-C1) (5-C1) (5-C1) (5-C1) (5-C1) (5-C1) (5-C1) (5-D1) (5-D1) MDATA0 MDATA1 MDATA2 MDATA3 MDATA4 MDATA5 MDATA6 MDATA7 MDATA8 MDATA9 MDATA10 MDATA11 MDATA12 MDATA13 MDATA14 MDATA15 /OE /WE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 (5-C1) MAD0 (5-C1) MAD1 (5-C1) MAD2 (5-C1) MAD3 (5-C1) MAD4 (5-C1) MAD5 (5-C1) MAD6 (5-C1) MAD7 (5-C1) MAD8 (5-C1) MAD9 (5-C1) MAD10 (5-C1) MAD11 (5-C1) /CAS0 (5-C1) /CAS1 (5-C1) /RAS0 (5-C1) /RAS1 (5-C1) /RAS2 (2-D3) /MEMORY-IN 52340-0401 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 USB-IN /USB-EN USB-ON /1284-EN 31FT-BT-VK-N B C

(5-D2) (5-D2) (5-D2) (5-D2) (5-D2) (5-D2) (5-D2) (5-D2) (5-D3) (5-D3) (5-D3) (5-D3) (5-D3) (5-D3) (5-D3) (5-D3) (5-D3) (5-D3) (2-D3)

3.3V

(5-A3) (1-B1) (5-A3) (5-A3)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

DP1200/1500

MCU CPU SECTION (DP1200)


5V R297 4.7KJ 5V 5V D121 DAN202U 3 R308 7.5KJ R262 20KJ R269 20KJ C353 1000p DAL (4-D4) DAH (4-D4) 1KJ 5V R296

C202

C201

DP1200/1500

47p

18p

CPWBX0038

4
A5V SIN2 (2-E3) SIN1 (2-E4) R102 Rx 1/4W 2 1 (3-C1) (3-C1) (3-C1) (3-C1) (5-C1) MRMT3 MRMT2 MRMT1 MRMT0 /CS2

10CPM

4.3kF

QSEC/QSEE/QS5C/ QS5E/QS5G QSED/QSEF/QSEH/

2.4kF

BR136 20KJ

(6-C4) PSW

(6-C4) DRST 1 2 R304 1KJ C368 1000p R261 3.3KJ D119 DAP202U 3 BR123 C297 100p C296 0.1u C314 0.1u RTH (2-D2)

1.3kF

QS5D/QS5F/QS5H/

(5-A2) (5-A2) (5-A2) (5-A2) (5-A2) (5-A2) (5-A2) (5-A2) (5-A2) (5-A2) (5-A2) (5-A2) (5-A2) (5-A2) (5-A2) (5-A2) AN-GND 20KJ A5V D205 AN-GND 128 127 126 125 124 123 122 121 120 119 118 117 116 115 114 113 112 111 110 109 108 107 106 105 104 103 IC108 H8S/2350 C321 0.1u 2 C320 0.1u 1 DA204K R324 10KJ R325 10KJ (8-C3) (8-C3) R265 68J 5V

D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15

D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15

5V

IC105 C278 100p BR122 20KJ (1-B2) (1-A2) /CS1 /CS0 C288 0.1u

IC113 SDA SCL 5 6 7 8 SDA SCL /WC VCC C420 0.1u C421 22000p 4 VSS 3 A2 2 A1 1 A0 M24C02WBN6

3
BR121 47J 1 2 3 4 R279 R278 NF100 47J 47J NFM839

PG2/CS2PG1/CS3PG0/CASMD2 MD1 MD0 P10/PO8/TIOCA0/DACK0P11/PO9/TIOCB0/DACK1P12/PO10/TIOCC0/TCLKA P13/PO11/TIOCD0/TCLKB P14/PO12/TIOCA1 P15/PO13/TIOCB1/TCLKC P16/PO14/TIOCA2 P17/PO15/TIOCB2/TCLKD Vss AVss P47/AN7/DA1 P46/AN6/DA0 P45/AN5 P44/AN4 P43/AN3 P42/AN2 P41/AN1 P40/AN0 Vref AVcc

A1 A2 A3 A4
BR120 47J

A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 8 7 6 5 BR145 20KJ BR148 20KJ 8 7 6 5 1 2 3 4 BR119 47J NF101 P53/ADTRGP52 Vss Vss P51 P50 PF0/BREQPF1/BACKPF2/LCAS-/WAIT-/BREQOPF3/LWRPF4/HWRPF5/RDPF6/ASVcc NFM839

D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15

19 18 17 16 15 14 13 12 10 9 8 7 6 5 4 3

D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15

RRS PR SELIN1 SELIN2 SELIN3 /LWR /HWR /RD

(4-D3) (4-D3) (2-C4) (2-C4) (2-C4) (1-A2,5-A2) (1-B1) (1-B2,5-A2)

GND 8 7 6 5 1 2 3 4

30

CPUCLK

(5-A1)

5V

21 22 23 24 25 26 27 28 29 31 32 33 34 35 36 37 38 2 20 39 1 A1 A2 A3 A4 A5 A6 A7 A1 (5-B1) A2 (5-B1) A3 (5-B1) A4 (5-B1) A5 (5-B1) A6 (5-B1) A7 (5-B1) A5 A6 A7 A8 A9 A10 A11 A12

40
BR118 47J

A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 CE OE PGM VPP VCC

GND R259 20KJ

11

H8S/2350

R281 330J

MX27C2048 5V 47J 47J 8 7 6 5 R272 20KJ

C252 0.1u

ZJSR5101-223 L104 /LWR (1-D3)

