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Abstract
893
Introduction
Procedure
Weld Overlay
Welding of the overlay was performed on AISI 4130 and AISI 4140
tube 25.4 cm O.D. x 15.25 cm I.D. x 30.48 long. On the 4130 steel,
a single 1.02 cm layer of alloy 725 was deposited on the inside
diameter. On the 4140 steel, 1.02 cm layers were deposited'4'.
The chemical compositions (wt.% ) of wrought alloys 625 and 725 are
as follows:
Ni MO Nb Ti
619 3.65 0.40
725 0.010 0.001 0.03 0.07 0.23 20.9 56.3 8.1 3.54 1.50 9.1
* Analysis of welding wire unknown, nominal values are listed
along with maximums for C, S, Si, Mn, and Al.
The slow strain rate test (SSRT) specimens were machined from 1
and 2 pass weld overlays. SSRT's were conducted in accordance with
the latest draft of the National Association of Corrosion
Engineers (NACE) Technical Activities Committee T-lF-9 standard
on "Slow Strain Rate Test Method for Screening Corrosion Resistant
Alloys (CRA's) for Stress Corrosion Cracking in Sour Oil Field
Service." As the material was age-hardened, the specimens for SSR
testing were completely wet ground to avoid machining stress. SSR
tests were conducted in a 5% NaCl + 0.517 MPa (75 psig) H,S +
2.758 MPa (400 psig) CO, environment at 149OC and 177OC at a
strain rate of 4 x 10m6 set-I.
894
Results and Discussion
Weld Overlay
895
For comparison, the room temperature tensile properties for alloy
625 two pass weld overlay given 625OC for 2 hours are, 0.2% yield
strength 526.8 MPa, tensile strength 827.4 MPa, 45% elongation,
with a hardness of Rockwell b 97.
896
Distance from Outside Surface of Weld Toward
897
898
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For SSRT's at 149OC, the TTF, %RA and %El ratios were high
(average 2 1.00) and there was no secondary cracking as summarized
below:
Alloy 725 Overlays Alloy 625 Overlay
Mean Range Mean Range
TTF Ratio 1.00 0.83-1.15 0.93 0.90-0.95
%RA Ratio 1.09 0.97-1.24 1.06 0.92-1.20
%El Ratio 1.01 0.82-1.17 0.93 0.90-0.95
Tables X to XII display the SSRT results for test specimens from
a 2 layer weld overlay of alloy 725, and Table XIII displays SSRT
data for a 1 layer weld overlay of alloy 625 evaluated in the 5%
NaCl + 0.517 MPa H,S + 2.758 MPa CO, environment at 177OC. The aged
alloy 725 weld overlays aged at 635OC/3h/AC and at 663OC/8h/AC
exhibited excellent stress corrosion cracking resistance,
equivalent to or better than the alloy 625 weld overlay. i.e., The
TTF, %RA and %El ratios were high, i.e., 20.90. Compare Table X,
XI and XIII.
899
900
For SSRT's at 177OC, the TTF, %RA and %El ratios were high
(average 2 0.90) and there was no secondary cracking as summarized
below:
Alloy 725 Overlays Alloy 625 Overlay
Mean Range Mean Range
TTF Ratio 0.92 0.87-0.98 1.04 1.04-1.05
%RA Ratio 1.00 0.84-1.22 1.09 1.02-1.16
%El Ratio 0.92 0.85-0.99 1.04 1.03-1.06
Conclusions
Acknowledqments
References
4. E.L.Hibner and M.N.Maligas, "High Strength Weld Overlay for Oil Patch
Applications", CORROSION/93, paper no. 144, (Houston, TX: NACE, 1993).
901