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HGM6200K Series Automatic Generator Module OPERATING MANUAL Smartgen Electronics

HGM6200K Series

Automatic Generator Module

OPERATING MANUAL
OPERATING MANUAL

Smartgen Electronics

Smartgen Electronic Equipment Co., Ltd No. 28 Jinsuo Road Zhengzhou Henan Province P.R.China Tel:

Smartgen Electronic Equipment Co., Ltd No. 28 Jinsuo Road Zhengzhou Henan Province P.R.China Tel: 0086-371-67988888/67981888

0086-371-67991553/67992951/67992952

0086-371-67981000(overseas)

Fax: (0086)-371-67992952/67981000 Web: http://www.smartgen.com.cn http://www.smartgen.cn Email: sales@smartgen.com.cn
Fax: (0086)-371-67992952/67981000
Web: http://www.smartgen.com.cn
http://www.smartgen.cn
Email: sales@smartgen.com.cn
All rights reserved. No part of this publication may be reproduced in any material
form (including photocopying or storing in any medium by electronic means or
other) without the written permission of the copyright holder.
Applications for the copyright holder‟s written permission to reproduce any part of
this publication should be addressed to Smartgen Electronics at the address
above.
Any reference to trademarked product names used within this publication is
owned by their respective companies.
Smartgen Electronics reserves the right to change the contents of this document
without prior notice.
Software Version
Version
Date
Note
1.0
2009-7-17
Original release.
1.1
2009-12-31
Amend the typical applications.
1.2
2010-04-21
Increased function: historical records, real-time clock,
scheduler run, Spanish. Also increased function: output port
function15, over current output; Input port function 25, low
Fuel level warns; Input port function 26, low Fuel level
shutdown.
1.3 2010-06-21
Amend products appearance picture, panel cutout size long
wide all increase 2, controller applicable working temperature.
1.4 2010-08-17
Optimize some detail parts of the operator Manual.
1.5 2011-06-20
Modify single-phase/three phase input of parameter range.

HGM6200K Series Automatic Generator Module

CONTENT

1 SUMMARY

2 PERFORMANCE AND CHARACTERISTICS

3 SPECIFICATION

4 OPERATION

4

4

6

7

7

7

8

9

9

4.1 KEY FUNCTION

4.2 AUTOMATIC OPERATION

4.3 MANUAL OPERATION

5 PROTECTION

5.1 WARN

5.2 SHUTDOWN ALARM

6 CONNECTING TERMINAL

7 PARAMETER RANGE AND DEFINE

ALARM 6 CONNECTING TERMINAL 7 PARAMETER RANGE AND DEFINE 11 12 14 14 20 23 24

11

12

14

14

20

23

24

25

25

27

28

29

30

31

34

7.1 PARAMETERS TABLE (TABLE 1)

7.2 DIGIT OUTPUT 1-6 TABLE (TABLE 2)

7.3 DIGIT INPUT 1-7 TABLE (TABLE 3)

7.4 SENSOR (TABLE 4)

7.5 CONDITION OF CRANK SUCCEED (TABLE 5)

8 SETTING PARAMETER

9 SENSOR SETTINGS 10 TEST RUN 11 TYPICAL WIRING DIAGRAM INSTALLATION FACTORY DEFAULT VALUES FAULT FINDING

12

DIAGRAM INSTALLATION FACTORY DEFAULT VALUES FAULT FINDING 12 13 14 HGM6200K Series Automatic Generator Module ISSUE

13

14

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1 SUMMARY

HGM6200K series Genset controller integrating digital, intelligent and network

techniques is used for automatic control system of diesel generator. It can carry

out functions including automatic start/shutdown, data measure and alarming.

The controller uses LCD display, optional Chinese, English, and Spanish, display

interface with operation easy and reliable.

HGM6200K series Genset controller uses micro-processing technique which can

carry out precision measure, constant value adjustment, timing and threshold

measure, constant value adjustment, timing and threshold setting and etc. function, but most widely controller

setting and etc. function, but most widely controller parameters can be adjusted

from controller front panel, or use the PC through programming interface, also can

use a PC via RS485 interface and monitoring. Its compact structure, simple wiring

and high reliability, can be widely applied to various types of generating units

automation system.

2 PERFORMANCE AND CHARACTERISTICS

HGM6200K series controller has four types:

HGM6210K/6210KC: Automatic Start Module, it controls generator to start/stop

by remote start signal;

HGM6220K/6220KC: Based on HGM6110K/6110KC and add mains AC

monitoring, Mains/Generator Automatic Mains Failure functions (AMF), especially

suitable for the automation control system composed by Mains and Generator.

Note1: HGM6210KC/6220KC with RS485 interface, HGM6210K/6220K without RS485 interface. Note2: The following section takes HGM6210KC/6220KC as an example to describe.

HGM6210KC/6220KC as an example to describe. ◙ ◙ ◙ ◙ ◙ Using microprocessor as a core,

Using microprocessor as a core, graphics LCD with big screen and backlight, display between Chinese, English, and Spanish, key touch for operation;

Have a RS485 port, can used for communicate with PC;

Measure and display 3 phase voltage, 3 phase current, frequency, power etc. parameter;

Measure and display 3 phase voltage, 3 phase current, frequency, power etc. parameter;

Precision measure and display of Mains voltage Mains frequency (Hz) Mains current Generator voltage

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Generator current Generator frequency (Hz) Generator active power (kW) Generator inactive power (kVar) Generator apparent power (kVA) Generator power factor (Cos)

Generator starts count Generator hour‟s count Generator cumulate electric energy (kWh) Generator temperature Generator pressure Generator fuel level Start battery voltage

pressure Generator fuel level Start battery voltage Mains have over voltage, under voltage, loss phase function;

Mains have over voltage, under voltage, loss phase function; Generators have over voltage, under voltage, over frequency, under frequency, over current function;

Power on mode can select: Shutdown mode, Manual mode, Automatic mode;

Double temperature double oil pressure sensor input;

Control protection: Automatic start/stop, load transfer and alarming of generator;

With ETS solenoid hold, idle control, pre-heat control, raise speed control function, and equal to relay output;

Controllers have the historical records, real-time clock, and scheduler run (PC) function.

Parameters setting: Allow user to modify setting and store them inside internal FLASH memory, the parameters can not be lost even with power down. Most of parameters can be set from the front panel, or be set by PC used SG72;

can be set from the front panel, or be set by PC used SG72; Three channel

Three channel analog inputs, may joint with Resistive-type temperature/ pressure/ fuel level sensors, several temperature and pressure sensors can be used directly (ie. VDO, DATCON, CUMMINS), also may select user definedsensor via entering 8 point curves;

Display of generator cumulated electric energy;

Security password-protected programming levels;

Several crank success conditions are optional;

Built-in speed/frequency detecting units can accurately judge the states such as crank success and over speed;

Power supply range is wide, accommodating to different starting battery voltage environments;

All parameters use digital modulation, abandoning analog modulation using

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conventional electronic potentiometer, reliability and stability are increased; Modular configuration design, Flame Retardant ABS plastic shell, inserted type connection terminals, flush type installation, compact structure, easy installation.