C335

2
L106 C289 0.1u 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 47p C272 100p C276 100p C290 0.1u 5V 47p ZJSR5101-223 C238 47p

C106 0.1u 47p C273 C277 100p

Vcc PE0/D0 PE1/D1 PE2/D2 PE3/D3 Vss PE4/D4 PE5/D5 PE6/D6 PE7/D7 PD0/D8 PD1/D9 PD2/D10 PD3/D11 Vss PD4/D12 PD5/D13 PD6/D14 PD7/D15 Vcc P30/TxD0 P31/TxD1 P32/RxD0 P33/RxD1 P34/SCK0 P35/SCK1

4 3 2 1

4 3 2 1 4 3 2 1

BR135

BR133

BR134

BR132

A15 A13 A8 A7 A6 A5 A4 A3 A2 A1 D0 D1 D2 /CS1(1-B3) R215 20KJ 4 3 2 1 C109 22u 16V R257 47J R264 47J R270 47J 47J 47J 5 6 7 8 R250

A14 A12 A7 A6 A5 A4 A3 A2 A1 A0 I/O1 I/O2 I/O3 GND

VDD /WE A13 A8 A9 A11 /OE A10 /CE I/O8 I/O7 I/O6 I/O5 I/O4

W24257AJ-12 47J 47J 5 6 7 8 5 6 7 8 5 6 7 8 C229 100p

D118 DAN202U R294 10KJ R251 R252 20KJ 20KJ 20KJ 2 1 R287 10KJ R313 10KJ R312 10KJ 5V

/HWR (1-D3) BR140

20KJ

20KJ

14 9
A13 A14 A15 A16 A17 1 2 3 4 R240 R243 /RD (1-D3) R245 20KJ BR116 20KJ BR117 20KJ /CPUSYNC 5V C274 C275 C312 0.1u R263 R258 BR142 BR143 BR141 (6-C4) KIN1 20KJ (6-C4) D10 D9 D8 KIN2 20KJ D7 D6 D5 20KJ D11 20KJ D15 D14 D13 D12 D4 D3 D2 D1 D0 /PWOFF (4-C1) R271 20KJ C263 24V D107 D104 1SS133 R214 1KJ (OP-DATA) (4-A3) C225 1000p C438 0.1u 74HC14 74HC14 C431 47p R210 9.1KJ 1SS133 R207 (6-A4) FW 33KJ D105 1SS133 11 IC209E 10 13 IC209F 12 R331 1KJ (OP-CLK) (4-A3) 5V 47p D120 DAP202U

BR147 20KJ R283 20KJ

X100

18p

/CS0 (1-B3)

HL /SCANST /SCANSP /PRSTART PMCLK

(4-D2) (5-A1,7-C4) (5-B1) (5-B1,7-E4) (3-A4) (7-D4) BR146 20KJ

C334 AT-51 19.6608MHz 18p /TMEN TMCLK (5-B1) (5-B1)

C105 10u 16V

C244 0.1u

C243 47p

(2-B4) (MHPS) (5-C1)

(5-C1) /ASICINT

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 PG3/CS1PG4/CS0Vss Vss Vcc PC0/A0 PC1/A1 PC2/A2 PC3/A3 Vss PC4/A4 PC5/A5 PC6/A6 PC7/A7 PB0/A8 PB1/A9 PB2/A10 PB3/A11 Vss PB4/A12 PB5/A13 PB6/A14 PB7/A15 PA0/A16 PA1/A17 PA2/A18 PA3/A19 Vss PA4/A20/IRQ4PA5/A21/IRQ5PA6/A22/IRQ6PA7/A23/IRQ7P67/CS7-/IRQ3P66/CS6-/IRQ2Vss Vss P65/IRQ1P64/IRQ0PF7/fO Vss EXTAL XTAL Vcc STBYNMI RESWDTOVFP20/PO0/TIOCA3 P21/PO1/TIOCB3 P22/PO2/TIOCC3 P23/PO3/TIOCD3 P24/PO4/TIOCA4 P25/PO5/TIOCB4 P26/PO6/TIOCA5 P27/PO7/TIOCB5 P63/TEND1P62/DREQ1P61/TEND0-/CS5Vss Vss P60/DREQ0-/CS4Vss R277 20KJ R282 20KJ

102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65

(7-E1)

5V

C237 1000p

C341 100p

IC104

2
C319 C306 C329 C330 47p 100p 100p 47p

A14

A9 A10 A12

NOT MOUNT

A11

5V

C239

1 2 3 4 5 6 7 8 9 10 11 12 13 14

28 27 26 25 24 23 22 21 20 19 18 17 16 15

D7 D6 D5 D4 D3

47p

5V

C108 0.1u

C261 1000P

R284 1KJ R286 1KJ C385 100p 0.1u C417 12 13

IC208D 11 R314 47J 74VHC08

5V

IC106

C262

47p

/RESET (5-C1)

A14 A9 A10 A12

C384 47p

A11

C333 1000p

C339 1000p

/RST (6-E3) 5V C107 0.1uM IC103

A15 A13 A8 A7 A6 A5 A4 A3 A2 A1 D8 D9 D10

1 2 3 4 5 6 7 8 9 10 11 12 13 14

A14 A12 A7 A6 A5 A4 A3 A2 A1 A0 I/O1 I/O2 I/O3 GND

VDD /WE A13 A8 A9 A11 /OE A10 /CE I/O8 I/O7 I/O6 I/O5 I/O4

28 27 26 25 24 23 22 21 20 19 18 17 16 15

D15 D14 D13 D12 D11

W24257AJ-12

1 2 3 4 5

VCC NC GND CD OUT C241 22000p C240 22000p M51953

C264

47p

MCU INPUT SECTION (DP1200)