SPECIFICATION

3

Operating voltage DC8. 0V to 35. 0V, continuous power supply. Power consumption <3W(Waiting mode: ≤2W)
Operating voltage
DC8. 0V to 35. 0V, continuous power supply.
Power consumption
<3W(Waiting mode: ≤2W)
AC voltage Input Range
3-Phase 4 Wire
2-Phase 3 Wire
Single phase 2 Wire
15VAC - 360VAC (ph-N)
15VAC - 360VAC (ph-N)
15VAC - 360VAC (ph-N)
Frequency
50Hz - 60 Hz at rated engine speed.
Magnetic AC voltage
1.0V to 24V (RMS)
Magnetic AC Frequency
10,000 Hz (max) at rated engine speed.
Start Relay Output
16
Amp DC28V at supply voltage.
Fuel Relay Output
16
Amp DC28V at supply voltage.
Auxiliary Relay Output (1-6)
(1-3)7 Amp DC28V at supply voltage,
(4)7A 250VAC free voltage contact,
(5, 6)16A 250VAC free voltage contact.
Dimensions
209mm x 153mm x 55mm
Panel cutout
186mm x 141mm
Operating Temp. range
Temperature: (-25~70)ºC; Humidity: (20~90)%
Storage condition
Temperature: (-30~80)ºC
Protection rank
IP55: Front of module when module is installed
into the control panel with the optional sealing
gasket.
IP42: Front of module when module is installed
into the control panel without being sealed to the
panel.
Dielectric strength
Object: between input and output power supply.
Quote from standard: IEC688-1992.
Test method: AC1.5kV/1min with current 3mA.
C. T. Secondary
5A
Weight
0.73kg
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4

OPERATION

4.1 KEY FUNCTION

Shutdown/Reset key This button places the module into its Shutdown/reset mode. When engine is running,
Shutdown/Reset key
This button places the module into its
Shutdown/reset mode. When engine is
running, pressing this key will shutdown the
engine. When a shutdown alarm occurs,
pressing this key will reset alarm. In shutdown
mode, pressing this key over 3 seconds will test
LED mounted on the panel.
During shutdown, again pressing the key, can
fast shutdown.
Start key
In manual or manual test mode, pressing this
key will start engine.
Manual mode key
Pressing this key will set the module into manual
mode.
Pressing
this
key
will
set
the
module
into
Auto key
automatic mode.
Manual test mode
Pressing this key will set the module into manual
test mode, when generate electricity is normal,
the generator will on-load (HGM6210KC have
not this key).
Set/enter
Enter the set menu, or validate the setting.
Page up
/increase
Page up, or in setting parameter status, pressing
this key will increase setting value.
Page down
/decrease
Page down, or in setting parameter status,
pressing this key will decrease setting value.
4.2 AUTOMATIC OPERATION
The following description details the sequences followed by a module containing
the standard „factory configuration‟. Always refer to your configuration source for
the exact sequences and timers observed by any particular module in the field.
and timers observed by any particular module in the field. This mode is activated by pressing

This mode is activated by pressing the pushbutton. An LED indicator beside

the button confirms this action. When a Remote Start signal is applied to the remote start input (HGM6210KC) or when mains voltage occur over-voltage, under-voltage, miss phasic (HGM6220KC), the following sequence is initiated:

To allow for false signals the mains abnormal timer is initiated (only HGM6220KC), then the Start Delay timer is initiated. After this delay, if the pre-heat output option is selected then the pre-heat timer is initiated, and the corresponding auxiliary output (if configured) will energize.

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NOTE: If the Remote Start signal is removed (HGM6210KC) during the Start Delay timer, or if mains voltage is normal (HGM6220KC) during the mains abnormal timer, the unit will return to a stand-by state. After the above delays the Fuel Solenoid is energized, the one second later, the Starter Motor is engaged. The engine is cranked for a pre-set time period. If the engine fails to fire during this cranking attempt then the starter motor is disengaged for the pre-set rest period. Should this sequence continue beyond the set number of attempts, the start sequence will be terminated and failed to start alarm will be displayed on the LCD screen. When the engine fires, the starter motor is disengaged and locked out at a pre-set frequency from the Alternator output. Alternatively a Magnetic Pickup mounted on the flywheel housing can be used for speed detection (This is selected by PC using the 6200K series configuration software or form from the front panel). Rising oil pressure can also be used to disconnect the starter motor. After the starter motor has disengaged, the Safety On timer is activated, allowing Oil Pressure, High Engine Temperature, Under-speed, Charge Fail and any delayed Auxiliary fault inputs to stabilize without triggering the fault. Once the engine is running, the Warm Up timer, if selected is initiated, allowing the engine to stabilize before accepting the load. If an auxiliary output has been selected to give a load transfer signal, this would then activate. NOTE: A load transfer will not be initiated until the Oil Pressure has risen. Thus prevent excessive wear on the engine. On removal of the Remote start signal, the Shutdown delay timer is initiated, once it has timed out, the load Transfer signal is de-energized, removing the load. The Cooling timer is then initiated, allowing the engine a cooling down period off load before shutting down. Once the Cooling timer expires the Fuel Solenoid is de-energized, bringing the generator to a shutdown.

is de-energized, bringing the generator to a shutdown. 4.3 MANUAL OPERATION ● HGM6220KC : This manual
is de-energized, bringing the generator to a shutdown. 4.3 MANUAL OPERATION ● HGM6220KC : This manual

4.3 MANUAL OPERATION

HGM6220KC: This manual mode is activated by pressing the

HGM6220KC : This manual mode is activated by pressing the pushbutton. This manual test mode is

pushbutton.

: This manual mode is activated by pressing the pushbutton. This manual test mode is activated

This manual test mode is activated by pressing the

indicator beside the button confirms this action. In any of the two modes, pressing

pushbutton. An LED

action. In any of the two modes, pressing pushbutton. An LED the pushbutton will initiate the

the pushbutton will initiate the start sequence.

If the pre-heat output option is selected this timer is then initiated, and the auxiliary output selected is energized.

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After the above delay the Fuel Solenoid is energized, and then the Starter Motor

is engaged.

The engine is cranked for a pre-set time period. If the engine fails to fire during

this cranking attempt then the starter motor is disengaged for the pre-set rest

period. Should this sequence continue beyond the set number of attempts, the

start sequence will be terminated and failed to start alarm will be displayed on

the LCD screen.

When the engine fires, the starter motor is disengaged and locked out at a pre-set

frequency from the Alternator output. Alternatively a Magnetic Pickup mounted on

pushbutton will initiate the start sequence.
pushbutton will initiate the start sequence.

pushbutton.

the flywheel housing can be used for speed detection (This is selected by PC

using the 6200K series configuration software, or form from the front panel).

Rising oil pressure can also be used to disconnect the starter motor.

After the starter motor has disengaged, the Safety On timer is activated, allowing

Oil Pressure, High Engine Temperature, Under-speed, Charge Fail and any

delayed Auxiliary fault inputs to stabilize without triggering the fault.

Once the engine is running, the Warm Up timer, if selected is initiated, allowing

the engine to stabilize before it can be loaded.

In manual mode, generator take load or no load depend on mains supply, if

mains is normal, it will not take load, otherwise it will take load.

In manual test mode, generator will take load regardless of mains supply normal

or abnormal.

HGM6210KC: This manual mode is activated by pressing the

An LED indicator beside the button confirms this action. In any of the two modes,

the button confirms this action. In any of the two modes, pressing the The start sequence

pressing the

The start sequence is similar as the above.