R234 5V 10KJ 20KJ R329 R253 R254 R255

5V

R236

R233

R235

D115 DAN202U

D114 DAN202U

10KJ

20KJ

10KJ

INPUT PORT SELECT CIRCUIT


5V 16 IC203 MUX C323 0.1u

1.5KJ*3 BR124 5 4 DVS1 (2-E4) 5V IC205A 7 1 C372 0.1u 47J 74LS07 C360 100p 2 R302 (1-D3) SELIN1 C361 100p SELIN1O(6-B4) 1KJ

(8-C3) DVSEL

(8-C3) (MFD) (2-E4)

MFD

6 3

(6-B2) (TCS) (2-E4) 5V (1-D3) IC209A 47J R330 (MHPS) (1-B2) (6-B4) 74LS07 C342 100p 1KJ 74HC14 5V (1-D3) SELIN3 47J C345 100p 74LS07 C344 100p SELIN3O(6-B4) 5 6 R293 7 IC205C SELIN2O C343 100p R327 1 2 1KJ SELIN2 3 4 R292 IC205B

TCS

7 2

5 6

R266 10J C315 33p

SIN1

(1-C4)

(6-A2) (MMLD) (2-E3)

MMLD

(6-D2)

MHPS

(2-B3) (PPD1) (2-B1) (POD) (2-B4) (MFD) (2-B3) (CED1) (2-B4) (TCS) (2-B1)(PMRDY) (2-B4) DVS1

D207

EN 11 0 0 10 G } 9 7 2 4 0 3 1 2 2 1 3 15 4 14 5 13 6 12 7 8 74HC151 16

DA204K

5V IC201 MUX EN 0 G 0 7 C291 0.1u

(2-B3) 5V A5V C270 1000p 12V (6-D1) /MEMORY-IN 1KJ C271 1000p R223 R226 IC200A 8 NJM2903 D110 + 1 FTH (4-D2) 1SS133 MA700 4 BR113 1KJ 4 (PPD1) R222 10KF (PPD2) (2-E3) R208 7 (CED1) (2-E4) (6-E1) /GDI-IN C216 0.1u 12V A5V 1 2 10KJ R209 1KJ C217 1000p J.P107 0J JUMPER 4.7KJ R221 (2-E4) C248 0.1u R244 10KJ 5V 5V 1.2KJ R203 7.5KJ D109 2 3 1KF 1MF 7.5KJ R219 R220 R239 1000p 10KJ C437 5V R238

(PPD2) (2-D2) THOPEN

5 6

R241 10J C269 (2-E2) (2-B4) DSWS (MMLD) 33p

SIN2

(1-C4)

D112

D113

C260

C258

C259

THERMISTER SENSE CIRCUIT

DAP202U

DAP202U

1000p

1000p

1000p

11 10 9 4 3 2 1 15 14 13 12

} 2 0 1 2 3 4 5 6 7 8

74HC151

5V

R229

R228

D111 DAN202U

20KJ

20KJ

(6-C1) PPD1 3

(6-C1) PPD2

(6-D3) CED1 8 1

J.P107

AR-A AR-B

NO YES

D200 DA204K

C249 22000p 2

D108 1000p

C250

C245

C207

DAP202U

1000p

1000p

C389 0.1u AN-GND AN-GND

D103 1SS133 R217 4.3KJ1/4W 3 DSWS (2-E3)

D122 C393 1000p C418 1000p

DP1200/1500

DAP202U

14 10
IC207A LM358 1 R307 300J 3 R280 3 3 D202 DA204K 2 + RTH-IN (6-C1) 1 100J D206 DA204K A5V 5V 12V IC200B NJM2903 5 6 BR150 5 4 1KJ + C257 22000p 7 R317 R320 10KJ 20KJ R231 R230 620F 10KJ THOPEN(2-E3) R232 10KF 6 3 7 (POD) (2-E4) 1 (PMRDY) (2-E4) 2 8 AN-GND

RTH (1-D3)

C322 0.1u

5V

R218 D201 DA204K 1KJ

C234 1000p

24V1 (6-A1) 24V1(DSWS) D101 1SS133 R101 0.22J2W R100 1KJ2W 24V1 (6-A2,6-A4)

5V

D123

DAN202U

P-GND

P-GND

(6-C1)

POD

(6-D4) PMRDY

DP1200/1500

MCU OUTPUT SECTION 1 (DP1200)


C413 22000p 12V 0.1u C412

4
5V

IC206A NJM3414A

R321

150J1/4W LEDPOD

(6-C1)

5V 1 CCDHI (6-E3) R227 2 A5V 4 R225 R315 2MJ (6-D4) R224

(1-C4) +

DAH

150J1/4W LEDPPD1

(6-D2)

220J1/4W LEDPPD2

IC202C

(6-D1)

(1-D2)

PMCLK

PMCLK-A

150J1/4W

LEDMFD

(6-B2)

C328 AN-GND 10u 16V C116 C441 0.1u

74LS07 R326 150J1/4W (6-C2) LEDMHPS

0.1u

C304

C305 C419 0.1u 8 IC206B NJM3414A + 7 CCDLO (6-E3)

100p

100p

(1-C4) 6 R316 2MJ /VIDEO (6-D4) 4

DAL

5V

IC208C

(5-B4)

/LD

10

74VHC08 AN-GND

AN-GND

12V

IC207B LM358

5 + 7

14 11
6 R322 10KF R323 5V 10KF C414 2200p R311 R310 47KJ 750J 47KJ R309 AN-GND C112 47u 25V C367 C366 R303 100J IC110 R104 1J 2W R319 P-GND 2.4KJ R290 R318 R291 620J R103 (4-D2) /MRPS1 (4-D2) /MRPS2 1J 2W SLA7027MU 2.4KJ C415 2200p 300J C416 2200p 2 13 9 3 14 10 5 6 16 17 7 TDA TDB RSA REFA REFB RSB IN/A IN A IN/B IN B GA GB OUT/A OUT A OUT/B OUT B VSA VSB 12 470p 470p 1 8 11 18 4 15 (1-C4) (1-C4) (1-C4) (1-C4) MRMT2 MRMT0 MRMT3 MRMT1

24V

2
CP101 ICP-N38 (ROHM) L116 24V-mir C117 47u 35V HF50ACC201209 (6-A1,7-B1)

L115 MRMT-2 HF50ACC201209 (6-A1)

L114 MRMT-0 HF50ACC201209 (6-A1)

L108 HF50ACC201209 MRMT-3 (6-A1)

L109 HF50ACC201209 C403 C383 C359 C358 MRMT-1 (6-A1)

C422

C391

C371

C370

1000pF*8

MCU OUTPUT SECTION 2 (DP1200)

4
IC208B 4 6 5

5V

74VHC08

IC208A 1 3 (5-A2) CPFS1 CPFS2 MPFS RRS VFM VFMCNT PR 8 GND CM TD62003 9 I7 O7 24V /PR 7 10 I6 O6 6 11 /VFMCNT I5 O5 5 12 I4 O4 /RRS 4 13 I3 O3 3 14 /MPFS (6-B2) (6-B3) /VFM (6-B3) (6-B4) R211 4.7KJ1/4W I2 O2 2 15 /CPFS2 (6-C3) I1 O1 /CPFS1 (6-B2) (5-A2) (5-A2) 74VHC08 (1-D3) (5-A2) (5-A2) (1-D3) 5V 1 16 2 IC102

24V

R212 E1 47KJ B1 Q202 2SA1036K C1 VFMOUT (6-B3)

5V

IC205D

(1-D1) 3 4

(OP-CLK)

OP-CLK

(6-C4)

74LS07 IC209B 74HC14

IC205E 9 8

(1-D1) IC209D 74HC14

(OP-DATA)

11

10

OP-DATA

(6-C4)

74LS07 5 6

IC209C 74HC14

(5-A2)

CL

7 8

I6 I7 GND TD62003

O6 O7 CM

10 9

/CL

(6-B3)

MRPS1 (5-A3) (5-A2) (5-A2) (1-D2) (2-D3) MRPS2 PMD LDEN HL FTH

3 4 5 6 7 8

I2 I3 I4 I5 I6 I7 G TD62503F

O2 O3 O4 O5 O6 O7 NC

14 13 12 11 10 9

/MRPS1 /MRPS2 /PMD /LDEN

24V Q200 2SA1036K C1 E1

(3-B1) (6-D4) (6-D4) /HL /FTH

B1

C215 6 Q201 D106 2 DTC114EKA TMa-O (6-A3) 1SS133 /POFF (1-C1)

VDD 8

VCC1

(5-A2) 7

TM

22000p

IN1

VCC2

1
3 TMb-O (6-A3)

(5-A2)

TM-

DP1200/1500

47KJ

47KJ

14 12
(5-A2) (5-A2) (5-A2) (5-A2) (5-A3) (5-A2) D100 1SS133 (5-A2) (5-A3) C204 + C100 R202 2200p 4.7KJ1/4W 0.47u 50V 47KJ R204 + C104 10u 35V R205 4.7KJ

IC101 1 MC BIAS BIASL BIASH TC GRIDL 2 3 4 5 6 16 I1 I2 I3 I4 I5 O1 O2 O3 O4 O5 15 14 13 12 11 (6-A4) /MC /BIAS /BIASL /BIASH /TC /GRIDL (6-A4) (6-B4) (6-B4) (6-B4) (6-A4) 5V

Q203

DTA143XKA 2 IC107 1 MM 2 16 I1 O1 15 (6-A2) /MM (3-B1)

R256 120J1/4W

HLOUT

(6-A4)

5V

IC100

IN2

OUT1

VSS

OUT2

R206

R213

TA7291S

MCU CONNECTOR SECTION/POWER SECTION (DP1200)


5V

24V

OPE PANEL CN
CN116

24V1

21 C378 1000p 1 (1-B4) DRST 2 3


CN119

LSU UNIT CN

(2-E2)

DP1200/1500

ZJSR5101-223
3

L103 (1-B4) PSW 4 5


1 2 4 6 8 10 12 14 16 18

(1-D1) KIN2
5V1(DSWS) (6-A1)

4
21 (6-A3)
12

D116 DAN202U 6 7 8
7 9

D117 1SS133 (1-D1) KIN1 OP-CLK


/VIDEO (3-A3) /SYNC (5-B4) 100J /LDEN (4-D2)
5

(4-A3)
S/H

R328 (6-A3)

C214 CN101 (4-A3)


2

C102 OP-DATA 9 10 SELIN2O 11


13

OP-LATCH

22u 35V 1 3 5 12
15 17

2 4 6 8 13 /BIASL /BIASH /TC /PR (4-D3) 12 18 D102 1N4005 5V 12 D-GND 18FE-BT-VK-N


P-GND (2-A1) PMRDY (4-D2) /PMD

(2-D4) SELIN1O (2-D4)