In above process, when the Warm Up timer has expired, if the remote start signal

key will bring the generator to a shutdown.

is active, generator will take load, if inactive, generator will not take load.

will take load, if inactive, generator will not take load. In above process, pressing 5 PROTECTION

In above process, pressing

5

PROTECTION

5.1 WARN

Warns are non-critical alarm conditions and do not affect the operation of the generator system; they serve to draw the operators attention to an undesirable condition. In the event of warn, the module will display at the last screen of LCD.

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Warn is shown as the below:

HIGH ENGINE TEMPERATURE 1,if the module detects that the engine coolant temperature 1 has exceeded the high engine temperature setting level after the

Safety On timer has expired and the input of Inhibit WTH shutdown is activated,

a warn will occur.

LOW OIL PRESSURE 1, if the module detects that the engine oil pressure 1 has

fallen below the low oil pressure setting level after the Safety On timer has expired and the input of Inhibit OPL shutdown is activated, a warn will occur. HIGH ENGINE TEMPERATURE 2, if the module detects that the engine coolant temperature 2 has exceeded the high engine temperature setting level after the Safety On timer has expired and the input of Inhibit WTH shutdown is activated,

a

LOW OIL PRESSURE 2, if the module detects that the engine oil pressure 2 has fallen below the low oil pressure setting level after the Safety On timer has expired and the input of Inhibit OPL shutdown is activated, a warn will occur. LOSS OF SPEED SIGNAL, if the speed sensing signal is lost, a warn will occur and the Lost speed delay set to zero, warns will occur. GENERATOR OVER CURRENT, if the module detects a generator output current in excess of the setting and the over current delay set to zero, warns is initiated. OVERSPEED, if the engine speed exceeds the setting value, warns will occur. UNDERSPEED, if the engine speed falls below the setting value after the Safety on timer has expired, warns will occur. GENERATOR OVER FREQUENCY, if the module detects a generator output frequency in excess of the setting value, warns will occur. GENERATOR UNDER FREQUENCY, if the module detects a generator output

UNDER FREQUENCY , if the module detects a generator output warn will occur. frequency below the

warn will occur.

frequency below the setting value after the Safety On timer has expired, warns will occur. GENERATOR OVER VOLTAGE, if the module detects a generator output voltage in excess of the setting value, warns will occur. GENERATOR UNDER VOLTAGE, if the module detects a generator output voltage below the setting value after the Safety On timer has expired, warns will occur. FAIL TO SHUTDOWN, if the module detects the engine is still running when the „Fail to shutdown timer‟ expires, warns is initiated. BATTERY HIGH VOLTAGE, if the module detects that the plant DC supply has risen above the high volts setting level, warns is initiated. BATTERY LOW VOLTAGE, if the module detects that the plant DC supply has fallen below the low volts setting level, warns is initiated. AUXILIARY INPUTS, if an auxiliary input has been configured as warn the appropriate information will be displayed. LOW LEVEL WARN, if the module detects that the engine oil level has fallen below the low level setting level has expired, a warn will occur. FAILED TO CHARGE WARN, if the module detects that the charge of volts has fallen below the setting level has expired, a warn will occur.

below the setting level has expired, a warn will occur. HGM6200K Series Automatic Generator Module ISSUE

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5.2 SHUTDOWN ALARM

Shutdowns are latching and shutdown the generator. The alarm must be cleared, and the fault removed to reset the module. NOTE: The alarm condition must be rectified before a reset will take place. If the alarm condition remains it will not be possible to reset the unit (The exception to this is the Low Oil Pressure alarm, as the oil pressure will be low with the engine at rest). EMERGENCY SHUTDOWN, removal of the +ve DC supply from the Emergency Shutdown input initiates the following sequence, firstly it will initiate a controlled shutdown of the generator and prevent any attempt to restart the generator until the Emergency shutdown push-button has been reset. Secondly it removes the +ve DC supply from both the Fuel Solenoid and Starter Solenoid. HIGH ENGINE TEMPERATURE 1, if the module detects that the engine coolant temperature 1 has exceeded the high engine temperature setting level after the Safety On timer has expired, a shutdown will occur. LOW OIL PRESSURE 1, if the module detects that the engine oil pressure 1 has fallen below the low oil pressure setting level after the Safety On timer has expired, a shutdown will occur. HIGH ENGINE TEMPERATURE 2, if the module detects that the engine coolant temperature 2 has exceeded the high engine temperature setting level after the Safety On timer has expired, a shutdown will occur. LOW OIL PRESSURE 2, if the module detects that the engine oil pressure 2 has fallen below the low oil pressure setting level after the Safety On timer has expired, a shutdown will occur. LOSS OF SPEED SIGNAL, if the speed sensing signal is lost, a shutdown is initiated. OVERSPEED, if the engine speed exceeds the setting value a shutdown is initiated. UNDERSPEED, if the engine speed falls below the setting value after the Safety On timer has expired, a shutdown is initiated. GENERATOR OVER FREQUENCY, if the module detects a generator output frequency in excess of the setting value a shutdown is initiated. GENERATOR UNDER FREQUENCY, if the module detects a generator output frequency below the setting value after the Safety On timer has expired, a shutdown is initiated. GENERATOR OVER VOLTAGE, if the module detects a generator output voltage in excess of the setting value a shutdown is initiated. GENERATOR UNDER VOLTAGE, if the module detects a generator output voltage below the setting value after the Safety On timer has expired, a shutdown is initiated. NO GENERATOR, when the controller detects to generator frequency equals to zero, the controller sends out the shutdown alarm signal. GENERATOR OVER CURRENT, if the module detects a generator output current in excess of the setting value is initiated, a shutdown is initiated.

of the setting value is initiated, a shutdown is initiated. HGM6200K Series Automatic Generator Module ISSUE
of the setting value is initiated, a shutdown is initiated. HGM6200K Series Automatic Generator Module ISSUE

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FAIL TO START, if the engine does not fire after the pre-set number of attempts has been made a shutdown will be initiated. AUXILIARY INPUTS, if an auxiliary input has been configured as a shutdown the appropriate information will be displayed. TEMPERATURE 1 OPEN CIRCUIT, if the module detects temperature sensor 1 open circuits, a shutdown is initiated. PRESSURE 1 OPEN CIRCUIT, if the module detects pressure sensor 1 open circuits, a shutdown is initiated. TEMPERATURE 2 OPEN CIRCUIT, if the module detects temperature sensor 2 open circuits, a shutdown is initiated. PRESSURE 2 OPEN CIRCUIT, if the module detects pressure sensor 2 open circuits, a shutdown is initiated.

pressure sensor 2 open circuits, a shutdown is initiated. 6 CONNECTING TERMINAL HGM6210KC compared with HGM6220KC

6

CONNECTING TERMINAL

HGM6210KC compared with HGM6220KC is less than a Mains three phase AC input terminals. HGM6210KC and HGM6220KC the backplane of controller show as following.

and HGM6220KC the backplane of controller show as following. Pin   Function   Dim Description

Pin

 

Function

 

Dim

Description

 
 

DC

plant

supply

input

 

System DC negative input. (Battery Negative).

1

(-ve)

2.5mm

 

DC

plant

supply

input

 

System DC positive input. (Battery Positive).(Recommended Maximum Fuse 20A)

2

(+ve)

2.5mm

3

Emergency

shutdown

2.5mm

Plant Supply +ve. Also supplies fuel & start outputs.

3 Emergency shutdown 2.5mm Plant Supply +ve. Also supplies fuel & start outputs.
3 Emergency shutdown 2.5mm Plant Supply +ve. Also supplies fuel & start outputs.

input

4

Fuel relay output

 

1.5mm

Plant Supply +ve from pin 3.