PMCLK-A (3-A4) D-GND
11

(4-D2) 9 (4-D2) (4-D2) (4-D2) 3.3V (2-D4) 17


0.1u 50V

7 10 14 15 SELIN3O 16
D-GND B18B-PHDSS-B C392 24V

(4-D2) 11 13 15 17 19 21 23 ZJSR5101-223 B24B-PHDSS-B 24 L101 ZJSR5101-223 22 L100 20 18 16 14 12

/BIAS

12V

(4-D2)

/MC

P-GND

(1-B1)

/GRIDL

(4-E2)

FW

HLOUT

L102

ZJSR5101-223

C213 0.1u

C209

1000p

C226

1000p

0.1u 50V

NOT MOUNT

C212 C101 22u 16V CN102 0.1u 100u 16V C224 C103 0.1u

CED1 CN

CN117

C208 1000p

D-GND (2-A3) CED1 1 2 P-GND CN121 D-GND B3B-PH-K-K

POWER PWB CN

(1-E1) (1-E3) (1-E3)

/RST SDA SCL

2 3 4 5 6

CHECKER CN

NOT MOUNT

CL UNIT CN

TM CN
1 2 (4-D2) /CL 3 4 24V 04FE-BT-VK-N P-GND
CN120 L112 (4-E3) HF50ACC201209
2 3 4 5 1

VFM UNIT CN
NOT MOUNT

B6B-PH-K-R

CN105

(4-B1) VFMOUT

TMa-O

TMb-O (4-D3) /VFMCNT

(4-B1)

B2P-VH

C377 1000p C376 1000p B5B-PH-K-S

C428 0.1u 50V

C423 1000p

14 13
P-GND

NOT MOUNT

MAIN MOTOR CN

CN113 CN104

CPFS1 CN

24V

(2-E2) 1 2 3 B3B-PH-K-S C219 1000p

24V1

MHPS UNIT CN
(3-E3) LEDMHPS (2-A4) MHPS

CN125

/CPFS1

(4-D4)

1 2 3 B3B-PH-K-S D-GND C429 1000p C424 1000p

(4-D2)

/MM

(2-A4) MMLD

C220 1000p

MANUAL FEED CN
24V 1 CN107 2 3 4 5 B5B-PH-K-R D-GND C247 1000p C246 1000p (3-E4) (3-E3) 1 (2-A4) MFD LEDMFD (4-D3) /MPFS CN110

C266 1000p

C267 1000p

08FE-BT-VK-N

P-GND

RRS CN
24V

D-GND /RRS 2 3 4 B4B-PH-K-S (4-D3)

PPD1 CN
LEDPPD1 (2-A3) PPD1

CN111

1 2 3 B3B-PH-K-R D-GND

MIRROR MOTOR CN
C231 1000p C228 1000p

CN122

(3-E2)

24V-mir

(3-E1)

MRMT-3

NOT MOUNT

(3-E2)

MRMT-2

(3-E1)

MRMT-1

(3-E2)

MRMT-0

DSW UNIT CN
24V CN103

52147-0510

PPD2 CN
CN109

1
2 3 4 B4P-VH

1 (3-E4) LEDPPD2 1 PPD2

5V

(2-D1)

24V1(DSWS)

(6-D4)

5V1(DSWS)

POD UNIT CN
CN118

(2-A3)

2 3 (2-C2) RTH-IN 4 5 (3-E4) LEDPOD (2-A1) POD 1 2 3 B3B-PH-K-S D-GND C230 0.1u AN-GND B5B-PH-K-M C235 22000p

C206 0.1u R200 240J1/4W R201 240J1/4W C210 0.1u 50V C200 0.1u 50V

C203 0.1u

D-GND

D-GND

MCU CONNECTOR SECTION 2 (DP1200)

CN124

4
2 (5-B4) CCDD7 CCDD6 CCDD5 CCDD4 CCDD3 CCDD2 CCDD1 CCDD0 11 12 13 (5-C4) CP 15 (5-C4) SP 17 (5-C4) RS 19 (5-C4) /SH 21 (5-C4) 23 12V (5-C4) /f1 25 26 27 28 (3-C3) CCDLO CCDHI 31 32 47u 16V FF4-32-S15D3 D-GND D-GND 0.1u 0.1u 0.1u 0.1u 32 31 B10-PHDSS-B 2 2 B4B-PH-K-R 30 9 10 30 29 4 8 7 (3-C4) C118 C120 R332 10u 25V 10u 25V 5.1KJ C443 C434 C446 C436 0.1u C442 C435 0.1u C119 29 28 (2-A4) 3 6 5 DVSEL (2-A4) DVSEL 27 (2-A4) 2 4 3 TCS (2-A4) TCS 26 1 2 1 25 24 24V CN112 R247 3 3 R246 300J 300J SDA (1-E3) SCL (1-E3) 24V 24 CN112 5V 23 10J 1 /f2 22 R333 22 21 20 DA204K 20 D203 19 18 5V D204 DA204K 18 17 16 16 15 14 14 13 12 11 10 10 9 9 8 8 7 7 6 6 5 5 4 4 3 (5-B4) (5-B4) (5-B4) (5-B4) (5-C4) (5-C4) (5-C4) (5-C4) BCLK 3 2 1