4 Fuel relay output   1.5mm Plant Supply +ve from pin 3.
4 Fuel relay output   1.5mm Plant Supply +ve from pin 3.
 
 

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Pin Function Dim Description 16 Amp rated. Plant Supply +ve from pin 3. 5 Crank
Pin
Function
Dim
Description
16
Amp rated.
Plant Supply +ve from pin 3.
5
Crank relay output
1.5mm
16
Amp rated.
6
Aux. output relay 1
1.5mm
Plant Supply +ve from
pin 2.
7
Amp rated.
7
Aux. output relay 2
1.5mm
Plant Supply +ve from
pin 2.
7
Amp rated.
8
Aux. output relay 3
1.5mm
Plant Supply +ve from
pin 2.
Reference
7
Amp rated.
table 2
9
Free voltage contacts.
10
Aux. output relay 4
1.5mm
7
Amp rated
11
12
Aux. output relay 5
2.5mm
13
Free voltage contacts.
14
16
Amp rated
Aux. output relay 6
2.5mm
15
Do not connect to ground (battery
16
Charge failure/ excite
1.0mm
–ve)
17
Aux. input 1
1.0mm
Switch to -ve
18
Aux. input 2
1.0mm
Switch to -ve
19
Aux. input 3
1.0mm
Switch to -ve
Reference
20
Aux. input 4
1.0mm
Switch to -ve
table 3
21
Aux. input 5
1.0mm
Switch to -ve
22
Aux. input 6
1.0mm
Switch to -ve
23
Aux. input 7
1.0mm
Switch to -ve
24
Aux. input common
Aux. input common
25
Magnetic pickup screen
26
Magnetic pickup +ve
Connect to Magnetic Pickup device
27
Magnetic pickup -ve
28
Temp. sensor 1 Input
Connect to Temperature sensor
29
Oil pressure1 Input
Connect to Oil pressure sensor
Reference
30
Fuel level sensor input
Connect to Fuel Level sensor
table 4
31
Temp. sensor 2 input
Connect to Temperature sensor
32
Oil pressure 2 input
Connect to Oil pressure sensor
33
Sensor common
Sensor common
34
CT Secondary for A
1.5mm
Connect to secondary of A
monitoring CT
35
CT Secondary for B
1.5mm
Connect to secondary of B
monitoring CT
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Pin Function Dim Description 36 CT Secondary for C 1.5mm Connect to secondary of C
Pin
Function
Dim
Description
36
CT Secondary for C
1.5mm
Connect to secondary of C
monitoring CT
37
CT secondary common
1.5mm
Connect to secondary of all
monitoring CT‟s
38
Generator A voltage
monitoring
1.0mm
Connect to generator A output
(Recommend 2A fuse)
39
Generator B voltage
monitoring
1.0mm
Connect to generator B output
(Recommend 2A fuse)
40
Generator C voltage
monitoring
1.0mm
Connect to generator C output
(Recommend 2A fuse)
41
Generator Neutral input
1.0mm
Connect to generator Neutral
terminal (AC)
42
Mains A voltage
monitoring
1.0mm
Connect to mains A output
(Recommend 2A fuse)
43
Mains B voltage
monitoring
1.0mm
Connect to mains B output
(Recommend 2A fuse)
44
Mains C voltage
monitoring
1.0mm
Connect to mains C output
(Recommend 2A fuse)
45
Mains Neutral input
1.0mm
Connect to mains Neutral terminal
46
RS485 port Common
0.5mm
47
RS485 port A(-)
0.5mm
Use only 120Ω RS485 approved
cable
48
RS485 port B(+)
0.5mm
Note:
1. These terminals of 42, 43, 44, and 45 are not used for HGM6210KC module.
2. The terminal of LINK on the rear panel is an interface for upgrading module
software.
3. Sensor sensing input. Connect to resistive type sensor.
7
PARAMETER RANGE AND DEFINE
All parameters of HGM6200KC as follows:
7.1 PARAMETERS TABLE (TABLE 1)
Num
Parameter
Range
Default
Remark
Mains volt
(0-3600)s
10
1 normal delay
Mains transient delay,
suited for ATS(automatic
Mains volt
transfer switch)
2 abnormal
(0-3600)s
5
delay
When mains voltage is
Mains under
(30-360)V
184
3 volt
under than the point, mains
under voltage are active.
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Num Parameter Range Default Remark When the point is zero, mains under voltage are disabled.
Num
Parameter
Range
Default
Remark
When
the
point
is
zero,
mains
under
voltage
are
disabled.
When mains voltage is over
than the point, mains over
4
Mains over volt
(30-360)V
276
voltage are active. When
the point is 360V, mains
over voltage are disabled.
Transfer switch
5
(0-99.9)s
1.0
interval
It‟s the delay from mains is
opened to generator closing
or from generator is opened
to mains closing.
It‟s the delay from remote
start
signal
is
active or
6
Start delay
(0-3600)s
1
mains
is
failure,
to
start
generator.
It‟s the delay from remote
Shutdown
start
signal
is
inactive
or
7
(0-3600)s
1
delay
mains
is
normal,
to
shutdown generator.
Number of
8
(1-10) times
3
Numbers of crank cycles.
crank
9
Preheat time
(0-300)s
0
10
Cranking time
(3-60)s
8
11
Crank rest time
(3-60)s
10
12
Safe run time
(1-60)s
10
13
Start idle time
(0-3600)s
0
Warming up
14
(3-3600)s
10
time
15
Cooling time
(3-3600)s
10
Shutdown
idle
16
(0-3600)s
0
time
ETS solenoid
(0-120)s
20
17 hold
It‟s the delay for energizing
to shutdown.
Fail to
18 shutdown
(0-120)s
0
delay
Mains or Generator switch
closing pulse width, when it
19 ATS close time
(0-10)s
5.0
is zero,
output is
continuous.
20 Flywheel teeth
(10-300)
118
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Num Parameter Range Default Remark Gens volt 21 abnormal (0-20.0)s 10.0 time 22 Gens over
Num
Parameter
Range
Default
Remark
Gens volt
21
abnormal
(0-20.0)s
10.0
time
22
Gens over volt
(shutdown)
(30-360)V
264
When generator voltage is
over than the point,
generator over voltage is
active. When the point is
360V, generator over
voltage is disabled.
Gens under
23
(30-360)V
196
volt (shutdown)
When generator voltage is
under than the point,
generator under voltage is
active. When the point is
30V, generator under
voltage is disabled.
Under speed
24
(0-6000)RPM
1200
(shutdown)
When the engine speed is
under than the point and
hold great than 10 seconds,
generator under speed is
active.
Over speed
25
(0-6000)RPM
1710
(shutdown)
When the engine speed is
over than the point and hold
over than 2 seconds,
generator over speed is
active.
Gens
under
26
freq
(0-75.0)Hz
45.0
(shutdown)
When generator frequency
is low than the point,
generator low frequency
and hold over than 10
seconds is active.
When generator frequency
is over than the point and
27
Gens over freq
(shutdown)
(0-75.0)Hz
57.0
hold over than 2 seconds,
generator over frequency is
active.
When engine temperature
sensor value is over than
High
temp.
1
(80-300)°C
98
28 (shutdown)
this point and remain for 2
seconds, send out
shutdown alarm.
Low oil
When engine oil pressure
29 pressure 1
(0-400)kPa
103
(shutdown)
sensor value is under than
this point and remain for 2
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Num Parameter Range Default Remark seconds, send out shutdown alarm. When engine temperature sensor value
Num
Parameter
Range
Default
Remark
seconds,
send
out
shutdown alarm.
When engine temperature
sensor value is over than
High
temp.
2
30
(80-300)°C
98
(shutdown)
this point and remain for 2
seconds, send out
shutdown alarm.
Low oil
31
pressure 2
(0-400)kPa
103
(shutdown)
When engine oil pressure
sensor value is under than
this point and remain for 2
seconds, send out
shutdown alarm.
When
fuel
level
sensor
value
is
under
than
this
32
Low fuel oil
level
(0-100)%
10
point
and
remain
for
10
seconds,
send
out
warn
alarm.
Lose speed
33
(0-20.0)s
5.0
delay
When speed is zero and
remain for the delay, send
out shutdown alarm. When
the delay is zero, send out
warn alarm.
34
Gens over volt
(warn)
(30-360)V
256
When generator voltage is
over than the point,
generator over voltage is
active. When the point is
360V, generator over
voltage is disabled.
Gens under
35
(30-360)V
205
volt (warn)
When generator voltage is
under than the point,
generator under voltage is
active. When the point is
30V, generator under
voltage is disabled.
Under speed
(0-6000)RPM
1200
36 (warn)
When the engine speed is
under than the point,
generator under speed is
active.
When the engine speed is
37 Over speed
over
than
the
point,
(0-6000)RPM
1650
(warn)
generator
over
speed
is
active.
38 Gens under
(0-75.0)Hz
47.0
When generator frequency
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Num Parameter Range Default Remark freq (warn) is low than the point, generator low frequency
Num
Parameter
Range
Default
Remark
freq (warn)
is
low
than the point,