CCD PWB CN
1

DV UNIT CN

5V

A5V

12

12

AN-GND

C444

14 14
GDI/USB CN
5V CN114 1 2 3 (5-D2) PARAAD0 4 5 6 7 8 9 10 11 12 INIT 13 14 15 16 17 18 19 20 21 22 23 24 25 26 /SLCTIN /AUTOFD /STB /ACK BUSY PE /FAULT SLCT /GDI-IN PARAAD1 PARAAD2 PARAAD3 PARAAD4 PARAAD5 PARAAD6 PARAAD7 (5-D2) (5-D2) (5-D2) (5-D2) (5-D2) (5-D2) (5-D2) (5-D3) (5-D3) (5-D3) (5-D3) (5-D3) (5-D3) (5-D3) (5-D3) (5-D3) (5-D3) (2-D3) 26FE-BT-VK-N

0.1u

GDI MEMORY CN

3.3V

2
CN108

1 (5-C1) (5-C1) (5-C1) (5-C1) (5-C1) (5-C1) (5-C1) (5-C1) (5-C1) (5-C1) (5-C1) (5-C1) (5-C1) (5-C1) (5-C1) (5-C1) (5-D1) (5-D1) MDATA0 MDATA1 MDATA2 MDATA3 MDATA4 MDATA5 MDATA6 MDATA7 MDATA8 MDATA9 MDATA10 MDATA11 MDATA12 MDATA13 MDATA14 MDATA15 /OE /WE 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 52340-0401

21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 MAD0 MAD1 MAD2 MAD3 MAD4 MAD5 MAD6 MAD7 MAD8 MAD9 MAD10 MAD11 /CAS0 /CAS1 /RAS0 /RAS1 /RAS2 (5-C1) (5-C1) (5-C1) (5-C1) (5-C1) (5-C1) (5-C1) (5-C1) (5-C1) (5-C1) (5-C1) (5-C1) (5-C1) (5-C1) (5-C1) (5-C1) (5-C1) /MEMORY-IN (2-D3)

DP1200/1500

DP1200/1500

GDI PWB (DP1200 Only)

14 15

GDI MEMORY PWB (4MB) (DP1200 Only)

14 16 DP1200/1500

A C E

DP1200/1500

CIRCUIT DIAGRAM (LOW VOLTAGE BLOCK)


D5 1SS270A (Option) BJ101 BEADS 2 D105 SCR101 TF321 CR3PM-8 R111 R2 103K/250V PQ12RF1 PQ12RF11 Q101 L102 160uH R107 D108 Q102 A673 A1175 R106 101J R112 D106 R105 221J R109 392J C103 YG802C04 FMB-24L IC102 PQ3RD23 C106 R114 181J 1N4005 (Option) Z0484 C109 R01J R33J(5W) C108 33uF/25V 2200uF/10V C107 1uF/50V 5 R110 6 2401D R113 2101D 7 8 +3.3V +5V B1136 A1451 C19 2.2uF/50V ZD3 D104 R104 100J(Fuse) RD39ESAB1 HSS81 1SS244 R16 104J R15 R9 331J(2W) 153J 5 R103 330J(Fuse) 8,9,10 PC1-2 471K/1kV R11 223J R8 563J R116 PC817 561J R12 153J 471K R115 R118 333J Q103 561J 472J C1213A C2785 DTCon R121 123J -I2 6 R119 C13 104K HSS81 1SS244 7 R130 122J PC1-1 PC817 C110 223K R132 223J IC103 HA17431 TL431 L5431 R136 1001F D107 1SS270A R137 472J R133 5101F R131 331J C115 104K R134 393J D4 100J(Fuse) 4 TL494 IR9494 IR3M02 IC104 Vcc C1213A C2785 C14 472K R120 2 -I1 5 CT 6 RT 471K C114 R126 103J 7 9 10 13 R127 GND E1 E2 OC 470J /PR 12 HL 11 FW +I1 +I2 C2 C1 9 8 1 15 12 11 16 472J R117 R122 C113 R124 680uF/200V R7 220J(2W) Q2 14 RefOut 3 FBack C111 104K 472J 104J 15 16 C11 C10 C112 104K R123 472J ZD2 RD20 220uF/25V R125 823J 100uF/16V 3 GND 4 R10 Q1 C104 470uF/35V(ZL) 4R7J(Fuse) C12 103K C105 1000uF/35V L101 6.8uH Z0400 C9 R3 104J-474J C102 1SS270A (Option) 12,13,14 470uF/35V(ZL) D103 YG902C2R D92M-02

R5 101-271J 330-271J(Fuse) T1 Z0651 1

R6

4
222K/AC250V(Y) SCR1 C18

AC-P07

F1 15A/125V C5

SW1-1 SDDJE-3 C8 104K/AC250V(X)

224K/AC250V(X)

F3 5A/125V

D1

L 4 3 R13 102J 100uF/35V (Option)

1N4005

TM541 BCR5PM-10 CR6PM-10 TF541 CN1

L4

B16B-PHDSS-B 13 ZD101 RD30 14 +24V

C4 1 2 C6 DB1 D5SBA60 D3 ERA22-06 11 4 IC101 ERA92-02 D102 R4 104J-474J 222K/AC250V(Y) C7 472K/AC250V(Y) L5 Z0202 R25 3R3-150J (5W) 104J(1/2W)

R1 684J

ZR1

D2

Z0202

ENC471-10D

1N4005

330J 2

+12V

FG

SW1-2

SDDJE-3

RY1-2

SDT-SS-124DM

K2257 K2755 K2879

CN3

B04P-XL

ZD1 RD16 HZS15-3

14 17
R129 124J RY1-1 D101 1SS270A PC3 S21ME5Y R102 273J R101 472J R108 203J PC2 Q105 C1213A C2785

VR101 5K-ohm

104K/AC250V(X)

SDT-SS-124DM

C15

R23 121J(1/4W Fuse)