generator low frequency is
active.
39
Gens over freq
(warn)
(0-75.0)Hz
55.0
When generator frequency
is over than the point,
generator over frequency is
active.
40
Charge fail volt
(0-30)V
6.0
During generator is running,
when charge alternator
WL/D+ voltage is low than
this point and remain for 5
seconds, generator will
warn alarm.
When
generator
battery
voltage
is
over
than
the
Battery over
point
and
hold
for
20
41
(12-40)V
33.0
volt
seconds,
battery
over
voltage signal is active. It‟s
a
warn alarm.
When generator battery
voltage is under than the
Battery under
point
and
hold
for
20
42
(4-30)V
8.0
volt
seconds,
battery under
voltage signal is active. It‟s
a
warn alarm.
When
engine
temperature
High
temp.
1
43
(80-300)°C
95
(warn)
sensor value is over than
this point, send out warn
alarm.
Low oil
44
pressure 1
(0-400)kPa
124
(warn)
When engine oil pressure
sensor value is under than
this point, send out warn
alarm.
When
engine
temperature
High
temp.
2
sensor value is over than
(80-300)°C
95
45 (warn)
this point, send out warn
alarm.
Low oil
46 pressure 2
(0-400)kPa
124
(warn)
When engine oil pressure
sensor value is under than
this point, send out warn
alarm.
47 CT rate
(5-6000)/5
500
Current transformer rate
48 Full load
(5-6000)A
500
Mains
or
generator
set
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Num Parameter Range Default Remark current maximum rated current. When the load current is Over
Num
Parameter
Range
Default
Remark
current
maximum rated current.
When the load current is
Over current
49
(50-130)%
120
(shutdown)
over than the point, the over
current delay is initiated.
Over current
50
(0-3600)s
1296
delay
When load current is over
than the point and hold
great than the timer, send
out over current signal.
When the delay is zero,
over current shutdown is
disabled.
Over current
51
(50-130)%
110
(warn)
When the load current is
over than the point, send
out warn alarm.
Preheat(during
pre-heat
52
Output1 set
(0-34)
16
timer)
53
Output2 set
(0-34)
1
Common alarm
54
Output3 set
(0-34)
10
Energized to shutdown
55
Output4 set
(0-34)
7
Idle control
56
Output5 set
(0-34)
21
Close gens
57
Output6 set
(0-34)
22
Close mains
Remote
start
input(Only
58
Digit input1 set
(0-26)
8
6210KC)
Digit input1
59
(0-20.0)s
2.0
delay
60
Digit input2 set
(0-26)
1
High Temp alarm input
Digit input2
61
(0-20.0)s
2.0
delay
Low
Oil
Pressure
alarm
62
Digit input3 set
(0-26)
2
input
Digit input3
63
(0-20.0)s
2.0
delay
64
Digit input4 set
(0-26)
3
Warn input
Digit input4
(0-20.0)s
2.0
65 delay
66 Digit input5 set
(0-26)
4
Shutdown input
Digit input5
(0-20.0)s
2.0
67 delay
68 Digit input6 set
(0-26)
19
Fuel level low warn
Digit input6
(0-20.0)s
2.0
69 delay
70 Digit input7 set
(0-26)
21
LED test
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Num Parameter Range Default Remark Digit input7 71 (0-20.0)s 2.0 delay Module power 72 (0-2)
Num
Parameter
Range
Default
Remark
Digit input7
71
(0-20.0)s
2.0
delay
Module
power
72
(0-2)
0
Shutdown mode
on
Module
73
(1-254)
1
address
74
Password set
(0-9999)
1234
Crank success
Setting
item
is
given
in
75
condition
(0-5)
2
Table 5.
select
Speed
76
(0-3000)RPM
360
disconnect
When engine speed is over
than this point, starter will
disconnect.
Freq
77
(10-30)Hz
14
disconnect
When generator frequency
is over than this point,
starter will disconnect.
78
OP disconnect
(0-400)kPa
200
When engine oil pressure is
over than this point, starter
will disconnect.
0 3P4L
Select
AC
79
1 2P3L
0
3P4L(3 phase 4 wire)
system
2 1P2L
80
Select temp 1
sensor
(0-10)
08
SGX(120°C)
Select press 1
sensor
(0-10)
81
08
SGX(10Bar)
Select
Fuel
82
(0-5)
03
SGD
level sensor
83
Select temp 2
sensor
(0-10)
00
Not used
Select press 2
sensor
(0-10)
84
00
Not used
7.2 DIGIT OUTPUT 1-6 TABLE (TABLE 2)
Num
Content
Description
0
Not used
1
Common alarm
The designated programmable output relay
will energize when any warn or shutdown
fault circuit has been activated.
2
Common shutdown alarm
The output indicates that a shutdown alarm
has been activated. This output can only be
reset by removal of the fault and by then
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Num Content Description pressing the Shutdown reset button or by using an external „Alarm Reset‟
Num
Content
Description
pressing the Shutdown reset button or by
using an external „Alarm Reset‟ Input.
3
Common warn alarm
The output indicates that a warn alarm has
been activated. This output is normally
self-resetting on removal of the fault.
However, it is possible to configure the
module such that the warn alarms are.
4
Reserved
5
Start relay output
The output mimics the operation of the start
relay. Can be used to control external logic
circuitry.
6
Fuel relay output
The output mimics the operation of the fuel
relay. Can be used to control external logic
circuitry.
7
Idle control
This output is active from cranking,
continues to be active until the start idle
timer has elapsed; Also this output is active
during the period of the shutdown idle timer,
continues to be active until the engine has
shutdown.
8
Raise speed
This output is active during the warming up
timer.
9
Drop speed
This output is available during the period of
the Shutdown idle timer, and remain until
the engine has shutdown.
ETS
Solenoid
to
10
shutdown
The designated programmable output relay
will energize when a shutdown signal has
been activated. The output will remain
energized for pre-set timer once the engine
has come to a complete shutdown, then
de-energizes.
11
Charge excitation control
This output is available for the period of the
crank timer. This output will energize for 2
seconds during the period of the safety on
timer if generator has no voltage.
12
Fuel pump control
The output is used to control a fuel transfer
pump. Once the Fuel warn level has been
reached the module will activate the fuel
pump control output. This output will remain
active until the 85% level is reached.
The
output
controls
the
closing
of
the
13
Air flap control
air-flaps
in
an
Emergency
Shutdown
or
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Num Content Description Over-speed situation. 14 Louver control The output controls the opening of the
Num
Content
Description
Over-speed situation.
14
Louver control
The output controls the opening of the
louvers on engine starting and closure when
engine has shutdown.
15
Over current output
The load exceeds warn current threshold.
16
Pre-heat (during preheat
timer)
The output controls the pre-heater. Pre-heat
output is available for the duration of the
pre-heat timer, which terminates prior to
cranking.
Pre-heat
(until
end
of
17
cranking)
The output controls the pre-heater. As
„Pre-heat (during preheat timer)‟ mode but
pre-heat is also available during cranking.
Pre-heat
(until
end
of
18
warming)
The output controls the pre-heater. As
„Pre-heat (until safety on)‟ but pre-heat
continues to be available until the warm-up
timer has elapsed.
19
Pre-heat (until safety on)
The output controls the pre-heater. As
„Pre-heat (until end of cranking)‟ but
pre-heat is also available while waiting for
the delayed alarms to become active.
20
Reserved
21
Close Gens
Switch generator breaker on.
22
Close Mains
Switch mains breaker on.(HGM6220KC)
23
Open ATS
Switch breaker off. The output delay is 3
seconds.
24
Reserved
25
Crank succeed output
26
Engine normal run
27
Generator normal output
28
Reserved
System
in
Manual
test
29
Mode
This output indicates that the module is in
the test mode.
30
System in Auto Mode
The output indicates that the module is in
the Auto mode.
31
System in Manual Mode
This output indicates that the module is in
the manual mode.
System
in
Shutdown
32
Mode
The output indicates that the module is in
the Shutdown mode.
33
Reserved
34
Mains abnormal
Mains over voltage, under voltage, loss
phase when is active. (Only 6220KC)
35
Reserved
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7.3 DIGIT INPUT 1-7 TABLE (TABLE 3)

Num Content Description 0 Not used 1 High Temp. alarm High engine temperature digital input
Num
Content
Description
0
Not used
1
High Temp. alarm
High engine temperature digital input
2
Low OP alarm
Low oil pressure digit input
3
Auxiliary warn
Auxiliary warn alarm digital input.
Auxiliary
shutdown
4
alarm
When power on, if active, generator will
shutdown immediately.
5
Shutdown after cooled
During engine running, if the engine occur
high temperature shutdown, when the input
is active, the engine will first initiate cooling
delay and then shutdown, else will
shutdown immediately.
6
Gen closed state input
The input state of generator closed.
7
Mains closed state input
The input state of mains closed.
If this input is active, the engine will operate
thus:
8
Remote Start
To use this function the engine should be
placed in the AUTO mode. The module will
perform the start sequence as described
earlier in this manual.
9
Inhibit WTH shutdown
When it is active, during engine running, if
the engine occurs high temperature, the
engine will only send out high temperature
warn alarm, not shutdown.
10
Inhibit OPL shutdown
When it is active, during engine running, if
the engine occurs low oil pressure, the
engine will only send out low oil pressure
warn alarm, not shutdown.
11
Analog manual key
12
Analog auto key
13
Analog start key
14
Analog shutdown key
15
Analog manual test key
16
Inhibit keys
This input is used to provide security to the
installation. If the Panel lock input is active,
the module will not respond to operation of
the Mode select or start buttons. When
active, the icon will display on line 4 of
the LCD display.
17
Auto shutdown Inhibit
When it is active at auto mode, not have
shutdown will not shutdown.
18
Auto start Inhibit
When it is active at auto mode, will not start.

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Num Content Description 19 Low fuel level warn Auxiliary Low fuel level digital input. 20
Num
Content
Description
19 Low fuel level warn
Auxiliary Low fuel level digital input.
20 Reset alarm
When an alarm is active, it will be cleared.
21 LED test
When it is active, all LED will lighten.
22 Reserved
Raise
speed
auxiliary
23 input
When it is active, raise speed output will not
output.
Drop
speed
auxiliary
24 input
When it is active, drop speed output will not
output.
level
25 Low Fuel Level Warn
When it is active, display low Fuel
warn.
Low
Fuel
Level
26 shutdown
When it is active, display low Fuel level
alarm and shutdown.
7.4 SENSOR (TABLE 4)
Num
Content
Remark
0 Not used
1 Defined Res. Type
2 VDO
3 SGH(Hunghe sensor)
4 SGD(Dongkang sensor)
1
Temp. sensor
5 CURTIS
6 DATCON
Defined curve input
resistance range is
0-999.9 ohm, factory
default is SGX
7 VOLVO-EC
8 SGX
9 Reserved
10 Reserved
0 Not used
1 Defined Res. Type
2 VDO 10Bar
2
2

3

4 SGD(Dongkang sensor)

5 CURTIS

6 DATCON 10Bar

7 VOLVO-EC

8 SGX

9 Reserved

10 Reserved

SGH(Hanghe sensor)

Defined curve input resistance range is 0-999.9 ohm, factory default is SGX

Pressure sensor

3

Fuel level sensor

0 Not used

1 Defined Res. Type

2

3 SGD

4 Reserved

SGH

Defined curve input resistance range is 0-999.9 ohm, factory default is no sensor.

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Num Content Remark 5 Reserved 7.5 CONDITION OF CRANK SUCCEED (TABLE 5) Num Content 0
Num
Content
Remark
5 Reserved
7.5 CONDITION OF CRANK SUCCEED (TABLE 5)
Num
Content
0 Magnetic pickup sensor
1 Generator
2 Magnetic pickup sensor + Generator
3 Magnetic pickup sensor + Oil pressure
4 Generator + Oil pressure
5 Generator + Magnetic pickup sensor + Oil pressure
a) The crank disconnect condition has three kinds, the magnetic pickup sensor
and the generator voltage can be used alone, the oil pressure must be used
with the magnetic pickup sensor and the generator voltage, the purpose is to
make the starter and the engine to disconnect as soon as possible.
b) Magnetic pickup sensor is installed in the engine block number of magnetic
device testing flywheel.
c) When choosing magnetic pickup sensor, ensure engine flywheel teeth setting,
otherwise may appear over speeding shutdown or loss speed shutdown.
d) If the generator is not magnetic pickup sensors, please don't choose
corresponding, otherwise this will occur fail to start or loss of speed alarm and
shutdown.
e)
If the generator has no oil pressure sensor, please don't choose
corresponding.
f)
If the generator starting conditions has not be selected, the controller will not
measure and display the relative parameters (This can be applied to the
pump set), if not choose magnetic pickup sensor, the speed signal will come
from the generating AC signal.