TRC1 TM1641P

R22

C16 104K

121J(1/2W Fuse)

R24

101J(1/4W Fuse)

R17 104J

R20 103J

R18 104J

R21 333J

PC817

IC1

R19 223J

C17

102K

HA17431 TL431 L5431

ACTUAL WIRING DIAGRAM 1/3


PK LB GY 1 2 3 CN22 LEDPOD POD D-GND

POD

PPD2 OP PWB 1 3

PK BL GY 1 2 3 4 5 CN902 DRST D-GND

1 LEDPPD2 2 PPD2 3 D-GND PL GY

1 2 3

PK BL GY PK BL GY PL GY

RTH

1 2

RTH AN-GND

1 2

CN13 LEDPPD2 PPD2 D-GND RTH-IN AN-GND

CN20 D-GND DRST 5V1 PSW KIN2 KIN1 OP-CLK OP-LATCH OP-DATA SELIN10 SELIN20 SELIN30 D-GND 1 2 3 4 5 6 7 8 9 10 11 16 18 BR GY 1 2 1 2 3 4 5 6 7 8 9 10 11 16 18 CN901 D-GND DRST 5V PSW KIN2 KIN1 OP-CLK OP-LATCH OP-DATA SELIN10 SELIN20 SELIN30 D-GND

DRST D-GND

DRST

VFM

CN21 1 VFM 3 /VFMCNT 4 P-GND

MM

24V 24V /MM MMLD GND GND 1 2 3

1 2 5 6 7 8

1 2 5 6 7 8

CN18 24V1 24V1 /MM MMLD P-GND P-GND CN27 LEDMHPS MHPS D-GND PK BR GY

MHPS

N PK GY

OR GY PL PK GY LB

LSU

5V1(DSWS) D-GND /VIDEO S/H D-GND /LDEN /H SYNC D-GND

6 1 3 2 5 4 8 7

OR GY PL PK GY LB PK GY

CCD PWB POWER SUPPLY PWB THERMOSTAT BK CN3 HLL HLN 2 3 BK WH 1 2 HLL HLN 200V EX ONLY 1 2 WH HL 1

PM MCU PWB

PMCLK-A PMRDY /PMD P-GND 24V

1 2 3 4 5

BL PK PL GY RD

BL PK PL GY RD

2 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18

CN23 5V1(DSWS) D-GND /VIDEO S/H D-GND /LDEN LASERCNT /H SYNC D-GND D-GND P-GND PMCLK-A PMRDY /PMD P-GND 24V

14 18
CN9 1 TMa-O 2 TMb-O CN11 1 24V 2 /RRS CN7 1 24V 2 /CPFS1 BR GY CN1 1 CED1 2 D-GND PK PL GY CN14 1 LEDPPD1 2 PPD1 3 D-GND CN17 5V SDA SCL D-GND 24V TCS DVS D-GND 2 4 6 8 1 3 5 7 RD PL BR GY RD PK BL GY 1 2 3 4 5 CN12 24V /MPFS LEDMFD MFD D-GND RD RD OR OR CN4 1 24V 2 24V1(DSWS) 3 5V1(DSWS) 4 5V 1 2 3 4 CN25 P-GND P-GND /CL 24V CN28 1 24V 2 MRMT-3 3 MRMT-2 4 MRMT-1 5 MRMT-0 CN3 24V1 BIAS /MC /TC GRIDL P-GND P-GND 24V 24V /PSOFF FW /PR HLOUT 3.3V 12V 3.3V 5V 5V D-GND D-GND D-GND 1 9 11 14 13 5 6 7 8 12 15 16 17 18 19 20 21 22 23 24 25 RD LB PL BR PK GY GY RD RD BL PL LB PL YE PK YE OR OR GY GY GY A

TM

RRS

CN30 D-GND AN-GND CCDHI CCDLO A5V 5V 12V D-GND F1 D-GND F2 D-GND /SH D-GND RS D-GND SP D-GND CP D-GND BCLK D-GND CCD-D0 CCD-D1 CCD-D2 CCD-D3 CCD-D4 CCD-D5 CCD-D6 CCD-D7 D-GND D-GND 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

CN301 D-GND AN-GND CCDHI CCDLO A5V 5V 12V D-GND F1 D-GND F2 D-GND /SH D-GND RS D-GND SP D-GND CP D-GND BCLK D-GND CCD-D0 CCD-D1 CCD-D2 CCD-D3 CCD-D4 CCD-D5 CCD-D6 CCD-D7 D-GND D-GND

CPFS1

CED1

CED1 D-GND

1 2

BR GY

1 2 3 4

PPD1

1 2 6 5 8

24V TCS DVS D-GND BIAS

1 2 6 5 8

TCS

DV un

MULTI BYPASS VERSION ONLY

MPFS

RD GY

CN10 BIAS F-GND CN11

MC GRID MCFB

RD WH RD

MFD

SINGLE BYPASS VERSION ONLY

TC BC

WH RD

DSW

DSW

RD LB PL BR PK

5 4 1 2 3

CN6 24V1 BIAS /MC /TC GRIDL

THERMOSTAT BK CN3 HLL HLN 1 4 BK WH 1 HLL 2 HLN 100V EX ONLY POWER SUPPLY PWB L GND N INLET 1 2 WH HL

CL

Mirror

DP1200/1500

Motor

GY GY RD RD BL PL LB PL YE PK YE OR OR GY GY GY

15 16 13 14 10 9 12 11 7 2 8 5 6 1 3 4

CN1 P-GND P-GND 24V 24V /PSOFF FW /PR HLOUT 3.3V 12V 3.3V 5V 5V D-GND D-GND D-GND

DP1200/1500

ACTUAL WIRING DIAGRAM 2/3

Option
CN502 CN501 /STROBE
Data Bit 0 Data Bit 1 Data Bit 2 Data Bit 3 Data Bit 4 Data Bit 5 Data Bit 6 Data Bit 7