8 SETTING PARAMETER

After powered up, press the key

1 Set Parameters

2 Information

3 Set Languages

Set parameters

Parameters 2 Information 3 Set Languages ◙ Set parameters to enter into the setting interface: HGM6200K

to enter into the setting interface:

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HGM6200K Series Automatic Generator Module

The default password is “1234” when it leaves factory. The senior setting

password is fixed as “0318”. When setting each item, after selecting this item,

press the key

setting each item, after selecting this item, press the key to enter the setting interface, then

to enter the setting interface, then press the key

the key to enter the setting interface, then press the key or to adjust the numerical

or

key to enter the setting interface, then press the key or to adjust the numerical value,

to adjust the numerical value, press the key

the key or to adjust the numerical value, press the key to move the cursor, finally

to move the cursor, finally press

the key

press the key to move the cursor, finally press the key to confirm the set parameter.

to confirm the set parameter.

NOTE:

aWhen the controller type is HGM6210KC, you will not have a table with a 1-5;

type is HGM6210KC, you will not have a table with a 1-5; the programmable output 1-6

the programmable output 1-6 will have no power of some mains switch output.

bPlease modify the standby controller parameters (such as starting a

successful conditions select, programmable input and output configuration,

various delay, etc.); otherwise it might alarm shutdown or other abnormal

behavior.

cThe over-voltage threshold value must be greater than the under-voltage

threshold; otherwise both will occur at the same time over-voltage and

under-voltage situation.

dThe over-speed threshold must be greater than under-speed threshold,

otherwise you will receive both the over speed and under speed.

eAs far as possible set the frequency (crank disconnect) to lower numerical, in

order to quickly crank disconnect when crank success.

fProgrammable input port 1-7 cannot set for the same items, otherwise cannot

appear correct function, programmable output 1-6 export can be set for the

same item. with GND. Information
same item.
with GND.
Information

gIf need to high temperature after shutdown, please input in a programmable

port settings "high temperature stop when this option", then connect this input

LCD will display the controller software version, issue date.

will display the controller software version, issue date. Note: Press the key will display the states

Note: Press the key will display the states of configurable input port and

output port state.

Set language

User may set display interface language as Chinese, English and Spanish.

*Note: Press the key

as Chinese, English and Spanish. *Note: Press the key will exit setting interface at any time.

will exit setting interface at any time.

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HGM6200K Series Automatic Generator Module

9 SENSOR SETTINGS

1When the choice sensor, the sensor to standard curve will call. If factory set temperature sensor for SGD (120 degrees resistance-type), sensor curve for SGD (120 degrees resistance-type), 120 degrees Celsius (elected SGH type), resistively curve for temperature sensor SGH curve. 2If use standard sensor with the curve, can differ option "item sensor curve input", after adjusting adjustment can be determined according to save. 3When the input sensor curve, X (resistance) must be in accordance with the order of big from small, otherwise will enter errors. 4When the sensor is choosing "nothing", the sensor curve no affection, LCD display temperature or pressure for---. 5If there is no pressure sensor, only low pressure switch, it must be alarm settings for pressure sensor "nothing", otherwise may appear oil pressure low alarm shutdown. 6Can set up several point of forehand or some several point of backmost ordinate the same. The following picture:

point of backmost ordinate the same. The following picture: Common unit’s conversion table   1N/m 2
point of backmost ordinate the same. The following picture: Common unit’s conversion table   1N/m 2

Common unit’s conversion table

The following picture: Common unit’s conversion table   1N/m 2 (pa) 1kgf/cm 2 1bar (1b/in 2
 

1N/m 2 (pa)

1kgf/cm 2

1bar

(1b/in 2 ) psi

1Pa

1

1.02×10 -5

1×10 -5

1.45×10 -4

1kgf/cm 2

9.8×10 4

1

0.98

14.2

1bar

1×10 5

1.02

1

14.5

1psi

6.89×10 3

7.030×10 -2

6.89×10 -2

1

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HGM6200K Series Automatic Generator Module

10 TEST RUN

Before operation, inspections that are recommended as follows should be carried out:

a. Check and assure that all connections are correct, and that diameter of wire is

suitable;

b. The DC power supply of controller is equipped with fuse, and the positive

supply (+Ve) and negative supply (-Ve) connected with battery are connected

correctly;

c. The emergency shutdown input is connected with the positive supply (+Ve) of

input is connected with the positive supply (+Ve) of the battery through the NC terminal and

the battery through the NC terminal and fuse of emergency shutdown button;

d. The suitable operation should be taken to prevent the engine from crank

success (such as dismantling the connection of fuel), check and assure that it

is correct, then connect with battery, select manual mode, the controller will

execute program;

e. Press down the starting button on the panel of controller , the engine will crank,

after starts have been carried out according to setting crank numbers, the

controller sends the signal that indicates crank failure; Press the

Shutdown/Reset key to make the controller resetting;

f. Restore the measure that prevents the engine from crank success (such as

restoring the connection of fuel), press down the starting button again, the

engine will crank, if crank is normal, the generator will operate from idle

operation (if idle has been set) to normal operation. In the meantime, observe

the operation situation of engine and the voltage and frequency of the AC

generator. If there is abnormal, shutdown the generator, then check

If there is abnormal, shutdown the generator, then check g. connections of each part according to

g.

connections of each part according to this handbook;

Select automatic state through front panel, then switch on the mains voltage,

the controller switches over ATS (if it exist) to mains on load after pass through

the mains normal delay, after cooling time, and then shut down to go into

standby state until the mains is abnormal again;

h. After the mains is abnormal again, the generator will automatically crank into

normal operation state, and then close generator relay, control the ATS to

switch transfer to generator on load. If the situation is not same as described

above, check the connection of control part of the ATS according to this

handbook;

i. If there are other questions, please contact the technical personnel of our

company in time.

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11 TYPICAL WIRING DIAGRAM

HGM6210KC Typical wiring diagram

HGM6220KC Typical wiring diagram HGM6200K Series Automatic Generator Module ISSUE 2011-06-20 Version 1.5 Page 29
HGM6220KC Typical wiring diagram
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HGM6200K Series Automatic Generator Module

Single phase 2 wires (HGM6220KC)

Automatic Generator Module Single phase 2 wires (HGM6220KC) 2-phase 3 wires (HGM6220KC) Note: Recommend that the
2-phase 3 wires (HGM6220KC)
2-phase 3 wires (HGM6220KC)

Note: Recommend that the output of crank and Fuel expand high capacity relay.

12 INSTALLATION

The controller is designed to panel installation mode, and it is fixed by clamps when it is installed. The overall case dimension and panel cutout dimension are given as follows:

dimension and panel cutout dimension are given as follows: 1 . Battery voltage input HGM6200K series

1Battery voltage input

HGM6200K series controller can be applicable to (8-35)VDC battery voltage environment, battery anode must be reliable connect engine shell B + and B- controller power battery anode and cathode connections is not less than 2.5, if there was the float electrical, please put the charger output line directly to battery is negative, and from the battery is connected to the anode separately

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on the power input, positive controller to prevent the normal operation of the controller battery charger interference. 2Speed sensor input

Speed sensor is installed in the engine block of magnetic device testing flywheel teeth, it should be used with the controller of attachment 2 core shielding wire, shielding layer on the 25th pin controller, the other end terminal, the other two are respectively in signal controller, and meet the terminals26th and 27th pin. At full speed sensor output voltage range should be in 1-24VAC (RMS), recommend voltage for 12VAC (in the rated speed). When the velocity sensor can be installed to contact the flywheel spinning sensor first, then pour out 1/3 laps, finally will lock nut on the sensor. 3Output and relays

will lock nut on the sensor. 3 . Output and relays Controller for all output relay

Controller for all output relay contacts output, if need to expand relays, please will expand relay coil free-wheeling diode (increased ends when extended relay coil links DC) or increase resistance and capacitance loop (when extended relay coil links AC), in order to prevent interference controller or other equipment. 4Alternating current input

HGM6200K series controller to external input current transformer, electric current transformer side must be 5A, while the current transformers for phases and the phase of the input voltage must be correct, otherwise the current and sampling the active power may be incorrect.