CN15

Option
CN16

CN701

Personal

/ACK BUSY PE SLCT


/AUTO FD XT

Computer

/ERROR /INIT /SLCT IN D-GND D-GND D-GND D-GND D-GND D-GND D-GND D-GND

1 2 3 4 5 6 7 8 9 10 11 12 13 14 32 31 36 33 19 21 23 25 27 29 30

1 GDI/USB PWB

5V 5V 5V PARAAD0 PARAAD1 PARAAD2 PARAAD3 PARAAD4 PARAAD5 PARAAD6 PARAAD7 /REV /INIT /SLCTIN /AUTOFD /STB /ACK BUSY PE /FAULT SLCT /GDI-IN D-GND D-GND D-GND D-GND USB-IN /USB-EN USB-ON /1284-EN 3.3V 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

5V 5V 5V PARAAD0 PARAAD1 PARAAD2 PARAAD3 PARAAD4 PARAAD5 PARAAD6 PARAAD7 /REV /INIT /SLCTIN /AUTOFD /STB /ACK BUSY PE /FAULT SLCT /GDI-IN D-GND D-GND D-GND D-GND USB-IN /USB-EN USB-ON /1284-EN 3.3V

14 19
GDI/USB VERSION ONLY CN10 PSW1 D-GND 2 3 PL GY PL GY 1 PSW1 2 D-GND PSW1 MCU PWB A

GDI

MEMORY

PWB

3.3V MDATA0 MDATA1 MDATA2 MDATA3 MDATA4 MDATA5 MDATA6 MDATA7 MDATA8 MDATA9 MDATA10 MDATA11 MDATA12 MDATA13 MDATA14 MDATA15 /OE /WE D-GND 3.3V MAD0 MAD1 MAD2 MAD3 MAD4 MAD5 MAD6 MAD7 MAD8 MAD9 MAD10 MAD11 /CAS0 /CAS1 /RAS0 /RAS1 /RAS2 /MEMORY D-GND

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

1 3.3V 2 MDATA0 3 MDATA1 4 MDATA2 5 MDATA3 6 MDATA4 7 MDATA5 8 MDATA6 9 MDATA7 10 MDATA8 11 MDATA9 12 MDATA10 13 MDATA11 14 MDATA12 15 MDATA13 16 MDATA14 17 MDATA15 18 /OE 19 /WE 20 D-GND 21 3.3V 22 MAD0 23 MAD1 24 MAD2 25 MAD3 26 MAD4 27 MAD5 28 MAD6 29 MAD7 30 MAD8 31 MAD9 32 MAD10 33 MAD11 34 /CAS0 35 /CAS1 36 /RAS0 37 /RAS1 38 /RAS2 39 /MEMORY 40 D-GND

GDI VERSION ONLY

ACTUAL WIRING DIAGRAM 3/3

14 20
CPFS2 2 1 /CPFS2 24V 2 1 PPD3 5V PPD3 D-GND 3 2 1 OR BR GY 14 13 11 8 7 6 4 2 1 9 1 2 4 7 8 11 12 13 14 /CPFS2 24V 5V PPD3 D-GND PSW2 D-GND CED2 D-GND FG PSW2 PSW2 D-GND 1 2 BR GY MCU PWB CED2 CED2 D-GND 1 2 BR GY 2CS UN FG FG B C

BL RD

BL RD OR BR GY BR GY BR GY GY

BL 1 RD 2 OR 4 BR 7 GY 8 BR 9 GY 11 BR 13 GY 14 GY 6

BL RD OR BR GY BR GY BR GY

CN6 /CPFS2 24V 5V PPD3 D-GND PSW2 D-GND CED2 D-GND

DP1200/1500

DP1200/1500

CAUTION FOR BATTERY REPLACEMENT (Danish) ADVARSEL ! Lithiumbatteri Eksplosionsfare ved fejlagtig hndtering. Udskiftning m kun ske med batteri af samme fabrikat og type. Levr det brugte batteri tilbage til leverandoren. (English) Caution ! Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Dispose of used batteries according to manufacturers instructions. (Finnish) VAROITUS Paristo voi rjht, jos se on virheellisesti asennettu. Vaihda paristo ainoastaan laitevalmistajan suosittelemaan tyyppiin. Hvit kytetty paristo valmistajan ohjeiden mukaisesti. (French) ATTENTION Il y a danger dexplosion s il y a remplacement incorrect de la batterie. Remplacer uniquement avec une batterie du mme type ou dun type quivalent recommand par le constructeur. Mettre au rebut les batteries usages conformment aux instructions du fabricant. (Swedish) VARNING Explosionsfara vid felaktigt batteribyte. Anvnd samma batterityp eller en ekvivalent typ som rekommenderas av apparattillverkaren. Kassera anvnt batteri enligt fabrikantens instruktion.

(German) Achtung Explosionsgefahr bei Verwendung inkorrekter Batterien. Als Ersatzbatterien drfen nur Batterien vom gleichen Typ oder vom Hersteller empfohlene Batterien verwendet werden. Entsorgung der gebrauchten Batterien nur nach den vom Hersteller angegebenen Anweisungen.

1-1, KANDA NISHIKI-CHO, CHIYODA-KU, TOKYO, 101-8842 JAPAN

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