Note: A. ICOM must connect battery anode of power controllers.

B. When the load current, the transformer secondary side is strictly open circuit. 5Pressure test

side is strictly open circuit. 5 . Pressure test When the controller has been installed in

When the controller has been installed in the control panel, if you will, please put pressure test controller terminals all disconnected, lest high-pressured into and damaged controller.

13 FACTORY DEFAULT VALUES

Num

 

Program

Range

Default

1

Mains volt normal delay

(0-3600)s

10

 

Mains

volt

abnormal

   

2

delay

(0-3600)s

5

3

Mains over volt

 

(30-360)V

276

4

Mains under volt

(30-360)V

184

5

Transfer switch interval

(0-99.9)s

1.0

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Num Program Range Default 6 Start delay (0-3600)s 1 7 Shutdown delay (0-3600)s 1 8
Num
Program
Range
Default
6
Start delay
(0-3600)s
1
7
Shutdown delay
(0-3600)s
1
8
Close delay
(0-10)s
5.0
9
Gens over volt
(shutdown)
(30-360)V
264
10
Gens under volt
(shutdown)
(30-360)V
196
11
CT rate
(5-6000)/5
500
12
Full load current
(5-6000)A
500
13
Over current(shutdown)
percentage
(50-130)%
120
14
Over current
(shutdown)delay
(0-3600)s
1296
Over
current
(warn)
15
(50-130)%
110
percentage
16
Number of Crank
(1-9)times
3
17
Cranking time
(3-60)s
8
18
Crank rest time
(3-60)s
10
19
Safe run time
(1-60)s
10
20
Start idle time
(0-3600)s
0
21
Warming up time
(3-3600)s
10
22
Cooling time
(3-3600)s
10
23
Shutdown idle time
(0-3600)s
0
24
ETS solenoid hold
(0-120)s
20
25
Fail to shutdown delay
(0-120)s
0
26
Preheat time
(0-300)s
0
27
Crank success
condition select
(0-5)
Magnetic pickup sensor +
Generator
28
Flywheel teeth
(10-300)
118
29
Over speed shutdown
(0-6000)RPM
1710
30
Under speed shutdown
(0-6000)RPM
1200
31
Over freq. shutdown
(0-75.0)Hz
57.0
32
Under freq. shutdown
(0-75.0)Hz
45.0
33
Over speed warn
(0-6000)RPM
1650
34
Under speed warn
(0-6000)RPM
1350
35
Over frequency warn
(0-75.0)Hz
55.0
36
Under frequency warn
(0-75.0)Hz
47.0
37
Gens over volt warn
(30-360)V
256
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Num Program Range Default 38 Gens under volt warn (30-360)V 205 Crank success Gens 39
Num
Program
Range
Default
38
Gens under volt warn
(30-360)V
205
Crank
success
Gens
39
(14-30)Hz
14
frequency
Crank
success
Gens
40
(0-3000)RPM
360
speed
41
Crank success Gens oil
pressure
(0-400)kPa
200
Low
oil
pressure
1
42
(0-400)kPa
103
(shutdown)
43
Temp. 1 over(shutdown)
(80-300)°C
98
Low
oil
pressure
2
44
(0-400)kPa
103
(shutdown)
High
Temperature
2
45
(80-300)°C
98
(shutdown)
46
Low Fuel level
(0-100)%
10
47
Battery over volt
(12-40)V
33.0
48
Battery under volt
(4-30)V
8.0
49
Charge fail volt
(0-30)V
6.0
50
Low oil pressure 1
(warn)
(0-400)kPa
124
51
High temperature 1
(warn)
(80-140)°C
95
52
Low oil pressure 2
(warn)
(0-400)kPa
124
53
High temperature 2
(warn)
(80-300)°C
95
54
Aux. input1 set
(0-26)
Remote start input
55
Aux. input 2 set
(0-26)
High Temp alarm input
56
Aux. input 3 set
(0-26)
Low oil pressure input
57
Aux. input 4 set
(0-26)
Warn input
58
Aux. input 5 set
(0-26)
Shutdown input
59
Aux. input 6 set
(0-26)
Low fuel level warn input
LED test
60
Aux. input 7 set
(0-26)
(0-34)
Preheat(during
pre-heat
61
Switch output 1 set
timer)
(0-34)
62
Switch output 2 set
Common alarm
(0-34)
63
Switch output 3 set
Energized to stop
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Num Program Range Default (0-34) 64 Switch output 4 set Idle control (0-34) 65 Switch
Num
Program
Range
Default
(0-34)
64 Switch output 4 set
Idle control
(0-34)
65 Switch output 5 set
Close Gens
(0-34)
66 Switch output 6 set
Mains closed
67 Temp. 1 sensor select
(0-8)
SGX
68 Pressure1 sensor select
(0-8)
SGX
69 Fuel level sensor select
(0-5)
SGD
70 Temp. 2 sensor select
(0-8)
Not used
71 Pressure 2 sensor
select
(0-8)
Not used
72 Select AC system
(0-2)
3P4L
73 Communication address
(1-254)
1
74 Module power on
(0-2)
0:Shutdown
14 FAULT FINDING
Symptom
Possible Remedy
Generator inoperative
Check the battery and wiring to the unit.
Check the DC supply.
Check the DC fuse.
Generator shutdown
Check DC supply voltage is not above 35 Volts or
below 8 Volts.
Check the operating temperature is not above
70°C.
Check the DC fuse.
temperature is not above 70°C. Check the DC fuse. Emergency shutdown If an Emergency Shutdown switch

Emergency shutdown

If an Emergency Shutdown switch is not fitted, ensure that a positive is connected to the Emergency shutdown input. Check emergency shutdown switch is functioning correctly. Check wiring is not open circuit.

Low oil Pressure alarm (after crank success)

Check engine oil pressure. Check oil pressure switch/sensor and wiring. Check configured polarity (if applicable) is correct.

High

crank success)

Temp.

alarm

(after

Check engine temperature. Check switch/sensor and wiring. Check configured polarity (if applicable) is correct.

Shutdown fault operates

Check relevant switch and wiring of fault indicated on LCD display. Check configuration of input.

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Symptom Possible Remedy Crank no success Check wiring of fuel solenoid. Check battery supply. Check
Symptom
Possible Remedy
Crank no success
Check wiring of fuel solenoid.
Check battery supply.
Check wiring of the speed sensing signal.
Refer to engine manual.
Starter motor inoperative
Check wiring to starter solenoid.
Check battery supply.
Unit operation but ATS
Check ATS.
Check the connection between the ATS and the
controller.
RS485 communication
abnormal
Check wiring.
Check COM ports set correctly.
Check the A and B RS485 line is reversed.
Check of RS485 conversion module.
Check the PC communications port is damaged.
Suggest that the A and B lines of the 485 network
should be terminated at each end with a 120Ω
resistor.

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